A complex workpiece metal powder processing forming device
By simultaneously operating vibration, air pressure, and extrusion, the problem of surface defects in finished products in traditional metal powder forming equipment has been solved, achieving high-strength, high-hardness, and rapid metal powder forming results.
Patent Information
- Application Number
- CN202511481602.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-16
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2045-10-16
AI Technical Summary
Traditional metal powder forming equipment is prone to defects such as unevenness, ripples or steps on the surface of finished products during the die casting process, which cannot meet the application scenarios with high surface precision requirements.
The die-casting technology employs three methods: vibration, air pressure, and extrusion. By adjusting the sinking of the plate, the vibration of the vibrator, and the sinking of the die-casting block simultaneously, the metal powder is ensured to be evenly spread without gaps in the forming tank. The metal powder is flattened by using an air pump to instantly input air pressure through the transmission pipe and airflow hole. The one-way cover is quickly closed after the air pressure stops to avoid deformation.
It achieves seamless and uniform spreading of metal powder before die casting, ensuring high strength, high hardness and no deformation of the finished product. The overall process is fast and more efficient than traditional equipment.
Smart Images

Figure CN120940647B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the field of metal powder subtractive forming, and particularly relates to a metal powder processing and forming equipment for complex workpieces. BACKGROUND
[0002] Metal powder die casting, more accurately named metal injection molding, is a form of subtractive manufacturing; metal powder can be made into metal parts with certain shapes and properties through die casting; appropriate metal powder is selected, the mixed powder is accurately metered and injected into a mold, a die casting device is used to gradually increase the pressure at a constant speed, the powder is tightly compacted to form a "green body", the "green body" is heated to a temperature lower than its melting point, sintering is performed, diffusion of particles, neck growth and metallurgical combination occur, and thus a part with required properties is obtained.
[0003] During the die casting stage, it is necessary to ensure that the injected metal powder is accurately metered, and it is also necessary to ensure that the powder is uniformly filled in the mold, so that the metal powder is uniformly stressed during the subsequent compaction process.
[0004] Traditional metal powder forming equipment has relatively simple functions, and generally directly uses metal die casting to form metal powder after the powder is injected into a forming groove, but due to the rapid filling of metal powder, there are large or small gaps in the accumulated powder, and direct die casting can easily cause the final product to have obvious unevenness, corrugation or steps, which affects the appearance quality of the product and makes it unable to meet the application scenarios with high requirements for surface precision.
[0005] Therefore, the application provides a metal powder processing and forming equipment for complex workpieces. SUMMARY
[0006] In order to make up for the deficiencies of the prior art and solve at least one technical problem proposed in the background.
[0007] The technical scheme adopted by the present application to solve its technical problems is: a complex workpiece metal powder processing and forming equipment, comprising a forming seat, a mounting groove for fixing a die-casting template is formed in the top surface of the forming seat, a die-casting table is arranged above the die-casting template, a vertically arranged hydraulic rod is fixedly connected in the inside of the die-casting table, a die-casting block is mounted at the bottom of the hydraulic rod, a forming groove is formed in the top surface of the die-casting template, an adjusting plate capable of being lifted and lowered is slidably connected in the inside of the forming groove, a plurality of vibrators are mounted in the inside of the forming seat, a filling cover capable of being translated is slidably connected on the top surface of the forming seat, the filling cover is used for injecting powder into the forming groove, a gas pump is fixedly connected to the top surface of the die-casting table at the rear end, and the output end of the gas pump is in communication with the bottom surface of the die-casting block; through such a setting, the metal powder is evenly spread in the forming groove without gap before die-casting, the quality of the finished product after subsequent die-casting forming is guaranteed to be high in strength, high in hardness, free of deformation and free of cracks, and the whole process is smooth and fast, the sinking of the adjusting plate, the vibration of the vibrator and the sinking of the die-casting block are synchronously performed, the sinking of the adjusting plate and the vibration of the vibrator are completed just when the die-casting block reaches the forming groove, the gas pressure extrusion is performed at the moment after reaching, and the die-casting work of the die-casting block is not stopped during the extrusion, and the gas pressure extrusion can be completed in a very short time; the time for completing all processes is not slower than that of a traditional die-casting forming equipment.
[0008] Preferably, the rear end of the forming seat is fixedly connected with a driving seat, a recovery groove for recovering the filling cover is formed in the front end of the driving seat, an elastic material supply pipe is fixedly connected to the top of the filling cover, the end of the supply pipe is fixedly connected to the top of the driving seat, an electric drive rail or a cylinder telescopic rod or the like structure can be used in the recovery groove of the driving seat to control the horizontal movement of the filling cover, the end of the supply pipe is fixed to the driving seat to be stably connected with a feeding device outside, and the elastic supply pipe can adapt to the horizontal movement of the filling cover.
[0009] Preferably, the top surface of the forming seat is fixedly connected with slide columns at both sides of the mounting groove, the slide columns are fixedly connected with the die-casting table, a stable plate is slidably connected between the two slide columns, the hydraulic rod is fixedly connected with the die-casting block through the stable plate, and the gas pump is in communication with the die-casting block through the stable plate, the cooperation of the slide columns and the stable plate guarantees the stable up-and-down movement of the die-casting block; meanwhile, the die-casting block is directly connected with and in communication with the stable plate, which facilitates the connection process of the gas pump and different die-casting blocks.
[0010] Preferably, a metal pipe is fixedly connected to the output end of the gas pump, the metal pipe is in communication with two transmission pipes through a double-channel structure, the transmission pipes are made of elastic material, connecting valves are fixedly connected to the front end of the stable plate at both sides, the connecting valves are in communication with the transmission pipes, the gas pressure instantaneously input by the gas pump is transmitted to the bottom of the adjusting plate through the metal pipe and the transmission pipe, the connecting valves and the stable plate, and finally acts on the metal powder, and the elastic transmission pipe adapts to the lifting process of the stable plate.
[0011] Preferably, the top of the die-casting block is fixedly connected with a transmission cover, the transmission cover is communicated with the stable plate, a plurality of airflow holes communicated with the bottom are arranged on the top surface of the die-casting block, the top of the airflow hole is located in the transmission cover, and the bottom of the airflow hole is rotationally connected with a one-way cover. The air pressure is injected into the forming groove through the transmission cover and then through the plurality of airflow holes, so that the metal powder flattening work is performed, the one-way cover can only be opened outward and can only be opened at a low angle, the one-way cover is opened only during the air pressure output process, the one-way cover is a magnet and can be adsorbed on the die-casting block, the one-way cover is quickly closed after the air pressure stops, and the contact surface between the one-way cover and the die-casting block is large, so that the metal powder can be effectively extruded and deformation and other problems do not occur.
[0012] Preferably, the bottom of the die-casting table is fixedly connected with a flat support frame, the support frame partially blocks the bottom of the adjusting plate, the die-casting template is fixedly connected with the forming seat through a plurality of fixing bolts, and the forming seat is internally provided with a plurality of electric telescopic rods which are butted against the adjusting plate. The bottom surface of the die-casting table is supported out of a certain workpiece through the support frame, the shape of the support frame is adjusted according to the different shapes of the adjusting plate and the forming groove in each die-casting template, the adjusting plate can be supported, the support frame can stably support the pressure generated in the die-casting process, the electric telescopic rod can be connected with the bottom of the adjusting plate, and the lifting process of the adjusting plate is controlled. In the installation process, the die-casting template is first placed in the mounting groove, then the fixing bolts are used for fixation, then the top of the electric telescopic rod is controlled to be lifted upward, the bottom of the adjusting plate is connected with the top of the electric telescopic rod, and then the adjusting plate is sunk into the forming groove, and the installation process is completed. The top of the support frame can be provided with a support column for adapting to the shape of the adjusting plate and the finished product.
[0013] Preferably, the forming seat is internally provided with a plurality of horizontally arranged electric sliding rails, the electric sliding rails have two moving ends, and the two moving ends are connected with different electric telescopic rods. Since the shapes of the adjusting plates of each die-casting template are different, a plurality of electric telescopic rods are arranged, and the electric sliding rails which control the movement of the electric telescopic rods are matched, so that the required number of electric telescopic rods can be selected and fixed to the adjusting plate during the fixing of the adjusting plate, and a plurality of die-casting templates can be adapted.
[0014] Preferably, the bottom of the electric telescopic rod is fixedly connected with a servo motor for driving the electric telescopic rod to rotate, the servo motor is slidably connected in the electric sliding rail and is fixedly connected with the moving end of the electric sliding rail, the electric telescopic rod is controlled to rotate through the servo motor, the angle of the top of the electric telescopic rod can be adjusted, more states can be combined with the adjusting plate, and a plurality of die-casting templates can be adapted.
[0015] Preferably, the top surface of the electric sliding rail is fixed with two electric top plates in the middle position, the electric top plates are arranged in a flat strip shape, the electric top plates can be pushed up, and the top surface of the electric top plate is fixed with a plurality of protrusions, when the plurality of electric telescopic rods are adjusted in place, the electric top plate is started to be pushed up, the bottom of the electric telescopic rod is slidingly clamped in the electric sliding rail, after being pushed up, the electric telescopic rod is fixed at the position due to the action of friction, so that the stability of the electric telescopic rod is maintained during subsequent control and adjustment of the adjusting plate.
[0016] Preferably, the top of the electric telescopic rod is fixed with a lock, and the bottom of the adjusting plate is provided with a plurality of insertion holes matched with the lock, the top of the electric telescopic rod and the adjusting plate are fixed through the lock and the insertion hole, or other fixing modes can be adopted.
[0017] The beneficial effects of the present application are as follows:
[0018] 1. The complex workpiece metal powder processing forming equipment realizes the gapless and uniform spreading of the metal powder in the forming groove before pressure casting through the pressure casting mode of vibration, gas pressure and extrusion, guarantees the high strength, high hardness, no deformation and no crack of the finished product after subsequent pressure casting forming, and the overall process is smooth and fast, the sinking of the adjusting plate, the vibration of the vibrator and the sinking of the pressure casting block are synchronized, the sinking of the adjusting plate and the vibration of the vibrator are completed when the pressure casting block reaches the forming groove, and the gas pressure extrusion is performed at the moment after reaching, and the pressure casting block does not stop pressure casting work during the process, and the gas pressure extrusion is completed in a very short time; The time for completing all processes will not be slower than that of the traditional pressure casting forming equipment.
[0019] 2. The complex workpiece metal powder processing forming equipment, the gas pressure input by the gas pump in an instant is transmitted to the bottom of the adjusting plate through the metal pipe and the transmission pipe, the connecting valve and the stable plate, and finally acts on the metal powder, the elastic transmission pipe is adapted to the lifting process of the stable plate, the gas pressure passes through the transmission cover, and then is injected into the forming groove through a plurality of air flow holes, so as to perform the metal powder flattening work, the one-way cover can only be opened outward and can only be opened at a low angle, the one-way cover is opened only during the gas pressure output process, the one-way cover is a magnet and can be adsorbed on the pressure casting block, the one-way cover is quickly closed after the gas pressure stops, and the contact surface between the one-way cover and the pressure casting block is large, so that the metal powder can be effectively extruded, and deformation and other problems do not occur. BRIEF DESCRIPTION OF DRAWINGS
[0020] The present application will be further described below with reference to the drawings.
[0021] Figure 1 is the first perspective view of the present application;
[0022] Figure 2This is the second perspective front view of the present invention;
[0023] Figure 3 This is a perspective view of the molding base and hydraulic rod of the present invention;
[0024] Figure 4 This is a perspective view of the molding base and die-casting template of the present invention;
[0025] Figure 5 This is a perspective view of the die-casting table and electric slide rail of the present invention;
[0026] Figure 6 This is a perspective view of the die-casting platform and adjustment plate of the present invention;
[0027] Figure 7 This invention relates to an electric slide rail and an electric telescopic rod;
[0028] Figure 8 This is a perspective view of the die-casting block of the present invention;
[0029] In the diagram: 1. Drive seat; 2. Molding seat; 3. Die-casting table; 4. Air pump; 5. Transmission pipe; 6. Die-casting template; 7. Filling cover; 8. Supply pipe; 10. Hydraulic rod; 11. Stabilizing plate; 12. Sliding column; 13. Connecting valve; 14. Die-casting block; 15. Fixing bolt; 16. Molding groove; 17. Adjusting plate; 18. Mounting groove; 19. Vibrator; 20. Electric telescopic rod; 21. Support frame; 22. Electric slide rail; 24. Electric top plate; 25. Servo motor; 26. Transmission cover; 27. Airflow hole; 28. One-way cover. Detailed Implementation
[0030] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.
[0031] like Figures 1 to 8 As shown in the embodiment of the present invention, a complex workpiece metal powder processing and forming equipment includes a forming base 2. The top surface of the forming base 2 is provided with an installation groove 18 for fixing a die-casting template 6. A die-casting platform 3 is provided above the die-casting template 6. A vertically arranged hydraulic rod 10 is fixedly connected inside the die-casting platform 3. A die-casting block 14 is installed at the bottom of the hydraulic rod 10. A forming groove 16 is provided on the top surface of the die-casting template 6. An adjustment plate 17 capable of lifting and lowering is slidably connected inside the forming groove 16. Multiple vibrators 19 are installed inside the forming base 2. A filling cover 7 capable of translation is slidably connected on the top surface of the forming base 2. The filling cover 7 is used to inject powder into the forming groove 16. An air pump 4 is fixedly connected to the rear end of the top surface of the die-casting platform 3. The output end of the air pump 4 is connected to the bottom surface of the die-casting block 14.
[0032] The metal powder is delivered to the bottom of the filling cover 7 through the supply pipe 8, the filling cover 7 is controlled to slide forward and move above the forming groove 16, under the action of gravity, the metal powder will fill the forming groove 16, then the filling cover 7 slides backward to flatten the top surface of the forming groove 16, at this time, the adjusting plate 17 is controlled to sink, leaving a certain space above the forming groove 16, the vibrator 19 inside the forming seat 2 is started during the sinking process, the high-frequency vibration generated by the vibrator 19 will be transmitted to the entire forming seat 2, the vibration amplitude is small and will not affect the connection of the parts, but can fully shake the filled metal powder during the sinking process, so that the positions with original cavities are filled; after the sinking is completed, the filled powder can be evenly and tightly spread on the bottom of the forming groove 16, at this time, the die casting block 14 is controlled to slowly sink by the hydraulic rod 10, when the die casting block 14 just enters the forming groove 16 and blocks the forming groove 16, high-pressure air is quickly injected into the forming groove 16 by the air pump 4, since the entire forming groove 16 is in a closed state at this time, the inward injection air pressure will uniformly extrude the inside of the forming groove 16, at the same time, since the air pressure is injected from top to bottom, the metal powder will be extruded downward, greatly reducing the gap between the metal powder, at the same time, since the air pressure is uniformly pressed from top to bottom, it can ensure that the metal powder below is evenly spread, and the top surface is absolutely flat, and at this time, there is a gap above the metal powder, so that the air pressure can effectively act on the metal powder when the air pressure is injected, and the metal powder also has enough space for shape adjustment; then the metal powder is pressed into an integral part with the die casting block 14; then the die casting block 14 is controlled to rise and leave the forming groove 16, at the same time, the adjusting plate 17 rises to eject the finished product, the finished product is ejected outward as the filling cover 7 moves forward, the filling cover 7 continues to fill the metal powder, and the above die casting work is repeated; through the above arrangement, the metal powder is evenly spread in the forming groove 16 without gap before die casting, which ensures the high strength, high hardness, no deformation, no crack and other qualities of the finished product after subsequent die casting, and the overall process is smooth and fast, the sinking of the adjusting plate 17, the vibration of the vibrator 19 and the sinking of the die casting block 14 are synchronous, the sinking of the adjusting plate 17 and the vibration of the vibrator 19 are completed just before the die casting block 14 reaches the forming groove 16, the air pressure extrusion is performed at the moment, and the die casting work of the die casting block 14 is not stopped during the air pressure extrusion, the air pressure extrusion can be completed in a very short time; the time for completing all processes will not be slower than that of the traditional die casting equipment.
[0033] The rear end of the forming seat 2 is fixedly connected with a driving seat 1, the front end of the driving seat 1 is provided with a recycling groove for recycling the filling cover 7, the top of the filling cover 7 is fixedly connected with a supply pipe 8 made of elastic material, and the end of the supply pipe 8 is fixedly connected to the top of the driving seat 1;
[0034] In operation, the electric drive rail or the telescopic cylinder rod in the recovery groove of the driving base 1 can be used to control the horizontal movement of the filling cover 7, the end of the supply pipe 8 is fixed on the driving base 1, and is used to be stably connected with the feeding equipment outside, and the elastic supply pipe 8 can adapt to the horizontal movement of the filling cover 7.
[0035] The top surface of the forming base 2 is fixed with the slide column 12 on both sides of the mounting groove 18, the slide column 12 is fixed with the die-casting table 3, the stable plate 11 is slidably connected between the two slide columns 12, the hydraulic rod 10 is fixed with the die-casting block 14 through the stable plate 11, and the air pump 4 is communicated with the die-casting block 14 through the stable plate 11.
[0036] In operation, the cooperation of the slide column 12 and the stable plate 11 ensures the stable up-down movement of the die-casting block 14, and the die-casting block 14 is directly connected and communicated with the stable plate 11, so that the air pump 4 is conveniently connected with different die-casting blocks 14.
[0037] The output end of the air pump 4 is fixed with a metal pipe, the metal pipe is communicated with the two transmission pipes 5 through a double-way structure, the transmission pipe 5 is made of elastic material, the front end of the stable plate 11 is fixed with the connecting valve 13 on both sides, and the connecting valve 13 is communicated with the transmission pipe 5.
[0038] In operation, the air pressure instantaneously input by the air pump 4 is transmitted to the bottom of the adjusting plate 17 through the metal pipe and the transmission pipe 5, the connecting valve 13 and the stable plate 11, and finally acts on the metal powder, and the elastic transmission pipe 5 adapts to the lifting process of the stable plate 11.
[0039] The top of the die-casting block 14 is fixed with the transmission cover 26, the transmission cover 26 is communicated with the stable plate 11, a plurality of airflow holes 27 are formed in the top surface of the die-casting block 14 and communicated with the bottom, the top of the airflow hole 27 is located in the transmission cover 26, and the bottom of the airflow hole 27 is rotatably connected with the one-way cover 28.
[0040] In operation, the air pressure is injected into the forming groove 16 through the transmission cover 26 and then the plurality of airflow holes 27, so that the metal powder is flattened, the one-way cover 28 can only be opened outward and can only be opened at a low angle, the one-way cover 28 is opened only in the air pressure output process, the one-way cover 28 is a magnet and can be adsorbed on the die-casting block 14, the one-way cover 28 is quickly closed after the air pressure stops, and the contact surface between the one-way cover 28 and the die-casting block 14 is large, so that the metal powder can be effectively extruded and deformation and other problems do not occur.
[0041] The bottom of the die-casting table 3 is fixed with the flat support frame 21, the support frame 21 partially blocks the bottom of the adjusting plate 17, the die-casting template 6 is fixed with the forming base 2 through a plurality of fixing bolts 15, and a plurality of electric telescopic rods 20 are arranged in the forming base 2 and are in abutment with the adjusting plate 17.
[0042] When working, the bottom surface of the die casting table 3 is supported by the support frame 21 to a certain workpiece, and the shape of the support frame 21 is adjusted according to the different shapes of the adjusting plate 17 and the forming groove 16 in each die casting template 6. The support frame 21 can support the adjusting plate 17, so that the support frame 21 can stably support the pressure generated during die casting, and the electric telescopic rod 20 can be connected with the bottom of the adjusting plate 17 to control the lifting process of the adjusting plate 17. During installation, first put the die casting template 6 into the installation groove 18, then fix it with the fixing bolt 15, then control the electric telescopic rod 20 to top up, connect the bottom of the adjusting plate 17 with the top of the electric telescopic rod 20, and then let the adjusting plate 17 sink into the forming groove 16, complete the installation process; The top of the support frame 21 can be installed with a support column to adapt to the shape of the adjusting plate 17 and the finished product.
[0043] A plurality of horizontally arranged electric sliding rails 22 are installed inside the forming seat 2, and the electric sliding rails 22 have two moving ends, which are respectively connected with different electric telescopic rods 20.
[0044] When working, since the shape of the adjusting plate 17 of each die casting template 6 is different, by setting a plurality of electric telescopic rods 20 and cooperating with the electric sliding rails 22 for controlling their movement, the required number of electric telescopic rods 20 can be selected and fixed with the adjusting plate 17 when fixing the adjusting plate 17, so as to adapt to the installation of various die casting templates 6.
[0045] The bottom of the electric telescopic rod 20 is fixedly connected with a servo motor 25 for driving the electric telescopic rod 20 to rotate, the servo motor 25 is slidingly connected in the electric sliding rail 22, and the moving end of the electric sliding rail 22 is fixedly connected with the servo motor 25.
[0046] When working, the servo motor 25 controls the electric telescopic rod 20 to rotate, which can adjust the angle of the top of the electric telescopic rod 20, so that in combination with the adjusting plate 17, more states can be obtained to adapt to the installation of various die casting templates 6.
[0047] Two electric jacks 24 are fixedly connected to the top surface of the electric sliding rail 22 at the middle position, the electric jacks 24 are arranged in a flat strip shape, the electric jacks 24 can be jacked up, and a plurality of protrusions are fixedly connected to the top surface of the electric jacks 24.
[0048] When working, after the plurality of electric telescopic rods 20 are adjusted in place, the electric jacks 24 are started to be jacked up, the bottom of the electric telescopic rod 20 is slidingly connected in the electric sliding rail 22, and after jacking up, the electric telescopic rod 20 is fixed at this position due to the action of friction, so that the stability of the electric telescopic rod 20 is maintained when the adjusting plate 17 is lifted subsequently.
[0049] The top of the electric telescopic rod 20 is fixed with a lock buckle, and the bottom of the adjusting plate 17 is provided with a plurality of insertion holes matched with the lock buckle.
[0050] In operation, the top of the electric telescopic rod 20 is fixed with the adjusting plate 17 through the lock buckle and the insertion hole, and other fixing modes can also be adopted.
[0051] In operation, the metal powder is supplied to the bottom of the filling cover 7 through the supply pipe 8, the filling cover 7 is controlled to slide forward and move above the forming groove 16, and the metal powder fills the forming groove 16 under the action of gravity. Then the filling cover 7 slides backward to flatten the top surface of the forming groove 16. At this time, the adjusting plate 17 is controlled to sink, leaving a certain space above the forming groove 16. In the sinking process, the vibrator 19 inside the forming seat 2 is started. The high-frequency vibration generated by the vibrator 19 is transmitted to the entire forming seat 2. The vibration amplitude is small and does not affect the connection of the parts, but can fully shake the filled metal powder during the sinking process, so that the positions with original cavities are filled. After the sinking is completed, the filled powder is evenly and tightly laid on the bottom of the forming groove 16. At this time, the die-casting block 14 is controlled to slowly sink by the hydraulic rod 10. When the die-casting block 14 just enters the forming groove 16 and blocks the forming groove 16, high-pressure air is rapidly injected into the forming groove 16 through the air pump 4. Since the entire forming groove 16 is in a closed state at this time, the inward injection pressure uniformly extrudes the inside of the forming groove 16. At the same time, since the air pressure is injected from top to bottom, it will extrude the metal powder downward, greatly reducing the gap between the metal powder. At the same time, due to the uniform pressure of the air pressure from top to bottom, it can ensure that the metal powder below is evenly laid, and the top surface is absolutely flat. At this time, there is a gap above the metal powder, so that the air pressure can effectively act on the metal powder when the air pressure is injected, and the metal powder also has enough space for shape adjustment. Then the metal powder is die-cast into one body with the die-casting block 14. Then the die-casting block 14 is controlled to rise and leave the forming groove 16, and the adjusting plate 17 is controlled to rise to eject the finished product. With the forward movement of the filling cover 7, the finished product is ejected outward. The filling cover 7 continues to fill the metal powder, and the above die-casting work is repeated. Through this arrangement, the metal powder is evenly laid in the forming groove 16 without gap before die-casting, which ensures the high strength, high hardness, no deformation, no crack and other qualities of the finished product after subsequent die-casting. The overall process is smooth and fast. The sinking of the adjusting plate 17, the vibration of the vibrator 19 and the sinking of the die-casting block 14 are synchronized. The sinking and vibration of the adjusting plate 17 are completed just before the die-casting block 14 reaches the forming groove 16. The air pressure extrusion is completed in a very short time. The time for completing all processes will not be slower than that of the traditional die-casting equipment.
[0052] The electric drive rail or the cylinder telescopic rod and other structures can be used in the recovery groove of the driving base 1 to control the horizontal movement of the filling cover 7. The end of the supply pipe 8 is fixed on the driving base 1, which is used for stable connection with the external feeding equipment. The elastic supply pipe 8 can adapt to the horizontal movement of the filling cover 7.
[0053] The cooperation of the slide column 12 and the stable plate 11 ensures the stable up-down movement of the die-casting block 14. At the same time, the die-casting block 14 is directly connected with the stable plate 11 and communicates with the stable plate 11, which facilitates the connection process of the air pump 4 and different die-casting blocks 14.
[0054] The air pressure instantaneously input by the air pump 4 is transmitted to the bottom of the adjusting plate 17 through the metal pipe and the transmission pipe 5, the connecting valve 13 and the stable plate 11, and finally acts on the metal powder. The elastic transmission pipe 5 is used to adapt to the lifting process of the stable plate 11.
[0055] The air pressure is injected into the forming groove 16 through the transmission cover 26 and then through a plurality of air flow holes 27, so as to perform the metal powder flattening work. At the same time, the one-way cover 28 can only be opened outward and can only be opened at a low angle. The one-way cover 28 will be opened only during the air pressure output process. The one-way cover 28 is a magnet and can be adsorbed on the die-casting block 14. When the air pressure stops, the one-way cover 28 quickly closes. The contact surface between the one-way cover 28 and the die-casting block 14 is large, which can effectively extrude the metal powder and will not cause deformation and other problems.
[0056] The bottom surface of the die-casting table 3 is supported by the support frame 21 to a certain workpiece. The shape of the support frame 21 is adjusted according to the different shapes of the adjusting plate 17 and the forming groove 16 in each die-casting template 6. The support frame 21 can support the adjusting plate 17 and stably support the pressure generated during the die-casting process. At the same time, the electric telescopic rod 20 can be connected with the bottom of the adjusting plate 17 to control the lifting process of the adjusting plate 17. During the installation process, the die-casting template 6 is first placed in the installation groove 18, and then the fixing bolt 15 is used for fixation. Then the top of the electric telescopic rod 20 is controlled to be lifted upward, the bottom of the adjusting plate 17 is connected with the top of the electric telescopic rod 20, and then the adjusting plate 17 is sunk into the forming groove 16 to complete the installation process. The top of the support frame 21 can be installed with a support column to adapt to the shape of the adjusting plate 17 and the finished product.
[0057] Due to the different shapes of the adjusting plate 17 of each die-casting template 6, a plurality of electric telescopic rods 20 are arranged, and the electric sliding rails 22 for controlling the movement of the electric telescopic rods 20 are arranged. When the adjusting plate 17 is fixed, the required number of electric telescopic rods 20 can be selected and fixed on the adjusting plate 17 to adapt to the installation of various die-casting templates 6.
[0058] The electric telescopic rod 20 is controlled to rotate by the servo motor 25, the top angle of the electric telescopic rod 20 is adjusted, and the combination of the adjustment plate 17 can have more states to adapt to the installation of various die plates 6.
[0059] When the electric telescopic rod 20 is adjusted to the position, the electric top plate 24 is started to be upwardly pressed, the bottom of the electric telescopic rod 20 is slidingly clamped in the electric slide rail 22, and after being upwardly pressed, the electric telescopic rod 20 is fixed in the position due to the friction, so that the stability of the electric telescopic rod 20 is maintained when the adjustment plate 17 is subsequently controlled to be lifted and lowered.
[0060] The top of the electric telescopic rod 20 is fixed with the adjustment plate 17 by the lock catch and the socket, and other fixing modes can also be adopted.
[0061] The basic principle, main features and advantages of the present application are shown and described. It should be understood by those skilled in the art that the present application is not limited by the above examples, the above examples and the description in the specification are only to illustrate the principle of the present application, and various changes and improvements can be made without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A complex workpiece metal powder processing forming apparatus, characterized by: The utility model provides a kind of die casting device, including forming seat, the top of the forming seat is equipped with installation groove for fixing die-casting template, the top of the die-casting template is equipped with die-casting platform, the inside of the die-casting platform is fixedly connected with vertically arranged hydraulic rod, the bottom of the hydraulic rod is equipped with die-casting block, the top of the die-casting template is equipped with forming groove, the inside of the forming groove is slidably connected with adjustable plate capable of lifting, the inside of the forming seat is equipped with multiple vibrator, the top of the forming seat is slidably connected with filling cover capable of translating, the filling cover is used to inject powder into forming groove, the top of the die-casting platform is fixedly connected with air pump at rear end, the output end of the air pump is communicated with the bottom surface of die-casting block; The rear end of the forming seat is fixedly connected with driving seat, the front end of the driving seat is equipped with recycling groove for recycling filling cover, the top of the filling cover is fixedly connected with supply pipe of elastic material, the end of the supply pipe is fixedly connected at the top of driving seat; The top of the forming seat is fixedly connected with slide column at both sides of installation groove, the slide column is fixedly connected with die-casting platform, the slide column is slidably connected with stabilizing plate between two, the hydraulic rod is fixedly connected with die-casting block through stabilizing plate, the air pump is communicated with die-casting block through stabilizing plate; The output end of the air pump is fixedly connected with metal pipe, the metal pipe is communicated with two transmission pipes through double-pass structure, the transmission pipe is of elastic material, the front end of the stabilizing plate is fixedly connected with connecting valve at both sides, the connecting valve is communicated with transmission pipe; The top of the die-casting block is fixedly connected with transmission cover, the transmission cover is communicated with stabilizing plate, the top of the die-casting block is equipped with multiple airflow holes communicated with bottom, the top of the airflow hole is located in transmission cover, the bottom of the airflow hole is rotatably connected with one-way cover; The bottom of the die-casting platform is fixedly connected with support frame arranged flat, the support frame partially blocks the bottom of adjustable plate, the die-casting template is fixedly connected with forming seat through multiple fixing bolts, the inside of the forming seat is equipped with multiple electric telescopic rods butted with adjustable plate.
2. The apparatus according to claim 1, wherein: The inside of the forming seat is equipped with multiple horizontally arranged electric slide rails, the electric slide rail has two moving ends, and the two moving ends are connected with different electric telescopic rods respectively.
3. A complex workpiece metal powder forming apparatus according to claim 2, wherein: The bottom of the electric telescopic rod is fixedly connected with servo motor for driving the electric telescopic rod to rotate, the servo motor is slidably connected in the electric slide rail and is fixedly connected with the moving end of the electric slide rail.
4. The apparatus according to claim 3, wherein: The top of the electric slide rail is fixedly connected with two electric jacks at middle position, the electric jack is arranged in flat strip shape, the electric jack can be jacked upward, and the top of the electric jack is fixedly connected with multiple protrusions.
5. A complex workpiece metal powder forming apparatus as claimed in claim 4, wherein: The top of the electric telescopic rod is fixedly connected with lock catch, and the bottom of the adjustable plate is equipped with multiple insertion holes matched with the lock catch.
Citation Information
Patent Citations
High-precision accessory producing and machining die-casting die
CN116833408A
High-precision die-casting die for bearing
CN220259505U