A production management method and system for cable ties
By automatically identifying and correcting order information, combined with online search and expedited processing restrictions, the cable tie production management system was optimized, solving the problems of low order entry efficiency and resource waste, and achieving a balance between efficient production and customer satisfaction.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-05
- Publication Date
- 2026-03-13
AI Technical Summary
The existing cable tie production management system suffers from low order entry efficiency, and the conversion of orders to expedited orders leads to resource waste and production chaos, and it is unable to balance customer demand and production efficiency.
By capturing images of order information and performing text recognition, combined with local databases and online searches, the order information is automatically corrected, limiting the number of times an order can be transferred to expedited processing and its sorting position, thus optimizing the order transmission process.
It improves order entry efficiency, reduces manual proofreading, avoids resource waste, balances the production process, and meets customer needs.
Smart Images

Figure CN120930936B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of production management, and more specifically to a production management method and system for cable ties. Background Technology
[0002] Cable ties are ubiquitous in our lives. Cable tie production typically involves order processing, raw material preparation, production and processing, quality inspection, packaging, and shipping. Manufacturers usually manage cable tie production according to these processes. When processing orders, existing management systems still handle a large number of paper orders. These paper orders contain field information and corresponding details for each field, requiring manual entry of order information into the system, resulting in low efficiency. While some technologies use image recognition for data entry, which improves efficiency to some extent, the recognition process still requires manual proofreading and correction of errors. Although this improves efficiency to some extent, manual proofreading and correction are still necessary, and the overall efficiency improvement is not significant. Furthermore, the existing production management system allows regular orders to be changed to expedited orders. When an order is changed to expedited, the management system automatically updates its status and prioritizes it among all orders. This impacts the normal production of other orders. Moreover, converting regular orders to expedited orders can sometimes lead to resource waste during production. For example, in the raw material preparation stage, the main materials need to be dried. After receiving an expedited order, it needs to be processed first, requiring the drying of the raw materials used in the expedited order. Previously dried materials then need to be dried again, and some may even become unusable, significantly affecting the entire production process. The existing management system can be configured to directly prohibit the conversion of regular orders to expedited orders, resulting in customers with expedited needs being unable to receive their goods in a timely manner, impacting both customers and manufacturers. Therefore, how to construct a balanced expedited conversion mechanism is a pressing issue that needs to be addressed. Summary of the Invention
[0003] In view of this, the present invention provides a production management system for cable ties, which effectively simplifies the efficiency of order entry and reduces resource waste and production impact caused by converting ordinary orders to expedited orders.
[0004] In a first aspect, the present invention provides a production management method for cable ties, comprising:
[0005] Obtain an image of the order information to be entered, which includes basic order information, buyer information, and product details;
[0006] Perform text recognition on the content in the image to identify the text information of each field and the corresponding text information for each field;
[0007] The text information in the field is recognized using a local database, and the recognition results are automatically corrected.
[0008] Retrieve key predefined fields from buyer information;
[0009] The system performs a web search on the text information corresponding to the identified important fields, obtains the search results, and automatically corrects the identified text content based on the search results.
[0010] The corrected order information is automatically filled into the electronic order template to generate an electronic order;
[0011] Retrieve generated electronic orders, sort the orders, and after receiving an order request to be changed from regular to expedited, identify the customer name for the order and determine the number of times the customer has changed from regular to expedited within a preset time period from the current time. If the number of regular to expedited changes is greater than a preset value, then the regular to expedited change operation for the order is prohibited and a prompt is issued; otherwise, the order of the order is adjusted based on the number of regular to expedited changes.
[0012] Orders are transmitted to the production department, which then produces according to the ordered sequence.
[0013] In an optional implementation, in the above-described method embodiments of the present invention, adjusting the order of the order based on the number of times the order was transferred from normal to expedited includes determining whether the number of times the order was transferred from normal to expedited is 0. If it is 0, the order is placed directly at the top of the sorted orders.
[0014] In an optional implementation, in the above-described method embodiments of the present invention, adjusting the order of the order based on the number of times the order is transferred from normal to expedited includes, if the number of times is greater than zero and less than or equal to a preset value, obtaining the total number N of orders to be produced, and calculating the sorting position i of the order i = N - ⌈N / n⌉, where n is the number of times the order is transferred from normal to expedited within a preset time period, and i is the sorting position.
[0015] In optional embodiments, in the above-described method embodiments of the present invention, a network search can be performed on the text information corresponding to one of the identified important fields to obtain relevant information related to the text information, and the text content of other identified relevant fields can be corrected based on the relevant information found.
[0016] Secondly, the present invention provides a production management system for cable ties, comprising:
[0017] The camera module is used to acquire images of the order information to be entered, which includes basic order information, buyer information, and product details.
[0018] The recognition and correction module is used to perform text recognition on the content in the image, and to identify the text information of the fields and the corresponding text information for each field;
[0019] The text information in the field is recognized using a local database, and the recognition results are automatically corrected.
[0020] Retrieve key predefined fields from buyer information;
[0021] The system performs a web search on the text information corresponding to the identified important fields, obtains the search results, and automatically corrects the identified text content based on the search results.
[0022] The order generation module is used to automatically fill the corrected order information into the electronic order template and generate an electronic order.
[0023] The order sorting module is used to obtain generated electronic orders, sort the orders, and after receiving an order request to be changed from regular to expedited, it identifies the customer name of the order and determines the number of times the customer has changed from regular to expedited within a preset time period from the current time. If the number of regular to expedited changes is greater than a preset value, the regular to expedited change operation for the order is prohibited and a prompt is issued; otherwise, the order of the order is adjusted based on the number of regular to expedited changes.
[0024] The order transmission module is used to transmit orders to the production department, enabling the production department to produce according to the ordered sequence.
[0025] In an optional implementation, in the above-described method embodiments of the present invention, adjusting the order of the order based on the number of times the order was transferred from normal to expedited includes determining whether the number of times the order was transferred from normal to expedited is 0. If it is 0, the order is placed directly at the top of the sorted orders.
[0026] In an optional implementation, in the above-described method embodiments of the present invention, adjusting the order of the order based on the number of times the order is transferred from normal to expedited includes, if the number of times is greater than zero and less than or equal to a preset value, obtaining the total number N of orders to be produced, and calculating the sorting position i of the order i = N - ⌈N / n⌉, where n is the number of times the order is transferred from normal to expedited within a preset time period, and i is the sorting position.
[0027] In optional embodiments, in the above-described method embodiments of the present invention, a network search can be performed on the text information corresponding to one of the identified important fields to obtain relevant information related to the text information, and the text content of other identified relevant fields can be corrected based on the relevant information found.
[0028] Thirdly, embodiments of the present invention provide an electronic device, characterized in that it includes a memory and a processor, wherein the memory stores instructions, and when the instructions are executed by the processor, the processor executes the method provided in the first aspect.
[0029] Fourthly, embodiments of the present invention provide a computer-readable storage medium including a computer program that, when run on an electronic device, causes the electronic device to perform the method provided in the first aspect.
[0030] This invention provides a production management method and system for cable ties. It improves correction speed and automatically corrects common errors through automatic correction using a local database. By acquiring preset important fields from buyer information and performing online searches for the content corresponding to these key fields, it reduces manual correction and improves efficiency. Furthermore, by using text information corresponding to a field for online searches to obtain related information, and correcting the text content of other identified related fields based on this information, it reduces the number of online searches and improves correction efficiency. For orders that are normally transferred to expedited processing, a dynamic restriction mechanism is set up to determine whether expedited processing is allowed and the order's ranking position after expedited processing based on the customer's historical number of expedited processing requests. This balanced approach to expedited processing avoids the waste of raw materials and production scheduling chaos caused by expedited orders jumping the queue, and also prevents the loss of customer satisfaction from completely prohibiting expedited processing.
[0031] Furthermore, other features and advantages of the invention will be set forth in the following description, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of the invention are realized and obtained through the structures particularly pointed out in the description and the drawings.
[0032] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description
[0033] The above and other objects, features, and advantages of the present invention will become more apparent from the more detailed description of the embodiments of the invention in conjunction with the accompanying drawings. The drawings are provided to further illustrate the embodiments of the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings, the same reference numerals generally represent the same parts or steps.
[0034] Figure 1 A flowchart illustrating a production management method for cable ties;
[0035] Figure 2 This is a block diagram illustrating an embodiment of a production management system for cable ties. Detailed Implementation
[0036] Hereinafter, exemplary embodiments according to the present invention will be described in detail with reference to the accompanying drawings. Obviously, the described embodiments are merely some embodiments of the present invention, and not all embodiments of the present invention. It should be understood that the present invention is not limited to the exemplary embodiments described herein.
[0037] It should be noted that, unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps described in these embodiments do not limit the scope of the invention.
[0038] Those skilled in the art will understand that the terms "first," "second," etc., in the embodiments of the present invention are only used to distinguish different steps, devices, or modules, and do not represent any specific technical meaning, nor do they indicate a necessary logical order between them.
[0039] It should also be understood that in the embodiments of the present invention, "multiple" can refer to two or more, and "at least one" can refer to one, two or more.
[0040] It should also be understood that any component, data or structure mentioned in the embodiments of the present invention can generally be understood as one or more unless explicitly defined or given contrary instructions in the context.
[0041] like Figure 1 As shown, according to an embodiment of the present invention, the production management method for cable ties includes at least the following steps:
[0042] Obtain an image of the order information to be entered, which includes basic order information, buyer information, and product details;
[0043] Specifically, the basic information includes fields such as order number, order date, and delivery date; the buyer information includes fields such as customer name, address, postal code, contact person, and telephone number; and the product details include fields such as product model, quantity, and whether expedited processing is required. Each field is followed by specific content.
[0044] Perform text recognition on the content in the image to identify the text information of each field and the corresponding text information for each field;
[0045] If the identified text information of a field is the customer's name, and the corresponding text information of that field is "xx Science and Technology Co., Ltd.", then the field information is the customer's name, and the corresponding text information of that field is "xx Science and Technology Co., Ltd."
[0046] The text information in the field is recognized using a local database, and the recognition results are automatically corrected.
[0047] Since the field information in the order is usually fixed, a local database of text information for the fields can be set up. The recognized text information can then be compared with the accurate text information in the database to obtain the accurate text information for the fields.
[0048] If the local database stores text information such as "order number", "order date", "delivery date", "customer name", "address", "postal code", "contact person", "telephone", "product model", "quantity", "whether it is urgent", and the identified field is "address", then by comparing "address" with the content in the database, it is found that its correct content should be "address", and then the address is used to correct "address".
[0049] Retrieve key predefined fields from buyer information;
[0050] Specifically, based on extensive data verification, during the recognition process, most of the basic order information and detailed product information consisted of numbers. After recognizing the content in the image, the recognition accuracy was almost 100%. Therefore, the image recognition results can be directly used for subsequent recognition of basic order information and detailed product information.
[0051] For fields in the buyer information, some fields may contain errors, but these errors will not affect the overall order or the final product delivery. For example, the customer name, address, and phone number in the buyer information are important fields, and the content following these fields must be ensured to be correct. However, the contact person field is set as an unimportant field. As long as the content following fields such as customer name, address, and phone number is correct, the order and product can be delivered normally.
[0052] The system performs a web search on the text information corresponding to the identified important fields, obtains the search results, and automatically corrects the identified text content based on the search results.
[0053] For information in important fields, the system searches and corrects the text information corresponding to the identified fields. The system connects to the internet and can search for results. For example, if the identified "xx Technology Co., Ltd." is searched online and the result is "xx Technology Co., Ltd.", then the system corrects "xx Technology Co., Ltd." to "xx Technology Co., Ltd." Similarly, if the identified "XX Province XX City XX District XX Road XX Number" is searched online and the result is "XX Province XX City XX District XX Road XX Number", the system corrects "XX Province XX City XX District XX Road XX Number" to "XX Province XX City XX District XX Road XX Number".
[0054] The corrected order information is automatically filled into the electronic order template to generate an electronic order.
[0055] Retrieve generated electronic orders, sort the orders, and after receiving an order request to be changed from regular to expedited, identify the customer name for the order and determine the number of times the customer has changed from regular to expedited within a preset time period from the current time. If the number of regular to expedited changes is greater than a preset value, then the regular to expedited change operation for the order is prohibited and a prompt is issued; otherwise, the order of the order is adjusted based on the number of regular to expedited changes.
[0056] The existing management system, upon receiving an order flagged as being switched from regular to expedited, immediately re-ranks the order at the top of the order list. This leads some customers to abuse the expedited switching process to expedite their orders, selecting "non-expedited" when placing the order and then contacting the manufacturer to change it to expedited later, disrupting the manufacturer's normal production process. To avoid this, upon receiving the flag, the system will identify the customer's name and retrieve the number of times that customer has switched from regular to expedited orders within a preset time period, such as the past year. If the number exceeds a preset value, such as more than 5 times, then expediting the order will be prohibited. To accommodate customers with genuine needs who wish to expedite their orders while minimizing disruption to production, the system checks if the number of expeditions is less than a threshold. If it is zero, it indicates the customer hasn't requested expeditions within the preset timeframe, and the order is immediately placed at the top of the order list. If the number of expeditions is greater than zero but less than or equal to a preset value, the total number of orders to be produced, N, is retrieved, and the order's ranking position i = N - ⌈N / n⌉ is calculated, where n is the number of normal to expedited transfers within the preset timeframe, and i is the ranking position. When the number of expedition transfers within the predetermined timeframe is greater than zero but less than or equal to a preset value, the ranking position after expedition is calculated using the above formula. Higher expedition transfer counts result in a lower ranking, preventing frequent expedition requests from customers and avoiding severe disruption to production.
[0057] Orders are transmitted to the production department, which then produces according to the ordered sequence.
[0058] In an optional implementation, the text information corresponding to one of the identified important fields can be searched online to obtain relevant information related to the text information, and the text content of other identified relevant fields can be corrected based on the relevant information found.
[0059] For example, if the identified "xx Technology Co., Ltd." is searched online, the search results will show "xx Technology Co., Ltd." and the address of "xx Technology Co., Ltd." will also be found as "No. XX, XX Road, Shangcheng District, XX City, XX Province". The identified "xx Technology Co., Ltd." can be corrected using "xx Technology Co., Ltd.", and the relevant information "No. XX, XX Road, XX District, XX City, XX Province" can be used to correct the identified "No. XX, XX Road, Tucheng District, XX City, XX Province". This reduces the number of internet searches and improves the efficiency of correction.
[0060] Corresponding to the aforementioned embodiment of a production management method for cable ties, this application also provides an embodiment of a production management device for cable ties.
[0061] See Figure 2Here is a block diagram illustrating an embodiment of a production management device for cable ties:
[0062] like Figure 2 As shown, the device includes:
[0063] The camera module is used to acquire images of the order information to be entered, which includes basic order information, buyer information, and product details.
[0064] The recognition and correction module is used to perform text recognition on the content in the image, and to identify the text information of the fields and the corresponding text information for each field;
[0065] The text information in the field is recognized using a local database, and the recognition results are automatically corrected.
[0066] Retrieve key predefined fields from buyer information;
[0067] The system performs a web search on the text information corresponding to the identified important fields, obtains the search results, and automatically corrects the identified text content based on the search results.
[0068] The order generation module is used to automatically fill the corrected order information into the electronic order template and generate an electronic order.
[0069] The order sorting module is used to obtain generated electronic orders, sort the orders, and after receiving an order request to be changed from regular to expedited, it identifies the customer name of the order and determines the number of times the customer has changed from regular to expedited within a preset time period from the current time. If the number of regular to expedited changes is greater than a preset value, the regular to expedited change operation for the order is prohibited and a prompt is issued; otherwise, the order of the order is adjusted based on the number of regular to expedited changes.
[0070] The order transmission module is used to transmit orders to the production department, enabling the production department to produce according to the ordered sequence.
[0071] The present invention also provides an electronic device comprising:
[0072] processor;
[0073] The memory stores computer-readable instructions, which, when executed by a processor, implement a method for automatically calculating the trajectory curve of mechanical motion as shown above.
[0074] This application also provides a computer-readable storage medium that stores computer-executable instructions. When the computer-executable instructions are executed on an electronic device, the electronic device performs the aforementioned method for automatically calculating mechanical motion trajectory curves.
[0075] The aforementioned computer-readable storage medium may take the form of any combination of one or more computer-readable media. A computer-readable medium may be a computer-readable signal medium or a computer-readable storage medium. A computer-readable storage medium may be, for example—but not limited to—an electrical, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any combination thereof. More specific examples (a non-exhaustive list) of computer-readable storage media include: an electrical connection having one or more wires, a portable computer disk, a hard disk, random access memory (RAM), read-only memory (ROM), erasable programmable read-only memory (EPROM) or flash memory, optical fiber, portable compact disk read-only memory (CD-ROM), optical storage devices, magnetic storage devices, or any suitable combination thereof. In this document, a computer-readable storage medium may be any tangible medium that contains or stores a program that may be used by or in connection with an instruction execution system, apparatus, or device.
[0076] Computer-readable signal media may include data signals propagated in baseband or as part of a carrier wave, carrying computer-readable program code. Such propagated data signals may take various forms, including—but not limited to—electromagnetic signals, optical signals, or any suitable combination thereof. Computer-readable signal media may also be any computer-readable medium other than computer-readable storage media, capable of transmitting, propagating, or transmitting programs for use by or in connection with an instruction execution system, apparatus, or device.
[0077] Program code contained on a computer-readable medium may be transmitted using any suitable medium, including—but not limited to—wireless, wire, optical fiber, radio frequency (RF), etc., or any suitable combination thereof.
[0078] Computer program code for performing the operations described herein can be written in one or more programming languages or a combination thereof, including object-oriented programming languages such as Java, Smalltalk, and C++, and conventional procedural programming languages such as "C" or similar languages. The program code can be executed entirely on the user's computer, partially on the user's computer, as a standalone software package, partially on the user's computer and partially on a remote computer, or entirely on a remote computer or server. In cases involving remote computers, the remote computer can be connected to the user's computer via any type of network—including a local area network (LAN) or a wide area network (WAN), or it can be connected to an external computer (e.g., via the Internet using an Internet service provider).
[0079] This application also provides a computer program product that, when run on a computer, causes the computer to perform some or all of the steps described in the method embodiments above.
[0080] Through the above description of the embodiments, those skilled in the art will understand that, for the sake of convenience and brevity, only the division of the above functional modules is used as an example. In actual applications, the above functions can be assigned to different functional modules as needed, that is, the internal structure of the device can be divided into different functional modules to complete all or part of the functions described above.
[0081] The basic principles of this disclosure have been described above with reference to specific embodiments. However, it should be noted that the advantages, benefits, and effects mentioned in this disclosure are merely examples and not limitations, and should not be considered as essential features of each embodiment of this disclosure. Furthermore, the specific details disclosed above are for illustrative and facilitative purposes only, and are not limitations. These details do not limit the scope of this disclosure to the specific details described above.
Claims
1. A method for production management of a cable tie, comprising: obtaining a picture of order information to be input, the order information including order basic information, buyer information and commodity detailed information; performing character recognition on the content in the picture to recognize the character information of each field and the character information corresponding to each field; performing local database recognition on the character information of each field and automatically correcting the recognized result; obtaining a preset important field in the buyer information; performing network search on the character information corresponding to the recognized important field, obtaining the searched result information, and automatically correcting the recognized character content according to the searched result information; automatically filling the corrected order information into an electronic order template to generate an electronic order; obtaining the generated electronic order, sorting the orders, identifying the customer name of an order after receiving an operation of converting the order from normal to urgent, determining the number of times of converting the order from normal to urgent of the customer within a preset time period from the current time, if the number of times of converting the order from normal to urgent is greater than a preset value, prohibiting the operation of converting the order from normal to urgent and prompting, otherwise, adjusting the order according to the number of times of converting the order from normal to urgent; transmitting the order to a production department to make the production department produce according to the sorted order. 2.The method according to claim 1, wherein the order is adjusted according to the number of times of converting the order from normal to urgent, and the adjusting comprises: determining whether the number of times of converting the order from normal to urgent is 0, and if yes, arranging the order at the front of the sorted order. 3.The method according to claim 2, wherein the order is adjusted according to the number of times of converting the order from normal to urgent, and the adjusting further comprises: if the number of times of converting the order from normal to urgent is greater than 0 and less than or equal to a preset value, obtaining the total number N of orders to be produced, and calculating the sorting position i of the order as N-⌈N / n⌉, wherein n is the number of times of converting the order from normal to urgent within the preset time period, and i is the sorting position. 4.The method according to claim 1, wherein the character information corresponding to one field of the recognized important field is further searched on the network to obtain relevant information searched with the character information, and the character content of other relevant fields is corrected according to the searched relevant information. 5.A system for production management of a cable tie, comprising: a shooting module for obtaining a picture of order information to be input, the order information including order basic information, buyer information and commodity detailed information; an identification and correction module for performing character recognition on the content in the picture to recognize the character information of each field and the character information corresponding to each field; performing local database recognition on the character information of each field and automatically correcting the recognized result; obtaining a preset important field in the buyer information; performing network search on the character information corresponding to the recognized important field, obtaining the searched result information, and automatically correcting the recognized character content according to the searched result information; An order generation module is configured to automatically fill the corrected order information into an electronic order template to generate an electronic order; An order sorting module is configured to obtain the generated electronic order, sort the order, identify the customer name of the order after receiving an operation of changing the order from normal to urgent, determine the number of times of changing the order from normal to urgent within a preset time period from the current time, if the number of times of changing the order from normal to urgent is greater than a preset value, prohibit the operation of changing the order from normal to urgent and give a prompt, otherwise, adjust the order sequence based on the number of times of changing the order from normal to urgent; An order transmission module is configured to transmit the order to a production department to make the production department produce according to the sorted order.
6. The production management system for cable ties according to claim 5, wherein the order sequence is adjusted based on the number of times of changing the order from normal to urgent, and the adjusting comprises judging whether the number of times of changing the order from normal to urgent is 0, and if the number of times of changing the order from normal to urgent is 0, the order is directly arranged in the front row of the sorted order.
7. The production management system for cable ties according to claim 6, wherein the order sequence is adjusted based on the number of times of changing the order from normal to urgent, and the adjusting further comprises, if the number of times of changing the order from normal to urgent is greater than 0 and less than or equal to a preset value, obtaining the total number N of orders to be produced, and calculating the sorting position i of the order as i=N-⌈N / n⌉, wherein n is the number of times of changing the order from normal to urgent within the preset time period, and i is the sorting position.
8. The production management system for cable ties according to claim 5, wherein the recognized text information of one field of the important fields can be searched on a network, relevant information searched is obtained, and the text content of the recognized other relevant fields is corrected based on the searched relevant information. The computer readable storage medium stores program codes, and the program codes can be called by the processor to execute the method of any one of claims 1-4. The computer readable storage medium stores program codes, and the program codes can be called by the processor to execute the method of any one of claims 1-4. 9. An electronic device, comprising: 10. A computer readable medium characterized by
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