Liquid cooling cabinet with liquid leakage prevention device

By introducing a leak-proof device into the liquid-cooled cabinet and utilizing the leak-proof cover and guide structure, the problem of coolant splashing in the liquid-cooled cabinet is solved, enabling centralized discharge of coolant and stable operation of the equipment, thereby improving the security of the data center and the lifespan of the equipment.

CN120936003APending Publication Date: 2025-11-11GUANGDONG HIWAVE TECH
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Patent Information

Application Number
CN202511259109.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-03
Publication Date
2025-11-11

AI Technical Summary

Technical Problem

The quick-connectors of existing liquid-cooled cabinets lack splash protection, which leads to coolant splashing, posing a risk of electrical equipment failure, wasting coolant, affecting equipment performance, and impacting the stable operation of the data center.

Method used

Design a liquid-cooled cabinet with a leak-proof device. It adopts a leak-proof cover and a flow guide. The flow guide guides the coolant to flow to the drain head for centralized discharge, preventing coolant splashing. Combined with the drain head and the inclined flow guide structure, it realizes the separation management of water and electricity.

Benefits of technology

It effectively prevents coolant spraying, avoids damage to electrical equipment, reduces coolant waste, extends equipment life, and ensures stable operation of the data center.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of liquid cooling cabinets, in particular to a liquid cooling cabinet with a liquid leakage prevention device, which comprises a liquid cooling cabinet body, the liquid cooling cabinet body is provided with a water dividing and collecting device and a plurality of cold plates. The cold plate is communicated with a first connector; the sub-catchment device is communicated with a second connector; a liquid leakage prevention device is arranged at the joint of the first connector and the second connector; the liquid leakage prevention device comprises a liquid leakage prevention cover and a liquid drainage head; a first opening part is arranged at one end of the liquid leakage prevention cover; a second opening part is arranged at the other end of the liquid leakage prevention cover; the liquid leakage prevention cover is provided with a flow guide part; and the liquid discharge head is arranged at the flow guide part and / or the second opening part. The first connector of the cold plate is communicated with the second connector of the sub-catchment device in the liquid leakage prevention cover; in the plugging process of the first connector and the second connector, cooling liquid flows out, flows to the liquid discharge head through the flow guide part and is intensively discharged through the liquid discharge head, so that the cooling liquid can be effectively prevented from being sprayed, and effective water and electricity separation management is carried out on a liquid cooling cabinet equipment system.
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Description

Technical Field

[0001] This invention relates to the field of liquid cooling cabinet technology, and more specifically to a liquid cooling cabinet with a leak-proof device. Background Technology

[0002] In the current wave of technological development, new-generation digital technology applications, represented by AI big data models, continue to emerge, and the demand for computing power in various industries is showing an explosive growth trend. As the underlying support for computing power, data centers are also gradually evolving into intelligent computing centers, and the data center industry has thus ushered in a new round of technological innovation and development opportunities.

[0003] However, as data centers transform into intelligent computing centers, the increasing power of liquid-cooled server racks has led to increasingly stringent heat dissipation requirements, placing higher demands on the performance of cooling systems. Traditional cooling methods are no longer sufficient to meet the high-efficiency heat dissipation needs of core components such as CPUs and GPUs in high-power liquid-cooled server racks. Against this backdrop, data center cooling systems have officially entered the liquid cooling era. Liquid cooling technology, with its high-efficiency heat dissipation capabilities, has become a key technological direction for solving the heat dissipation problems of high-power liquid-cooled server racks.

[0004] In practical applications of liquid cooling systems, quick-connect fittings for liquid-cooled cabinet piping are crucial components for coolant transfer and connection / disconnection. However, most quick-connect fittings for liquid-cooled cabinet piping on the market currently suffer from a design flaw: the lack of any splash-proof measures. This design flaw causes coolant to splash out during insertion and removal of the quick-connect fitting. On one hand, this splashed coolant poses a risk of dripping onto surrounding electrical equipment, potentially causing malfunctions. On the other hand, the splashed coolant cannot be effectively collected, resulting in coolant waste and potentially affecting equipment performance and lifespan due to coolant residue or seepage, posing a serious threat to the stable operation of the data center. Summary of the Invention

[0005] The purpose of this invention is to address the aforementioned shortcomings in the prior art by providing a liquid-cooled cabinet with a leak-proof device.

[0006] The objective of this invention is achieved through the following technical solution: a liquid-cooled cabinet with a leak-proof device, comprising a liquid-cooled cabinet body; the liquid-cooled cabinet body is provided with a water manifold and a plurality of cold plates; the cold plates are connected to a first connector; the water manifold is connected to a plurality of second connectors that mate with the first connector; a leak-proof device is provided at the connection between the first connector and the second connectors;

[0007] The leak-proof device includes a leak-proof cover and a drain head; the first connector and the second connector are disposed inside the leak-proof cover; one end of the leak-proof cover is provided with a first opening; the other end of the leak-proof cover is provided with a second opening; the leak-proof cover is provided with a flow guide between the first opening and the second opening; the drain head is disposed in the flow guide and / or the second opening.

[0008] The present invention is further configured such that the flow guide includes a plurality of sequentially connected protrusions.

[0009] The present invention is further configured such that the cross-section of the protruding rib, the cross-section of the first opening, and the cross-section of the second opening are all circular; the cross-section of the protruding rib, the cross-section of the first opening, and the cross-section of the second opening are arranged with the same center; and the radius of the protruding rib gradually increases from the end near the first opening to the end near the second opening.

[0010] The invention is further configured such that the radius of the first opening is smaller than the radius of the protrusion near one end of the first opening; the radius of the second opening is larger than the radius of the protrusion near one end of the second opening; and the water distributor is located at one end of the leak-proof cover near the first opening.

[0011] The invention is further configured such that the second connector has a fixing part; the fixing part is connected to the water distributor; and the first opening is sleeved outside the fixing part.

[0012] The fixing part is welded to the water distribution unit; the first opening part is interference-fitted with the fixing part.

[0013] The present invention is further configured such that the drain head is connected to a protrusion near one end of the second opening.

[0014] The present invention is further provided with a flow guiding slope between the first opening and the protrusion, between the second opening and the protrusion, and between two adjacent protrusions.

[0015] The present invention is further configured such that a centralized drain tray is provided at the bottom of the liquid cooling cabinet; a drain pipe is connected between the centralized drain tray and the drain head.

[0016] The invention is further configured such that the cold plate has a joint; and a branch pipe is provided between the joint and the first connector.

[0017] The present invention is further configured such that the liquid cooling cabinet is provided with a liquid cooling distribution unit.

[0018] The beneficial effects of this invention are as follows: This invention connects the first connector of the cold plate and the second connector of the manifold within a leak-proof cover; during the insertion and removal of the first and second connectors, coolant will flow out and will flow through the guide section to the drain head for centralized discharge, thereby effectively preventing coolant spraying and enabling effective water and electricity separation management of the liquid-cooled cabinet equipment system. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of the present invention;

[0020] Figure 2 yes Figure 1 A partial view of part A in the middle;

[0021] Figure 3 yes Figure 1 A partial view of part B in the middle;

[0022] Figure 4 yes Figure 1 A partial view of section C in the middle;

[0023] Figure 5 This is a schematic diagram of the structure of the water manifold, the first connector, the second connector, and the leak-proof cover of the present invention.

[0024] Figure 6 This is a cross-sectional view of the water distribution manifold, the first connector, the second connector, and the leak-proof cover of the present invention.

[0025] Figure 7 This is a schematic diagram of the structure of the water manifold, the second connector, and the leak-proof cover of the present invention.

[0026] Figure 8 This is a cross-sectional view of the water distribution manifold, the second connector, and the leak-proof cover of the present invention.

[0027] Figure 9 This is a schematic diagram of the structure of the leak-proof cover of the present invention;

[0028] Figure 10 This is a cross-sectional view of the leak-proof cover of the present invention;

[0029] The components are: 1. Water manifold; 11. Second connector; 12. Fixing part; 2. Leak-proof cover; 21. First opening; 22. Second opening; 23. Flow guide; 3. Drain head; 31. Drain pipe; 32. Centralized drain tray; 4. Protruding rib; 5. Flow guide slope; 6. Liquid cooling cabinet body; 7. Cold plate; 71. First connector; 72. Joint; 73. Branch pipe; 8. Liquid cooling distribution unit. Detailed Implementation

[0030] The present invention will be further described in conjunction with the following embodiments.

[0031] Depend on Figures 1 to 10 As can be seen, the liquid-cooled cabinet with a leak-proof device described in this embodiment includes a liquid-cooled cabinet body 6; the liquid-cooled cabinet body 6 is provided with a water manifold 1 and a plurality of cold plates 7; the cold plates 7 are connected to a first connector 71; the water manifold 1 is connected to a plurality of second connectors 11 that cooperate with the first connector 71; a leak-proof device is provided at the connection between the first connector 71 and the second connector 11.

[0032] The leak-proof device includes a leak-proof cover 2 and a drain head 3; the first connector 71 and the second connector 11 are disposed inside the leak-proof cover 2; one end of the leak-proof cover 2 is provided with a first opening 21; the other end of the leak-proof cover 2 is provided with a second opening 22; the leak-proof cover 2 is provided with a guide portion 23 between the first opening 21 and the second opening 22; the drain head 3 is disposed in the guide portion 23 and / or the second opening 22.

[0033] Specifically, in this embodiment, the liquid-cooled cabinet with a leak-proof device is used such that the first connector 71 of the cold plate 7 and the second connector 11 of the water manifold 1 are connected in the leak-proof cover 2. During the insertion and removal of the first connector 71 and the second connector 11, coolant will flow out and will flow through the guide part 23 to the drain head 3 for centralized discharge. This effectively prevents coolant spraying and enables effective water and electricity separation management of the liquid-cooled cabinet equipment system.

[0034] In this embodiment, the anti-leakage cover 2 uses a wrap-around design to shield the insertion and removal areas of the first connector 71 and the second connector 11, forming an anti-splash space to prevent coolant from splashing directly onto external electrical equipment; the guide section 23 guides the coolant flowing out when the first connector 71 and the second connector 11 are inserted and removed to converge towards the drain head 3, and the drain head 3 serves to concentrate and discharge the coolant to prevent coolant from accumulating inside the cover.

[0035] The liquid-cooled cabinet with a leak-proof device described in this embodiment includes a guide portion 23 comprising a plurality of sequentially connected protrusions 4. In this embodiment, the cross-sections of the protrusions 4, the first opening 21, and the second opening 22 are all circular; the cross-sections of the protrusions 4, the first opening 21, and the second opening 22 are concentrically arranged; the radius of the protrusions 4 gradually increases from the end near the first opening 21 to the end near the second opening 22.

[0036] Specifically, multiple sets of circular protrusions 4 form a stepped cavity, which can temporarily store the instantaneously splashed coolant and prevent the coolant from overflowing due to excessive splashing. The gradually changing radius design of the protrusions 4 utilizes gravity to allow the coolant to flow naturally towards the second opening 22 with a larger radius.

[0037] In this embodiment, a liquid-cooled cabinet with a leak-proof device is described. The radius of the first opening 21 is smaller than the radius of the protrusion 4 near one end of the first opening 21; the radius of the second opening 22 is larger than the radius of the protrusion 4 near one end of the second opening 22; the water distribution manifold 1 is located at the end of the leak-proof cover 2 near the first opening 21. Specifically, the radius difference between the first opening 21 and the first protrusion 4 forms a narrow inlet and wide outlet structure to prevent coolant backflow and leakage near the first opening 21; the radius difference between the second opening 22 and the last protrusion 4 forms a wide outlet and narrow outlet structure to prevent coolant from accumulating at the edge of the second opening 22 and ensure that all coolant flows into the drain head 3.

[0038] In addition, the circular cross-section and concentric design ensure that the inner wall of the leak-proof cover 2 has no sharp corners, preventing coolant from accumulating at the corners; in addition, the radius of the second opening 22 is larger, which provides sufficient operating space for the insertion and removal of the first connector 71, and forms an expanded-diameter channel with the guide part 23 to guide the coolant to flow towards the drain head 3.

[0039] This embodiment describes a liquid-cooled cabinet with a leak-proof device. The second connector 11 has a fixing part 12; the fixing part 12 is connected to the manifold 1; the first opening 21 is sleeved on the fixing part 12. The fixing part 12 is welded to the manifold 1; the first opening 21 and the fixing part 12 are connected by an interference fit. Specifically, the fixing part 12 is rigidly connected to the manifold 1 by welding to ensure the stability of the second connector 11 and prevent connector displacement due to vibration; in addition, the interference fit between the first opening 21 and the fixing part 12 utilizes the elastic deformation of the leak-proof cover 2 material (such as rubber or silicone) to fill the tiny gap between them, achieving a gapless seal.

[0040] In this embodiment, a liquid-cooled cabinet with a leak-proof device is described, wherein the drain head 3 is connected to a protrusion 4 near the second opening 22. Specifically, the protrusion 4 near the second opening 22 is the area where the coolant finally converges. The drain head 3 is directly connected to this position, which can shorten the coolant flow path and reduce flow resistance. At the same time, the coolant volume is most concentrated at this position, enabling rapid drainage and preventing the coolant from remaining in the leak-proof cover 2 for a long time.

[0041] The liquid-cooled cabinet with a leak-proof device described in this embodiment has flow-guiding slopes 5 between the first opening 21 and the protrusion 4, between the second opening 22 and the protrusion 4, and between two adjacent protrusions 4. Specifically, the flow-guiding slopes 5 guide the coolant to flow along the slope by tilting at an angle, avoiding dead zones formed at the connection points; at the same time, the slope structure can disperse the liquid impact force and prevent the liquid from splashing due to excessive flow velocity.

[0042] This embodiment describes a liquid-cooled cabinet with a leak-proof device. The bottom of the liquid-cooled cabinet is provided with a centralized drain tray 32; a drain pipe 31 connects the centralized drain tray 32 and the drain head 3. Specifically, multiple drain pipes 31 connect the drain heads 3 of multiple leak-proof devices to the centralized drain tray 32, so that all sprayed coolant is collected in the centralized drain tray 32 for unified processing.

[0043] The liquid-cooled cabinet with a leak-proof device described in this embodiment includes a connector 72 on the cold plate 7; a branch pipe 73 is provided between the connector 72 and the first connector 71. Specifically, the cold plate 7 is flexibly connected to the first connector 71 through the connector 72 and the branch pipe 73. The branch pipe 73 can adapt to the installation deviation between the cold plate 7 and the first connector 71, improving the installation flexibility.

[0044] This embodiment describes a liquid-cooled cabinet with a leak-proof device, wherein the liquid-cooled cabinet is equipped with a liquid-cooling distribution unit 8. Specifically, the liquid-cooling distribution unit 8 serves as a coolant control center, capable of adjusting the flow rate and pressure of the coolant to each second connector 11 as needed, adapting to the heat dissipation requirements of different cold plates 7.

[0045] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the essence and scope of the technical solutions of the present invention.

Claims

1. A liquid-cooled cabinet with a leak-proof device, characterized in that: The system includes a liquid-cooled cabinet body (6); the liquid-cooled cabinet body (6) is provided with a water distribution manifold (1) and several cold plates (7); the cold plates (7) are connected to a first connector (71); the water distribution manifold (1) is connected to several second connectors (11) that cooperate with the first connector (71); a leak-proof device is provided at the connection between the first connector (71) and the second connectors (11); The leak-proof device includes a leak-proof cover (2) and a drain head (3); the first connector (71) and the second connector (11) are disposed inside the leak-proof cover (2); one end of the leak-proof cover (2) is provided with a first opening (21); the other end of the leak-proof cover (2) is provided with a second opening (22); the leak-proof cover (2) is provided with a guide section (23) between the first opening (21) and the second opening (22); the drain head (3) is disposed in the guide section (23) and / or the second opening (22).

2. A liquid-cooled cabinet with a leak-proof device according to claim 1, characterized in that: The guide section (23) includes a plurality of sequentially connected protrusions (4).

3. A liquid-cooled cabinet with a leak-proof device according to claim 2, characterized in that: The cross-sections of the protruding rib (4), the first opening (21), and the second opening (22) are all circular; the cross-sections of the protruding rib (4), the first opening (21), and the second opening (22) are arranged with the same center; the radius of the protruding rib (4) gradually increases from the end near the first opening (21) to the end near the second opening (22).

4. A liquid-cooled cabinet with a leak-proof device according to claim 3, characterized in that: The radius of the first opening (21) is smaller than the radius of the protrusion (4) near the end of the first opening (21); the radius of the second opening (22) is larger than the radius of the protrusion (4) near the end of the second opening (22); the water distributor (1) is located at the end of the leak-proof cover (2) near the first opening (21).

5. A liquid-cooled cabinet with a leak-proof device according to claim 4, characterized in that: The second connector (11) is provided with a fixing part (12); the fixing part (12) is connected to the water distribution unit (1); the first opening (21) is sleeved on the fixing part (12). The fixing part (12) is welded to the water distribution unit (1); the first opening part (21) is interference-fitted to the fixing part (12).

6. A liquid-cooled cabinet with a leak-proof device according to claim 2, characterized in that: The drain head (3) is connected to the protrusion (4) near the end of the second opening (22).

7. A liquid-cooled cabinet with a leak-proof device according to claim 2, characterized in that: A flow guide slope (5) is provided between the first opening (21) and the protrusion (4), between the second opening (22) and the protrusion (4), and between two adjacent protrusions (4).

8. A liquid-cooled cabinet with a leak-proof device according to claim 1, characterized in that: The bottom of the liquid cooling cabinet is provided with a centralized drain tray (32); a drain pipe (31) is connected between the centralized drain tray (32) and the drain head (3).

9. A liquid-cooled cabinet with a leak-proof device according to claim 1, characterized in that: The cold plate (7) is provided with a joint (72); a branch pipe (73) is provided between the joint (72) and the first connector (71).

10. A liquid-cooled cabinet with a leak-proof device according to claim 1, characterized in that: The liquid cooling cabinet is equipped with a liquid cooling distribution unit (8).