A continuous forging apparatus for metal powder processing
By designing automated continuous forging equipment, efficient continuous forging of metal powder was achieved, solving the problem of low efficiency of existing equipment, reducing the labor intensity of operators, and improving production efficiency.
Patent Information
- Application Number
- CN202511432830.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2045-10-09
AI Technical Summary
Existing metal powder processing and forging equipment is inefficient, requires high labor intensity for operators, and cannot achieve continuous forging production.
Design a continuous forging press comprising a worktable, a plate conveyor belt, upper and lower molds, an electro-hydraulic system, a powder metering pump, and an infrared sensor. The continuous forging of metal powder is achieved through automated control and mechanical transmission, and an air suction system is provided to collect excess powder.
It improves the production efficiency of metal powder processing, reduces the labor intensity of operators, realizes continuous forging and efficient forming of metal powder, simplifies the operation process, and reduces manual intervention.
Smart Images

Figure CN120920726B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field of continuous forging equipment for metal powder, specifically a continuous forging equipment for metal powder processing. Background Technology
[0002] Metal powder processing forging is a process that uses metal powder as raw material. It first undergoes pretreatment such as pressing and sintering to form a preform, and then applies external force at room temperature or high temperature using forging equipment (such as hydraulic presses and forging hammers) to cause plastic deformation of the preform. This process eliminates the porosity between powder particles, increases the density of the material, refines the grains, and optimizes the microstructure, ultimately obtaining metal parts with high density, excellent mechanical properties (strength, hardness, toughness), and good dimensional accuracy. It is widely used in aerospace, automobile manufacturing and other fields, and can produce complex, high-performance components that are difficult to achieve with traditional processes.
[0003] Metal powder processed parts are made from metal powder as raw material. They are first pre-formed into blanks through pressing, sintering and other pre-treatment processes. During the pressing process, a forging device is needed to initially shape the metal powder in the mold for subsequent sintering and polishing. The existing forming method is the traditional metal powder processing forging method for small metal parts. In this method, the powder is manually pushed and pulled into the mold by the operator, placed in the stamping position for forging, and then manually demolded. Only one part can be produced at a time, which results in low efficiency and increases the labor intensity of the operator. It is impossible to improve efficiency through continuous forging, which brings certain inconveniences. Based on this, a continuous forging equipment for metal powder processing is proposed. Summary of the Invention
[0004] The purpose of this invention is to provide a continuous forging equipment for metal powder processing to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a continuous forging press for metal powder processing, comprising a worktable and a lower die, a bottom support fixedly installed at the bottom of the worktable, a plate conveyor belt movably installed on the outer side of the worktable, conveying power mechanisms movably installed on the inner sides of both ends of the plate conveyor belt, four support columns fixedly installed on the top of the worktable, a top plate fixedly installed on the top of the four support columns, an electro-hydraulic cylinder fixedly installed on the top of the top plate, a slide plate fixedly connected to the output end of the electro-hydraulic cylinder, several upper dies fixedly installed on the bottom of the slide plate by bolts, a powder placement cylinder fixedly installed on the top of the top plate, and a screw conveyor pump connected to the bottom end of the powder placement cylinder, the screw conveyor pump... The worktable is connected to a conveying pipe at its outlet. The end of the conveying pipe away from the screw conveyor pump is connected to a powder metering pump. The output end of the powder metering pump is connected to an output pipe. The bottom of the output pipe is connected to a flexible guide head. Three infrared sensors are fixedly installed on one side of the top of the worktable. A bracket is fixedly installed on the top of one end of the worktable. An electro-hydraulic rod is fixedly installed on the bottom surface of the top of the bracket. A support plate is fixedly installed on the top of the other end of the worktable. A geared servo motor is fixedly sleeved inside the top of the support plate. Several actuating plates are fixedly installed on the output end of the geared servo motor. A first scraper is fixedly installed on the bottom of the support plate away from the geared servo motor. A second scraper is fixedly installed on the bottom of the support plate away from the geared servo motor.
[0006] The lower mold includes a mounting plate, an outer ring fixedly mounted on the top of the mounting plate, an inner mold sleeved on the inner side of the outer ring, a mold groove opened on the inner side of the inner mold, a mold groove fitting column movably sleeved on the inner side of the mold groove, a sealing piston one movably mounted on the bottom of the mold groove fitting column, a hollow support frame provided at the bottom of the sealing piston one, a connecting groove connected to one side of the bottom end of the mold groove, a sealing piston two movably sleeved on the inner side of the connecting groove, a pressing column fixedly mounted on one side of the sealing piston two, an air suction pipe connected to one side of the outer ring, and a silicone flexible cover fixedly mounted on the other end of the air suction pipe.
[0007] Preferably, the plate conveyor belt is movably sleeved on the outside of the workbench, the bottom of the plate conveyor belt is in sliding contact with the top of the workbench, the conveying power mechanism is supported by brackets and installed on the outside of both ends of the workbench, the mounting plate is fixedly installed on the outside of the plate conveyor belt by bolts, and the lower mold is evenly distributed in a circumferential linear pattern on the outside of the plate conveyor belt.
[0008] Preferably, the outer side of the slide plate is slidably mounted on the outer side of the support column, the output end of the electro-hydraulic cylinder moves through and extends to the bottom of the top plate, the upper molds are linearly and evenly distributed on the bottom of the slide plate, the specifications and dimensions of the upper molds are adapted to the specifications and dimensions of the mold groove, the length dimensions of the three upper molds are distributed from short to long, and the length difference of the three upper molds is within the range of 10%.
[0009] Preferably, the inner mold is fixedly installed at the bottom of the inner cavity of the outer ring, the hollow support frame is fixedly installed at the bottom of the inner cavity of the mold groove, the first sealing piston is movably sleeved inside the mold groove, the connecting groove is opened inside the inner mold, the second sealing piston and the pressing column are both movably sleeved inside the connecting groove, the pressing column movably penetrates the outer ring and extends to the outside of the outer ring, the opposite sides of the mold groove and the connecting groove are filled with hydraulic oil, the position of the output end of the first electro-hydraulic rod corresponds to the position of the pressing column, and both the outer ring and the inner mold are circular.
[0010] Preferably, the powder metering pump is fixedly installed at the bottom of the top plate by a horizontal bracket, and the specifications and dimensions of the flexible guide head are adapted to the specifications and dimensions of the mold groove.
[0011] Preferably, three suction heads are fixedly installed on one side of the top of the workbench. The bottom ends of the three suction heads are connected to suction pipes, and the bottom ends of the suction pipes are connected to filter cartridges. A dust filter bag is installed inside the filter cartridge. A sealing tube is connected to the bottom of the dust filter bag. A guide pipe is connected to the outside of the sealing tube. A sealed container is connected to the bottom of the guide pipe. The filter cartridge is fixedly installed inside the base support. The sealing tube is sealed and inserted into the bottom of the guide pipe. The guide pipe passes through the base support and connects to the inside of the sealed container. A suction pump is connected to one side of the bottom of the filter cartridge through a pipe. The suction pump is fixedly installed inside the base support.
[0012] Preferably, the suction pipe is fixed to the top of the plate conveyor belt by a bracket, the size of the suction head is adapted to the size of the silicone flexible cover, the suction head is nozzle-shaped, the silicone flexible cover is trumpet-shaped, and the position of the suction head corresponds to the position of the silicone flexible cover.
[0013] Preferably, the actuating plates are evenly distributed around the outer side of the output shaft of the reduction servo motor, the first scraper and the second scraper are relatively inclined, the bottom of the second scraper is closely fitted with the top of the outer ring and the inner mold, the bottom of the first scraper is separated from the top of the outer ring and the inner mold by a certain gap, and the top of the outer ring and the inner mold are flush.
[0014] Preferably, a control console is fixedly installed on the top of the workbench, and the positions of the three infrared sensors correspond to the positions of the lower mold.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. During operation, the powder is pumped by the powder metering pump and falls into the inner side of the mold groove through the output pipe and flexible guide head. Then, the conveying power mechanism drives the plate conveyor belt to rotate. It stops to fill after conveying one grid. At this time, the deceleration servo motor drives the actuating plate to rotate slowly and gradually, and pushes a part of the top of the mold groove to rotate and flatten it. The first scraper and the second scraper gradually push and completely scrape the powder on the top of the mold groove and the inner mold. The lower mold moves to the bottom of the upper mold. The output of the electro-hydraulic cylinder drives the upper mold to embed into the mold groove, and the metal powder is continuously forged multiple times to promote the metal powder to form. When it is taken out, the electro-hydraulic rod extends to press the pressing column and pushes a part of the formed metal part out to the outside of the mold groove. The operator manually takes out the formed metal part. The overall operation efficiency is high, the labor intensity of the operator is reduced, and the metal powder processing can be continuously forged, which increases the efficiency of continuous production forming.
[0016] 2. When removing the forged part, the lower mold moves to the output end of the electro-hydraulic rod one. The electro-hydraulic rod one extends to press the pressing column, which drives the sealing piston two to move. Through the hydraulic oil in the connecting groove and the mold groove, the sealing piston one and the mold groove matching column are pushed upward, pushing a portion of the formed metal part out of the mold groove. The operator manually removes the formed metal part and presses the mold groove matching column and sealing piston one downward to reset them. The operation is simple, optimizes the operation process and steps of the operator, reduces the operator's involvement in the process, increases efficiency, and reduces the labor intensity of the operator.
[0017] 3. This solution uses a plate conveyor belt to align the flexible silicone cover with the suction head. At this point, the suction pump starts, generating airflow suction on the filter cartridge and the extraction pipe. The metal powder and airflow inside the outer ring and inner mold are extracted through the suction pipe and guided by the suction pipe and the suction head into the filtration range of the dust filter bag. The metal powder accumulates under the filtration of the dust filter bag, and the airflow is discharged by the suction pump. The accumulated metal powder in the dust filter bag is guided through the sealed insertion tube and then through the guide pipe to the sealed container for collection. This facilitates the collection of excess scraped and flattened metal powder, which can be added back into the powder storage container later. This reduces the difficulty of manual collection, increases the usage effect, and facilitates recycling. Attached Figure Description
[0018] Figure 1 This is a front-view stereoscopic structural diagram of the present invention.
[0019] Figure 2 This is a schematic diagram of the three-dimensional appearance structure of the present invention from a rear-view or upward-view perspective.
[0020] Figure 3This is a schematic diagram of the front cross-sectional structure of the present invention.
[0021] Figure 4 This is a schematic diagram of the right-side cross-sectional structure of the present invention.
[0022] Figure 5 For the present invention Figure 1 Enlarged structural diagram at point A in the middle.
[0023] Figure 6 For the present invention Figure 3 Enlarged structural diagram at point B.
[0024] Figure 7 For the present invention Figure 4 Enlarged structural diagram at point C.
[0025] Figure 8 For the present invention Figure 4 Enlarged structural diagram at point D.
[0026] Figure 9 For the present invention Figure 4 Enlarged structural diagram at point E in the middle.
[0027] In the diagram: 1. Workbench; 2. Base support; 3. Control console; 4. Plate conveyor belt; 5. Conveying power mechanism; 6. Lower mold; 601. Outer ring; 602. Inner mold; 603. Mold groove; 604. Pressing column; 605. Mounting plate; 606. Mold groove fitting column; 607. Sealing piston one; 608. Hollow support frame; 609. Sealing piston two; 610. Connecting groove; 7. Suction pipe; 8. Silicone flexible cover; 9. Support one; 10. Support column; 11. Top plate; 12. Slide plate; 13. Electro-hydraulic control fluid 14. Powder placement cylinder; 15. Screw conveyor pump; 16. Conveying pipe; 17. Powder metering pump; 18. Output pipe; 19. Sealed tank; 20. Filter cartridge; 21. Suction pump; 22. Upper mold; 23. Infrared sensor; 24. Suction pipe; 25. Electro-hydraulic rod one; 26. Flexible guide head; 27. Gear servo motor; 28. Actuating plate; 29. Support plate; 30. First scraper; 31. Second scraper; 32. Guide pipe; 33. Dust filter bag; 34. Sealing tube; 35. Suction head. Detailed Implementation
[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0029] Please see Figures 1-9This invention provides a technical solution: a continuous forging press for metal powder processing, comprising a worktable 1 and a lower die 6. A bottom support 2 is fixedly installed at the bottom of the worktable 1. A plate conveyor belt 4 is movably installed on the outer side of the worktable 1. Conveying power mechanisms 5 are movably installed on the inner sides of both ends of the plate conveyor belt 4. Four support columns 10 are fixedly installed on the top of the worktable 1. A top plate 11 is fixedly installed on the top of the four support columns 10. An electro-hydraulic cylinder 13 is fixedly installed on the top of the top plate 11. A slide plate 12 is fixedly connected to the output end of the electro-hydraulic cylinder 13. Several upper dies 22 are fixedly installed on the bottom of the slide plate 12 by bolts. A powder placement cylinder 14 is fixedly installed on the top of the top plate 11. A screw conveyor pump 15 is connected to the bottom end of the powder placement cylinder 14. A conveying pipe is connected to the output end of the screw conveyor pump 15. 16. The end of the conveying pipe 16 away from the screw conveyor pump 15 is connected to the powder metering pump 17. The output end of the powder metering pump 17 is connected to the output pipe 18. The bottom of the output pipe 18 is connected to the flexible guide head 26. Three infrared sensors 23 are fixedly installed on one side of the top of the workbench 1. A bracket 9 is fixedly installed on the top of one end of the workbench 1. An electro-hydraulic rod 25 is fixedly installed on the bottom surface of the top of the bracket 9. A support plate 29 is fixedly installed on the top of the other end of the workbench 1. A reduction servo motor 27 is fixedly sleeved inside the top of the support plate 29. Several toggle plates 28 are fixedly installed on the output end of the reduction servo motor 27. A first scraper 30 is fixedly installed on the bottom of the support plate 29 away from the reduction servo motor 27. A second scraper 31 is fixedly installed on the bottom of the support plate 29 away from the reduction servo motor 27.
[0030] The lower mold 6 includes a mounting plate 605. An outer ring 601 is fixedly mounted on the top of the mounting plate 605. An inner mold 602 is sleeved on the inner side of the outer ring 601. A mold groove 603 is opened on the inner side of the inner mold 602. A mold groove fitting post 606 is movably sleeved on the inner side of the mold groove 603. A sealing piston 607 is movably mounted on the bottom of the mold groove fitting post 606. A hollow support frame 608 is provided at the bottom of the sealing piston 607. A connecting groove 610 is connected to one side of the bottom end of the mold groove 603. A sealing piston 609 is movably sleeved on the inner side of the connecting groove 610. A pressing post 604 is fixedly mounted on one side of the sealing piston 609. An air suction pipe 7 is connected to one side of the outer ring 601. A silicone flexible cover 8 is fixedly mounted on the other end of the air suction pipe 7.
[0031] The working principle of the above technical solution is as follows: During use, the user adds metal powder to the inside of the powder placement cylinder 14. During operation, the screw conveyor pump 15 transports the powder falling from the powder placement cylinder 14 to the input end of the powder metering pump 17 through the conveying pipe 16. Then, through the metering pump of the powder metering pump 17, the powder falls into the inner side of the mold groove 603 through the output pipe 18 and the flexible guide head 26. Then, the conveying power mechanism 5 drives the plate conveyor belt 4 to rotate, and stops filling after conveying one section. At this time, the reduction servo motor 27 drives the actuating plate 28 to rotate slowly and gradually, pushing and flattening a portion of the top of the mold groove 603, so that the top of the mold groove 603 is filled with metal powder. Then, with the gradual transmission, the first scraper 30 gradually pushes the powder on the top of the mold groove 603 and the inner mold 602, and the excess part falls to the opposite side of the outer ring 601 and the inner mold 602. Then, the second scraper 31 pushes the powder on the top of the inner mold 602 and the mold groove 603. The metal powder is completely scraped off. The lower mold 6 moves to the bottom of the upper mold 22. The output of the electro-hydraulic cylinder 13 drives the slide plate 12 and the upper mold 22 to move down. The upper mold 22 is embedded in the mold groove 603, and the metal powder is continuously forged multiple times to form the metal powder. Then, when the lower mold 6 moves to the output end of the electro-hydraulic rod 25, the electro-hydraulic rod 25 extends to press the pressing column 604. The pressing column 604 drives the sealing piston 609 to move. Through the hydraulic oil in the connecting groove 610 and the mold groove 603, the sealing piston 607 and the mold groove engaging column 606 are pushed up, pushing a part of the formed metal part out of the mold groove 603. Then, the operator manually removes the formed metal part and presses the mold groove engaging column 606 and the sealing piston 607 down to reset them. The overall operation efficiency is high, the labor intensity of the operator is reduced, and the metal powder processing can be continuously forged, increasing the efficiency of continuous production forming.
[0032] In another implementation scheme, such as Figures 1-7 As shown, the plate conveyor belt 4 is movably sleeved on the outside of the workbench 1, and the bottom of the plate conveyor belt 4 is in sliding contact with the top of the workbench 1. The conveying power mechanism 5 is supported by a bracket and installed on the outside of both ends of the workbench 1. The mounting plate 605 is fixedly installed on the outside of the plate conveyor belt 4 by bolts. The lower mold 6 is evenly distributed in a circular linear pattern on the outside of the plate conveyor belt 4.
[0033] The bottom of the plate conveyor belt 4 slides in contact with the top of the workbench 1. This smooth sliding contact supports the bottom of the plate conveyor belt 4. On the opposite side of the bottom of the plate conveyor belt 4 and the top of the workbench 1, a rough surface is provided at a location corresponding to the rear of the flexible guide head 26. When the flexible guide head 26 places powder into the mold groove 603, the movement and transmission between the bottom of the plate conveyor belt 4 and the top of the workbench 1 generates a slight vibration under the action of the rough surface, facilitating the stabilization of the metal powder's position. Furthermore, the rough surface area is small and will not affect the subsequent smoothing by the agitator plate 28 or the subsequent scraping. The sliding support between the conveyor belt 4 and the worktable 1 facilitates forging support for the lower mold 6 and the upper mold 22 at the stamping position. The plate conveyor belt 4 is driven stepwise by the power transmission mechanism 5. The power transmission mode is to rotate one notch and stop, which facilitates dynamic stepwise operation and increases production efficiency. The mounting plate 605 is installed on the top of the plate conveyor belt 4 with bolts, which is convenient for disassembly and assembly. The lower molds 6 of multiple mold slots 603 with different shapes can be disassembled and installed on the top of the plate conveyor belt 4 through the mounting plate 605, which increases the flexibility and makes it easy to change the molds according to production needs, thereby facilitating the powder forming of small metal parts.
[0034] In another implementation scheme, such as Figures 1-7 As shown, the outer side of the slide plate 12 is slidably mounted on the outer side of the support column 10. The output end of the electro-hydraulic cylinder 13 moves through and extends to the bottom of the top plate 11. The upper molds 22 are linearly and evenly distributed on the bottom of the slide plate 12. The specifications and dimensions of the upper molds 22 are adapted to the specifications and dimensions of the mold groove 603. The lengths of the three upper molds 22 are distributed from short to long, and the length difference of the three upper molds 22 is within the range of 10%.
[0035] The slide plate 12 slides on the outside of the support column 10 for limiting its movement, facilitating stable movement, ensuring forging accuracy and stable structural force. The upper die 22 is bolted to the bottom of the slide plate 12, facilitating the replacement of upper dies 22 with different specifications, and making it easy to adapt to the die groove 603. This allows for easy replacement according to different production needs. The multiple upper dies 22 are distributed from short to long. The first upper die 22 and the first die groove 603 are forged with slightly shorter lengths, and the subsequent upper dies 22 are gradually extended. The length difference of the multiple upper dies 22 is within 10%, which limits the compression ratio during cold forging, reduces damage, and ensures stability when the upper die 22 and the die groove 603 press the powder together, increasing the yield.
[0036] In another implementation scheme, such as Figures 1-7As shown, the inner mold 602 is fixedly installed at the bottom of the inner cavity of the outer ring 601, the hollow support frame 608 is fixedly installed at the bottom of the inner cavity of the mold groove 603, the sealing piston 607 is movably sleeved inside the mold groove 603, the connecting groove 610 is opened inside the inner mold 602, the sealing piston 609 and the pressing column 604 are both movably sleeved inside the connecting groove 610, the pressing column 604 movably passes through the outer ring 601 and extends to the outside of the outer ring 601, the opposite sides of the mold groove 603 and the connecting groove 610 are filled with hydraulic oil, the position of the output end of the electro-hydraulic rod 25 corresponds to the position of the pressing column 604, and both the outer ring 601 and the inner mold 602 are circular.
[0037] The cavity between the outer ring 601 and the inner mold 602 facilitates airflow and provides temporary storage space for excess metal powder. The hollow support frame 608 supports the top sealing piston 607 and the mold groove engaging column 606, ensuring the compression support position of the sealing piston 607 and the mold groove engaging column 606 while hydraulic oil passes through. The sealing piston 607 and the sealing piston 609 limit the internal hydraulic oil and transmit the movement effect through the hydraulic oil. After the upper mold 22 and the mold groove 603 finish forging the metal powder, the lower mold 6 moves to the output end of the electro-hydraulic rod 25. At this time, the electric... The hydraulic rod 25 extends to press the pressing column 604, which in turn moves the sealing piston 609. Through the hydraulic oil in the connecting groove 610 and the mold groove 603, the sealing piston 607 and the mold groove engaging column 606 are pushed upward, pushing a portion of the formed metal part out of the mold groove 603. Then, the operator manually removes the formed metal part and presses the mold groove engaging column 606 and the sealing piston 607 downward to reset them. The operation is simple, optimizes the operator's operation process and steps, reduces the operator's involvement in the process, increases efficiency, and reduces the operator's labor intensity.
[0038] In another implementation scheme, such as Figures 1-6 As shown, the powder metering pump 17 is fixedly installed at the bottom of the top plate 11 by a horizontal bracket, and the size of the flexible guide head 26 is compatible with the size of the mold groove 603.
[0039] The powder metering pump 17 is fixed by a support structure. When the powder metering pump 17 pumps out metal powder, the output pipe 18 and the flexible guide head 26 guide the metal powder to form a slightly protruding conical pile on the top of the mold groove 603. This facilitates the subsequent leveling by the first scraper 30 and the removal by the second scraper 31, thereby facilitating the leveling of the metal powder and the subsequent forging operation.
[0040] In another implementation scheme, such as Figures 1-9As shown, three suction heads 35 are fixedly installed on one side of the top of the workbench 1. The bottom of the three suction heads 35 is connected to the suction pipe 24. The bottom of the suction pipe 24 is connected to the filter cartridge 20. The filter cartridge 20 is equipped with a dust filter bag 33. The bottom of the dust filter bag 33 is connected to the sealing tube 34. The outside of the sealing tube 34 is connected to the guide pipe 32. The bottom of the guide pipe 32 is connected to the sealing tank 19. The filter cartridge 20 is fixedly installed on the inside of the base support 2. The sealing tube 34 is sealed and inserted into the bottom of the guide pipe 32. The guide pipe 32 is fixedly inserted through the base support 2 and connected to the inside of the sealing tank 19. One side of the bottom of the filter cartridge 20 is connected to the suction pump 21 through a pipe. The suction pump 21 is fixedly installed on the inside of the base support 2.
[0041] When the plate conveyor belt 4 and the lower mold 6 drive the air suction pipe 7 and the silicone flexible cover 8 to move, the silicone flexible cover 8 and the air suction head 35 correspond. At this time, the air suction pump 21 starts, generating airflow suction on the filter cartridge 20 and the suction pipe 24. Through the insertion effect of the air suction head 35 and the silicone flexible cover 8, the metal powder and airflow on the outer ring 601 and the inner side of the inner mold 602 are extracted through the air suction pipe 7, and guided into the suction pipe 24 through the air suction pipe 7 and the air suction head 35. The airflow is guided into the filtration range of the dust filter bag 33. The metal powder accumulates under the filtration of the dust filter bag 33. The airflow is discharged through the suction pump 21. The metal powder, under the accumulation of the dust filter bag 33, is guided through the sealed insertion tube 34 and then through the guide tube 32 to be collected inside the sealed container 19. This makes it easy to collect the excess scraped and flattened metal powder, which can be added back into the powder placement cylinder 14 later. This reduces the difficulty of manual collection, increases the use effect, and facilitates recycling.
[0042] In another implementation scheme, such as Figures 1-9 As shown, the suction pipe 7 is fixed to the top of the plate conveyor belt 4 by a bracket. The size of the suction head 35 is compatible with the size of the silicone flexible cover 8. The suction head 35 is nozzle-shaped, and the silicone flexible cover 8 is trumpet-shaped. The position of the suction head 35 corresponds to the position of the silicone flexible cover 8.
[0043] When the plate conveyor belt 4 is driven, the suction pipe 7 follows the plate conveyor belt 4 and the lower mold 6, causing the suction pipe 7 and the silicone flexible cover 8 to move gradually. As it moves, the silicone flexible cover 8 is deformable and deforms after being squeezed by the suction head 35. After stopping, the silicone flexible cover 8 and the suction head 35 are aligned, forming a cone and flared mouth insertion effect. This facilitates the negative pressure suction force generated by the suction pipe 24 and the suction head 35, causing the silicone flexible cover 8 to deform and fit against the outside of the suction head 35. The silicone flexible cover 8 and the suction pipe 7 guide the airflow, causing the airflow and metal powder inside the outer ring 601 to be discharged, which facilitates the extraction of metal powder from the mobile phone.
[0044] In another implementation scheme, such as Figures 1-6 As shown, the toggle plate 28 is evenly distributed around the outer side of the output shaft of the reduction servo motor 27. The first scraper 30 and the second scraper 31 are relatively inclined. The bottom of the second scraper 31 is closely attached to the top of the outer ring 601 and the inner mold 602. The bottom of the first scraper 30 is separated from the top of the outer ring 601 and the inner mold 602 by a certain gap. The tops of the outer ring 601 and the inner mold 602 are flush.
[0045] When the powder metering pump 17 pumps out metal powder, the output pipe 18 and the flexible guide head 26 guide the metal powder to form a slightly protruding conical pile at the top of the mold groove 603. The decelerated servo motor 27 drives the actuating plate 28 to rotate slowly, gradually flattening the metal powder pile and making it higher than the top of the inner mold 602. Then, the first scraper 30 flattens and squeezes the powder, and the second scraper 31 completely adheres and squeezes it to remove the powder, completely flattening the metal powder inside the mold groove 603. This reduces the tediousness of manual flattening by operators, and the multiple gradual flattenings reduce the labor intensity of operators and increase the efficiency of use.
[0046] In another implementation scheme, such as Figures 1-4 As shown, a control console 3 is fixedly installed on the top of the workbench 1, and the positions of the three infrared sensors 23 correspond to the positions of the lower mold 6.
[0047] The control console 3 is an intelligent control device, equipped with a PLC programmable logic controller and human-machine interaction and communication components. It has a built-in control system, which facilitates the control of the equipment to perform operations and control the operation step by step. The control output terminal of the control console 3 is electrically connected to the input terminals of the conveying power mechanism 5, the electro-hydraulic cylinder 13, the screw conveyor pump 15, the powder metering pump 17, the suction pump 21, the electro-hydraulic rod 25, and the geared servo motor 27 through wires. The signal input terminal of the control console 3 is electrically connected to the output terminal of the infrared sensor 23 through wires.
[0048] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A continuous forging apparatus for metal powder processing, comprising a work table (1) and a lower die (6), characterized in that: The bottom of the workbench (1) is fixedly installed with a bottom support (2), the outer side of the workbench (1) is movably installed with a plate-type conveying belt (4), the inner side of both ends of the plate-type conveying belt (4) is movably installed with a conveying power mechanism (5), the top of the workbench (1) is fixedly installed with four supporting columns (10), the top of the four supporting columns (10) is fixedly installed with a top plate (11), the top of the top plate (11) is fixedly installed with an electric control hydraulic cylinder (13), the output end of the electric control hydraulic cylinder (13) is fixedly connected with a sliding plate (12), the bottom of the sliding plate (12) is fixedly installed with a plurality of upper molds (22) through bolts, the top of the top plate (11) is fixedly installed with a powder placing cylinder (14), the bottom end of the powder placing cylinder (14) is communicated with a spiral conveying pump (15), the output end of the spiral conveying pump (15) is communicated with a conveying pipe (16), the end, away from the spiral conveying pump (15), of the conveying pipe (16) is communicated with a powder metering pump (17), the output end of the powder metering pump (17) is communicated with an output pipe (18), the bottom of the output pipe (18) is communicated with a flexible flow guide head (26), one side of the top of the workbench (1) is fixedly installed with three infrared sensors (23), the top of one end of the workbench (1) is fixedly installed with a support one (9), the bottom surface of the top end of the support one (9) is fixedly installed with an electric control hydraulic rod one (25), the top of the other end of the workbench (1) is fixedly installed with a support plate (29), the inside of the top end of the support plate (29) is fixedly sleeved with a reduction servo motor (27), the output end of the reduction servo motor (27) is fixedly installed with a plurality of poking plates (28), the bottom of the end, away from the reduction servo motor (27), of the support plate (29) is fixedly installed with a first scraper (30), the bottom of the end, away from the reduction servo motor (27), of the support plate (29) is fixedly installed with a second scraper (31); The lower mold (6) comprises a mounting plate (605), the top of the mounting plate (605) is fixedly installed with an outer ring (601), the inner side of the outer ring (601) is sleeved with an inner mold (602), the inner side of the inner mold (602) is provided with a mold groove (603), the inner side of the mold groove (603) is movably sleeved with a mold groove fitting column (606), the bottom of the mold groove fitting column (606) is movably installed with a sealing piston one (607), the bottom of the sealing piston one (607) is provided with a hollow support frame (608), one side of the bottom end of the mold groove (603) is communicated with a communication groove (610), the inner side of the communication groove (610) is movably sleeved with a sealing piston two (609), one side of the sealing piston two (609) is fixedly installed with a pressing column (604), one side of the outer ring (601) is communicated with an air suction pipe (7), the other end of the air suction pipe (7) is fixedly installed with a silica gel flexible cover (8).
2. The continuous forging apparatus for processing metal powder according to claim 1, characterized by: The plate conveyor belt (4) is movably sleeved outside the workbench (1), the bottom of the plate conveyor belt (4) is in sliding contact with the top of the workbench (1), the conveying power mechanism (5) is supported and installed outside the two ends of the workbench (1) through the support, the mounting plate (605) is fixedly installed outside the plate conveyor belt (4) through bolts, and the lower mold (6) is uniformly distributed in a circumferential line on the outside of the plate conveyor belt (4).
3. The continuous forging apparatus for processing metal powder according to claim 1, characterized in that: The outer side of the sliding plate (12) is slidably installed outside the supporting column (10), the output end of the electric control hydraulic cylinder (13) movably penetrates and extends to the bottom of the top plate (11), the upper mold (22) is linearly and uniformly distributed on the bottom of the sliding plate (12), the size of the upper mold (22) is matched with the size of the mold groove (603), the length of the three upper molds (22) is distributed from short to long, and the length difference of the three upper molds (22) is within the interval range of 10%.
4. The continuous forging apparatus for processing metal powder according to claim 1, characterized in that: The inner mold (602) is fixedly installed at the bottom of the inner cavity of the outer ring (601), the hollow support frame (608) is fixedly installed at the bottom of the inner cavity of the mold groove (603), the sealing piston one (607) is movably sleeved in the mold groove (603), the communication groove (610) is arranged in the inner mold (602), the sealing piston two (609) and the pressing column (604) are movably sleeved in the communication groove (610), the pressing column (604) movably penetrates the outer ring (601) and extends to the outside of the outer ring (601), the mold groove (603) and the communication groove (610) are filled with hydraulic oil, the position of the output end of the electric control hydraulic rod one (25) corresponds to the position of the pressing column (604), and the outer ring (601) and the inner mold (602) are circular.
5. The continuous forging apparatus for processing metal powder according to claim 1, characterized in that: The powder metering pump (17) is fixedly installed at the bottom of the top plate (11) through the horizontal support, and the size of the flexible flow guide head (26) is matched with the size of the mold groove (603).
6. The continuous forging apparatus for processing metal powder according to claim 1, characterized in that: Three air suction heads (35) are fixedly installed on one side of the top of the workbench (1), the bottom end of the three air suction heads (35) is communicated with the air suction pipe (24), the bottom end of the air suction pipe (24) is communicated with the filter cylinder (20), the filter cylinder (20) is internally installed with the dust filter bag (33), the bottom of the dust filter bag (33) is communicated with the sealing insertion pipe (34), the outer side of the sealing insertion pipe (34) is communicated with the flow guide pipe (32), the bottom of the flow guide pipe (32) is communicated with the sealing tank (19), the filter cylinder (20) is fixedly installed inside the bottom support (2), the sealing insertion pipe (34) is sealingly inserted into the bottom of the flow guide pipe (32), the flow guide pipe (32) fixedly penetrates the bottom support (2) and is communicated into the inside of the sealing tank (19), one side of the bottom of the filter cylinder (20) is communicated with the air suction pump (21) through a pipeline, and the air suction pump (21) is fixedly installed inside the bottom support (2).
7. The continuous swaging apparatus for processing metal powder according to claim 6, characterized in that: The air suction pipe (7) is fixed on the top of the plate conveyor belt (4) by a support, the size of the air suction head (35) is matched with the size of the silica gel flexible cover (8), the air suction head (35) is in the shape of a nozzle, the silica gel flexible cover (8) is in the shape of a horn, and the position of the air suction head (35) corresponds to the position of the silica gel flexible cover (8).
8. The continuous forging apparatus for processing metal powder according to claim 1, characterized by: The dial plate (28) is uniformly distributed on the outside of the output shaft of the deceleration servo motor (27), the first scraper (30) and the second scraper (31) are oppositely and obliquely distributed, the bottom of the second scraper (31) is closely attached to the top of the outer ring (601) and the inner mold (602), the bottom of the first scraper (30) is spaced apart from the top of the outer ring (601) and the inner mold (602) by a certain gap, and the top of the outer ring (601) and the inner mold (602) is flush.
9. The continuous forging apparatus for processing metal powder according to claim 1, characterized by: The top of the workbench (1) is fixedly provided with a control console (3), and the positions of the three infrared sensors (23) correspond to the position of the lower mold (6).
Citation Information
Patent Citations
Forging and pressing forming equipment for alloy powder processing
CN120438622A
Production of piston and device therefor
JP1995268406A