Integrated machining treatment equipment for standard part machining

Abstract

The invention relates to the related technical field of standard part machining, and discloses integrated machining treatment equipment for standard part machining, which comprises a base, a frame is arranged on the upper side of the base, an injection assembly is arranged on the frame, and a casting mold is arranged on the upper side of the base; the injection assembly comprises a shell, a first cylinder is arranged in the shell, a square block is arranged in the first cylinder, a partition plate and a movable plate are arranged in the square block, a first solution cavity, a second solution cavity and an air cavity are formed in the square block, and a plurality of filter holes are formed in the upper portion of the partition plate at intervals; large impurities in a metal solution can be filtered through the multiple filtering holes, and then small impurities in the metal solution are filtered through the ceramic foam part; then the movable plate horizontally moves to drive the ceramic foam part to swing close to the partition plate, the ceramic foam part swings to drive the multiple protruding blocks to move, the multiple protruding blocks move to dredge the multiple filtering holes, and therefore the filtering effect of the multiple filtering holes is kept.

Description

Technical Field

[0001] This invention belongs to the technical field of standard parts processing, and more specifically, relates to an integrated processing equipment for standard parts processing. Background Technology

[0002] With the continuous development of society, the continuous progress of industry, and the continuous advancement of metal steel casting technology, casting equipment is an important device for the production of standard parts and castings. Therefore, there are many types of such equipment on the market, which basically meet people's needs.

[0003] The existing technology for machining standard parts still has the following drawbacks: In the casting process of standard parts, the lack of an effective degassing and filtration structure in the molten metal injection assembly makes it difficult to fully remove air bubbles and impurities. However, air bubbles and impurities in the molten metal can significantly reduce the mechanical properties, airtightness, and surface quality of the castings, and may even lead to scrap. To improve the treatment effect, we need to start with the two core issues of air bubble removal and impurity purification.

[0004] In existing technologies, integrated processing equipment for standard parts typically uses three-dimensional mesh-structured ceramic foam (porosity 80%–90%) to intercept inclusions larger than the pore size, while removing tiny particles through surface adsorption. However, after prolonged filtration, impurities adhere to the surface of the ceramic foam, causing it to gradually become clogged and affecting its filtration efficiency. This necessitates timely replacement by staff, which in turn affects the efficiency of standard parts casting. Summary of the Invention

[0005] This invention provides an integrated processing equipment for standard parts processing, which overcomes the above-mentioned defects in the prior art.

[0006] The purpose and effectiveness of the integrated processing equipment for standard parts processing of this invention are achieved by the following specific technical means. An integrated processing equipment for standard parts processing includes a base, a frame on the upper side of the base, an injection assembly on the frame, and a casting mold on the upper side of the base. The injection assembly includes a housing, a first cylinder inside the housing, a second cylinder above the first cylinder, square blocks inside the first and second cylinders, a partition and a movable plate inside the square blocks, a first solution chamber, a second solution chamber, and a gas chamber inside the square blocks, a plurality of filter holes spaced apart on the upper part of the partition, a first sliding groove on one side of the upper part of the movable plate, a first sliding plate vertically sliding inside the first sliding groove, a ceramic foam component connected between one side of the first sliding plate and one side of the partition, the ceramic foam component being inclined, a plurality of protrusions spaced apart on the inclined upper side of the ceramic foam component, a piston plate slidingly inside the second cylinder, a disc slidingly inside the first cylinder, a first circular plate rotatably mounted on the upper and lower sides of the disc, a first circular tube slidingly mounted on the two first circular plates, a second circular tube mounted at the upper end of the first circular tube, and a plurality of spiral plates mounted on the outer wall of the second circular tube.

[0007] Preferably, the partition is fixed inside the square block, the movable plate slides horizontally within the square block, the inclined lower end of the ceramic foam component is rotatably connected to the partition, the inclined upper end of the ceramic foam component is rotatably connected to one side of the first sliding plate, a first limiting ring is sleeved on the outer wall of each first circular plate, each first limiting ring rotates within the disc, a second circular plate is rotatably provided on the lower side of the second cylinder, a second limiting ring is sleeved on the outer wall of the second circular plate, the second limiting ring rotates within the lower side of the second cylinder, and the ceramic foam component has a three-dimensional mesh structure.

[0008] Preferably, the upper outer wall of the square block is fixedly connected to the piston plate, the lower outer wall of the square block is fixedly connected to the two first circular plates, the middle outer wall of the square block is in sliding contact with the second circular plate, a cover plate is provided on the upper side of the inner side of the housing, a stepper motor is installed on the upper side of the cover plate, a sleeve is provided at the output end of the stepper motor, a spline groove is provided on one side of the inner wall of the sleeve, a round rod is provided at the upper end of the square block, a spline block is fixedly provided on one side of the outer wall of the round rod, and the spline block slides vertically in the spline groove.

[0009] Preferably, the inner wall of the second cylinder is provided with two arc-shaped sliding grooves that are connected end to end, and a first slider is fixedly provided on one side of the outer wall of the piston plate. The first slider slides in an arc shape within the two arc-shaped sliding grooves, and a vent is provided on the upper side of the second cylinder.

[0010] Preferably, the interior of the first cylinder is divided into a first hydraulic chamber and a second hydraulic chamber by the disc. The first solution chamber is connected to the first hydraulic chamber by a first pressure regulating valve. The second solution chamber is connected to the second hydraulic chamber by a discharge port. The upper part of the air chamber is connected to the interior of the second cylinder by a first connection port. The lower part of the air chamber is connected to the interior of the disc by a second connection port. The interior of the first tube is connected to the interior of the disc by a third connection port. The interior of the first tube is connected to the interior of the second tube by a fourth connection port. The outer wall of the second tube is circumferentially arrayed with a plurality of spray holes. The second tube is sleeved on the upper end of the first tube, and the inner diameter of the second tube is larger than the outer diameter of the first tube.

[0011] Preferably, an external gear is sleeved on the outer wall of the middle part of the first circular tube, and an internal gear ring is provided on the inner wall of the disc. The outer wall of the external gear meshes with the inner wall of the internal gear ring. The thickness of the external gear is much smaller than the thickness of the internal gear ring. The second circular tube is located in the first hydraulic cavity, and the lower end of the first circular tube is located in the second hydraulic cavity. A vent valve is provided on one side of the upper part of the first hydraulic cavity. A second sliding groove is provided on each of the two side walls of the middle part of the square block. A second sliding plate is fixed on each side of the movable plate. The two second sliding plates slide horizontally in the two second sliding grooves respectively.

[0012] Preferably, a metal solution tank is provided on one side of the interior of the housing, an inert gas tank is provided on the other side of the interior of the housing, a funnel is provided on the upper side of the metal solution tank, a first solenoid valve is provided inside the funnel, and a first check valve is provided inside the metal solution tank in communication with the first hydraulic chamber.

[0013] Preferably, the inert gas box is provided with a connecting pipe on its upper side, and a second solenoid valve is provided inside the connecting pipe. The interior of the inert gas box is connected to the lower part of the second cylinder by a second one-way valve.

[0014] Preferably, a feed pipe is provided on the lower side of the housing, the interior of the feed pipe is connected to the second hydraulic chamber, and a second pressure regulating valve is installed inside the feed pipe.

[0015] Preferably, the casting mold includes a lower mold and an upper mold, the upper mold being located above the lower mold, and the upper mold having a gate on its upper side.

[0016] Compared with the prior art, the present invention has the following beneficial effects: This invention discloses an integrated processing device for standard parts processing. Through the arrangement of a partition, filter holes, and a ceramic foam component, the filter holes filter larger impurities in the molten metal, while the ceramic foam component filters smaller impurities. This allows for the classification and filtration of impurities of different particle sizes in the molten metal, significantly improving the impurity removal effect. Furthermore, the arrangement of protrusions and a movable plate allows inert gas in the gas chamber to push the movable plate closer to the partition. The movement of the movable plate causes two second sliding plates to slide within two second sliding grooves, resulting in stable horizontal movement of the movable plate. The horizontal movement of the movable plate causes the ceramic foam component to swing closer to the partition. This swinging motion of the ceramic foam component moves several protrusions, which in turn clear the filter holes, maintaining their filtering effect. The horizontal movement of the movable plate causes the ceramic foam component to swing, gradually increasing its tilt angle. This facilitates the downward movement of impurities adhering to the surface of the ceramic foam component, allowing them to be transported downwards through the filter holes and stored in the first solution chamber. This facilitates prolonged filtration of impurities in the molten metal, thereby improving the quality of standard parts casting. Finally, driven by the inert gas and the molten metal, the movable plate moves horizontally back and forth. This horizontal movement of the movable plate causes the ceramic foam component to vibrate, which helps impurities adhering to the surface of the ceramic foam component to tilt downwards and move through the filter holes into the first solution chamber for storage, thus extending the service life of the ceramic foam component filtration.

[0017] This invention discloses an integrated processing device for standard parts machining. Through the arrangement of nozzles, inert gas within a second circular tube is ejected obliquely downwards through several nozzles. The inert gas forms microbubbles in the molten metal, dissolving the gas in the molten metal. These microbubbles rise to the surface and burst, discharging the gas. Furthermore, the surface tension of the bubbles adsorbs non-metallic impurities in the molten metal, forming "bubble-impurity complexes" that float to the surface, thereby reducing the gas content and impurities in the molten metal. A piston plate moves up and down within the second cylinder, causing the inert gas to be pulsed out. By periodically changing the gas flow rate, the stable upward path of the bubbles is disrupted, promoting the generation of more microbubbles and increasing the driving force for gas diffusion, thus improving the removal efficiency of gas and impurities from the molten metal.

[0018] The present invention discloses an integrated processing equipment for standard parts processing. By setting up a first circular tube, a second circular tube, and a spiral plate, the first and second circular tubes revolve around and rotate on their own axis, thereby causing the spiral plate to rotate in multiple directions. This breaks the inert gas into tiny bubbles, increases the gas-liquid contact area, improves the efficiency of dissolving gas in the metal solution, and allows the gas to float and be discharged. By reducing the gas content and promoting the floating of bubbles, the efficiency of removing gas and impurities from the metal solution by inert gas is greatly improved. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of the invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] Figure 1 This is a schematic diagram of the first isometric structure of the present invention; Figure 2 This is a schematic diagram of the second isometric structure of the present invention; Figure 3 This is an isometric structural diagram of the wind turbine blade assembly in this invention; Figure 4 This is a top view of the structure of the present invention; Figure 5 for Figure 4 Schematic diagram of the cross-sectional structure at point AA; Figure 6 This is a top view of the structure of the present invention; Figure 7 for Figure 6 Schematic diagram of the cross-sectional structure at point BB; Figure 8 This is an isometric structural diagram of the injection component in this invention; Figure 9 for Figure 8 Schematic diagram of the cross-sectional structure at the CC section; Figure 10 for Figure 9 A magnified schematic diagram of the local structure at point E; Figure 11 for Figure 9 A magnified schematic diagram of the local structure at point F; Figure 12 This is an isometric structural diagram of the wind turbine blade assembly in this invention; Figure 13 for Figure 12 Schematic diagram of the cross-sectional structure at the middle DD section; Figure 14 for Figure 13 A magnified schematic diagram of the structure at point G in the middle.

[0022] Explanation of reference numerals in the attached figures. 10. Base; 11. Frame; 12. Housing; 13. Cover plate; 14. Stepper motor; 15. Funnel; 16. Connecting pipe; 17. First cylinder; 18. Second cylinder; 19. Square block; 20. Disc; 21. Piston plate; 22. Round rod; 23. First round plate; 24. First round tube; 25. Second round tube; 26. Spiral plate; 27. First hydraulic chamber; 28. Second hydraulic chamber; 29. ​​Vent valve; 30. Sleeve; 31. Spline block; 32. Spline groove; 33. Arc-shaped slide groove; 34. First slider; 35. Second round plate; 36. First limiting ring; 37. External gear; 38. Internal gear ring; 39. Second limiting ring; 40. Vent port; 4. Metal solution tank. 1. First solenoid valve 42. Inert gas box 43. Second solenoid valve 44. First check valve 45. Second check valve 46. Partition 47. Movable plate 48. First solution chamber 49. Second solution chamber 50. Gas chamber 51. First pressure regulating valve 52. Discharge port 53. Filter hole 54. First slide groove 55. First slide plate 56. Ceramic foam part 57. Protrusion 58. First connection port 59. Second connection port 60. Second slide plate 61. Second slide groove 62. Third connection port 63. Fourth connection port 64. Spray hole 65. Lower mold 66. Upper mold 67. Gate 68. Discharge pipe 69. Second pressure regulating valve 70. Detailed Implementation

[0023] The embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of the invention.

[0024] In the description of this invention, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0026] This invention provides an embodiment of an integrated processing equipment for standard parts processing, such as... Figure 1-14As shown, the system includes a base 10, a frame 11 on the upper side of the base 10, an injection assembly on the frame 11, and a casting mold on the upper side of the base 10. The injection assembly includes a housing 12, inside which is a first cylinder 17, and above the first cylinder 17 is a second cylinder 18. Square blocks 19 are located inside both the first cylinder 17 and the second cylinder 18. Inside the square blocks 19 are partitions 47 and movable plates 48. The square blocks 19 contain a first solution chamber 49, a second solution chamber 50, and a gas chamber 51. The upper part of the partitions 47 has a plurality of filter holes 54 spaced apart, and the upper side of the movable plates 48 has a first groove 5. 5. A first sliding plate 56 is vertically slidably provided inside the first sliding groove 55. A ceramic foam component 57 is connected between one side of the first sliding plate 56 and one side of the partition plate 47. The ceramic foam component 57 is in an inclined state. Several protrusions 58 are provided at intervals on the inclined upper side of the ceramic foam component 57. A piston plate 21 is slidably provided inside the second cylinder 18. A disc 20 is slidably provided inside the first cylinder 17. A first circular plate 23 is rotatably provided on the upper and lower sides of the disc 20. A first circular tube 24 is slidably provided on the two first circular plates 23. A second circular tube 25 is provided at the upper end of the first circular tube 24. Several spiral plates 26 are provided on the outer wall of the second circular tube 25.

[0027] In practice, the metal solution in the first solution chamber 49 enters the second solution chamber 50 through several filter holes 54. The filter holes 54 are used to filter larger impurities in the metal solution, and the ceramic foam component 57 with a three-dimensional mesh structure is used to intercept impurities larger than the pore size. At the same time, the surface adsorption removes small particles. This allows for the classification and filtration of impurities of different particle sizes in the metal solution, which greatly improves the effect of removing impurities from the metal solution.

[0028] When inert gas enters the gas chamber 51, the horizontal movement of the movable plate 48 causes the ceramic foam component 57 to oscillate, gradually increasing the tilt angle of the ceramic foam component 57. This facilitates the downward movement of impurities adhering to the surface of the ceramic foam component 57 along its tilt, allowing them to be transported through the filter holes 54 into the first solution chamber 49 for storage. This facilitates long-term filtration of impurities in the molten metal, thereby improving the quality of the standard parts casting.

[0029] When the molten metal enters the second solution chamber 50, the molten metal pushes the movable plate 48 to move horizontally and reset, allowing it to move back and forth horizontally under the influence of the inert gas and the molten metal. This horizontal back-and-forth movement of the movable plate 48 causes the ceramic foam component 57 to vibrate, which helps impurities adhering to the surface of the ceramic foam component 57 to move downwards and through the filter holes 54 into the first solution chamber 49 for storage, thereby extending the service life of the ceramic foam component 57.

[0030] Preferred, such as Figure 10 , Figure 11 , Figure 13 , Figure 14 As shown, the partition 47 is fixed inside the square block 19, the movable plate 48 slides horizontally within the square block 19, the inclined lower end of the ceramic foam part 57 is rotatably connected to the partition 47, the inclined upper end of the ceramic foam part 57 is rotatably connected to one side of the first sliding plate 56, the outer wall of each first circular plate 23 is fitted with a first limiting ring 36, each first limiting ring 36 rotates within the disc 20, the lower side of the second cylinder 18 is rotatably fitted with a second circular plate 35, the outer wall of the second circular plate 35 is fitted with a second limiting ring 39, the second limiting ring 39 rotates within the lower side of the second cylinder 18, and the ceramic foam part 57 has a three-dimensional mesh structure.

[0031] Preferred, such as Figure 9 As shown, the upper outer wall of the square block 19 is fixedly connected to the piston plate 21, the lower outer wall of the square block 19 is fixedly connected to the two first circular plates 23, the middle outer wall of the square block 19 is in sliding contact with the second circular plate 35, a cover plate 13 is provided on the upper side of the inner side of the housing 12, a stepper motor 14 is installed on the upper side of the cover plate 13, a sleeve 30 is provided at the output end of the stepper motor 14, a spline groove 32 is provided on one side of the inner wall of the sleeve 30, a round rod 22 is provided at the upper end of the square block 19, a spline block 31 is fixedly provided on one side of the outer wall of the round rod 22, and the spline block 31 slides vertically in the spline groove 32.

[0032] Preferred, such as Figure 9-10 As shown, the inner wall of the second cylinder 18 is provided with two arc-shaped sliding grooves 33 that are connected to each other at the head and tail. The outer wall of the piston plate 21 is fixedly provided with a first slider 34. The first slider 34 slides in an arc shape in the two arc-shaped sliding grooves 33. The upper side of the second cylinder 18 is provided with a vent 40.

[0033] Preferred, such as Figure 8-14 As shown, the interior of the first cylinder 17 is divided into a first hydraulic chamber 27 and a second hydraulic chamber 28 by a disc 20. The first solution chamber 49 is connected to the first hydraulic chamber 27 and is equipped with a first pressure regulating valve 52. The second solution chamber 50 is connected to the second hydraulic chamber 28 and is equipped with a discharge port 53. The upper part of the air chamber 51 is connected to the interior of the second cylinder 18 and is equipped with a first connection port 59. The lower part of the air chamber 51 is connected to the interior of the disc 20 and is equipped with a second connection port 60. The interior of the first circular tube 24 is connected to the interior of the disc 20 and is equipped with a third connection port 63. The interior of the first circular tube 24 is connected to the interior of the second circular tube 25 and is equipped with a fourth connection port 64. The outer wall of the second circular tube 25 is circumferentially arrayed with several spray holes 65. The second circular tube 25 is fitted outside the upper end of the first circular tube 24, and the inner diameter of the second circular tube 25 is larger than the outer diameter of the first circular tube 24.

[0034] Preferred, such as Figure 8-14As shown, an external gear 37 is sleeved on the outer wall of the middle part of the first circular tube 24, and an internal gear ring 38 is provided on the inner wall of the disc 20. The outer wall of the external gear 37 meshes with the inner wall of the internal gear ring 38. The thickness of the external gear 37 is much smaller than the thickness of the internal gear ring 38. The second circular tube 25 is located in the first hydraulic chamber 27, and the lower end of the first circular tube 24 is located in the second hydraulic chamber 28. A vent valve 29 is provided on one side of the upper part of the first hydraulic chamber 27. A second sliding groove 62 is provided on each of the two side walls of the middle part of the square block 19. A second sliding plate 61 is fixed on each side of the movable plate 48. The two second sliding plates 61 slide horizontally in the two second sliding grooves 62 respectively.

[0035] Preferred, such as Figure 9-14 As shown, a metal solution tank 41 is provided on one side of the interior of the housing 12, and an inert gas tank 43 is provided on the other side of the interior of the housing 12. A funnel 15 is provided on the upper side of the metal solution tank 41, and a first solenoid valve 42 is provided inside the funnel 15. A first check valve 45 is provided inside the metal solution tank 41 and communicates with the first hydraulic chamber 27.

[0036] Preferred, such as Figure 9-14 As shown, the inert gas box 43 is provided with a connecting pipe 16 on the upper side, and a second solenoid valve 44 is provided inside the connecting pipe 16. The interior of the inert gas box 43 is connected to the lower part of the second cylinder 18 and is provided with a second one-way valve 46.

[0037] Preferred, such as Figure 9-14 As shown, a feeding pipe 69 is provided on the lower side of the housing 12. The interior of the feeding pipe 69 is connected to the second hydraulic chamber 28, and a second pressure regulating valve 70 is installed inside the feeding pipe 69.

[0038] Preferred, such as Figure 1-2 , Figure 5 As shown, the casting mold includes a lower mold 66 and an upper mold 67. The upper mold 67 is located above the lower mold 66, and a gate 68 is provided on the upper side of the upper mold 67.

[0039] Specific usage method of the present invention, During the casting process of standard parts, molten metal enters the molten metal tank 41 through the funnel 15. The molten metal in the molten metal tank 41 is then transported to the first hydraulic chamber 27 through the first one-way valve 45. At this time, the stepper motor 14 starts and drives the sleeve 30 to rotate. Since the spline block 31 slides vertically in contact within the spline groove 32, the rotation of the sleeve 30 drives the round rod 22 to rotate, which in turn drives the square block 19 and the piston plate 21 to rotate. The rotation of the piston plate 21 drives the first slider 34 to rotate. The rotation of the first slider 34 is guided by two arc-shaped grooves 33, allowing the first slider 34 to slide within the two arc-shaped grooves 33 that are connected end to end. The arc-shaped sliding of the first slider 34 within the two arc-shaped grooves 33 drives the piston plate 21 to move up and down, which in turn drives the square block 19 to move up and down. Therefore, the square block 19 can rotate and move up and down.

[0040] When the square block 19 moves upward, it drives the two first circular plates 23 and the first limiting ring 36 to move upward, which in turn drives the disc 20 to move upward. The upward movement of the disc 20 compresses the molten metal in the first hydraulic chamber 27, causing the gas in the molten metal to be expelled through the vent valve 29, thus reducing the gas content in the molten metal. As the disc 20 and the first circular plates 23 continue to move upward, the pressure on the first pressure regulating valve 52 gradually increases. Once the first pressure regulating valve 52 receives a certain pressure, it opens.

[0041] The molten metal in the first hydraulic chamber 27 is transported to the first solution chamber 49 through the first pressure regulating valve 52. The molten metal in the first solution chamber 49 enters the second solution chamber 50 through several filter holes 54. The filter holes 54 filter larger impurities in the molten metal, and the three-dimensional mesh structure of the ceramic foam component 57 intercepts impurities larger than the pore size. At the same time, surface adsorption removes small particles. This allows for the classification and filtration of impurities of different particle sizes in the molten metal, which greatly improves the impurity removal effect. The molten metal in the second solution chamber 50 is transported to the second hydraulic chamber 28 through the discharge port 53.

[0042] The upward movement of the square block 19 causes the piston plate 21 to move upward, creating a negative pressure in the lower part of the second cylinder 18. This allows the inert gas in the inert gas box 43 to enter the lower part of the second cylinder 18. Meanwhile, the upper part of the second cylinder 18 releases gas through the vent 40, allowing the piston plate 21 to move up and down within the second cylinder 18.

[0043] When the square block 19 moves downward, it drives the piston plate 21 downward. The piston plate 21, moving downward, compresses the inert gas in the lower part of the second cylinder 18 and delivers it through the first connection port 59 into the gas chamber 51. The inert gas in the gas chamber 51 is delivered to the disc 20 through the second connection port 60, and the inert gas in the disc 20 is delivered to the first circular tube 24 through the third connection port 63. The inert gas in the first circular tube 24 is delivered to the second circular tube 25 through the fourth connection port 64, and the inert gas in the second circular tube 25 is ejected obliquely downward through several nozzles 65. The inert gas forms tiny bubbles in the molten metal, dissolving the gas in the molten metal. These bubbles rise to the surface and burst, discharging the gas. Furthermore, the surface tension of the bubbles can adsorb non-metallic impurities in the molten metal, forming a "bubble-impurity complex" that floats to the surface, thereby reducing the gas content and impurities in the molten metal. The piston plate 21 moves up and down inside the second cylinder 18, causing the inert gas to be pulsed out. By periodically changing the gas flow rate, the stable upward path of the bubbles is broken, which promotes the generation of more microbubbles and increases the driving force for gas diffusion, thereby improving the removal efficiency of gas and impurities in the metal solution.

[0044] The rotation of the square block 19 drives the two first circular plates 23 to rotate, which in turn drives several first circular tubes 24 and second circular tubes 25 to revolve. The revolve of the first circular tubes 24 drives the external gear 37 to revolve, and since the outer wall of the external gear 37 meshes with the inner wall of the internal gear ring 38, the revolve of the first circular tubes 24 and the external gear 37, under the meshing action of the internal gear ring 38, causes the first circular tubes 24 and the external gear 37 to rotate on their own axes. The rotation of the first circular tubes 24 drives the second circular tubes 25 and several spiral plates 26 to rotate on their own axes. Therefore, the several first circular tubes 24 and the second circular tubes 25 revolve and rotate on their own axes. The revolve and rotation of the several first circular tubes 24 and the second circular tubes 25 cause the several spiral plates 26 to rotate in multiple directions, breaking the inert gas into tiny bubbles, increasing the gas-liquid contact area, improving the efficiency of dissolving the gas in the metal solution, and causing the gas to float and be discharged. By reducing the gas content and promoting the floating of bubbles, the efficiency of removing gas and impurities from the metal solution by inert gas is greatly improved. The square block 19 rotates, causing the second circular plate 35 to rotate. The rotation of the second circular plate 35 causes the second limiting ring 39 to rotate inside the second cylinder 18, thereby using the second limiting ring 39 to limit the second circular plate 35.

[0045] The inert gas in the gas chamber 51 pushes the movable plate 48 closer to the partition plate 47. The movement of the movable plate 48 causes the two second sliding plates 61 to slide within the two second sliding grooves 62, thus allowing the movable plate 48 to move smoothly horizontally. The horizontal movement of the movable plate 48 causes the ceramic foam component 57 to swing closer to the partition plate 47. This swinging motion of the ceramic foam component 57 causes several protrusions 58 to move, which in turn clear the filter holes 54, maintaining their filtering function. Furthermore, the horizontal movement of the movable plate 48 causes the ceramic foam component 57 to swing, gradually increasing its tilt angle. This facilitates the downward movement of impurities adhering to the surface of the ceramic foam component 57 along its tilt, allowing them to be transported through the filter holes 54 to the first solution chamber 49 for storage. This facilitates long-term filtration of impurities in the molten metal, thereby improving the quality of the standard part casting. When the molten metal enters the second solution chamber 50, the molten metal pushes the movable plate 48 to move horizontally and reset, allowing it to move back and forth horizontally under the influence of the inert gas and the molten metal. This horizontal back-and-forth movement of the movable plate 48 causes the ceramic foam component 57 to vibrate, which helps impurities adhering to the surface of the ceramic foam component 57 to move downwards and through the filter holes 54 into the first solution chamber 49 for storage, thereby extending the service life of the ceramic foam component 57.

[0046] Within the first hydraulic chamber 27, the molten metal utilizes inert gas and compression to significantly improve the efficiency of inert gas removal of gases and impurities by simultaneously reducing gas content and promoting bubble rise. The molten metal then enters the first solution chamber 49 and the second solution chamber 50 for further filtration and impurity removal, preventing impurities from entering the second hydraulic chamber 28. After impurity removal, the molten metal is conveyed to the second hydraulic chamber 28 through the discharge port 53. The square block 19 and the disc 20 move downwards, smoothly compressing the molten metal within the second hydraulic chamber 28 downwards. This allows the molten metal to be conveyed through the discharge pipe 69 and the gate 68 into the lower mold 66 and the upper mold 67, filling the interior of the casting mold for the casting of standard parts.

[0047] This invention discloses an integrated processing device for standard parts processing. Through the arrangement of a partition plate 47, filter holes 54, and ceramic foam components 57, the filter holes 54 filter larger impurities in the molten metal, while the ceramic foam components 57 filter smaller impurities. This allows for the classification and filtration of impurities of different particle sizes in the molten metal, significantly improving the impurity removal effect. Furthermore, through the arrangement of protrusions 58 and a movable plate 48, the inert gas in the gas chamber 51 pushes the movable plate 48 closer to the partition plate 47. The movement of the movable plate 48 causes two second sliding plates 61 to slide within two second sliding grooves 62, thus enabling the movable plate 48 to move smoothly horizontally. The horizontal movement of the movable plate 48 causes the ceramic foam components 57 to swing closer to the partition plate 47. The swinging of the ceramic foam components 57 causes the protrusions 58 to move, which in turn unblock the filter holes 54, maintaining their filtering function. Furthermore, the horizontal movement of the movable plate 48 causes the ceramic foam component 57 to oscillate, gradually increasing the angle of inclination. This facilitates the downward movement of impurities adhering to the surface of the ceramic foam component 57 along its inclination, allowing them to be transported through the filter holes 54 into the first solution chamber 49 for storage. This facilitates prolonged filtration of impurities in the molten metal, thereby improving the quality of the standard part casting. Finally, the inert gas and the molten metal together propel the movable plate 48 horizontally back and forth. This horizontal back-and-forth movement causes the ceramic foam component 57 to vibrate, further promoting the downward movement of impurities adhering to its surface through the filter holes 54 into the first solution chamber 49 for storage, thus extending the service life of the ceramic foam component 57.

[0048] This invention discloses an integrated processing device for standard parts processing. Through the arrangement of nozzles 65, inert gas within a second circular tube 25 is ejected obliquely downwards through several nozzles 65. The inert gas forms microbubbles in the molten metal, dissolving the gas in the molten metal. These microbubbles rise to the surface and burst, discharging the gas. Furthermore, the surface tension of the bubbles adsorbs non-metallic impurities in the molten metal, forming "bubble-impurity complexes" that float upwards, thereby reducing the gas content and impurities in the molten metal. The piston plate 21 moves up and down within the second cylinder 18, causing the inert gas to be pulsed out. By periodically changing the gas flow rate, the stable upward path of the bubbles is disrupted, promoting the generation of more microbubbles and increasing the driving force for gas diffusion, thus improving the removal efficiency of gas and impurities from the molten metal.

[0049] The present invention discloses an integrated processing equipment for standard parts processing. Through the arrangement of a first circular tube 24, a second circular tube 25, and a spiral plate 26, the first circular tube 24 and the second circular tube 25 revolve around and rotate on their own axis, thereby causing the spiral plate 26 to rotate in multiple directions. This breaks the inert gas into tiny bubbles, increases the gas-liquid contact area, improves the efficiency of dissolving gas in the metal solution, and causes the gas to float and be discharged. By reducing the gas content and promoting the floating of bubbles, the efficiency of removing gas and impurities from the metal solution by inert gas is greatly improved.

[0050] The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the invention to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical application of the invention, and to enable those skilled in the art to understand the invention and to design various embodiments with various modifications suitable for a particular purpose.

Claims

1. An integrated processing equipment for processing standard parts, characterized in that, Includes a base (10), a frame (11) is provided on the upper side of the base (10), an injection component is provided on the frame (11), and a casting mold is provided on the upper side of the base (10). The injection assembly includes a housing (12), inside which is provided a first cylinder (17), and above the first cylinder (17) is provided a second cylinder (18). Inside the first cylinder (17) and inside the second cylinder (18) are square blocks (19). Inside the square blocks (19) are partitions (47) and movable plates (48). Inside the square blocks (19) are a first solution chamber (49), a second solution chamber (50), and a gas chamber (51). The upper part of the partitions (47) is provided with a plurality of filter holes (54). One side of the upper part of the movable plates (48) is provided with a first sliding groove (55), and inside the first sliding groove (55) is a first sliding plate (56) that slides vertically. A ceramic foam component (57) is connected between one side of the first slide plate (56) and one side of the partition plate (47). The ceramic foam component (57) is inclined. Several protrusions (58) are spaced apart on the inclined upper side of the ceramic foam component (57). A piston plate (21) is slidably provided inside the second cylinder (18). A disc (20) is slidably provided inside the first cylinder (17). A first circular plate (23) is rotatably provided on the upper and lower sides of the disc (20). A first circular tube (24) is slidably provided on the two first circular plates (23). A second circular tube (25) is provided at the upper end of the first circular tube (24). Several spiral plates (26) are provided on the outer wall of the second circular tube (25).

2. The integrated processing equipment for standard parts processing according to claim 1, characterized in that, The partition (47) is fixed inside the square block (19), the movable plate (48) slides horizontally inside the square block (19), the inclined lower end of the ceramic foam component (57) is rotatably connected to the partition (47), the inclined upper end of the ceramic foam component (57) is rotatably connected to one side of the first sliding plate (56), the outer wall of each first circular plate (23) is fitted with a first limiting ring (36), each first limiting ring (36) rotates inside the disc (20), the lower side of the second cylinder (18) is rotatably fitted with a second circular plate (35), the outer wall of the second circular plate (35) is fitted with a second limiting ring (39), the second limiting ring (39) rotates inside the lower side of the second cylinder (18), and the ceramic foam component (57) has a three-dimensional mesh structure.

3. The integrated processing equipment for standard parts processing according to claim 2, characterized in that, The upper outer wall of the square block (19) is fixedly connected to the piston plate (21), the lower outer wall of the square block (19) is fixedly connected to the two first circular plates (23), the middle outer wall of the square block (19) is in sliding contact with the second circular plate (35), a cover plate (13) is provided on the upper side of the inner side of the housing (12), a stepper motor (14) is installed on the upper side of the cover plate (13), a sleeve (30) is provided at the output end of the stepper motor (14), a spline groove (32) is provided on one side of the inner wall of the sleeve (30), a round rod (22) is provided at the upper end of the square block (19), a spline block (31) is fixedly provided on one side of the outer wall of the round rod (22), and the spline block (31) slides vertically in the spline groove (32).

4. The integrated processing equipment for standard parts processing according to claim 3, characterized in that, The inner wall of the second cylinder (18) is provided with two arc-shaped sliding grooves (33) that are connected to each other. The outer wall of the piston plate (21) is fixedly provided with a first slider (34). The first slider (34) slides in an arc shape in the two arc-shaped sliding grooves (33). The upper side of the second cylinder (18) is provided with a vent (40).

5. The integrated processing equipment for standard parts processing according to claim 2, characterized in that, The interior of the first cylinder (17) is divided into a first hydraulic chamber (27) and a second hydraulic chamber (28) by the disc (20). A first pressure regulating valve (52) is provided between the first solution chamber (49) and the first hydraulic chamber (27). A discharge port (53) is provided between the second solution chamber (50) and the second hydraulic chamber (28). The upper part of the air chamber (51) is connected to the interior of the second cylinder (18) by a first connection port (59). The lower part of the air chamber (51) is connected to the interior of the disc (20). The first circular tube (24) is connected to the second circular tube (25) by a second connection port (60). The interior of the first circular tube (24) is connected to the interior of the disc (20) by a third connection port (63). The interior of the first circular tube (24) is connected to the interior of the second circular tube (25) by a fourth connection port (64). The outer wall of the second circular tube (25) is provided with a plurality of spray holes (65) arranged in a circular array. The second circular tube (25) is sleeved on the upper outside of the first circular tube (24). The inner diameter of the second circular tube (25) is larger than the outer diameter of the first circular tube (24).

6. The integrated processing equipment for standard parts processing according to claim 5, characterized in that, An external gear (37) is sleeved on the outer wall of the middle part of the first circular tube (24), and an internal gear ring (38) is provided on the inner wall of the disc (20). The outer wall of the external gear (37) meshes with the inner wall of the internal gear ring (38). The thickness of the external gear (37) is much smaller than the thickness of the internal gear ring (38). The second circular tube (25) is located in the first hydraulic chamber (27). The lower end of the first circular tube (24) is located in the second hydraulic chamber (28). A vent valve (29) is provided on one side of the upper part of the first hydraulic chamber (27). A second sliding groove (62) is provided on each of the two side walls of the middle part of the square block (19). A second sliding plate (61) is fixed on each side of the movable plate (48). The two second sliding plates (61) slide horizontally in the two second sliding grooves (62).

7. The integrated processing equipment for standard parts processing according to claim 5, characterized in that, A metal solution tank (41) is provided on one side of the interior of the housing (12), and an inert gas tank (43) is provided on the other side of the interior of the housing (12). A funnel (15) is provided on the upper side of the metal solution tank (41), and a first solenoid valve (42) is provided inside the funnel (15). A first check valve (45) is provided inside the metal solution tank (41) in communication with the first hydraulic chamber (27).

8. The integrated processing equipment for standard parts processing according to claim 7, characterized in that, The inert gas box (43) is provided with a connecting pipe (16) on its upper side. The connecting pipe (16) is provided with a second solenoid valve (44). The inert gas box (43) is connected to the lower part of the second cylinder (18) and is provided with a second one-way valve (46).

9. An integrated processing equipment for standard parts processing according to claim 5, characterized in that, The lower side of the housing (12) is provided with a feeding pipe (69), the interior of the feeding pipe (69) is connected to the second hydraulic chamber (28), and a second pressure regulating valve (70) is installed inside the feeding pipe (69).

10. An integrated processing equipment for standard parts processing according to claim 1, characterized in that, The casting mold includes a lower mold (66) and an upper mold (67). The upper mold (67) is located above the lower mold (66), and a gate (68) is provided on the upper side of the upper mold (67).

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