An axial variable size fat-cutting filtration device and fat-cutting filtration method

By designing an axially variable-size fat-cutting and filtering device, employing an ellipsoidal structure and multi-layer cutting filter, the problem of easy clogging in fat-cutting and filtering devices was solved, achieving efficient and low-cost fat filtration while maintaining cell activity.

CN120939334BActive Publication Date: 2026-02-03HUBEI AIFUPENG TECH DEV CO LTD
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Patent Information

Application Number
CN202511484971.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-17
Publication Date
2026-02-03
Estimated Expiration
2045-10-17

AI Technical Summary

Technical Problem

Existing fat cutting and filtering devices are prone to clogging, affecting filtration efficiency. Electric cutting devices have high cell mortality rates and high costs, while manual operation is laborious and the filter screen is not adjustable or is prone to clogging.

Method used

Design an axially variable size fat cutting and filtering device, which adopts an ellipsoidal shell structure and a multi-layer cutting filter screen. The mesh size gradually changes from the feed end to the discharge end, including a first cutting screen, a second cutting screen and a third cutting screen, which are used for cutting and filtering at different stages.

Benefits of technology

It improves the smoothness of fat flow, reduces the risk of blockage, maintains cell activity, improves filtration efficiency, and reduces costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses an axial variable-size fat cutting and filtering device and a fat cutting and filtering method, and belongs to the technical field of fat separation. The axial variable-size fat cutting and filtering device comprises a first shell and a second shell, the inside of the first shell is provided with a first containing cavity, the inside of the second shell is provided with a second containing cavity, and the first containing cavity and the second containing cavity are assembled into an ellipsoidal filtering cavity; one end of the filtering cavity is provided with a feeding port communicated with the filtering cavity, the other end of the filtering cavity is provided with a discharging port communicated with the filtering cavity; and the inside of the filtering cavity is provided with a cutting filter screen for cutting and filtering fat, the cutting filter screen comprises a first cutting screen, and at least a second cutting screen and a third cutting screen are symmetrically arranged on the two sides of the first cutting screen. The axial variable-size fat cutting and filtering device and the fat cutting and filtering method can solve the problem that the existing fat cutting and filtering device is prone to blockage and affects the fat cutting and filtering efficiency.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of fat separation, in particular to an axial variable-size fat cutting and filtering device and a fat cutting and filtering method. BACKGROUND

[0002] With the increasing demand for cosmetic and plastic surgery and related medical technology, especially the widespread application of autologous fat transplantation technology in plastic and reconstructive surgery, the market demand for fat tissue cutting and filtering devices is also growing.

[0003] Currently, mechanical force is often used to cut fat tissue in clinical practice, including manual push injection and electric cutting. The fat cutting and filtering efficiency of the electric cutting device is high, but the design of the filter screen pore shape is lacking, resulting in poor filtering effect; the pressure distribution in the filter cavity is uneven, and the motor forcibly breaks, resulting in a high cell death rate. In addition, the secondary use of the electric cutting device is prone to bacterial growth, and it is time-consuming and laborious to clean it aseptically, and the cost of disposable use is too high.

[0004] Manual push injection, that is, by adding a filter screen in the middle of the connected syringe, repeatedly pushing and pulling to make the fat pass through the filter screen to achieve cutting and filter out the connective tissue therein. However, the filter screen aperture is not adjustable or difficult to replace, the small aperture filter screen is easy to block and laborious to operate, and the large aperture filter screen has poor cutting effect. SUMMARY

[0005] The purpose of the present application is to provide an axial variable-size fat cutting and filtering device and a fat cutting and filtering method to solve the problem of easy clogging of existing fat cutting and filtering devices, which affects the fat cutting and filtering efficiency.

[0006] To achieve the above-mentioned purpose, the present application provides an axial variable-size fat cutting and filtering device, which comprises a first shell and a second shell assembled, a first containing cavity is arranged in the first shell, a second containing cavity is arranged in the second shell, and the first containing cavity and the second containing cavity are assembled into an ellipsoidal filtering cavity; one end of the filtering cavity is provided with a feeding port communicated with the filtering cavity, and the other end of the filtering cavity is provided with a discharging port communicated with the filtering cavity; a cutting filter screen for cutting and filtering fat is arranged in the filtering cavity, and the cutting filter screen comprises a first cutting screen arranged in the center of the filtering cavity, and a second cutting screen and a third cutting screen are symmetrically arranged on both sides of the first cutting screen.

[0007] Preferably, the mesh of the second cutting screen is smaller than that of the third cutting screen and larger than that of the first cutting screen; the first cutting screen, the second cutting screen and the third cutting screen are all disc-shaped, and the diameter of the second cutting screen is greater than that of the first cutting screen and smaller than that of the third cutting screen.

[0008] Preferably, the first shell comprises a first body, the second shell comprises a second body, the first body and the second body are both semi-ellipsoidal structures, one end of the first body is provided with a first feeding pipe, the other end of the first body is provided with a first discharging pipe, one end of the second body is provided with a second feeding pipe, the other end of the second body is provided with a second discharging pipe, the first feeding pipe and the second feeding pipe are assembled into a feeding port, and the first discharging pipe and the second discharging pipe are assembled into a discharging port.

[0009] Preferably, the first feeding pipe and the second feeding pipe are externally provided with a fixing sleeve for fixing the first feeding pipe and the second feeding pipe, the first discharging pipe and the second discharging pipe are externally provided with a fixing sleeve for fixing the first discharging pipe and the second discharging pipe, the inner surface of the fixing sleeve is provided with an internal thread for threadedly connecting the first feeding pipe, the second feeding pipe, the first discharging pipe and the second discharging pipe, and the outer surface of the fixing sleeve is provided with an external thread for connecting a syringe.

[0010] Preferably, the inner surface of the first body is provided with a plurality of semicircular first clamping grooves, the inner surface of the second body is provided with a plurality of semicircular second clamping grooves corresponding to the first clamping grooves in one-to-one correspondence, and the first cutting screen, the second cutting screen and the third cutting screen are clamped in the circular clamping groove formed by the first clamping grooves and the second clamping grooves.

[0011] The side end face of the first body close to the second body is provided with a convex ring, the side end face of the second body close to the first body is provided with a groove matched with the convex ring, and the convex ring is clamped in the groove to connect the first body and the second body.

[0012] Preferably, the cutting filter screen comprises a filter screen and a fixing frame, the filter screen is connected with the first shell and the second shell through the fixing frame, the filter screen comprises a center cutting blade located at the center of the filter screen, the center of the center cutting blade is provided with a center hole, the outer portion of the center cutting blade is provided with a plurality of coaxial annular cutting rings, a material passing hole for passing fat is arranged between adjacent cutting rings, the cutting ring comprises a plurality of cutting arrays arranged in a circumferential array, adjacent cutting arrays and cutting rings are connected through linear connecting segments, and the cutting array comprises a plurality of cutting units arranged in a linear array.

[0013] Preferably, the center cutting blade is a regular hexagonal structure, the center hole is a regular hexagonal blade opening, the cutting ring is a regular hexagonal structure comprising six identical cutting arrays, the cutting unit is a regular hexagonal structure, and the two ends of adjacent cutting units are connected; the cutting unit comprises a top blade arranged on both sides of the cutting unit along the length direction of the cutting array, the two sides of the top blade are provided with outwardly inclined first side blades, the first side blades of adjacent cutting units are assembled into an isosceles trapezoidal first cutting groove, and the first cutting groove is opposite to the top blade of the adjacent cutting array.

[0014] Preferably, the cutting filter screen comprises a filter screen and a fixed frame, the filter screen is connected with the first shell and the second shell through the fixed frame; the filter screen comprises a plurality of transversely arranged cross beams and longitudinally arranged longitudinal beams, the cross beams and the longitudinal beams are assembled into a plurality of square cutting units.

[0015] Preferably, the cutting unit comprises a cutting knife, the cutting knife is arranged on the cross beam and the longitudinal beam, and the cutting knife is located at the center of four sides of the cutting unit; the cutting knife comprises a second side edge and a second cutting groove, the second side edge is arranged on both sides of the cutting knife, the second side edge is parallel to the cross beam or the longitudinal beam, and the second cutting groove is arranged on the side of the cutting knife facing the center of the cutting unit, and the second cutting groove is an isosceles triangular groove.

[0016] The fat cutting and filtering method of the axial variable-size fat cutting and filtering device described above comprises the following steps:

[0017] S1, the first cutting screen, the second cutting screen and the third cutting screen are clamped in the first shell and the second shell, the first shell and the second shell are assembled, and the two ends of the first shell and the second shell are connected with the syringe;

[0018] S2, the fat stock solution enters the filter cavity through the syringe, is first cut and filtered through the third cutting screen with larger mesh, then is cut and filtered through the second cutting screen, and then is cut and filtered through the first cutting screen with the smallest mesh, and then is discharged from the filter cavity through the second cutting screen and the third cutting screen, thereby completing the cutting and filtering of the fat.

[0019] The axial variable-size fat cutting and filtering device and the fat cutting and filtering method have the following advantages and positive effects: the filter cavity in the first shell and the second shell is arranged in an ellipsoidal structure, the aperture of the cutting filter screen gradually decreases from the feeding end to the discharging end and then gradually increases, the flow of the fat is effectively ensured to be smooth, and the risk of blockage is reduced. The filter screen designed like a spider web improves the uniformity of the force received by the filter screen, improves the smoothness of the fat flow, reduces the risk of blockage, and is beneficial to reducing the pressure drop and ensuring the activity of cells.

[0020] The technical solutions of the present application will be further described in detail below with reference to the drawings and examples. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is an explosion structure schematic view of the axial variable-size fat cutting and filtering device of the embodiment of the present application.

[0022] Figure 2 It is a cross-sectional structure schematic view of the axial variable-size fat cutting and filtering device of the embodiment of the present application.

[0023] Figure 3This is a three-dimensional structural diagram of the axially variable-size fat cutting and filtering device according to an embodiment of the present invention;

[0024] Figure 4 This is a schematic diagram of the first housing structure of the axially variable-size fat cutting and filtering device according to an embodiment of the present invention;

[0025] Figure 5 This is a schematic diagram of the second housing structure of the axially variable-size fat cutting and filtering device according to an embodiment of the present invention;

[0026] Figure 6 This is a schematic diagram of the three-dimensional structure of the filter screen according to Embodiment 1 of the present invention;

[0027] Figure 7 This is a front view schematic diagram of the filter screen structure according to Embodiment 1 of the present invention;

[0028] Figure 8 For the appendix Figure 7 Enlarged view of A in the middle;

[0029] Figure 9 This is a schematic diagram of the three-dimensional structure of the cut filter screen according to Embodiment 2 of the present invention;

[0030] Figure 10 This is a front view schematic diagram of the cut filter screen according to Embodiment 2 of the present invention;

[0031] Figure 11 For the appendix Figure 10 Enlarged view of B in the middle.

[0032] Figure Labels

[0033] 1. First housing; 11. First body; 12. First feed pipe; 13. First discharge pipe; 14. Protruding ring; 15. First receiving cavity; 16. First slot;

[0034] 2. Second housing; 21. Second body; 22. Second feed pipe; 23. Second discharge pipe; 24. Groove; 25. Second receiving cavity; 26. Second slot;

[0035] 3. Fixing sleeve; 4. Cutting filter screen; 41. First cutting screen; 42. Second cutting screen; 43. Third cutting screen; 44. Fixing frame; 45. Filter screen; 46. Central cutting blade; 47. Central hole; 48. Connecting section; 49. Cutting array; 410. Material passage hole; 411. Cutting unit; 412. Top blade; 413. First side blade; 414. First cutting groove; 415. Crossbeam; 416. Longitudinal beam; 417. Cutting blade; 418. Second side blade; 419. Second cutting groove;

[0036] 5. Filter chamber; 6. Feed inlet; 7. Discharge outlet. Detailed Implementation

[0037] In the description of this invention, it should be noted that the terms "upper," "lower," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use. They are used only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," and "connect" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0038] In this application, unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains. In case of any inconsistency, the meaning set forth in this specification or derived from the content described herein shall prevail. Furthermore, the terminology used herein is for the purpose of describing embodiments of this application only and is not intended to limit the scope of this application.

[0039] The embodiments of the present invention will now be described in detail with reference to the accompanying drawings.

[0040] Example 1

[0041] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 As shown, an axially variable-size fat cutting and filtering device includes a first housing 1 and a second housing 2 assembled together. The first housing 1 includes a first body 11, and the second housing 2 includes a second body 21. Both the first body 11 and the second body 21 have a semi-ellipsoidal structure. The first housing 1 and the second housing 2 are assembled to form an ellipsoidal cutting and filtering device. The first housing 1 has a first receiving cavity 15 inside, and the second housing 2 has a second receiving cavity 25 inside. The first receiving cavity 15 and the second receiving cavity 25 are assembled to form an ellipsoidal filtering cavity 5. The ellipsoidal filtering cavity 5 helps to improve the uniformity of pressure distribution, avoid local high pressure or turbulence within the filtering cavity 5, improve the smoothness of fat flow, and reduce the probability of blockage.

[0042] A first feed pipe 12 is provided at one end of the first body 11, and a first discharge pipe 13 is provided at the other end of the first body 11. A second feed pipe 22 is provided at one end of the second body 21, and a second discharge pipe 23 is provided at the other end of the second body 21. The first feed pipe 12 and the second feed pipe 22 are assembled to form a feed inlet 6, and the first discharge pipe 13 and the second discharge pipe 23 are assembled to form a discharge outlet 7. The feed inlet 6 and the discharge outlet 7 are located at both ends of the filter chamber 5 and are connected to the filter chamber 5. The fat concentrate enters the cutting and filtering device through the feed inlet 6 and is discharged from the discharge outlet 7.

[0043] A protruding ring 14 is fixedly provided on the end face of the first body 11 near the second body 21, and a groove 24 adapted to the protruding ring 14 is provided on the end face of the second body 21 near the first body 11. The protruding ring 14 is engaged in the groove 24 to connect the first body 11 and the second body 21. The detachable first body 11 and second body 21 facilitate the installation and disassembly of the cutting filter 4, facilitate the cleaning and disinfection of the cutting filter device, and facilitate the reuse of the cutting filter device.

[0044] A fixing sleeve 3 is provided on the outside of the first feed tube 12 and the second feed tube 22 to fix the first feed tube 12 and the second feed tube 22. A fixing sleeve 3 is provided on the outside of the first discharge tube 13 and the second discharge tube 23 to fix the first discharge tube 13 and the second discharge tube 23. The fixing sleeve 3 seals and fixes the two ends of the first housing 1 and the second housing 2. The inner surface of the fixing sleeve 3 is provided with internal threads for threaded connection with the first feed tube 12, the second feed tube 22, the first discharge tube 13, and the second discharge tube 23, and the outer surface of the fixing sleeve 3 is provided with external threads for connection with the syringe. The threaded connection facilitates the assembly and disassembly of the first housing 1 and the second housing 2.

[0045] The filter chamber 5 is equipped with a cutting filter 4 for cutting and filtering fat. The cutting filter 4 includes a first cutting mesh 41 located at the center of the filter chamber 5, and at least two second cutting meshes 42 and three cutting meshes 43 symmetrically arranged on both sides of the first cutting mesh 41. The mesh size of the second cutting mesh 42 is smaller than that of the third cutting mesh 43 but larger than that of the first cutting mesh 41. The first cutting mesh 41, the second cutting mesh 42, and the third cutting mesh 43 are all disc-shaped, with the diameter of the second cutting mesh 42 being larger than that of the first cutting mesh 41 but smaller than that of the third cutting mesh 43. The first cutting mesh 41, the second cutting mesh 42, and the third cutting mesh 43 are evenly distributed within the filter chamber 5. In the fat cutting and filtering path, the fat first flows through the large-pore third cutting mesh 43, improving the smoothness of fat flow and separating coarse connective tissue, thus reducing blockage. Then, the fat passes through the second cutting mesh 42 with medium holes and finally through the first cutting mesh 41 with small holes. After secondary buffering, the fat is cut and filtered in a step-like manner, which effectively reduces the problem of clogging of the cutting filter 4 and improves the efficiency of fat cutting and filtering.

[0046] The cutting filter 4 includes a filter screen 45 and a fixing frame 44. The filter screen 45 is connected to the first housing 1 and the second housing 2 via the fixing frame 44. The filter screen 45 is a metal mesh, such as stainless steel mesh or titanium alloy mesh. The inner surface of the first body 11 is provided with several semi-circular first slots 16, and the inner surface of the second body 21 is provided with several semi-circular second slots 26 corresponding to the first slots 16. The fixing frame 44 is fitted into the circular slot formed by the first slots 16 and the second slots 26. The arrangement of the first slots 16 and the second slots 26 improves the stability of the cutting filter 4 in the filter chamber 5 and facilitates the installation and removal of the cutting filter 4.

[0047] like Figure 6 , Figure 7 , Figure 8 As shown, the filter screens 45 of the first cutting mesh 41, the second cutting mesh 42, and the third cutting mesh 43 have the same structure. Each filter screen 45 includes a central cutting blade 46 located at its center, with a central hole 47 at its center. The central cutting blade 46 has a regular hexagonal structure, and the central hole 47 has a regular hexagonal cutting edge. Both the central hole 47 and the outer surfaces of the central cutting blade 46 can cut and filter fat.

[0048] The central cutting blade 46 has several coaxial annular cutting rings on its outer side, with passage holes 410 between adjacent cutting rings to allow fat to pass through. As fat passes through the passage holes 410, the blades on both sides of the cutting rings cut the fat and filter the connective tissue. Each cutting ring includes several circumferentially arranged cutting arrays 49, with adjacent cutting arrays 49 and cutting rings connected by straight connecting sections 48. The cutting ring itself is a regular hexagonal structure comprising six identical cutting arrays 49.

[0049] The cutting array 49 includes several cutting units 411 arranged in a linear array. Each cutting unit 411 has a regular hexagonal structure, with the ends of adjacent cutting units 411 connected. Each cutting unit 411 includes a top blade 412 arranged along the length of the cutting array 49 on both sides of the cutting unit 411, and outwardly inclined first side blades 413 on both sides of the top blade 412. The first side blades 413 of adjacent cutting units 411 are assembled to form an isosceles trapezoidal first cutting groove 414, which faces the top blades 412 of the adjacent cutting array 49.

[0050] The filter screen 45 features a hexagonal, spiderweb-inspired design, ensuring even force distribution and low resistance, thus improving fat flow and reducing blockage. The large-pore filter screen first removes coarse connective tissue, preventing it from clogging the central pores. The cutting groove, in conjunction with the feed hole 410, shreds easily accumulated fibrous tissue, reducing buildup on the filter surface. The combined effect of the central hole 47, the top blade 412, the first side blade 413, and the cutting groove enables multi-directional, multi-angle cutting, resulting in more uniform fat particle distribution and avoiding the incomplete cutting often associated with traditional single-blade designs.

[0051] A fat cutting and filtering method for an axially variable-size fat cutting and filtering device includes the following steps:

[0052] S1. The first cutting mesh 41, the second cutting mesh 42, and the third cutting mesh 43 are secured in the first slot 16 and the second slot 26 within the first housing 1 and the second housing 2. The first housing 1 and the second housing 2 are assembled using the protruding ring 14 and the groove 24. The two ends of the first housing 1 and the second housing 2 are fixedly connected by the fixing sleeve 3. Both ends of the first housing 1 and the second housing 2 are connected to syringes.

[0053] S2. The fat solution enters the filter chamber 5 through the syringe. First, it is cut and filtered through the third cutting mesh 43 with larger mesh size. Then, it is cut and filtered through the second cutting mesh 42. Next, it is cut and filtered through the first cutting mesh 41 with the smallest mesh size. Finally, it is discharged from the filter chamber 5 through the second cutting mesh 42 and the third cutting mesh 43, thus completing the cutting and filtering of the fat.

[0054] Example 2

[0055] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 As shown, an axially variable-size fat cutting and filtering device includes a first housing 1 and a second housing 2 assembled together. The first housing 1 includes a first body 11, and the second housing 2 includes a second body 21. Both the first body 11 and the second body 21 have a semi-ellipsoidal structure. The first housing 1 and the second housing 2 are assembled to form an ellipsoidal cutting and filtering device. The first housing 1 has a first receiving cavity 15 inside, and the second housing 2 has a second receiving cavity 25 inside. The first receiving cavity 15 and the second receiving cavity 25 are assembled to form an ellipsoidal filtering cavity 5. The ellipsoidal filtering cavity 5 helps to improve the uniformity of pressure distribution, avoid local high pressure or turbulence within the filtering cavity 5, improve the smoothness of fat flow, and reduce the probability of blockage.

[0056] A first feed pipe 12 is provided at one end of the first body 11, and a first discharge pipe 13 is provided at the other end of the first body 11. A second feed pipe 22 is provided at one end of the second body 21, and a second discharge pipe 23 is provided at the other end of the second body 21. The first feed pipe 12 and the second feed pipe 22 are assembled to form a feed inlet 6, and the first discharge pipe 13 and the second discharge pipe 23 are assembled to form a discharge outlet 7. The feed inlet 6 and the discharge outlet 7 are located at both ends of the filter chamber 5 and are connected to the filter chamber 5. The fat concentrate enters the cutting and filtering device through the feed inlet 6 and is discharged from the discharge outlet 7.

[0057] A protruding ring 14 is fixedly provided on the end face of the first body 11 near the second body 21, and a groove 24 adapted to the protruding ring 14 is provided on the end face of the second body 21 near the first body 11. The protruding ring 14 is engaged in the groove 24 to connect the first body 11 and the second body 21. The detachable first body 11 and second body 21 facilitate the installation and disassembly of the cutting filter 4, facilitate the cleaning and disinfection of the cutting filter device, and facilitate the reuse of the cutting filter device.

[0058] A fixing sleeve 3 is provided on the outside of the first feed tube 12 and the second feed tube 22 to fix the first feed tube 12 and the second feed tube 22. A fixing sleeve 3 is provided on the outside of the first discharge tube 13 and the second discharge tube 23 to fix the first discharge tube 13 and the second discharge tube 23. The fixing sleeve 3 seals and fixes the two ends of the first housing 1 and the second housing 2. The inner surface of the fixing sleeve 3 is provided with internal threads for threaded connection with the first feed tube 12, the second feed tube 22, the first discharge tube 13, and the second discharge tube 23, and the outer surface of the fixing sleeve 3 is provided with external threads for connection with the syringe. The threaded connection facilitates the assembly and disassembly of the first housing 1 and the second housing 2.

[0059] The filter chamber 5 is equipped with a cutting filter 4 for cutting and filtering fat. The cutting filter 4 includes a first cutting mesh 41 located at the center of the filter chamber 5, and at least two second cutting meshes 42 and three cutting meshes 43 symmetrically arranged on both sides of the first cutting mesh 41. The mesh size of the second cutting mesh 42 is smaller than that of the third cutting mesh 43 but larger than that of the first cutting mesh 41. The first cutting mesh 41, the second cutting mesh 42, and the third cutting mesh 43 are all disc-shaped, with the diameter of the second cutting mesh 42 being larger than that of the first cutting mesh 41 but smaller than that of the third cutting mesh 43. The first cutting mesh 41, the second cutting mesh 42, and the third cutting mesh 43 are evenly distributed within the filter chamber 5. In the fat cutting and filtering path, the fat first flows through the large-pore third cutting mesh 43, improving the smoothness of fat flow and separating coarse connective tissue, thus reducing blockage. Then, the fat passes through the second cutting mesh 42 with medium holes and finally through the first cutting mesh 41 with small holes. After secondary buffering, the fat is cut and filtered in a step-like manner, which effectively reduces the problem of clogging of the cutting filter 4 and improves the efficiency of fat cutting and filtering.

[0060] The cutting filter 4 includes a filter screen 45 and a fixing frame 44. The filter screen 45 is connected to the first housing 1 and the second housing 2 via the fixing frame 44. The filter screen 45 is a metal mesh, such as stainless steel mesh or titanium alloy mesh. The inner surface of the first body 11 is provided with several semi-circular first slots 16, and the inner surface of the second body 21 is provided with several semi-circular second slots 26 corresponding to the first slots 16. The fixing frame 44 is fitted into the circular slot formed by the first slots 16 and the second slots 26. The arrangement of the first slots 16 and the second slots 26 improves the stability of the cutting filter 4 in the filter chamber 5 and facilitates the installation and removal of the cutting filter 4.

[0061] like Figure 9 , Figure 10 , Figure 11 As shown, the filter screens 45 of the first cutting mesh 41, the second cutting mesh 42, and the third cutting mesh 43 have the same structure. The filter screen 45 includes several horizontally arranged crossbeams 415 and longitudinally arranged longitudinal beams 416, which are integral structures. The crossbeams 415 and longitudinal beams 416 are assembled into several square cutting units 411.

[0062] The cutting unit 411 includes a cutting blade 417, which is mounted on a crossbeam 415 and a longitudinal beam 416, and is located at the center of the four sides of the cutting unit 411. The cutting blade 417 includes a second side blade 418 and a second cutting groove 419. The second side blade 418 is located on both sides of the cutting blade 417 and is parallel to the crossbeam 415 or the longitudinal beam 416. The second cutting groove 419 is located on the side of the cutting blade 417 facing the center of the cutting unit 411, and is an isosceles triangular groove.

[0063] The crossbeams 415 and longitudinal beams 416 form a regular fluid channel, allowing fat to flow directionally along the channel and reducing turbulence. The cutting blade 417 is located at the center of the unit, not blocking the main flow path, and its resistance is lower than that of traditional dense filters. The open structure of the square unit facilitates the passage of fat, and the triangular cutting groove of the cutting blade 417 can cut long fibrous connective tissue, preventing it from entangled in the filter. The gradient mesh intercepts coarse impurities in advance, reducing the risk of blockage in the square unit. The second side blade 418 of the cutting blade 417 and the triangular cutting groove form a "shearing + squeezing" dual action, precisely cutting the fat as it passes through, resulting in high particle uniformity. The dense distribution of units results in a higher cutting frequency than traditional filters.

[0064] A fat cutting and filtering method for an axially variable-size fat cutting and filtering device includes the following steps:

[0065] S1. The first cutting mesh 41, the second cutting mesh 42, and the third cutting mesh 43 are secured in the first slot 16 and the second slot 26 within the first housing 1 and the second housing 2. The first housing 1 and the second housing 2 are assembled using the protruding ring 14 and the groove 24. The two ends of the first housing 1 and the second housing 2 are fixedly connected by the fixing sleeve 3. Both ends of the first housing 1 and the second housing 2 are connected to syringes.

[0066] S2. The fat solution enters the filter chamber 5 through the syringe. First, it is cut and filtered through the third cutting mesh 43 with larger mesh size. Then, it is cut and filtered through the second cutting mesh 42. Next, it is cut and filtered through the first cutting mesh 41 with the smallest mesh size. Finally, it is discharged from the filter chamber 5 through the second cutting mesh 42 and the third cutting mesh 43, thus completing the cutting and filtering of the fat.

[0067] To verify the technical effectiveness of the cutting and filtering device described in this invention, a simulation was performed on the fat cutting and filtering device described in Example 1. A fluid dynamics (CFD) model was established in COMSOL, and the particle tracking module was used to simulate the movement and interception process of fat microclusters. The fat particle size distribution and inlet flow rate were set, resulting in a fat throughput of 58%-90% for the filter. Maximum shear stress was also measured. With a stress of 0.13 Pa, the cell viability was approximately 87.6% by comparing the maximum shear stress with the cell tolerance threshold. This indicates that the filter can effectively capture fat clumps of different sizes, achieving the cutting and retention of coarse particles and providing a filtering effect. The filter of this invention, through a spiderweb-inspired biomimetic design, can evenly distribute pressure, reduce shear force, and maintain cell structure and activity.

[0068] A simplified calculation was performed using a porous media (Darcy flow) model. Pressure values ​​before and after the three filter screens were obtained, and the pressure drops ΔP1 (third cut screen 43), ΔP2 (second cut screen 42), and ΔP3 (first cut screen 41) were analyzed. ΔP1 was approximately 1.2 kPa, ΔP2 was approximately 2.7 kPa, and ΔP3 was approximately 6.7 kPa. The total pressure drop ΔPtotal was approximately 10.6 kPa. This invention effectively disperses fluid resistance by using cascaded decreasing pore sizes, ensuring the fluidity of fats and reducing the risk of blockage.

[0069] Using CFD steady-state flow field simulation, the flow uniformity index U was calculated to be approximately 0.9, with a maximum small channel flow ratio of 1:1.1. This invention improves the uniformity of flow distribution through multiple parallel channels, eliminating significant flow deviation and enhancing the uniformity of fat flow.

[0070] Therefore, the axially variable size fat cutting and filtering device and fat cutting and filtering method described in this invention can solve the problem that existing fat cutting and filtering devices are prone to clogging, which affects the fat cutting and filtering efficiency.

[0071] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the technical solutions of the present invention, and these modifications or equivalent substitutions cannot cause the modified technical solutions to deviate from the spirit and scope of the technical solutions of the present invention.

Claims

1. An axially variable-size fat cutting and filtering device, characterized in that: The system includes a first housing and a second housing, both assembled together. The first housing has a first receiving cavity, and the second housing has a second receiving cavity. The first and second receiving cavities are assembled to form an ellipsoidal filter chamber. One end of the filter chamber has an inlet communicating with it, and the other end has an outlet communicating with it. The filter chamber contains a cutting filter for cutting and filtering fat. The cutting filter includes a first cutting mesh located at the center of the filter chamber, and at least a second cutting mesh and a third cutting mesh symmetrically arranged on both sides of the first cutting mesh. The fat is first cut and filtered through the third cutting mesh with the largest mesh size, then through the second cutting mesh, then through the first cutting mesh with the smallest mesh size, and finally discharged from the filter chamber through the second and third cutting meshes, thus completing the cutting and filtering of the fat. The cutting filter screen includes a filter screen and a fixed frame. The filter screen is connected to the first housing and the second housing through the fixed frame. The filter screen includes a central cutting blade located at the center of the filter screen. A central hole is provided at the center of the central cutting blade. Several coaxial annular cutting rings are provided outside the central cutting blade. A material passage hole for fat to pass through is provided between adjacent cutting rings. The cutting rings include several cutting arrays distributed in a circumferential array. Adjacent cutting arrays and cutting rings are connected by straight connecting sections. The cutting arrays include several cutting units distributed in a linear array. The central cutting edge is a regular hexagonal structure, the central hole is a regular hexagonal cutting edge, the cutting ring is a regular hexagonal structure including 6 identical cutting arrays, the cutting unit is a regular hexagonal structure, and the two ends of adjacent cutting units are connected; the cutting unit includes a top edge arranged on both sides of the cutting unit along the length direction of the cutting array, and a first side edge that is inclined outward on both sides of the top edge. The first side edges of adjacent cutting units are assembled to form an isosceles trapezoidal first cutting groove, and the first cutting groove is opposite to the top edge of the adjacent cutting array.

2. The axially variable-size fat cutting and filtering device according to claim 1, characterized in that: The mesh size of the second cutting mesh is smaller than that of the third cutting mesh but larger than that of the first cutting mesh; the first, second, and third cutting meshes are all disc-shaped, and the diameter of the second cutting mesh is larger than that of the first cutting mesh but smaller than that of the third cutting mesh.

3. The axially variable-size fat cutting and filtering device according to claim 1, characterized in that: The first housing includes a first body, and the second housing includes a second body. Both the first body and the second body are semi-ellipsoidal structures. One end of the first body is provided with a first feed pipe, and the other end of the first body is provided with a first discharge pipe. One end of the second body is provided with a second feed pipe, and the other end of the second body is provided with a second discharge pipe. The first feed pipe and the second feed pipe are assembled to form a feed inlet, and the first discharge pipe and the second discharge pipe are assembled to form a discharge outlet.

4. The axially variable-size fat cutting and filtering device according to claim 3, characterized in that: The first feed tube and the second feed tube are provided with fixing sleeves to fix the first feed tube and the second feed tube. The first discharge tube and the second discharge tube are provided with fixing sleeves to fix the first discharge tube and the second discharge tube. The inner surface of the fixing sleeve is provided with internal threads that are threaded to the first feed tube, the second feed tube, the first discharge tube and the second discharge tube. The outer surface of the fixing sleeve is provided with external threads that are connected to the syringe.

5. The axially variable-size fat cutting and filtering device according to claim 3, characterized in that: The inner surface of the first body is provided with a plurality of semi-circular first slots, and the inner surface of the second body is provided with a plurality of semi-circular second slots corresponding one-to-one with the first slots. The first cutting mesh, the second cutting mesh and the third cutting mesh are fitted into the circular slots formed by the first slots and the second slots. The first body has a protruding ring on one end face near the second body, and the second body has a groove on one end face near the first body that matches the protruding ring. The protruding ring is engaged in the groove to connect the first body and the second body.

6. A fat cutting and filtering method for an axially variable-size fat cutting and filtering device according to any one of claims 1-5, characterized in that, Includes the following steps: S1. The first cutting mesh, the second cutting mesh, and the third cutting mesh are installed inside the first housing and the second housing. The first housing and the second housing are assembled. Both ends of the first housing and the second housing are connected to syringes. S2. The fat concentrate enters the filtration chamber through a syringe. First, it is cut and filtered through the third cutting mesh with the largest mesh size. Then, it is cut and filtered through the second cutting mesh. Next, it is cut and filtered through the first cutting mesh with the smallest mesh size. Finally, it is discharged from the filtration chamber through the second and third cutting meshes, thus completing the cutting and filtering of the fat.

Citation Information

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