High-strength and high-through-flow binding post meter box switch assembling mode optimization method
By constructing a simulated space to optimize the connection method of the terminal block meter box switch, the problems of contact resistance and mechanical fatigue under high current conditions were solved, and efficient and safe electrical connection was achieved.
Patent Information
- Application Number
- CN202511102677.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-07
- Publication Date
- 2025-11-11
AI Technical Summary
Traditional terminal block meter box switch installation methods suffer from problems such as increased contact resistance, overheating, mechanical fatigue, and unstable connection under high current conditions, affecting equipment performance and safety.
By constructing an original simulation space for virtual assembly, collecting connection status data, constructing a status activity curve, filtering out abnormal and undesirable methods, performing simulation optimization and upgrades, obtaining the best assembly method, and optimizing the assembly process of the terminal block meter box switch.
Reduce contact resistance, decrease power loss, improve equipment lifespan and connection reliability, reduce operational risks and costs, and ensure safety.
Smart Images

Figure CN120930365A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of electrical engineering technology, specifically an optimized method for the connection of high-strength, high-current-carrying terminal blocks and switch boxes. Background Technology
[0002] Terminal block switchgear, as a key electrical connection and control device, is widely used in all levels of power systems. With the continuous growth of electricity demand from modern industry and the higher requirements for efficiency and reliability of electrical equipment, the traditional terminal block switchgear installation method has gradually revealed some shortcomings.
[0003] Traditional terminal block switch installation methods primarily rely on mechanical connections such as screw fixing or crimping, which can meet requirements under low current and low load conditions. However, with the increase in current load in power systems, i.e., under high current conditions, the increased contact resistance leads to energy loss and heat generation, thereby reducing switch performance and lifespan. Simultaneously, frequent current surges and vibrations can cause mechanical fatigue in components such as terminals and screws, affecting connection stability and reliability, and posing safety hazards.
[0004] To address the aforementioned issues, this invention proposes an optimized method for mounting high-strength, high-current-throughput terminal blocks in meter boxes. By developing high-strength terminal blocks for meter box switches, the effective contact area of the meter box switch can be effectively increased, mechanical strength enhanced, and the mounting strength and current carrying capacity of the terminal block meter box switch improved. This allows the meter box switch to conduct electricity effectively, reduces heat generation, and facilitates operation. This is of great significance for improving the electricity user experience and reducing damage to company assets. Summary of the Invention
[0005] The objective of this invention can be achieved through the following technical solutions:
[0006] An optimized method for mounting high-strength, high-current-throughput terminal block switches in a meter box includes the following steps:
[0007] Step S1: Collect comprehensive data on the meter box switches to obtain the proposed installation method;
[0008] Step S2: Construct an original simulation space for the meter box switch, perform simulated assembly through the original simulation space, and collect connection status data during the simulated assembly process;
[0009] Step S3: Based on the connection status data, preset the graph structure to obtain the status activity curve, filter the status activity curve to obtain the abnormal and unoptimized methods;
[0010] Step S4: Replace and upgrade the abnormal optimization method to obtain a replacement optimization method. Simulate and optimize the replacement optimization method through the original simulation space to obtain the best assembly method.
[0011] Preferably, the process of comprehensively collecting data on the meter box switches includes:
[0012] Initial data acquisition is performed on the meter box switches to obtain comprehensive meter box data;
[0013] Information is collected from the terminals of the meter box switch to obtain connection environment data;
[0014] Based on the comprehensive data of the meter box and the connection environment data, the switch scheme of the meter box is statistically analyzed to obtain the preliminary installation method.
[0015] Preferably, the process of constructing the original analog space for the meter box switch includes:
[0016] An original simulation space is constructed based on the meter box switch. The meter box switch is then transformed using the original simulation space to obtain switch twin components.
[0017] The connection environment data is uploaded to the original simulation space. Based on the connection environment data, the terminal blocks are converted into components through the original simulation space to obtain terminal twin components.
[0018] Preferably, the process of simulating assembly using the original simulation space includes:
[0019] Set load twins for the terminal twins and upload the load twins to the original simulation space;
[0020] The pre-installation method is uploaded to the original simulation space. Based on the pre-installation method, the load installation simulation of the terminal twin element is performed in the original simulation space. Data is collected during the load installation simulation process to obtain connection status data. The collected connection status data is time-stamped to obtain the installation capture time.
[0021] Preferably, the process of pre-setting the graph based on the connection status data includes:
[0022] The state connection data is used to construct and filter graphs to obtain pre-selected state data;
[0023] A two-dimensional rectangular coordinate system is constructed based on the assembly and capture time. The pre-selected state data is uploaded to the two-dimensional rectangular coordinate system, and the nodes of the pre-selected state data are linked according to the obtained assembly and capture time to obtain the state monitoring curve. The two-dimensional rectangular coordinate system containing the state monitoring curve is marked as the state active curve graph.
[0024] Preferably, the process of screening solutions based on the active state curve includes:
[0025] Set a safety calibration axis, upload the safety calibration axis to the state activity curve, and perform a primary range filter on the state activity curve through the safety calibration axis to obtain the filter results, which include abnormal state nodes and safe state nodes.
[0026] Based on the screening results, the active status curve is used to determine the optimal solution and identify the abnormal and undesirable methods.
[0027] Preferably, the process of replacing and upgrading abnormal and undesirable methods includes:
[0028] The abnormal and unoptimized method is decomposed into steps to obtain the decomposed connection process. Adjustment instructions are issued to the decomposed connection process. The process is adjusted in the original simulation space according to the received adjustment instructions to obtain the adjusted connection process.
[0029] Based on the adjustment and connection process, the abnormal and undesirable methods are replaced by alternative methods to obtain replacement methods.
[0030] Preferably, the process of simulating and optimizing alternative methods in the original simulation space includes:
[0031] The replacement optimization method is upgraded through the original simulation space, and the connection status data during the upgrade simulation process is collected. The obtained connection status data is repeatedly processed by the pre-construction of the graph and the initial range screening process to obtain the screening results. The replacement optimization method is cyclically adjusted based on the screening results until the screening result is a safe state node, and the corresponding replacement optimization method is recorded as an optional optimized installation method.
[0032] Obtain a safety calibration axis, narrow down the range of safety calibration axes to obtain a preferred calibration axis, and finally screen the optional optimized mounting methods through the preferred calibration axis to obtain the best mounting method.
[0033] Compared with the prior art, the beneficial effects of the present invention are:
[0034] 1. Collect comprehensive data of the meter box switches and count the possible connection methods. Virtually transform the meter box switches and terminals by constructing an original simulation space. Conduct intelligent simulation tests on the connection methods in the original simulation space. This can predict problems that may occur during actual installation, thereby reducing risks and potential equipment damage in actual operation. It effectively avoids multiple tests on actual equipment, thus saving material and labor costs.
[0035] 2. Analyze the simulation results in the original simulation space to optimize and upgrade the assembly methods that have poor assembly effects. Continue to adjust and execute the assembly methods in the original simulation space to finally obtain the best assembly method, which greatly reduces contact resistance, reduces power loss, and improves energy utilization efficiency. At the same time, it can improve development efficiency and ensure the safety of operators without waiting for the actual equipment to be manufactured and tested. Attached Figure Description
[0036] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0037] Figure 1 This is a schematic diagram of the present invention. Detailed Implementation
[0038] The technical solution of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0039] like Figure 1 As shown, an optimized method for mounting high-strength, high-current-throughput terminal block switches in a meter box includes the following steps:
[0040] Step S1: Collect comprehensive data on the meter box switches to obtain the proposed installation method;
[0041] Step S2: Construct an original simulation space for the meter box switch, perform simulated assembly through the original simulation space, and collect connection status data during the simulated assembly process;
[0042] Step S3: Based on the connection status data, preset the graph structure to obtain the status activity curve, filter the status activity curve to obtain the abnormal and unoptimized methods;
[0043] Step S4: Replace and upgrade the abnormal optimization method to obtain a replacement optimization method. Simulate and optimize the replacement optimization method through the original simulation space to obtain the best assembly method.
[0044] It should be further explained that, in the specific implementation process, traditional terminal block meter box switches not only cause overheating under high current and high load conditions, but are also prone to mechanical fatigue, affecting connection stability and reducing equipment performance and lifespan. Therefore, it is necessary to optimize the installation method of the terminal block meter box switches under high intensity and high current conditions to obtain the best installation method, enabling the meter box switch to conduct electricity well, reducing heat generation, and facilitating operation. First, data is collected on the terminal block meter box switch itself and the connection environment of the terminal block meter box switch. The specific process includes:
[0045] Initial data acquisition is performed on the meter box switches to obtain comprehensive meter box data;
[0046] The initial acquisition refers to the acquisition of relevant data information of the meter box switch that needs to be optimized in terms of installation method, including but not limited to rated current, rated voltage, short-circuit capacity and operating frequency, in order to ensure that the meter box switch operates in a safe state;
[0047] Information is collected from the terminals of the meter box switch to obtain connection environment data, and the obtained connection environment data is associated with the corresponding terminals, that is, each terminal of the meter box switch has corresponding connection environment data.
[0048] The information collection refers to collecting connection carrier data and environmental data of the terminal block to obtain connection environment data. The connection environment data includes terminal block connection carrier data and environmental data. The terminal block connection carrier data includes the terminal block wire specifications, the number of connection points, and the spacing between connection points. The environmental data includes the operating temperature range, humidity, vibration level, and corrosivity. The connection environment data is used to determine whether the terminal block connection carrier is compatible and whether the environment meets the safe installation range, that is, whether the terminal block can be safely and efficiently connected to the corresponding power line and load line in a high-intensity, high-current environment.
[0049] Based on the obtained comprehensive data of the meter box and connection environment data, the scheme statistics of the meter box switch are carried out to obtain the preparatory installation methods. The obtained preparatory installation methods are associated with the corresponding meter box switches, that is, there are several preparatory installation methods for the terminals of each meter box switch.
[0050] Furthermore, the aforementioned statistical scheme involves statistically analyzing all possible and compliant mounting methods for the meter box switch terminals based on the collected comprehensive data of the meter box and the connection environment data, to obtain the corresponding mounting method for each terminal, which is the preliminary mounting method. In particular, given that the known mounting methods under the current conditions include screw fixing, crimping, welding, quick connectors, and spring clips, for the same meter box switch, there are multiple mounting methods for its terminals. Therefore, it is necessary to optimize and select the mounting method to obtain the best mounting method, thereby improving the reliability and safety of the electrical system.
[0051] An initial simulation space is constructed for the meter box switch. Simulated assembly is performed using this space, and connection status data is collected during the simulation assembly process. The specific process includes:
[0052] An original simulation space is constructed based on the meter box switch. The original simulation space is a blank virtual space used to provide simulation space for the connection operation of the meter box switch terminals.
[0053] The meter box switch is transformed into a switch twin by performing component conversion on the original simulation space. The component conversion means uploading the meter box switch to the original simulation space, performing three-dimensional transformation on the meter box switch, and obtaining a three-dimensional virtual model of the meter box switch, which is denoted as the switch twin. The structure and function of the switch twin are exactly the same as those of the real meter box switch.
[0054] The connection environment data of the terminal is acquired and uploaded to the original simulation space. Based on the connection environment data, the terminal is converted into a component in the original simulation space to obtain a terminal twin component. The terminal twin component is a virtual 3D model in the original simulation space that has the same function and structure as the real terminal. It is converted according to the connection environment data so that the terminal twin component also conforms to the connection environment data.
[0055] A load twin element is set for the obtained terminal twin element. The load twin element is set according to the connection environment data of the terminal twin element and is a load element that meets the safety requirements. Since the terminals of the meter box switch are used to connect the power line and the load line, the load twin element includes a power line element and a load line element. In particular, in this embodiment, the set load twin element must meet the characteristics of high strength and high current carrying capacity.
[0056] Upload the obtained load twins to the original simulation space, set up a load element library for the terminal twins, upload the obtained load twins to the load element library, and associate the obtained load element library with the corresponding terminal twins;
[0057] Specifically, each load twin has a corresponding load element library, which contains load twins that meet safety requirements and can be successfully connected, based on the connection environment data of the load twin.
[0058] Obtain the pre-installation method, upload the pre-installation method to the original simulation space, perform load installation simulation on the terminal twin element through the original simulation space based on the pre-installation method, collect data during the load installation simulation process, obtain connection status data, and time-stamp the collected connection status data to obtain the installation capture time. Then, associate the obtained installation capture time with the corresponding connection status data.
[0059] It should be further explained that, in the specific implementation process, the load connection simulation refers to, in the original simulation space, simulating the connection between the terminal twins and the load twins in the load element library according to the pre-configuration method conforming to the terminal of the meter box switch. That is, any pre-configuration method is selected, and the load element library of the terminal twins is traversed and connected sequentially. In other words, all load twins in the load element library are sequentially connected to the terminal twins, and after connection, the meter box switch is connected to run the circuit. Simultaneously, the data information generated during the operation is collected, which is the connection status data. The connection status data packet... This includes load connection information and status monitoring information. The load connection information marks the load twin element information and connection method details generated by each load connection simulation. The status monitoring information represents the monitoring information in the electrical circuit composed of switch twin elements, terminal twin elements, and load twin elements, including but not limited to current load, voltage level, power frequency, contact resistance, temperature, humidity, vibration and shock, chemical environment, and cost calculation. In particular, in the original simulation space, the connection of the terminal twin elements of the switch twin elements and the load twin elements complies with electrical safety standards and specifications.
[0060] Furthermore, each switch twin element has several connection methods for its terminal twin elements, and the number of connection methods increases when the connected load twin elements are different. Therefore, it is necessary to analyze and screen these connection methods to obtain the optimal connection method for the connected load twin elements. By analyzing the collected connection status data, alternative connection methods with poor connection performance are identified. These alternative connection methods with poor connection performance are then simulated and upgraded in the original simulation space to select the optimal connection method for the connected load twin elements.
[0061] Based on the connection status data, a graph is pre-designed to obtain a status activity curve. The status activity curve is then used to filter solutions and identify outdated and potentially superior methods. The specific process includes:
[0062] Based on the connection status data, a graph is pre-designed to obtain a status activity curve.
[0063] It should be further explained that, in the specific implementation process, the process of pre-setting the composition includes:
[0064] Acquire state connection data, perform graph construction and filtering on the acquired state connection data, and obtain pre-selected state data;
[0065] The graph selection refers to selecting data information from the obtained state connection data for constructing a graph for observation, denoted as pre-selected state data. The pre-selected state data is the state monitoring information in the state connection data that is selected as pre-selected state data. In particular, in this embodiment, the selected pre-selected state data are all in the form of quantitative data. For example, if the cost calculation is k1, then k1 is a part of the pre-selected state data, which is convenient to convert into a graph for visualization.
[0066] A two-dimensional rectangular coordinate system is constructed based on the assembly and capture time, where the horizontal axis of the two-dimensional rectangular coordinate system represents the assembly and capture time;
[0067] The obtained pre-selected state data is uploaded to a two-dimensional rectangular coordinate system, and the pre-selected state data is linked node by node according to the obtained installation and capture time to obtain state monitoring curves. The state monitoring curves include current load curves, voltage level curves, power frequency curves, contact resistance curves, temperature curves, humidity curves, vibration and shock curves, chemical environment curves, and cost calculation curves.
[0068] The node link represents that, in a two-dimensional rectangular coordinate system, the pre-selected state data are marked sequentially in the two-dimensional rectangular coordinate system according to the time sequence of the installation capture time, and two adjacent pre-selected state data are connected to obtain a continuous curve, which is called the state monitoring curve. This indicates that there are corresponding pre-selected state data at different installation capture times. That is, by observing the changes in the state monitoring curve, the changes in electrical data after the terminal twin element is connected to the load twin element can be obtained, which is used to determine whether the pre-installation method is effective.
[0069] The two-dimensional rectangular coordinate system containing the state monitoring curve is marked as the state active curve graph;
[0070] Furthermore, the state activity curve includes all state monitoring curves of the pre-selected state data.
[0071] Set a safety calibration axis, which includes a safety upper limit axis and a safety lower limit axis. These are two straight lines parallel to the horizontal axis of the active state curve, and are determined based on the safety range corresponding to the pre-selected state data. For example, if the safety range of temperature is [w1, w2], then the safety upper limit axis is w2 and the safety lower limit axis is w1.
[0072] The obtained safety calibration axis is uploaded to the state activity curve. The state activity curve is then subjected to a primary range filter using the safety calibration axis to obtain the filter results, which include abnormal state nodes and safe state nodes.
[0073] Furthermore, the primary range screening means that in the state activity graph, the state monitoring curve is judged by the safety calibration axis. When all points on the state monitoring curve are greater than or equal to the lower safety limit axis and less than or equal to the upper safety limit axis, the points on this part of the curve are recorded as safe state nodes, indicating that after the connection is made by this preparatory assembly method, the safety range is not exceeded and the electrical circuit can operate normally; otherwise, the points on this part of the curve are recorded as abnormal state nodes, indicating that the safety range is exceeded. This part of the data is an abnormal situation and an early warning needs to be issued to optimize this preparatory assembly method.
[0074] Based on the obtained screening results, the active status curve is used to determine the solution and obtain the abnormal and undesirable methods;
[0075] The scheme determination means to count the abnormal state nodes in the active state curve to obtain the number of abnormal nodes. When the number of abnormal nodes is equal to zero, it means that when this pre-installation method is used to connect the terminals in the original simulation space, the generated connection status data are all within the qualified range and no abnormality occurs. The pre-installation method is recorded as a compliant installation method.
[0076] If the number of abnormal nodes is not equal to zero, it means that there is an abnormal situation in the connection status data generated when performing load connection simulation on the preparatory connection method. The preparatory connection method is recorded as an abnormal pending mode, which means that the preparatory connection method needs to be corrected in order to obtain the best connection method under safe conditions.
[0077] The abnormal optimization method is divided into steps, and each step is adjusted separately to form an alternative optimization method. The alternative optimization method is simulated in the original simulation space, and the connection status data during the simulation process is collected for secondary analysis. The analysis results are used to determine the optimal assembly method. The specific process includes:
[0078] The abnormal and unoptimized methods are broken down into steps to obtain the decomposed connection processes;
[0079] It should be further explained that, in the specific implementation process, the process of breaking down the aforementioned steps includes:
[0080] In the original simulation space, the abnormal waiting mode of the terminal twin element and the load twin element of the switch twin element is broken down into steps to obtain each step of the pre-installation mode. Each step obtained is recorded as the split connection process. That is, according to the fact that the actual installation mode consists of several steps, it is broken down into different steps and marked, which is the split connection process.
[0081] An adjustment command is issued to the obtained split-connection process, and the split-connection process is adjusted according to the received adjustment command in the original simulation space to obtain the adjusted connection process.
[0082] It should be further explained that, in the specific implementation process, the adjustment instruction refers to the instruction to modify the connection process of the split connection process in the original simulation space, and the process adjustment refers to the adjustment of the split connection process according to the order of the assembly steps based on the abnormal waiting optimization method after receiving the adjustment instruction, so as to obtain the split connection process after each process adjustment, which is denoted as the adjusted connection process.
[0083] For example, when connecting a terminal twin element and a load twin element by welding, this connection method is identified as an abnormal and unoptimized method. First, the abnormal and unoptimized method is broken down into its components to obtain each specific step of the welding connection, which is called the split connection process. These steps include preparing welding equipment, preparing welding materials, cleaning welding tools, determining welding parameters, starting welding equipment, and controlling the welding process. Each of these steps is a split connection process. Then, process adjustment involves adjusting the adjustable processes in sequence. For example, in the split connection process of "determining welding parameters", the welding parameters can be adjusted, and the adjustment range must comply with welding safety regulations. For example, the welding current can be reduced by i times each time. Each reduction in welding current is recorded as a split connection process and is recorded as an adjustment connection process until all adjustable split connection processes have been adjusted. The obtained adjustment connection processes are then integrated.
[0084] Based on the obtained adjustment and connection process, the abnormal optimization method is replaced by a process replacement to obtain an alternative optimization method;
[0085] The process replacement refers to replacing the split connection process before the process adjustment with the obtained adjustment connection process, forming a new abnormal optimization mode, and is recorded as the replacement optimization mode;
[0086] Specifically, each time a process is changed, only one adjustment and connection process is replaced to obtain a new assembly method. Two adjustment and connection processes cannot be replaced at the same time to prevent inaccurate judgment and to capture which split connection process adjustment caused the abnormal state node when it is difficult to determine the variables.
[0087] The replacement optimization method is upgraded through the original simulation space, and the connection status data during the upgrade simulation process is collected. The obtained connection status data is repeatedly processed by the pre-construction of the graph and the initial range screening process to obtain the screening results. The replacement optimization method is cyclically adjusted based on the screening results until the screening result is a safe state node, and the corresponding replacement optimization method is recorded as an optional optimized installation method.
[0088] It should be further explained that, in the specific implementation process, the upgrade simulation means that the replacement optimization mode is executed again in the original simulation space, and the switch twin element, terminal twin element and load twin element of the abnormal optimization mode corresponding to the replacement optimization mode remain unchanged. The obtained replacement optimization mode is executed in sequence, and the connection status data generated by the replacement optimization mode in each simulation is collected.
[0089] The cyclic adjustment means that when the screening result is an abnormal state node, adjustment instructions need to be issued to optimize the replacement method until the final screening result is a safe state node. In the cyclic adjustment process, an upgrade simulation process is performed for each step.
[0090] Specifically, for the same terminal twin element, if different load twin elements in the load element library are connected, there will be different connection status data. Then the judgment results of the corresponding connection status data will be different. Each upgrade simulation refers to changing a variable. That is, if the switch twin element, terminal twin element and load twin element in the abnormal optimization mode remain unchanged, and after performing all replacement optimization modes, the selection result is still not satisfied as a safe state node, then the load twin element can be changed to repeatedly simulate replacement optimization mode for iterative optimization until the best installation mode is obtained.
[0091] Obtain a safety calibration axis, narrow down the range of the obtained safety calibration axes to obtain a preferred calibration axis, and finally screen the optional optimized assembly methods through the preferred calibration axis to obtain the best assembly method;
[0092] Furthermore, the range reduction refers to narrowing the range of the safety calibration axis within the active state curve, i.e., reducing the distance between the upper and lower safety limits. This involves performing a preliminary range screening on the active state curve of the optional optimized assembly methods again, obtaining the optional optimized assembly methods that result in a safe state node. If the number of optional optimized assembly methods is greater than 1 at this point, the range of the safety calibration axis is further narrowed until the number of optional optimized assembly methods that result in a safe state node is equal to 1. The remaining optional optimized assembly method is the optimal assembly method. In other words, by iteratively screening and narrowing the safety limit range, the best assembly method is obtained, which can more accurately determine the safe state node, thereby improving the safety of the assembly method, reducing potential safety risks, improving the reliability and stability of the connection, and reducing failures and maintenance costs caused by improper assembly.
[0093] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims
1. An optimized method for mounting high-strength, high-current-throughput terminal block switches in a meter box, characterized in that, Includes the following steps: Step S1: Collect comprehensive data on the meter box switches to obtain the proposed installation method; Step S2: Construct an original simulation space for the meter box switch, perform simulated assembly through the original simulation space, and collect connection status data during the simulated assembly process; Step S3: Based on the connection status data, preset the graph structure to obtain the status activity curve, filter the status activity curve to obtain the abnormal and unoptimized methods; Step S4: Replace and upgrade the abnormal optimization method to obtain a replacement optimization method. Simulate and optimize the replacement optimization method through the original simulation space to obtain the best assembly method.
2. The optimized method for mounting high-strength, high-current-throughput terminal block switch according to claim 1, characterized in that, The process of comprehensively collecting data from the meter box switches includes: Initial data acquisition is performed on the meter box switches to obtain comprehensive meter box data; Information is collected from the terminals of the meter box switch to obtain connection environment data; Based on the comprehensive data of the meter box and the connection environment data, the switch scheme of the meter box is statistically analyzed to obtain the preliminary installation method.
3. The optimized method for mounting high-strength, high-current-throughput terminal block switch according to claim 2, characterized in that, The process of constructing the original analog space for the meter box switch includes: An original simulation space is constructed based on the meter box switch. The meter box switch is then transformed using the original simulation space to obtain switch twin components. The connection environment data is uploaded to the original simulation space. Based on the connection environment data, the terminal blocks are converted into components through the original simulation space to obtain terminal twin components.
4. The optimized method for mounting high-strength, high-current-throughput terminal block switch according to claim 3, characterized in that, The process of simulating assembly using the original simulation space includes: Set load twins for the terminal twins and upload the load twins to the original simulation space; The pre-installation method is uploaded to the original simulation space. Based on the pre-installation method, the load installation simulation of the terminal twin element is performed in the original simulation space. Data is collected during the load installation simulation process to obtain connection status data. The collected connection status data is time-stamped to obtain the installation capture time.
5. The optimized method for mounting high-strength, high-current-throughput terminal block switch according to claim 4, characterized in that, The process of pre-setting the layout based on connection status data includes: The state connection data is used to construct and filter graphs to obtain pre-selected state data; A two-dimensional rectangular coordinate system is constructed based on the assembly and capture time. The pre-selected state data is uploaded to the two-dimensional rectangular coordinate system, and the nodes of the pre-selected state data are linked according to the obtained assembly and capture time to obtain the state monitoring curve. The two-dimensional rectangular coordinate system containing the state monitoring curve is marked as the state active curve graph.
6. The optimized method for mounting high-strength, high-current-throughput terminal block switch according to claim 5, characterized in that, The process of selecting solutions based on the active status curve includes: Set a safety calibration axis, upload the safety calibration axis to the state activity curve, and perform a primary range filter on the state activity curve through the safety calibration axis to obtain the filter results, which include abnormal state nodes and safe state nodes. Based on the screening results, the active status curve is used to determine the optimal solution and identify the abnormal and undesirable methods.
7. The optimized method for mounting high-strength, high-current-throughput terminal block switch according to claim 6, characterized in that, The process of replacing and upgrading the abnormal waiting method includes: The abnormal and unoptimized method is decomposed into steps to obtain the decomposed connection process. Adjustment instructions are issued to the decomposed connection process. The process is adjusted in the original simulation space according to the received adjustment instructions to obtain the adjusted connection process. Based on the adjustment and connection process, the abnormal and undesirable methods are replaced by alternative methods to obtain replacement methods.
8. The optimized method for mounting high-strength, high-current-throughput terminal block switch according to claim 7, characterized in that, The process of simulating and optimizing alternative methods using the original simulation space includes: The replacement optimization method is upgraded through the original simulation space, and the connection status data during the upgrade simulation process is collected. The obtained connection status data is repeatedly processed by the pre-construction of the graph and the initial range screening process to obtain the screening results. The replacement optimization method is cyclically adjusted based on the screening results until the screening result is a safe state node, and the corresponding replacement optimization method is recorded as an optional optimized installation method. Obtain a safety calibration axis, narrow down the range of safety calibration axes to obtain a preferred calibration axis, and finally screen the optional optimized mounting methods through the preferred calibration axis to obtain the best mounting method.
