Module capable of being quickly disassembled and assembled

By designing a quick-assembly and disassembly module and utilizing structures such as interlocking blocks and positioning walls, the problem of long disassembly and assembly time for replacement functional modules has been solved, enabling rapid disassembly and installation, especially for the rapid replacement of the bottle inlet guide plate frame of the labeling machine.

CN120922453APending Publication Date: 2025-11-11TAIWAN HON CHUAN ENTERPRISE CO LTD
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Patent Information

Application Number
CN202410568484.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-11-11

AI Technical Summary

Technical Problem

In existing technologies, the installation and replacement of replacement functional modules require a significant amount of time for the process of tightening and loosening bolts, resulting in low efficiency in assembly and disassembly.

Method used

A quick-assembly and disassembly module was designed, including a first base and a second base. Through structures such as interlocking blocks, limiting parts, ramp surfaces and positioning walls, the module can be quickly disassembled and installed by bolt fixing. The ramp surface and inclined mating surface guide the engagement direction to ensure fixation.

Benefits of technology

It enables rapid disassembly and installation of replacement modules, improving the work efficiency of on-site workers, especially the replacement speed of the bottle inlet guide frame of the labeling machine.

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Abstract

A module capable of being rapidly disassembled and assembled comprises a first seat body and a second seat body. The first seat body and the second seat body are oppositely combined, the embedding block of the first seat body is embedded into the embedding groove of the second seat body, the first positioning wall of the second seat body is embedded into the first receiving part of the first seat body, the second positioning wall of the second seat body is embedded into the second receiving part of the first seat body, and the slope surface of the first seat body is matched with the oblique matching surface of the second seat body; and a fixing bolt with a ring penetrates through pin holes preset in the embedding block, the first positioning wall and the second positioning wall to fix the second seat body and the first seat body. And the first seat body and the second seat body are respectively locked on the fixing module and the replacement module. The module capable of being rapidly disassembled and assembled can help field workers to rapidly disassemble and assemble the replacement module.
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Description

Technical Field

[0001] This invention relates to the field of module disassembly technology, and more specifically, to a quick-assembly and disassembly module. Background Technology

[0002] In production line units, replacement functional modules are inevitably used. These are modular units that need to be replaced to meet the specifications of products or production line components. For example, in a beverage bottle packaging line, a labeling machine is used to label bottles, and a bottle feeding device guides the bottles into the machine. Bottles can come in many shapes, sizes, and specifications, and they can all use the same labeling machine. However, the bottle guide plate of the feeding device needs to be replaced according to the bottle specifications to ensure a stable and continuous flow of bottles into the labeling machine. In the case of the bottle feeding device of the labeling machine, the bottle guide plate is a type of replacement functional module.

[0003] Even for replacement functional modules, bolts and other fixing devices are still used to install them onto the machine body. This fixing method makes installation and replacement require a lot of time in the process of tightening and loosening bolts. Summary of the Invention

[0004] To address the installation and replacement issues of replaceable functional modules, this invention proposes a quick-assembly / disassembly module.

[0005] Technical solution of the present invention:

[0006] A quick-release module, the quick-release module defining an X-axis, a Y-axis, and a Z-axis according to its three-dimensional shape; the quick-release module includes:

[0007] A first base includes a base; an insert block is formed on the upper surface of the base; the upper surface of the base is divided by the insert block to define a first part and a second part; the first part is adjacent to a first side of the insert block, and the second part is adjacent to a second side of the insert block; a central pin hole is provided through the insert block parallel to the X-axis direction; a limiting part is formed in the first part, and the limiting part is formed with a ramp surface, the ramp surface being adjacent to the first part and the first side of the insert block; a first receiving part is defined with the first side of the insert block, the ramp surface, and the first part as boundaries; a second receiving part is defined with the second side of the insert block and the second part as boundaries; a plurality of positive countersunk holes are provided through the insert block and the base parallel to the Z-axis, and the plurality of positive countersunk holes are for a plurality of first bolt countersunk heads to pass through;

[0008] A second base body includes a top; the lower surface of the top is formed with a first positioning wall and a second positioning wall; one end of the first positioning wall is formed with a beveled mating surface; two side wall pin holes are provided through the first positioning wall and the second positioning wall parallel to the X-axis direction; an interlocking groove is defined with the lower surface of the top and the opposite sides of the first positioning wall and the second positioning wall as the boundary; several countersunk holes are provided through the top along the Z-axis, and several countersunk holes are provided for several second bolt countersunk heads to pass through;

[0009] The first seat and the second seat are joined together, the insert block is embedded in the insert groove, the first positioning wall is embedded in the first receiving part, the second positioning wall is embedded in the second receiving part, the slope surface and the inclined mating surface are mated to each other, the central pin hole and the side wall pin hole are connected to each other, allowing a ring fixing pin to pass through and fix the second seat and the first seat.

[0010] Preferably, the insert block is formed at the middle position of the upper surface of the base.

[0011] Preferably, the cross-section of the interlocking block parallel to the Z-axis is an isosceles trapezoid.

[0012] Preferably, the three-dimensional shape of the first positioning wall is complementary to the three-dimensional shape of the first receiving part, and the dimensions of the first positioning wall and the first receiving part are matched; the three-dimensional shape of the second positioning wall is complementary to the three-dimensional shape of the second receiving part, and the dimensions of the second positioning wall and the second receiving part are matched; the three-dimensional shape of the interlocking groove is complementary to the three-dimensional shape of the interlocking block, and the dimensions of the interlocking groove and the interlocking block are matched.

[0013] Preferably, the reverse countersunk hole corresponds to the appropriate interlocking groove.

[0014] Preferably, the first seat is connected to a fixed module of a body by the first bolt; and the second seat is connected to a replacement module of the body by the second bolt.

[0015] Preferably, the first seat is connected to a replacement module of a machine body by the first bolt; and the second seat is connected to a fixing module of the machine body by the second bolt.

[0016] Preferably, the fixed module and the replacement module are joined together vertically.

[0017] Preferably, the fixed module and the replacement module are joined together in a left-right orientation.

[0018] Preferably, the replacement module is a bottle inlet guide frame of a labeling machine.

[0019] Efficacy of this invention:

[0020] The quick-assembly module of this invention helps field workers quickly disassemble and install replacement modules. The replacement module includes, but is not limited to, a bottle inlet guide frame of a labeling machine. Attached Figure Description

[0021] Figure 1 This is a first-view perspective three-dimensional view of the present invention.

[0022] Figure 2 This is a second-view perspective stereoscopic view of the present invention.

[0023] Figure 3 This is a first-view exploded perspective view of the present invention.

[0024] Figure 4 This is a second-view exploded perspective view of the present invention.

[0025] Figure 5 This is a three-dimensional view of the second body of the present invention from an upward perspective.

[0026] Figure 6 This is a schematic diagram of the present invention combined with a fixed module and a replacement module.

[0027] Figure 7 This is for Figure 6 Section VII-VII of the diagram.

[0028] Figure 8 This is for Figure 6 Section VIII-VIII in the diagram.

[0029] Figure 9 This is a schematic diagram of the present invention combined with a bottle inlet guide frame.

[0030] Figure 10 This is a schematic diagram of the present invention combined with another bottle inlet guide frame. Detailed Implementation

[0031] To facilitate the explanation of the central idea of ​​the invention as stated in the above-described summary section, specific embodiments are provided below. Various objects in the embodiments are depicted to a scale, size, deformation, or displacement suitable for illustration, rather than being drawn to the scale of actual components, as will be stated prior. Furthermore, in the following description, identical and symmetrically arranged components are indicated by the same designation. In the following description, the terms "first" and "second" are used only to describe components and should not be construed as indicating or implying relative importance or order.

[0032] like Figures 1 to 8 The quick-assembly module of the present invention includes a first base 10 and a second base 20. The quick-assembly module can be defined with an X-axis, a Y-axis and a Z-axis according to its three-dimensional shape.

[0033] The first seat 10 is a one-piece molded structure, including:

[0034] A base 11 is formed with a horizontal plane along the X and Y axes and a thickness along the Z axis, thereby the base 11 is in the shape of a flat plate.

[0035] A connecting block 12 is formed at the middle position of the upper surface of the base 11. The cross-section of the connecting block 12 parallel to the Z-axis is an isosceles trapezoid. The upper surface of the base 11 is divided by the connecting block 12 and can be defined as a first part 111 and a second part 112. The first part 111 is adjacent to a first side 121 of the connecting block 12, and the second part 112 is adjacent to a second side 122 of the connecting block 12.

[0036] A central pin hole 13 is a hole that passes through the interlocking block 12 parallel to the X-axis direction.

[0037] A limiting part 14 is formed at the corner of the first portion 111 of the base 11. The height of the limiting part 14 parallel to the Z-axis is the same as the height of the insert block 12. The limiting part 14 may or may not be connected to the first side 121 of the insert block 12.

[0038] A ramp surface 15 is formed on one side of the limiting portion 14, and the bottom edge of the ramp surface 15 is connected to the first portion 111 of the base 11. The limiting portion 14 is connected to the first side 121 of the insert block 12, and the ramp surface 15 is also connected to the first side 121 of the insert block 12. When the limiting portion 14 is not connected to the insert block 12, the ramp surface 15 is also not connected to the insert block 12.

[0039] A first receiving section 16 is an open space defined by the first side 121, the ramp surface 15, and the first portion 111.

[0040] A second receiving section 17, an open space defined by the second side 122 and the second portion 112.

[0041] Several countersunk holes 18 extend parallel to the Z-axis through the insert block 12 and the base 11. Several first bolts 35 are inserted with their heads facing upwards through the countersunk holes 18. The ends of the first bolts 35 protrude from the base 11, thereby locking a fixing module 31 of the body below the base 11, thereby fixing the first seat 10 to the fixing module 31.

[0042] The second seat 20 is a one-piece molded structure, including:

[0043] A top 21 is formed with a horizontal plane along the X and Y axes and a thickness along the Z axis, thereby the top 21 is in the shape of a flat plate.

[0044] A first positioning wall 22 is formed on the lower surface 211 of the top 21. The three-dimensional shape of the first positioning wall 22 is complementary to the three-dimensional shape of the first receiving part 16. The dimensions of the first positioning wall 22 and the first receiving part 16 are matched.

[0045] A second positioning wall 23 is formed on the lower surface 211 of the top 21. The three-dimensional shape of the second positioning wall 23 is complementary to the three-dimensional shape of the second receiving part 17, and the dimensions of the second positioning wall 23 and the second receiving part 17 are matched. The first positioning wall 22 and the second positioning wall 23 are separated by a distance.

[0046] An inclined mating surface 24 is formed at one end of the first positioning wall 22, and the inclination and direction of the inclined mating surface 24 are in harmony with the slope surface 15.

[0047] The two side wall pin holes 25 penetrate the first positioning wall 22 and the second positioning wall 23 in a direction parallel to the X-axis. When the first positioning wall 22 and the second positioning wall 23 are engaged with the first receiving part 16 and the second receiving part 17, the two side wall pin holes 25 correspond to the center pin hole 13 along the X-axis.

[0048] A fitting groove 26 is an open groove defined by the lower surface 211 of the top 21, the opposite sides of the first positioning wall 22 and the second positioning wall 23. The three-dimensional shape of the fitting groove 26 is complementary to the three-dimensional shape of the fitting block 12, and the dimensions of the fitting groove 26 and the fitting block 12 are matched.

[0049] Several countersunk holes 27 extend through the top 21 along the Z-axis. Preferably, the countersunk holes 27 correspond to the fitting groove 26. Several countersunk holes 27 allow several second bolts 36 to be countersunk with their heads facing downwards. The ends of the second bolts 36 protrude from the top 21, thereby locking them to a replacement module 32 of a body, which is supported by the top 21.

[0050] The above is a description of the main structure of the present invention. The following describes the combination methods of the present invention.

[0051] The second seat 20 is combined with the first seat 10. In a preferred embodiment, the first seat 10 is combined with the fixed module 31, and the second seat 20 is combined with the replacement module 32. The first seat 10 and the fixed module 31 are below, and the second seat 20 and the replacement module 32 are above. The seat and the module are combined in a vertically opposite manner.

[0052] Not limited to the above-mentioned connection positions, the first seat 10 can be connected to the replacement module 32, and the second seat 20 can be connected to the fixed module 31. The second seat 20 and the fixed module 31 are below, and the first seat 10 and the replacement module 32 are above, with the seat and module being connected in a vertically opposite manner.

[0053] Not limited to the above-mentioned orientation, the second seat 20 and the first seat 10 can also be positioned left and right to each other, thus being applied to the fixed module 31 and the replacement module 32 that are connected left and right.

[0054] The second seat 20 is combined with the first seat 10, the insert block 12 is correspondingly embedded in the insert groove 26, the first positioning wall 22 is fitted into the first receiving part 16, the second positioning wall 23 is fitted into the second receiving part 17, the ramp surface 15 and the inclined mating surface 24 are mated to each other, the central pin hole 13 and the side wall pin hole 25 are correspondingly connected, allowing a ring fixing pin 30 to pass through, fixing the second seat 20 and the first seat 10 so that the two cannot be separated. Preferably, each contact surface of the second seat 20 and the first seat 10 is seamlessly joined.

[0055] During the process of the second seat 20 and the first seat 10 being combined, the ramp surface 15 and the inclined mating surface 24 play a guiding role and restrict the combination direction of the second seat 20 and the first seat 10, and guide the first seat 10 and the second seat 20 to combine relative to each other.

[0056] As described above, the quick-release module of the present invention can help field workers quickly disassemble and install the replacement module 32.

[0057] In this invention, the body, the fixing module 31, and the replacement module 32 are not limited. To comply with the disclosure requirements of the specification, the following is used: Figure 9 and Figure 10 Two examples are provided to illustrate the replacement module 32, but are not intended to limit the scope of application of the invention. Figure 9 and Figure 10 The replacement module 32 is selected from the bottle inlet guide frame 33, 34 of the labeling machine. The bottle inlet guide frame 33, 34 is a modular kit. When labeling different bottle types, the corresponding bottle inlet guide frame 33, 34 needs to be replaced. The present invention can quickly replace and install the bottle inlet guide frame 33, 34.

[0058] The above description describes the preferred embodiments of the present invention and the technical principles applied thereto. For those skilled in the art, any obvious changes such as equivalent transformations or simple substitutions based on the technical solutions of the present invention, without departing from the spirit and scope of the present invention, shall fall within the protection scope of the present invention.

Claims

1. A quick-assembly / disassembly module, characterized in that, The quick-release module is defined by an X-axis, a Y-axis, and a Z-axis according to its three-dimensional shape; the quick-release module includes: A first base includes a base; an insert block is formed on the upper surface of the base; the upper surface of the base is divided by the insert block to define a first part and a second part; the first part is adjacent to a first side of the insert block, and the second part is adjacent to a second side of the insert block; a central pin hole is provided through the insert block parallel to the X-axis direction; a limiting part is formed in the first part, and the limiting part is formed with a ramp surface, the ramp surface being adjacent to the first part and the first side of the insert block; a first receiving part is defined with the first side of the insert block, the ramp surface, and the first part as boundaries; a second receiving part is defined with the second side of the insert block and the second part as boundaries; a plurality of positive countersunk holes are provided through the insert block and the base parallel to the Z-axis, and the plurality of positive countersunk holes are for a plurality of first bolt countersunk heads to pass through; A second base body includes a top; the lower surface of the top is formed with a first positioning wall and a second positioning wall; one end of the first positioning wall is formed with a beveled mating surface; two side wall pin holes are provided through the first positioning wall and the second positioning wall parallel to the X-axis direction; an interlocking groove is defined with the lower surface of the top and the opposite sides of the first positioning wall and the second positioning wall as the boundary; several countersunk holes are provided through the top along the Z-axis, and several countersunk holes are provided for several second bolt countersunk heads to pass through; The first seat and the second seat are joined together, the insert block is embedded in the insert groove, the first positioning wall is embedded in the first receiving part, the second positioning wall is embedded in the second receiving part, the slope surface and the inclined mating surface are mated to each other, the central pin hole and the side wall pin hole are connected to each other, allowing a ring fixing pin to pass through and fix the second seat and the first seat.

2. The quick-assembly / disassembly module as described in claim 1, characterized in that, The insert block is formed at the middle position of the upper surface of the base.

3. The quick-assembly / disassembly module as described in claim 1, characterized in that, The cross-section of the interlocking block parallel to the Z-axis is an isosceles trapezoid.

4. The quick-assembly / disassembly module as described in claim 1, characterized in that, The three-dimensional shape of the first positioning wall is complementary to the three-dimensional shape of the first receiving part, and the dimensions of the first positioning wall and the first receiving part are matched; the three-dimensional shape of the second positioning wall is complementary to the three-dimensional shape of the second receiving part, and the dimensions of the second positioning wall and the second receiving part are matched; the three-dimensional shape of the interlocking groove is complementary to the three-dimensional shape of the interlocking block, and the dimensions of the interlocking groove and the interlocking block are matched.

5. The quick-assembly / disassembly module as described in claim 1, characterized in that, The reverse countersunk hole corresponds to the fitting groove.

6. The quick-assembly / disassembly module as described in claim 1, characterized in that, The first seat is connected to a fixed module of a machine body via the first bolt; the second seat is connected to a replacement module of the machine body via the second bolt.

7. The quick-assembly / disassembly module as described in claim 1, characterized in that, The first seat is connected to a replacement module of a machine body via the first bolt; the second seat is connected to a fixing module of the machine body via the second bolt.

8. The quick-assembly / disassembly module as described in claim 1, characterized in that, The fixed module and the replacement module are connected vertically.

9. The quick-assembly / disassembly module as described in claim 1, characterized in that, The fixed module and the replacement module are connected side-by-side.

10. The quick-assembly / disassembly module as described in claim 1, characterized in that, The replacement module is a bottle inlet guide frame of a labeling machine.