Split type Hall current sensor

The innovative design of the cable clamping assembly and mounting assembly solves the problem of difficult cable fixing for split-type Hall current sensors, achieving rapid fixing and stable connection, and improving the maintenance efficiency and reliability of the equipment.

CN120928022APending Publication Date: 2025-11-11QIDONG WIN-WIN ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202511129178.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-13
Publication Date
2025-11-11

AI Technical Summary

Technical Problem

Existing split-type Hall current sensors cannot be quickly disconnected from the external conduit during maintenance or replacement, and the installation and replacement process is time-consuming and labor-intensive, affecting the normal operation and work efficiency of the equipment.

Method used

The design incorporates cable clamping and mounting components, including conduit, mounting plate, fixing tube, sliding ring, sliding rod, and fixing sleeve. Through the cooperation of tension springs and springs, the conduit can be quickly fixed and unlocked. At the same time, the fixing bracket, connecting bolts, and connecting nuts enable quick installation and disassembly. The design of bakelite cover and fixing bolts provides solid protection.

Benefits of technology

It simplifies the process of fixing and removing conduits, improves operational convenience and production efficiency, ensures the stability of conduits and the reliability of the device, reduces the failure rate, and enhances the user experience.

✦ Generated by Eureka AI based on patent content.

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Abstract

A split type Hall current sensor disclosed by the present invention comprises a shell, one side of the shell is provided with an unlocking assembly through a wire clamping assembly, the unlocking assembly comprises a wire pipe, a mounting plate, a fixed pipe, a sliding ring, a sliding rod and a fixed sleeve, the wire pipe is connected to one side of the shell, the mounting plate is arranged on the outer side of the wire pipe, and the fixed pipe is connected with the sliding ring. The fixing pipe is fixedly installed on the installation plate, the sliding ring is connected to the outer side of the fixing pipe, the sliding rod is connected with the sliding ring, the fixing sleeve is fixedly installed on the fixing pipe, the sliding rod is connected with the fixing sleeve in a sliding mode, the wire clamping assembly comprises a moving groove, a moving plate and a pushing groove, the moving groove is formed in the fixing pipe, and the pushing groove is formed in the moving plate. And the moving plate is slidably connected to the moving groove, the moving plate is connected with the sliding rod, the pushing groove is formed in the inner side of the fixing pipe, and the shell is provided with an installation assembly, so that the technical problem that fixation of a wire pipe connected with the outer side cannot be rapidly relieved in the background technology is solved.
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Description

Technical Field

[0001] This invention relates to the field of split-type Hall current sensor technology, and more specifically, to a split-type Hall current sensor. Background Technology

[0002] Hall current sensors are circuit instruments. Based on the magnetic balance Hall principle, according to the Hall effect principle, when a current Ic is passed through the control current terminal of the Hall element and a magnetic field with magnetic induction intensity B is applied in the normal direction of the Hall element plane, a potential VH will be generated in the direction perpendicular to the current and the magnetic field (i.e., between the Hall output terminals), called the Hall potential, whose magnitude is proportional to the product of the control current I and the magnetic induction intensity B. That is, where: K is the Hall coefficient, determined by the material of the Hall element; I is the control current; B is the magnetic induction intensity; and VH is the Hall potential. In existing technology, when using existing split-type Hall current sensors, it is not possible to quickly disengage the conduit connecting to the outside when maintenance or replacement is required. This is usually due to the complex design of the conduit connection, which may require specific tools or follow cumbersome steps to complete the disassembly. This design not only increases the difficulty and time of maintenance, but may also delay repair work in emergency situations, affecting the normal operation of external equipment.

[0003] Secondly, existing split-type Hall current sensors cannot be quickly fixed when installing or replacing conduits. Traditional fixing methods may require manually adjusting the position of the conduit and then using screws, clamps or other fasteners to fix it. This process is both time-consuming and labor-intensive, especially on production lines or maintenance sites, where this inefficient fixing process may significantly reduce work efficiency.

[0004] In addition, the inconvenience of existing split-type Hall current sensors in use also lies in the convenience of their overall design. They cannot fix the housing or quickly replace the bakelite cover, which makes them inconvenient to use. Summary of the Invention

[0005] Technical problems to be solved

[0006] To address the problems existing in the prior art, the present invention provides a split-type Hall current sensor to solve the technical problem mentioned in the background art of the inability to quickly disconnect the conduit fixed to the outside.

[0007] Technical solution

[0008] To achieve the above objectives, the present invention provides the following technical solution: a split-type Hall current sensor, comprising a housing, wherein an unlocking component is provided on one side of the housing via a wire-locking assembly, the unlocking component comprising a conduit, a mounting plate, a fixing tube, a sliding ring, a sliding rod, and a fixing sleeve, the conduit being connected to one side of the housing, the mounting plate being disposed outside the conduit, the fixing tube being fixedly mounted on the mounting plate, the sliding ring being connected to the outside of the fixing tube, the sliding rod being connected to the sliding ring, the fixing sleeve being fixedly mounted on the fixing tube, and the sliding rod and the fixing sleeve being slidably connected, the wire-locking assembly comprising a moving groove, a moving plate, and a pushing groove, the moving groove being formed on the fixing tube, the moving plate being slidably connected to the moving groove, the moving plate being connected to the sliding rod, the pushing groove being formed inside the fixing tube, and the housing being provided with the mounting assembly.

[0009] The present invention is further configured such that a first tension spring is provided between the movable plate and the fixed tube, and the first tension spring is sleeved on the outside of the fixed sleeve and the sliding rod, so as to complete the reset process of the movable plate by using the first tension spring.

[0010] The invention is further configured such that a pushing block is slidably connected to the pushing groove, and a spring is connected to the pushing block, so that the fixing process of the conduit is completed through the cooperation of the various components.

[0011] The invention is further configured such that a wire clamping plate is connected to the spring, and wire clamping blocks are evenly distributed on the wire clamping plate. The cooperation of each component facilitates the completion of the process of fixing the wire tube.

[0012] The present invention is further configured such that the mounting assembly includes a fixing frame, a connecting bolt, and a connecting nut. The fixing frame is fixedly mounted on the housing, the connecting bolt is connected to the fixing frame, and the connecting nut is threadedly connected to the connecting bolt. The fixing process of the housing is completed through the cooperation of each component.

[0013] The present invention is further configured such that a bakelite cover is detachably connected to one end of the housing, and a protrusion is connected to the bakelite cover; the conduit is connected to one end of the housing, and a connector is connected to one end of the conduit; the use of the various components together enables the coil to be used.

[0014] The present invention is further configured such that an iron core is installed inside the housing, a primary coil is wound around the outside of the iron core, and a magnetic steel sleeve is installed at one end of the iron core. The use of these components together facilitates the completion of the use of the coil.

[0015] The invention is further configured such that a fixing bolt is connected to the housing, the fixing bolt passes through the bakelite cover, a fixing nut is threaded onto the fixing bolt, a second tension spring is connected between the pushing block and the fixing tube, and a bracket is installed inside the housing. The replacement process of the bakelite cover is completed through the cooperation of the various components.

[0016] Beneficial effects

[0017] Compared with the prior art, the present invention provides a split-type Hall current sensor, which has the following characteristics:

[0018] Beneficial effects:

[0019] 1. The design of the unlocking component makes the fixing and unlocking process of the conduit simple and quick. Through the cooperation of the conduit, mounting plate, fixing tube, sliding ring, sliding rod and fixing sleeve, the operator can easily slide the sliding ring to compress the tension spring and move the sliding rod, thereby driving the moving plate and pushing block to complete the fixing of the conduit. This design improves the efficiency of conduit fixing, reduces maintenance time, and ensures the stability of the conduit during use, avoiding random movement.

[0020] 2. The cable clamping assembly achieves rapid fixing of the cable conduit through the design of the moving groove, moving plate, and pushing groove. The tension spring between the moving plate and the fixed tube, and the spring on the pushing block, ensure that the cable conduit remains stable after fixing and is not easy to loosen. The setting of the cable clamping plate and cable clamping block further enhances the fixing effect of the cable conduit and improves the reliability of the device. This design makes the fixing process of the cable conduit simpler and helps to improve the convenience of operation and production efficiency.

[0021] 3. The mounting components, including the mounting bracket, connecting bolts, and connecting nuts, enable quick installation and disassembly of the cylindrical split-type Hall current sensor with external devices. The use of the iron core, primary coil, and magnetic steel sleeve ensures the efficient operation of the split-type Hall current sensor, while the bakelite cover and fixing bolts and nuts provide robust protection and fixation. This design not only simplifies the installation process of the split-type Hall current sensor but also improves overall performance and reliability, helps reduce the failure rate of external devices during startup, and enhances the user experience. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of a split-type Hall current sensor according to the present invention;

[0023] Figure 2 This is a schematic diagram of the unlocking component in this invention;

[0024] Figure 3 This is a cross-sectional view of the unlocking component in this invention;

[0025] Figure 4 This is an enlarged structural diagram of A in this invention;

[0026] Figure 5 This is a cross-sectional view of the shell structure in this invention.

[0027] In the diagram: 1. Housing; 2. Conduit; 3. Mounting plate; 4. Fixing pipe; 5. Sliding ring; 6. Sliding rod; 7. Fixing sleeve; 8. Moving groove; 9. Moving plate; 10. Pushing groove; 11. First tension spring; 12. Pushing block; 13. Spring; 14. Wire clamping plate; 15. Wire clamping block; 16. Fixing bracket; 17. Connecting bolt; 18. Connecting nut; 19. Bakelite cover; 20. Protrusion; 21. Connector; 22. Iron core; 23. Primary coil; 24. Magnetic steel sleeve; 25. Fixing bolt; 26. Fixing nut; 27. Second tension spring; 28. Bracket. Detailed Implementation

[0028] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0029] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0030] In this invention, unless otherwise stated, the directional terms such as "up" and "down" generally refer to the directions shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" generally refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not intended to limit this invention.

[0031] Please see Figure 1-5 A split-type Hall current sensor includes a housing 1. An unlocking assembly is provided on one side of the housing 1 via a wire-locking assembly. The unlocking assembly includes a conduit 2, a mounting plate 3, a fixing tube 4, a sliding ring 5, a sliding rod 6, and a fixing sleeve 7. The conduit 2 is connected to one side of the housing 1. The mounting plate 3 is located outside the conduit 2. The fixing tube 4 is fixedly mounted on the mounting plate 3. The sliding ring 5 is connected to the outside of the fixing tube 4. The sliding rod 6 is connected to the sliding ring 5. The fixing sleeve 7 is fixedly mounted on the fixing tube 4 and slidably connected to the sliding rod 6. The wire-locking assembly includes a moving groove 8, a moving plate 9, and a pushing groove 10. The moving groove 8 is formed on the fixing tube 4. The moving plate 9 is slidably connected to the moving groove 8 and connected to the sliding rod 6. The pushing groove 10 is formed inside the fixing tube 4. The housing 1 is provided with the mounting assembly.

[0032] A first tension spring 11 is provided between the movable plate 9 and the fixed tube 4. The first tension spring 11 is sleeved on the outside of the fixed sleeve 7 and the sliding rod 6.

[0033] A push block 12 is slidably connected to the push groove 10, and a spring 13 is connected to the push block 12.

[0034] A wire clamping plate 14 is connected to the spring 13, and wire clamping blocks 15 are evenly distributed on the wire clamping plate 14.

[0035] In this embodiment, when it is necessary to fix the conduit 2 during use, the conduit 2 is manually passed through one end of the fixing tube 4 and then led out from the other end of the fixing tube 4. During its introduction, the sliding ring 5 on the outside of the fixing tube 4 is manually slid. During the sliding movement of the sliding ring 5, the sliding rod 6 on the sliding ring 5 is driven to slide along the fixing sleeve 7 on the fixing tube 4. During its sliding movement, the first tension spring 11 between the moving plate 9 and the fixing tube 4 is compressed, thereby driving the moving plate 9 to slide along the moving groove 8. During the movement process, the push block 12 slides along the push groove 10. After the conduit 2 is placed into the fixed tube 4, the sliding ring 5 is released, allowing it to reset under the action of the first tension spring 11. This causes the sliding ring 5, sliding rod 6, and moving plate 9 to move to their initial positions. Under the action of the second tension spring, the push block 12 slides along the push groove 10 to its initial position. In conjunction with the spring 13, the wire clamping plate 14, and the wire clamping block 15, the conduit 2 is fixed, ensuring its stability during use and preventing it from moving arbitrarily.

[0036] Please see Figure 5 As an embodiment of a split-type Hall current sensor for mounting components: the mounting components include a fixing frame 16, a connecting bolt 17 and a connecting nut 18. The fixing frame 16 is fixedly mounted on the housing 1, the connecting bolt 17 is connected to the fixing frame 16, and the connecting nut 18 is threadedly connected to the connecting bolt 17.

[0037] One end of the housing 1 is detachably connected to a bakelite cover 19, and a protrusion 20 is connected to the bakelite cover 19. The conduit 2 is connected to one end of the housing 1, and a connector 21 is connected to one end of the conduit 2.

[0038] An iron core 22 is installed inside the housing 1, a primary coil 23 is wound around the outside of the iron core 22, and a magnetic steel sleeve 24 is installed at one end of the iron core 22.

[0039] A fixing bolt 25 is connected to the housing 1, the fixing bolt 25 passes through the bakelite cover 19, and a fixing nut 26 is threaded on the fixing bolt 25. A second tension spring 27 is connected between the push block 12 and the fixing tube 4. A bracket 28 is installed inside the housing 1.

[0040] More specifically, during use, the connecting nut 18 is manually removed from the connecting bolt 17, then the connecting bolt 17 is passed through the plate to be placed, and then the connecting nut 18 is rotated from one end of the connecting bolt 17, thereby completing the fixing process of the housing 1. During use, the iron core 22, primary coil 23 and magnetic steel sleeve 24 inside the housing 1 are used for relevant testing, and the bracket 27 is used to fix them. Then, the bakelite cover 19 is inserted through the fixing bolt 25 on the housing 1, and then the fixing nut 26 is used to fix the bakelite cover 19.

[0041] In summary, during the use or operation of the overall equipment: When it is necessary to fix the conduit 2 during use, the conduit 2 is manually passed through one end of the fixing pipe 4 and then led out from the other end of the fixing pipe 4. During its introduction, the sliding ring 5 on the outside of the fixing pipe 4 is manually slid. During the sliding movement of the sliding ring 5, the sliding rod 6 on the sliding ring 5 is driven to slide along the fixing sleeve 7 on the fixing pipe 4. During its sliding movement, the first tension spring 11 between the moving plate 9 and the fixing pipe 4 is compressed, thereby driving the moving plate 9 along the moving groove. 8. The sliding movement process is carried out, thereby driving the push block 12 to slide along the push groove 10. After the conduit 2 is placed into the fixed tube 4, the sliding ring 5 is released, so that it is reset under the action of the first tension spring 11. This causes the sliding ring 5, the sliding rod 6 and the moving plate 9 to move to the initial position. Then, under the action of the second tension spring, the push block 12 is driven to slide along the push groove 10 to the initial position. In conjunction with the spring 13, the wire clamping plate 14 and the wire clamping block 15, the process of fixing the conduit 2 is completed, so that it remains stable during use and does not move arbitrarily.

[0042] During use, the connecting nut 18 is manually removed from the connecting bolt 17, the connecting bolt 17 is then inserted through the plate to be placed, and the connecting nut 18 is rotated from one end of the connecting bolt 17 to complete the fixing process of the housing 1. During use, the iron core 22, primary coil 23 and magnetic steel sleeve 24 inside the housing 1 are used for relevant testing, and the bracket 27 is used to fix them. Then, the bakelite cover 19 is inserted through the fixing bolt 25 on the housing 1, and the fixing nut 26 is used to fix the bakelite cover 19.

[0043] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A split-type Hall current sensor, comprising a housing (1), characterized in that: An unlocking assembly is provided on one side of the housing (1) via a wire clamping assembly. The unlocking assembly includes a wire conduit (2), a mounting plate (3), a fixing tube (4), a sliding ring (5), a sliding rod (6), and a fixing sleeve (7). The wire conduit (2) is connected to one side of the housing (1). The mounting plate (3) is located outside the wire conduit (2). The fixing tube (4) is fixedly mounted on the mounting plate (3). The sliding ring (5) is connected to the outside of the fixing tube (4). The sliding rod (6) and the sliding ring (5) are connected to each other. The connection is as follows: the fixed sleeve (7) is fixedly installed on the fixed tube (4); the sliding rod (6) and the fixed sleeve (7) are slidably connected; the wire clamping assembly includes a moving groove (8), a moving plate (9) and a pushing groove (10); the moving groove (8) is opened on the fixed tube (4); the moving plate (9) is slidably connected on the moving groove (8); the moving plate (9) and the sliding rod (6) are connected; the pushing groove (10) is opened on the inner side of the fixed tube (4); and the housing (1) is provided with an installation assembly.

2. A split-type Hall current sensor according to claim 1, characterized in that: A first tension spring (11) is provided between the movable plate (9) and the fixed tube (4), and the first tension spring (11) is sleeved on the outside of the fixed sleeve (7) and the sliding rod (6).

3. A split-type Hall current sensor according to claim 2, characterized in that: A push block (12) is slidably connected to the push groove (10), and a spring (13) is connected to the push block (12).

4. A split-type Hall current sensor according to claim 3, characterized in that: A wire clamping plate (14) is connected to the spring (13), and wire clamping blocks (15) are evenly distributed on the wire clamping plate (14).

5. A split-type Hall current sensor according to any one of claims 1-4, characterized in that: The mounting assembly includes a mounting bracket (16), a connecting bolt (17), and a connecting nut (18). The mounting bracket (16) is fixedly mounted on the housing (1), the connecting bolt (17) is connected to the mounting bracket (16), and the connecting nut (18) is threadedly connected to the connecting bolt (17).

6. A split-type Hall current sensor according to claim 5, characterized in that: One end of the housing (1) is detachably connected to a bakelite cover (19), and a protrusion (20) is connected to the bakelite cover (19). The conduit (2) is connected to one end of the housing (1), and a connector (21) is connected to one end of the conduit (2).

7. A split-type Hall current sensor according to claim 6, characterized in that: An iron core (22) is installed inside the housing (1), a primary coil (23) is wound around the outside of the iron core (22), and a magnetic steel sleeve (24) is installed at one end of the iron core (22).

8. A split-type Hall current sensor according to claim 7, characterized in that: A fixing bolt (25) is connected to the housing (1), the fixing bolt (25) passes through the bakelite cover (19), a fixing nut (26) is threaded on the fixing bolt (25), a second tension spring (27) is connected between the push block (12) and the fixing tube (4), and a bracket (28) is installed inside the housing (1).