Intelligent processing method and equipment for building model structure

Abstract

The invention relates to the field of reinforced concrete beam column cutting, in particular to an intelligent machining method and equipment for a building model structure.The equipment comprises a main frame with supporting legs arranged at the lower end, a transverse groove I is formed in the upper end of the main frame, two through holes are formed in the main frame in the front-back direction in a penetrating mode, sliding beams are arranged in the two through holes in a sliding mode, and auxiliary frames are fixed to the rear ends of the two sliding beams; a transverse groove I is formed in the front end of the main frame, a transverse groove II is formed in the upper end of the auxiliary frame, two roller seats are connected in each of the transverse groove I and the transverse groove II, supporting rollers are obliquely and rotatably arranged on the four roller seats, a bracket is fixed at the front end of the main frame, a knife rest vertically penetrates through the bracket in a sliding mode, a cutting shaft is rotatably arranged at the upper end of the knife rest, and a cutting disc is fixed at the front end of the cutting shaft. The beam column can be conveniently moved, and the cutting efficiency is improved.

Description

Technical Field

[0001] This invention relates to the field of reinforced concrete beam and column cutting, and in particular to an intelligent processing method and equipment for architectural model structures. Background Technology

[0002] Concrete building model structures are commonly used components in construction. They are typically made by pouring concrete onto reinforcing steel bars in a mold and allowing it to solidify. They are generally used for the prefabrication of beams and columns. However, in actual use, reinforced concrete beams and columns are cut according to their actual dimensions. Because prefabricated beams and columns are long and heavy, they are not easy to move, which affects the cutting efficiency. Summary of the Invention

[0003] The purpose of this invention is to provide an intelligent processing method and equipment for building model structures, which facilitates the movement of beams and columns and improves cutting efficiency.

[0004] The objective of this invention is achieved through the following technical solution:

[0005] A smart processing device for architectural model structures includes a main frame with legs at the lower end, a horizontal groove I at the upper end of the main frame, two through holes running through the main frame in the front-rear direction, a sliding beam sliding in each of the two through holes, an auxiliary frame fixed at the rear end of the two sliding beams, a horizontal groove II at the upper end of the auxiliary frame, two roller seats connected in both horizontal groove I and horizontal groove II, and support rollers rotating at an incline on each of the four roller seats, a bracket fixed at the front end of the main frame, a tool holder sliding vertically through the bracket, a cutting shaft rotating at the upper end of the tool holder, and a disc cutter fixed at the front end of the cutting shaft.

[0006] The cutting shaft is equipped with a protective sleeve.

[0007] The lower end of the auxiliary frame has multiple rotating rollers.

[0008] An adjusting screw is rotatably inserted through the middle of the auxiliary frame, and the adjusting screw is threadedly connected to the main frame.

[0009] Both the main frame and the auxiliary frame are equipped with bidirectional screws that rotate laterally, and the two ends of each bidirectional screw are threadedly connected to the corresponding two roller seats.

[0010] The upper ends of the main frame and the auxiliary frame are respectively fixed with portal frame I and portal frame II, and a horizontal pressure frame slides inside both portal frame I and portal frame II.

[0011] A V-shaped bracket is fixed to the middle of the lower end of the horizontal pressure frame.

[0012] Both ends of the horizontal pressure frame have two rotating bearing rollers, and the two bearing rollers are fitted with ring belts.

[0013] The transverse pressure frame has two rotating arm plates, each with an auxiliary shaft, and each auxiliary shaft has an auxiliary roller. The two auxiliary rollers are located within their respective ring belts, and electric telescopic rods are installed between the two auxiliary shafts and the two bearing rollers, respectively.

[0014] The processing method using the aforementioned intelligent processing equipment for architectural model structures includes:

[0015] S1. Place the concrete beams and columns on the two pairs of support rollers on the main frame and auxiliary frame;

[0016] S2. Control the axial movement of the concrete beam and column back and forth by the support roller so that the cutting position corresponds to the disc cutter;

[0017] S3. The drive disc cutter rotates at high speed and raises the cutter holder, causing the disc cutter to contact the concrete beam and column, thus completing the cutting of the concrete beam and column.

[0018] The beneficial effects of this invention are as follows:

[0019] 1. The two pairs of support rollers on the main frame and the auxiliary frame form two 90° V-shaped frames, which provide stable support for the beams and columns. By rotating the transmission support rollers, the beams and columns can be moved axially back and forth, thus facilitating the movement of the beams and columns.

[0020] 2. The beam is lifted by two horizontal pressure frames, which lift the beam and separate it from the two pairs of support rollers. The two belts are then driven to rotate, causing the beam to roll. The beam is then placed back onto the two pairs of support rollers, changing the cutting surface. Attached Figure Description

[0021] Figure 1 and Figure 2 This is a structural schematic diagram of an intelligent processing equipment for architectural model structures.

[0022] Figure 3 This is a structural diagram of the main frame;

[0023] Figure 4 This is a structural diagram of the auxiliary frame;

[0024] Figure 5 This is a schematic diagram of the structure of the roller holder and the support roller;

[0025] Figure 6 and Figure 7 This is a structural diagram of the tool holder and the disc cutter;

[0026] Figure 8 and Figure 9 This is a structural diagram of the transverse pressure frame, bearing roller, auxiliary roller, and ring belt.

[0027] In the picture:

[0028] Main frame 101; Horizontal slot I 102; Portal frame I 103; Through hole 104; Bracket 105;

[0029] Auxiliary frame 201; Horizontal groove II 202; Portal frame II 203; Slide beam 204; Roller 205; Adjusting screw 206;

[0030] Roller seat 301; Support roller 302; Bidirectional screw 303;

[0031] Tool holder 401; Cutting shaft 402; Protective sleeve 403; Disc cutter 404;

[0032] Horizontal pressure frame 501; V-shaped seat 502; bearing roller 503; rotating arm plate 504; auxiliary shaft 505; auxiliary roller 506; ring belt 507; electric telescopic rod 508. Detailed Implementation

[0033] like Figure 1-9 As shown, a detailed description of an intelligent processing device for architectural model structures is provided:

[0034] A smart processing device for architectural model structures includes a main frame 101 with legs at the lower end, a horizontal groove I 102 at the upper end of the main frame 101, two through holes 104 extending through the main frame 101 in the front-rear direction, a sliding beam 204 sliding in each of the two through holes 104, an auxiliary frame 201 fixed at the rear end of the two sliding beams 204, a horizontal groove II 202 at the upper end of the auxiliary frame 201, two roller seats 301 connected in each of the horizontal grooves I 102 and II 202, and a support roller 302 tilting and rotating on each of the four roller seats 301, a bracket 105 fixed at the front end of the main frame 101, a blade holder 401 sliding vertically through the bracket 105, a cutting shaft 402 rotating at the upper end of the blade holder 401, and a disc blade 404 fixed at the front end of the cutting shaft 402.

[0035] The two support rollers 302 on the two roller seats 301 installed in the transverse groove I 102 form a pair, and the two support rollers 302 on the two roller seats 301 installed in the transverse groove II 202 form a pair. Each pair of support rollers 302 is inclined outward, and the two support rollers 302 have a 90° included angle, thereby ensuring that the beams and columns placed on the two pairs of support rollers 302 can be stable.

[0036] After the precast reinforced concrete beams and columns are placed on two support rollers 302, the first motor (not shown in the figure) installed on the roller seat 301 drives the support rollers 302. Through the friction between the support rollers 302 and the beams and columns, the beams and columns can be driven to move axially, thereby forming a back-and-forth movement on the equipment. This allows the position to be cut to be automatically aligned with the disc cutter 404, achieving the purpose of moving the beams and columns axially back and forth, which is convenient for moving the beams and columns.

[0037] Then, the second motor installed below the tool holder 401 is started to drive the cutting shaft 402, thereby driving the disc cutter 404 to rotate at high speed. Then, the telescopic rod mechanism installed between the tool holder 401 and the bracket 105 is controlled to retract, thereby causing the tool holder 401 to drive the disc cutter 404 to rise, and then the disc cutter 404 to contact the beam and column to complete the cutting. The telescopic rod mechanism installed between the tool holder 401 and the bracket 105 can be an electric telescopic rod or a hydraulic cylinder, thereby realizing intelligent automatic cutting of beams and columns.

[0038] It should be noted that by setting each pair of support rollers at 30-290°, it is easy to adapt to the right-angle support of rectangular beams and columns.

[0039] Further:

[0040] A protective sleeve 403 rotates on the cutting shaft 402.

[0041] By setting a protective sleeve 403 on the cutting shaft 402, when the disc cutter 404 is cutting, the protective sleeve 403 contacts the beam and column, forming a protection for other parts of the equipment and preventing damage.

[0042] Further:

[0043] The lower end of the auxiliary frame 201 has multiple rollers 205 that rotate.

[0044] The auxiliary frame 201 contacts the ground through rollers 205. Therefore, when dealing with beams and columns of different lengths, it is necessary to control the distance between the two pairs of support rollers 302. This allows the auxiliary frame 201 to roll on the ground through multiple rollers 205, making it easier for the auxiliary frame 201 to approach or move away from the main frame 101.

[0045] It should be noted that the two sliding beams 204 and the two through holes 104 cooperate to slide, ensuring the limit between the main frame 101 and the auxiliary frame 201.

[0046] Further:

[0047] An adjusting screw 206 is rotatably inserted through the middle of the auxiliary frame 201, and the adjusting screw 206 is threadedly connected to the main frame 101.

[0048] By adjusting the setting of the screw 206, the main frame 101 can be driven by the screw 206 through the thread, thereby causing the screw 206 to move the auxiliary frame 201 back and forth, thus making the main frame 101 and the auxiliary frame 201 closer or further apart.

[0049] It should be noted that a motor for the transmission adjusting screw 206 can be installed on the auxiliary frame 201 to enable the automatic rotation of the adjusting screw 206 and enhance the automation level of the equipment.

[0050] Further:

[0051] Both the main frame 101 and the auxiliary frame 201 are equipped with bidirectional screws 303 that rotate laterally, and the two ends of each bidirectional screw 303 are threadedly connected to the corresponding two roller seats 301.

[0052] By rotating the bidirectional screw 303, the two roller seats 301 can be driven to move closer or further away simultaneously, thereby changing the distance between the two support rollers 302 to accommodate beams and columns of different sizes.

[0053] Further:

[0054] The upper ends of the main frame 101 and the auxiliary frame 201 are respectively fixed with portal frame I 103 and portal frame II 203, and a horizontal pressure frame 501 slides inside both portal frame I 103 and portal frame II 203.

[0055] After adjusting the position of the beams and columns, in order to further ensure the stability of the beams and columns, the telescopic rod mechanism installed between the portal frame I 103 and the portal frame II 203 and the horizontal pressure frame 501 is extended. This allows the horizontal pressure frame 501 to be lowered and then pressed against the upper end of the beams and columns, further preventing axial movement of the beams and columns and ensuring their stability.

[0056] The telescopic rod mechanism installed between the portal frame I103 and the portal frame II203 and the transverse pressure frame 501 can be an electric telescopic rod or a hydraulic cylinder, thereby realizing automatic clamping of the beams and columns.

[0057] Further:

[0058] A V-shaped seat 502 is fixed at the middle of the lower end of the horizontal pressure frame 501.

[0059] By setting the V-shaped bracket 502, the horizontal pressure frame 501 can make better contact with the beam and column, thus better ensuring the stability of the beam and column.

[0060] Further:

[0061] The transverse pressure frame 501 has two rotating bearing rollers 503 at both ends, and a ring belt 507 is sleeved on the two bearing rollers 503.

[0062] Due to the presence of portal frames I 103 and II 203, when placing the beam-column, one end of the beam-column needs to be placed on one of the pairs of support rollers 302 first. Then, the beam-column is pushed axially so that it lies on the two pairs of support rollers 302, passing through portal frames I 103 and II 203. During the axial movement of the beam-column, it will simultaneously pass through the two ring belts 507. Therefore, when it is necessary to flip the beam-column, the horizontal pressure frame 501 is controlled to rise. The horizontal pressure frame 501 will drive the ring belts 507 to rise through the two bearing rollers 503, thereby flipping the beam-column. The column is lifted up and disengaged from the support roller 302. At this time, the third motor installed on the horizontal pressure frame 501 synchronously drives the two bearing rollers 503, which in turn drives the ring belt 507 to rotate. This causes the lower end of the beam column to flip inside the ring belt 507. Then, the horizontal pressure frame 501 is controlled to descend, causing the beam column to fall back onto the two bearing rollers 503. This changes the orientation of the beam column and the disc cutter 404, so that when the beam column diameter is large, the disc cutter 404 can cut the beam column in all directions to complete the cutting of the beam column.

[0063] It should be noted that although the ring belt 507 is fitted onto the two bearing rollers 503, the ring belt 507 is in an unfolded state with its lower end hanging down naturally, making it easy for the beam and column to pass through the ring belt 507.

[0064] Further:

[0065] The horizontal pressure frame 501 has two rotating arm plates 504, each with an auxiliary shaft 505, and each with an auxiliary roller 506. The two auxiliary rollers 506 are located within the corresponding ring belts 507. Electric telescopic rods 508 are installed between the two auxiliary shafts 505 and the two bearing rollers 503, respectively.

[0066] To prevent the cross-bracing frame 501 from rising to its highest point, the ring belt 507 still cannot lift the beam and column and detach it from the support roller 302. Therefore, an auxiliary roller 506 is set up. The electric telescopic rod 508 is controlled to extend, thereby pushing the auxiliary shaft 505 to drive the rotating arm plate 504 to rotate on the cross-bracing frame 501. This causes the auxiliary roller 506 to push the ring belt 507 upward, forming an auxiliary extension support for the upper end of the ring belt 507 between the bearing rollers 503. This reduces the size of the natural drooping of the ring belt 507 below, making it easier for the ring belt 507 to lift the beam and column and detach it from the support roller 302.

[0067] like Figure 1-9 As shown:

[0068] The processing method using the aforementioned intelligent processing equipment for architectural model structures includes:

[0069] S1. Place the concrete beams and columns on the two pairs of support rollers 302 on the main frame 101 and the auxiliary frame 201.

[0070] S2. The support roller 302 controls the axial movement of the concrete beam and column back and forth so that the cutting position corresponds to the disc cutter 404;

[0071] S3. The drive disc cutter 404 rotates at high speed and raises the cutter holder 401, so that the disc cutter 404 contacts the concrete beam and column, completing the cutting of the concrete beam and column.

Claims

1. An intelligent processing equipment for architectural model structures, characterized in that: The main frame (101) includes a support leg at the lower end. The upper end of the main frame (101) is provided with a horizontal groove I (102). The main frame (101) has two through holes (104) running through it in the front-back direction. A sliding beam (204) slides in both through holes (104). An auxiliary frame (201) is fixed at the rear end of the two sliding beams (204). The upper end of the auxiliary frame (201) is provided with a horizontal groove II (202). Two roller seats (301) are connected in both horizontal groove I (102) and horizontal groove II (202). Support rollers (302) are tilted and rotated on the four roller seats (301). A bracket (105) is fixed at the front end of the main frame (101). A knife holder (401) slides vertically through the bracket (105). A cutting shaft (402) rotates at the upper end of the knife holder (401). A disc knife (404) is fixed at the front end of the cutting shaft (402).

2. The intelligent processing equipment for architectural model structures according to claim 1, characterized in that: A protective sleeve (403) rotates on the cutting shaft (402).

3. The intelligent processing equipment for architectural model structures according to claim 1, characterized in that: The lower end of the auxiliary frame (201) has multiple rollers (205) that rotate.

4. The intelligent processing equipment for architectural model structures according to claim 3, characterized in that: An adjusting screw (206) is rotatably inserted through the middle of the auxiliary frame (201), and the adjusting screw (206) is threadedly connected to the main frame (101).

5. The intelligent processing equipment for architectural model structures according to claim 1, characterized in that: Both the main frame (101) and the auxiliary frame (201) have bidirectional screws (303) that rotate laterally, and the two ends of each bidirectional screw (303) are threadedly connected to the corresponding two roller seats (301).

6. The intelligent processing equipment for architectural model structures according to claim 1, characterized in that: The upper ends of the main frame (101) and the auxiliary frame (201) are respectively fixed with portal frame I (103) and portal frame II (203), and a horizontal pressure frame (501) slides inside both portal frame I (103) and portal frame II (203).

7. The intelligent processing equipment for architectural model structures according to claim 6, characterized in that: A V-shaped seat (502) is fixed at the middle of the lower end of the horizontal pressure frame (501).

8. The intelligent processing equipment for architectural model structures according to claim 7, characterized in that: The transverse pressure frame (501) has two rotating bearing rollers (503) at both ends, and a ring belt (507) is fitted on the two bearing rollers (503).

9. The intelligent processing equipment for architectural model structures according to claim 8, characterized in that: The transverse pressure frame (501) has two rotating arm plates (504), each of which has an auxiliary shaft (505) rotating on it. Each of the two auxiliary shafts (505) has an auxiliary roller (506) rotating on it. The two auxiliary rollers (506) are located within the corresponding ring belts (507). Electric telescopic rods (508) are installed between the two auxiliary shafts (505) and the two bearing rollers (503).

10. A processing method using an intelligent processing equipment for architectural model structures according to any one of claims 1-9, characterized in that: include S1. Place the concrete beams and columns on two pairs of support rollers (302) on the main frame (101) and the auxiliary frame (201); S2. The concrete beam and column are moved back and forth axially by the support roller (302) so that the cutting position corresponds to the disc cutter (404); S3. The drive disc cutter (404) rotates at high speed and raises the cutter holder (401), so that the disc cutter (404) contacts the concrete beam and column, completing the cutting of the concrete beam and column.

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