Automobile support multi-station stamping forming equipment and process
The hydraulically driven bidirectional positioning and fixing system and integrated disassembly and assembly mechanism solve the problems of insufficient stability and cumbersome replacement of the lower die in the stamping equipment, realizing high-precision stamping and rapid replacement, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202511497173.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2045-10-20
AI Technical Summary
In existing multi-station stamping equipment, the lower die is not stable enough under huge stamping pressure, which leads to positioning errors and product quality problems. Furthermore, the lower die replacement operation is cumbersome and affects production efficiency.
The system employs a hydraulically driven bidirectional positioning and fixing system and an integrated disassembly and assembly mechanism. The hydraulic positioning system provides strong constraint force during the stamping process, eliminating lower die displacement and vibration, and enabling rapid disassembly and assembly of the lower die.
It improves the dimensional and shape accuracy of stamped parts, enhances production stability and product qualification rate, simplifies the die replacement process, and increases the flexibility and efficiency of the production line.
Smart Images

Figure CN120940475B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automotive bracket stamping, and more specifically, to multi-station automotive bracket stamping equipment and processes. Background Technology
[0002] As a crucial connecting component of the automotive chassis and body structure, the automotive bracket undertakes multiple functions, including load transfer, weight support, and shock absorption. Its complex structure, high strength requirements, and stringent precision demands necessitate high-volume, high-efficiency production methods in modern automotive manufacturing to meet market demands. Multi-station stamping equipment typically employs a production mode where a single upper die corresponds to multiple lower die stations. A continuous conveyor system sequentially feeds multiple sets of lower dies into the stamping area of the upper die, achieving high-efficiency mass production. The core concept of this equipment configuration is to fully utilize the working capacity of the upper die, improving equipment efficiency and output through the continuous flow of the lower dies. Once a set of lower dies completes stamping, it is immediately conveyed to the next station or removed from the stamping area, while the next set of lower dies awaiting processing quickly moves into the stamping position, forming a continuous production cycle. During stamping, the upper die applies enormous stamping force to the lower die; therefore, the lower die must maintain an absolutely stable position and posture during stamping, otherwise, the forming accuracy and product quality will be affected.
[0003] Existing multi-station stamping equipment generally uses screw drives or conveyor belt drives to achieve the position change of the lower die. These conveying methods can lead to insufficient stability and positioning errors of the lower die when facing huge stamping pressure. Although the screw drive system has the characteristic of relatively accurate positioning, it is essentially designed to realize motion transmission, not a dedicated fixed clamping mechanism. When the upper die applies huge stamping pressure, the fit clearance between the screw and nut, the bending deformation of the screw itself, and the slight deformation of the support structure can all cause uncontrollable displacement of the lower die. Although this displacement may only be tens of micrometers, it is fatal for automotive bracket stamping parts with extremely high precision requirements, resulting in quality problems such as out-of-tolerance product dimensions, shape deformation, and uneven mating surfaces. This lack of stability will cause a series of production problems such as low product qualification rate, accelerated die wear, and increased equipment failure rate. In addition, the lower die replacement operation of traditional equipment is extremely cumbersome, usually requiring multiple steps such as machine shutdown, disassembly, reinstallation, and debugging. Each die replacement consumes a lot of time and manpower, affecting the continuity of the production line and the overall efficiency. Summary of the Invention
[0004] (a) Technical problems to be solved
[0005] In view of the problems existing in the prior art, the present invention provides a multi-station stamping forming equipment and process for automobile brackets to solve the technical problems mentioned in the background art.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, the present invention provides the following technical solution:
[0008] A multi-station stamping forming equipment for automotive brackets includes a stamping press, with a mounting frame between the stamping presses. A lead screw is rotatably connected within the mounting frame. A motor is mounted on the side wall of the stamping press, and a rotating wheel is fitted onto one end of the lead screw. The output end of the motor is connected to the rotating wheel via a belt. The equipment also includes a positioning mechanism, which includes a conveyor frame slidably connected to the mounting frame. Multiple sets of lower dies are arranged between the conveyor frames. A first hydraulic pipe and a second hydraulic pipe are provided on both sides of the mounting frame, connected through a connecting pipe. A first sliding rod is slidably connected within the first hydraulic pipe, and a second sliding rod is slidably connected within the second hydraulic pipe. Multiple sets of bidirectional rods are provided on both sides of the conveyor frame. Finally, the equipment includes a disassembly / assembly mechanism, which includes a push rod with a retaining ball and a top spring fitted onto the upper outer surface of the push rod.
[0009] Preferably, the upper end face of the stamping machine is provided with a hydraulic cylinder, the telescopic end of the hydraulic cylinder is connected to an upper die, and a receiving plate is sleeved on the outer surface of the telescopic end of the hydraulic cylinder, the receiving plate being located above the upper die.
[0010] Preferably, a sliding sleeve is fitted at the center of the bidirectional rod, the sliding sleeve is slidably connected to the inner wall of the conveyor frame, an upper compression spring is provided on the upper end face of the sliding sleeve, the other end of the upper compression spring is fixedly connected to the inner wall of the conveyor frame, a lower compression spring is provided on the lower end face of the sliding sleeve, the other end of the lower compression spring is fixedly connected to the inner wall of the conveyor frame, a pressure rod is slidably connected to the receiving plate, one end of the pressure rod is slidably connected to the stamping machine, the other end is used in conjunction with the bidirectional rod, the other end of the bidirectional rod is used in conjunction with the second sliding rod, and the other side of the bidirectional rod is used in conjunction with the first sliding rod.
[0011] Preferably, the conveyor frame has multiple sets of transverse tubes on both sides, and a transverse rod is slidably connected inside the transverse tube. A first partition is sleeved at the center of the transverse rod. The first partition is slidably connected to the inner wall of the transverse tube, and the first partition and the inner wall of the transverse tube form a first hydraulic chamber and a second hydraulic chamber.
[0012] Preferably, the conveyor frame has multiple sets of vertical tubes on both sides, a second partition is provided inside the vertical tube, a first pressure block is provided on one side of the second partition, the first pressure block is slidably connected to the inner side wall of the vertical tube, a first connecting spring is provided on the lower end face of the first pressure block, and the other end of the first connecting spring is fixedly connected to the bottom of the vertical tube.
[0013] Preferably, a first damping tube is connected through one side of the first pressure block of the vertical tube, a first crossbar is slidably connected inside the first damping tube, and a first spring is sleeved on the outer surface of the first crossbar.
[0014] Preferably, a second pressure block is provided on the other side of the second partition, the second pressure block is slidably connected to the inner wall of the vertical tube, a second connecting spring is provided on the lower end face of the second pressure block, and the other end of the second connecting spring is fixedly connected to the bottom of the vertical tube.
[0015] Preferably, a second damping tube is connected through one side of the second pressure block of the vertical tube, a second crossbar is slidably connected inside the second damping tube, a second spring is sleeved on the outer surface of the second crossbar, one set of the vertical tubes is connected through to four sets of the horizontal tubes, the first damping tube is connected through to the first hydraulic cavity of the four horizontal tubes, and the second damping tube is connected through to the second hydraulic cavity of the four horizontal tubes.
[0016] Preferably, the top rod is slidably connected to the receiving plate, the lower end face of the receiving plate is provided with an installation sleeve, the installation sleeve is provided with an annular spring, the side wall of the ball abuts against the side wall of the annular spring, the lower end of the top rod is rotatably connected to a rotating sleeve, the lower end face of the rotating sleeve is provided with a vertical rod, and the vertical rod is used in conjunction with the first pressure block and the second pressure block.
[0017] This invention provides a multi-station stamping process for automotive brackets, comprising the following steps:
[0018] The motor drives the belt and pulley to rotate the lead screw, realizing the continuous movement of the conveyor frame and the sequential conveying of multiple sets of lower dies. When each set of lower dies is transported to the bottom of the upper die, the hydraulic cylinder drives the upper die to move down to perform the stamping operation. This multi-station continuous stamping design fully utilizes the processing capacity of a single upper die. Through the streamlined conveying of the lower dies, uninterrupted batch production of workpieces is achieved, improving the working efficiency and output capacity of the equipment and eliminating the idle waiting time in traditional single-station equipment.
[0019] Once the lower die reaches the stamping position, the receiving plate moves the pressure rod downward to pre-press the bidirectional rod, triggering the directional flow of hydraulic oil in the hydraulic pipeline. Through the coordinated action of the first and second slide rods, the bidirectional locking of the conveyor frame is achieved. This hydraulic positioning system can provide a strong constraint force to the lower die at the moment of stamping, solving the problem of insufficient stability of traditional screw or conveyor belt conveying methods when subjected to large-tonnage stamping pressure. It effectively eliminates the displacement, vibration and deformation of the lower die, ensures the dimensional accuracy and shape accuracy of the stamped parts, and improves the stability and consistency of product quality.
[0020] Through a switching mechanism consisting of a push rod, a ball clamp, and a ring spring, and a rotating positioning design of the vertical rod, the system can switch between two working modes: disassembly and installation. The disassembly and installation process is hydraulically driven. The vertical rod's compression of the pressure block triggers the flow of hydraulic oil in the composite pipeline network, achieving synchronous extension and retraction of the four sets of horizontal rods, completing the automatic clamping and release of the lower mold. The entire disassembly and installation process is simple and quick to operate, improving the flexibility of the production line and market responsiveness, enabling enterprises to meet the market demands of multiple varieties and small batches.
[0021] (III) Beneficial Effects
[0022] Compared with existing technologies, this invention provides a multi-station stamping forming equipment and process for automotive brackets, which has the following beneficial effects: This invention designs a bidirectional positioning and fixing system based on hydraulic transmission, which solves the problems of insufficient stability of the lower die during stamping and cumbersome disassembly of the lower die in traditional equipment. When the conveyor frame transports the lower die to the stamping position directly below the upper die, the system drives the pressure rod to pre-press the bidirectional rod through the downward movement of the receiving plate, triggering the directional flow of hydraulic oil in the closed hydraulic circuit composed of the first hydraulic pipe, the second hydraulic pipe and the connecting pipe, realizing the synchronous and coordinated action of the first slide rod and the second slide rod. This hydraulically driven positioning mechanism can provide a strong constraint force to the conveyor frame at the moment of stamping, effectively eliminating the displacement, vibration and deformation problems caused by traditional screw drive or conveyor belt drive systems when subjected to large-tonnage stamping pressure. The bidirectional rod, together with the sliding sleeve and the elastic buffer design of the upper and lower pressure springs, ensures the smooth and reliable positioning action. When the upper die applies stamping pressure, the hydraulic positioning system can firmly lock the conveyor frame in a fixed position, eliminating small displacements that may affect stamping accuracy, ensuring that the quality of the stamped parts meets the design requirements, and improving the product qualification rate and production stability.
[0023] This invention achieves rapid replacement of the lower die through an integrated disassembly and assembly mechanism, improving the die-changing efficiency of the production line. The disassembly and assembly mechanism adopts a mechanical structure with a push rod, a ball catcher, and a ring spring. The working state is switched by the up and down movement of the hydraulic cylinder. When the ball catcher overcomes the elastic force of the ring spring and moves to the lower position, the vertical rod can extend to perform disassembly and assembly operations, avoiding mutual interference with normal stamping operations. The rotation positioning design of the vertical rod allows the operator to select the disassembly or installation mode with a simple rotation operation, and perform the corresponding hydraulic drive operation by aligning with the first or second pressure block. The disassembly and assembly process adopts a hydraulic transmission system. Through the hydraulic network composed of vertical tubes, damping tubes, and horizontal tubes, the synchronous and coordinated movement of the four sets of horizontal rods is achieved, ensuring uniform clamping and release of the lower die. The sealing control design of the horizontal rod and spring in the damping tube solves the problem of hydraulic oil flow control. The spring realizes the sealing and release between the horizontal rod and the tube wall, ensuring the reliability and durability of the hydraulic system, improving production efficiency and equipment utilization, and enabling enterprises to meet the market demand of multiple varieties and small batches. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the overall structure of the multi-station stamping forming equipment and process for automobile brackets in this invention;
[0025] Figure 2 This is a schematic diagram of the stamping machine and mounting bracket in this invention;
[0026] Figure 3 This is a cross-sectional view of the first hydraulic pipe and the second hydraulic pipe in this invention.
[0027] Figure 4 This is a schematic cross-sectional view of the conveyor frame in this invention. Figure 1 ;
[0028] Figure 5 This is a schematic diagram of the structure of the bidirectional rod and the sliding sleeve in this invention;
[0029] Figure 6 This is a schematic cross-sectional view of the conveyor frame in this invention. Figure 2 ;
[0030] Figure 7 This is a cross-sectional view of the vertical tube and the first pressure block in this invention.
[0031] Figure 8 This is a cross-sectional view of the vertical tube and the second pressure block in this invention.
[0032] Figure 9 This is a cross-sectional view of the transverse tube and transverse rod in this invention.
[0033] Figure 10 This is a schematic diagram of the structure of the stamping machine and the receiving plate in this invention;
[0034] Figure 11 This is a schematic diagram of the structure of the receiving plate and the top rod in this invention;
[0035] Figure 12 In this invention Figure 11 A schematic diagram of the cross-sectional structure;
[0036] Figure 13 This is a schematic diagram of the mounting sleeve and ring spring in this invention.
[0037] In the diagram: 11. Press; 12. Mounting bracket; 13. Lead screw; 14. Motor; 15. Rotary wheel; 16. Belt; 17. Hydraulic cylinder; 18. Upper die; 19. Receiving plate; 21. Conveyor frame; 22. Lower die; 23. First hydraulic pipe; 24. Second hydraulic pipe; 25. Connecting pipe; 26. First slide rod; 27. Second slide rod; 28. Bidirectional rod; 29. Sliding sleeve; 31. Push rod; 32. Clamping ball; 33. Top spring; 34. Transverse pipe; 35. Transverse rod; 36. First partition plate; 37. First hydraulic cylinder 38. Second hydraulic chamber; 39. Vertical tube; 210. Upper compression spring; 211. Lower compression spring; 212. Pressure rod; 310. Second partition; 311. First pressure block; 312. First connecting spring; 313. First damping tube; 314. First crossbar; 315. First spring; 316. Second pressure block; 317. Second connecting spring; 318. Second damping tube; 319. Second crossbar; 320. Second spring; 321. Mounting sleeve; 322. Ring spring; 323. Rotating sleeve; 324. Vertical rod. Detailed Implementation
[0038] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0039] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0040] In this invention, unless otherwise stated, the directional terms such as "up" and "down" generally refer to the directions shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" generally refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not intended to limit this invention.
[0041] Please see Figures 1-13The multi-station stamping forming equipment and process for automobile brackets includes a stamping machine 11, with mounting frames 12 between the stamping machines 11. A lead screw 13 is rotatably connected inside the mounting frame 12. A motor 14 is located on the side wall of the stamping machine 11. A rotating wheel 15 is sleeved on one end of the lead screw. The output end of the motor 14 is connected to the rotating wheel 15 via a belt 16. A hydraulic cylinder 17 is located on the upper surface of the stamping machine 11. An upper die 18 is connected to the telescopic end of the hydraulic cylinder 17. A receiving plate 19 is sleeved on the outer surface of the telescopic end of the hydraulic cylinder 17, and the receiving plate 19 is located above the upper die 18. The equipment also includes a positioning mechanism, which includes a conveyor frame 21. The conveyor frame 21 is slidably connected to the mounting frame 12. Multiple sets of lower dies 22 are arranged between the conveyor frames 21. A first hydraulic pipe 23 and a second hydraulic pipe 24 are arranged on both sides of the mounting frame 12. The first hydraulic pipe 23 and the second hydraulic pipe 24 are connected by a connecting pipe 2. 5. A first sliding rod 26 is slidably connected inside the first hydraulic pipe 23, and a second sliding rod 27 is slidably connected inside the second hydraulic pipe 24. Multiple sets of bidirectional rods 28 are provided on both sides of the conveyor frame 21. A sliding sleeve 29 is sleeved at the center of the bidirectional rod 28. The sliding sleeve 29 is slidably connected to the inner wall of the conveyor frame 21. An upper compression spring 210 is provided on the upper end face of the sliding sleeve 29. The other end of the upper compression spring 210 is fixedly connected to the inner wall of the conveyor frame 21. A lower compression spring 211 is provided on the lower end face of the sliding sleeve 29. The other end of the lower compression spring 211 is fixedly connected to the inner wall of the conveyor frame 21. A pressure rod 212 is slidably connected on the receiving plate 19. One end of the pressure rod 212 is slidably connected to the punching machine 11, and the other end is used in conjunction with the bidirectional rod 28. The other end of the bidirectional rod 28 is used in conjunction with the second sliding rod 27, and the other side of the bidirectional rod 28 is used in conjunction with the first sliding rod 26.
[0042] It also includes a disassembly and assembly mechanism, which includes a push rod 31, a retaining ball 32 on the push rod 31, a top spring 33 sleeved on the upper outer surface of the push rod 31, multiple sets of transverse tubes 34 on both sides inside the conveyor frame 21, transverse rods 35 slidably connected inside the transverse tubes 34, a first partition 36 sleeved at the center of the transverse rods 35, the first partition 36 slidably connected to the inner wall of the transverse tubes 34, the first partition 36 and the inner wall of the transverse tubes 34 forming a first hydraulic chamber 37 and a second hydraulic chamber 38, and multiple sets of vertical tubes 39 on both sides inside the conveyor frame 21. The vertical tube 39 has a second partition 310. A first pressure block 311 is located on one side of the second partition 310. The first pressure block 311 is slidably connected to the inner wall of the vertical tube 39. A first connecting spring 312 is located on the lower end face of the first pressure block 311. The other end of the first connecting spring 312 is fixedly connected to the bottom of the vertical tube 39. A first damping tube 313 is connected through one side of the first pressure block 311 of the vertical tube 39. A first crossbar 314 is slidably connected inside the first damping tube 313. A first spring 315 is sleeved on the outer surface of the first crossbar 314. The second partition 310 also has... A second pressure block 316 is provided on one side, and the second pressure block 316 is slidably connected to the inner wall of the vertical tube 39. A second connecting spring 317 is provided on the lower end face of the second pressure block 316, and the other end of the second connecting spring 317 is fixedly connected to the bottom of the vertical tube 39. A second damping tube 318 is connected through one side of the second pressure block 316 of the vertical tube 39. A second crossbar 319 is slidably connected inside the second damping tube 318. A second spring 320 is sleeved on the outer surface of the second crossbar 319. One set of vertical tubes 39 is connected through four sets of horizontal tubes 34. The first damping tube 313 The first hydraulic chamber 37 of the four transverse tubes 34 is connected through to the second hydraulic chamber 38 of the four transverse tubes 34. The push rod 31 is slidably connected to the receiving plate 19. The lower end face of the receiving plate 19 is provided with an installation sleeve 321. The installation sleeve 321 is provided with an annular spring 322. The side wall of the ball 32 abuts against the side wall of the annular spring 322. The lower end of the push rod 31 is rotatably connected to a rotating sleeve 323. The lower end face of the rotating sleeve 323 is provided with a vertical rod 324. The vertical rod 324 is used in conjunction with the first pressure block 311 and the second pressure block 316.
[0043] This invention enables the positioning of the conveyor frame 21 and the convenient assembly and disassembly of the lower die 22. Workers place the workpieces to be stamped into each set of lower dies 22. The motor 14 starts, driving the pulley 15 via the belt 16 to rotate the lead screw 13 synchronously. The lead screw 13 drives the conveyor frame 21 to transport the workpieces. When each set of lower dies 22 is transported directly below the upper die 18, the hydraulic cylinder 17 starts, driving the upper die 18 downwards to stamp the workpieces within the lower die 22. The multi-set lower die 22 conveying design allows for continuous stamping of the workpieces; when a set of lower dies... When the 22 is transported to the lower part of the upper die 18, the conveyor frame 21 needs to be positioned and fixed for accurate stamping. When the hydraulic cylinder 17 moves down, the telescopic end of the hydraulic cylinder 17 will drive the receiving plate 19 to move down synchronously. The receiving plate 19 will then drive the pressure rod 212 to slide down along the stamping machine 11. The pressure rod 212 presses the bidirectional rod 28 in the conveyor frame 21 at this position one step before the upper die 18. The bidirectional rod 28 on this side is pressed and drives the sliding sleeve 29 to slide down along the conveyor frame 21. At this time, the upper pressure spring 210 is stretched and the lower pressure spring 211 is compressed. The lower end of the bidirectional rod 28 faces the second hydraulic cylinder. The second slide rod 27 inside the pressure pipe 24 is compressed, and the first hydraulic pipe 23, the second hydraulic pipe 24, and the connecting pipe 25 are all filled with the connecting pipe 25. When the second slide rod 27 is compressed and moves downward, the lower part of the bidirectional rod 28 on this side is inserted into the second hydraulic pipe 24. The hydraulic oil in the second hydraulic pipe 24 is pressurized and flows into the first hydraulic pipe 23 through the connecting pipe 25, compressing the bottom of the first slide rod 26. The first slide rod 26 is compressed and moves upward, and the upper part of the first slide rod 26 is inserted into the conveyor frame 21 on this side, compressing the bottom of the bidirectional rod 28 on one side of the first slide rod 26. When rod 28 is pressed, it drives the sliding sleeve 29 to move upward along the conveyor frame 21. At this time, the upper compression spring 210 is compressed and the lower compression spring 211 is stretched, thus fixing the position of the conveyor frame 21. The lower die 22 continues to move downward to perform stamping work on the workpiece in the upper die 18. After the stamping is completed, the hydraulic cylinder 17 drives the upper die 18 and the receiving plate 19 to reset. At this time, the upper compression spring 210 and the lower compression spring 211 rebound to reset the positioning mechanism, release the fixation of the conveyor frame 21, and then the conveyor frame 21 can transport the next set of lower dies 22 to move below the upper die 18 to realize the next stamping work.
[0044] When the lower die 22 needs to be replaced, it can be done through the disassembly and assembly mechanism. During normal stamping operation, the vertical rod 324 is in the retracted state, and the retaining ball 32 is located above the annular spring 322. At this time, the vertical rod 324 will not obstruct the operation of the pressure rod 212. When the lower die 22 needs to be replaced, the hydraulic cylinder 17 needs to drive the receiving plate 19 to continue to move upward, so that the upper end face of the ejector rod 31 abuts against the side wall of the stamping machine 11. Continue to move upward until the retaining ball 32 on the ejector rod 31 overcomes the elastic force of the annular spring 322 and moves to the annular spring 212. Below the spring 322, the vertical rod 324 is longer than the pressure rod 212. When it is necessary to disassemble the lower mold 22, the vertical rod 324 is rotated to align with the second pressure block 316. The hydraulic cylinder 17 is activated, and the hydraulic cylinder 17 drives the receiving plate 19 to move downward, thereby driving the top rod 31 and the lower vertical rod 324 to move downward synchronously. The vertical rod 324 squeezes the second pressure block 316. The vertical tube 39, the first damping tube 313, the second damping tube 318, the horizontal tube 34, and multiple sets of connecting tubes are also present. The pipes 313, the second damping tube 318, and the corresponding four sets of transverse pipes 34 are all filled with hydraulic oil. The second pressure block 316 moves downward under pressure, and the second connecting spring 317 is compressed. At this time, the hydraulic oil below the second pressure block 316 is squeezed into the second damping tube 318. The second crossbar 319 inside the second damping tube 318 is released from its sealing connection with the inner wall of the second damping tube 318 under pressure. The second spring 320 is half stretched and half compressed, and the hydraulic oil flows through the second damping tube 318. The hydraulic oil is inserted into the second hydraulic chamber 38 corresponding to the four sets of transverse tubes 34. The hydraulic oil in the second hydraulic chamber 38 is pressurized and squeezes the side wall of the first partition 36. At this time, the four sets of transverse rods 35 move outward simultaneously and move out of the lower mold 22, releasing the fixation of the lower mold 22. Then the lower mold 22 can be disassembled. The hydraulic cylinder 17 is lifted and the second spring 320 rebounds, realizing the sealing state between the second cross rod 319 and the second damping tube 318 again. Then, it is ready to enter the disassembly work of the next set of lower molds 22.
[0045] When the lower mold 22 needs to be installed, rotate the vertical rod 324 to align it with the first pressure block 311. Then, activate the hydraulic cylinder 17 to push the receiving plate 19 downward, which in turn drives the top rod 31 and the lower vertical rod 324 to move downward simultaneously. The vertical rod 324 presses against the first pressure block 311, causing the first pressure block 311 to move downward under pressure. The first connecting spring 312 is compressed, and the hydraulic oil below the first pressure block 311 is squeezed into the first damping tube 313. The first horizontal rod 314 in the first damping tube 313 is released from its sealing connection with the inner wall of the first damping tube 313 under pressure. The first spring 315 is half stretched and half compressed. The hydraulic oil flows through the first damping tube 313 into the first hydraulic chamber 37 corresponding to the four sets of horizontal tubes 34. The hydraulic oil in the first hydraulic chamber 37 is pressurized and squeezes the first partition plate 36. At this time, the four sets of horizontal rods 35 extend simultaneously and insert into the lower mold 22. The lower die 22 is fixed, thus enabling its installation. After one set of lower dies 22 is installed, the hydraulic cylinder 17 is lifted, and the first spring 315 rebounds, causing the first horizontal bar 314 to re-seal with the first damping tube 313. Then, the installation of the next set of lower dies 22 begins. Under the action of the first damper, even if the pressure is removed, the horizontal bar 35 cannot return to its original position, thus maintaining the fixation of the lower die 22. In summary, this enables the rapid assembly and disassembly of the lower die 22. After the assembly and disassembly of the lower die 22 are completed, the hydraulic cylinder 17 drives the vertical bar 324 to move downward continuously. The vertical bar 324 presses the upper surface of the first pressure block 311 or the second pressure block 316. However, since the first pressure block 311 or the second pressure block 316 is already fixed in position, the vertical bar 324 is pressed upward, causing the ball 32 to overcome the elastic force of the ring spring 322 and return to the top of the ring spring 322, thus allowing subsequent stamping operations to proceed.
[0046] In all the solutions mentioned above, for connections between two components, welding, bolt and nut connection, bolt or screw connection, or other known connection methods can be selected according to the actual situation. They will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
[0047] In all the solutions mentioned above, those involving the operation of electrical components, unless otherwise specified, are controlled by a controller. Since the devices matched with the controllers are common devices, their control principles and circuit connections are existing, well-known, and mature technologies, and their electrical connection relationships and specific circuit structures will not be elaborated here.
[0048] Of all the solutions mentioned above, those involving motors can be combined with reducers if necessary. The connection structure and working principle between the motor and the reducer are existing known technologies and will not be elaborated upon in this invention.
[0049] Of all the solutions mentioned above, those involving the connection between solar panels and batteries can be equipped with essential accessories such as inverters, battery charging controllers, cables, fuses, and brackets. Their control principles and circuit connections are all existing, well-known, and mature technologies, so their electrical connection relationships and specific circuit structures will not be elaborated here.
Claims
1. A multi-station stamping forming equipment for automobile support, comprising a punch (11), a mounting frame (12) is arranged between the punch (11), a lead screw (13) is rotatably connected in the mounting frame (12), a motor (14) is arranged on the side wall of the punch (11), a rotating wheel (15) is sleeved on one end of the lead screw (13), and the output end of the motor (14) is connected with the rotating wheel (15) through a belt (16); further comprising a positioning mechanism, the positioning mechanism comprises a conveying frame (21), the conveying frame (21) is slidably connected with the mounting frame (12), a plurality of groups of lower dies (22) are arranged between the conveying frame (21), first and second hydraulic pipes (23) and (24) are arranged on both sides of the mounting frame (12), the first and second hydraulic pipes (23) and (24) are connected in penetration through a communication pipe (25), a first sliding rod (26) is slidably connected in the first hydraulic pipe (23), a second sliding rod (27) is slidably connected in the second hydraulic pipe (24), and a plurality of groups of bidirectional rods (28) are arranged on both sides of the conveying frame (21); further comprising a dismounting mechanism, the dismounting mechanism comprises a ejector rod (31), a clamping ball (32) is arranged on the ejector rod (31), and a top spring (33) is sleeved on the outer surface of the upper portion of the ejector rod (31), characterized in that: The conveying frame (21) is provided with a plurality of groups of transverse pipes (34) on both sides, the transverse pipes (34) are slidably connected with transverse rods (35), the transverse rods (35) are provided with first partition plates (36) at the center positions, the first partition plates (36) are slidably connected with the inner side walls of the transverse pipes (34), the first partition plates (36) and the inner side walls of the transverse pipes (34) form first hydraulic cavities (37) and second hydraulic cavities (38), the conveying frame (21) is provided with a plurality of groups of vertical pipes (39) on both sides, the vertical pipes (39) are provided with second partition plates (310), one side of the second partition plates (310) is provided with first pressing blocks (311), the first pressing blocks (311) are slidably connected with the inner side walls of the vertical pipes (39), the first pressing blocks (311) are provided with first connecting springs (312) at the lower end faces, the other ends of the first connecting springs (312) are fixedly connected with the bottoms of the vertical pipes (39), the first pressing blocks (311) of the vertical pipes (39) are throughly connected with first damping pipes (313) on one side, the first damping pipes (313) are slidably connected with first transverse rods (314), the first transverse rods (314) are provided with first springs (315) on the outer surfaces, the other sides of the second partition plates (310) are provided with second pressing blocks (316), the second pressing blocks (316) are slidably connected with the inner side walls of the vertical pipes (39), the second pressing blocks (316) are provided with second connecting springs (317) at the lower end faces, the other ends of the second connecting springs (317) are fixedly connected with the bottoms of the vertical pipes (39), the second pressing blocks (316) of the vertical pipes (39) are throughly connected with second damping pipes (318) on one side, the second damping pipes (318) are slidably connected with second transverse rods (319), the second transverse rods (319) are provided with second springs (320) on the outer surfaces, one group of the vertical pipes (39) and four groups of the transverse pipes (34) are throughly connected, the first damping pipes (313) and the first hydraulic cavities (37) of the four groups of the transverse pipes (34) are throughly connected, the second damping pipes (318) and the second hydraulic cavities (38) of the four groups of the transverse pipes (34) are throughly connected, the top rods (31) are slidably connected with the receiving plates (19), the receiving plates (19) are provided with mounting sleeves (321) at the lower end faces, the mounting sleeves (321) are provided with annular springs (322), the side walls of the clamping balls (32) abut against the side walls of the annular springs (322), the top rods (31) are rotatably connected with rotating sleeves (323) at the lower ends, the rotating sleeves (323) are provided with vertical rods (324) at the lower end faces, and the vertical rods (324) are used in cooperation with the first pressing blocks (311) and the second pressing blocks (316).
2. The multi-station press forming apparatus for an automobile support according to claim 1, characterized by: The upper end face of the punch (11) is provided with a hydraulic cylinder (17), the hydraulic cylinder (17) is connected with an upper die (18) at the telescopic end, the outer surface of the telescopic end of the hydraulic cylinder (17) is provided with a receiving plate (19), and the receiving plate (19) is located above the upper die (18).
3. The multi-station press forming apparatus for an automobile support according to claim 2, characterized by: The bidirectional rod (28) is sleeved with a sliding sleeve (29) at the center position, the sliding sleeve (29) is in sliding connection with the inner side wall of the conveying frame (21), the upper end surface of the sliding sleeve (29) is provided with an upper compression spring (210), the other end of the upper compression spring (210) is fixedly connected with the inner side wall of the conveying frame (21), the lower end surface of the sliding sleeve (29) is provided with a lower compression spring (211), the other end of the lower compression spring (211) is fixedly connected with the inner side wall of the conveying frame (21), the receiving plate (19) is slidably connected with a pressing rod (212), one end of the pressing rod (212) is in sliding connection with the punch (11), the other end of the pressing rod (212) is used in cooperation with the bidirectional rod (28), the other end of the bidirectional rod (28) is used in cooperation with the second sliding rod (27), and the other side of the bidirectional rod (28) is used in cooperation with the first sliding rod (26).
4. The multi-station stamping forming process of the automobile support, using the multi-station stamping forming equipment of the automobile support according to claim 3, characterized in that: The method comprises the following steps: The motor (14) drives the belt (16) and the rotating wheel (15) to rotate the lead screw (13), so that the conveying frame (21) is continuously moved and the multiple groups of lower molds (22) are sequentially conveyed, when each group of lower molds (22) is transported to the position directly below the upper mold (18), the hydraulic cylinder (17) drives the upper mold (18) to move downward to perform the stamping work; When the lower mold (22) reaches the stamping position, the receiving plate (19) drives the pressing rod (212) to move downward to pre-press the bidirectional rod (28), so as to trigger the directional flow of the hydraulic oil in the hydraulic pipeline, and the coordinated action of the first sliding rod (26) and the second sliding rod (27) realizes the bidirectional locking of the conveying frame (21); Through the switching mechanism composed of the ejector rod (31), the clamping ball (32) and the annular spring (322) and the rotary positioning design of the vertical rod (324), the system can realize the switching of the two working modes of disassembly and assembly, the disassembly process adopts a hydraulic driving mode, the extrusion of the vertical rod (324) on the pressing block triggers the flow of the hydraulic oil in the composite pipeline network, realizes the synchronous extension and contraction of the four groups of horizontal rods (35), and completes the automatic clamping and releasing of the lower mold (22).
Citation Information
Patent Citations
Sheet metal machining device capable of achieving continuous production
CN222551831U