A tinned copper wire bundling machine and method

Abstract

The present application relates to the field of bundling machine, especially to a tinned copper wire bundling machine and method, including the machine body, the top of the machine body is equipped with the workbench, the middle of the workbench is equipped with the opening two on one side, the middle of the workbench is equipped with the sliding slot on the other side, the top of the workbench is equipped with the notch on both sides, the notch is equipped in the sliding slot, the middle of the notch is equipped with the opening one, the sliding seat is slidably connected in the notch, the fixed seat is installed in the middle of the top of the sliding seat, the sliding seat is arranged in the opening one, the threaded rod one is penetrated in the lower part of the sliding seat, the threaded rod one is slidably connected in the notch, the threaded rod one and the threaded rod two are used to drive the displacement adjustment of the sliding seat and the sliding frame, the opening and closing degree of the guide roller is controlled by the screw, the accurate clamping and positioning of the coil can be quickly completed, and the adaptability of the equipment to the diversified coil is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of strapping machine, especially to a tinned copper wire strapping machine and method. BACKGROUND

[0002] In the field of tinned copper wire production and processing, coil strapping is a key process to ensure product transportation and storage safety, and to avoid loose or surface damage of wire. The traditional strapping equipment used in the current industry generally has problems such as complicated operation process, poor adaptability to different specifications of coils, and the like. During loading, manual precise alignment is required, which makes it difficult to quickly complete the coil insertion and fixation, and lacks flexible clamping adjustment mechanism, which easily leads to tinning layer wear or insulation layer rupture due to improper clamping force. At the same time, the traditional equipment does not design a linkage mechanism for coil surface cleaning, and if the coil is attached with dust particles before strapping, it is easy to be squeezed and damaged by the cable tie packaging, which requires additional cleaning process, affecting production efficiency. In addition, during the cable tie shrinkage process, the coil often cannot be positioned at the center of shrinkage due to positioning deviation, which causes uneven stress and local deformation. Moreover, the movement stroke of the cable tie is fixed, and it is difficult to adjust the shrinkage speed according to the coil specifications, and high-speed shrinkage is easy to cause collision damage to the coil. These problems not only reduce the strapping quality and efficiency, but also increase the product failure rate, which is difficult to meet the demand of modern tinned copper wire production for high-precision, high-efficiency and low-damage process. Therefore, we propose a tinned copper wire strapping machine and method to solve the above-mentioned problems. SUMMARY

[0003] The present application aims to solve the shortcomings in the background art and proposes a tinned copper wire strapping machine and method.

[0004] In order to achieve the above object, the technical scheme adopted by the present application is: a tinned copper wire bundling machine, comprising a machine body, a workbench is installed on the top of the machine body, an opening two is formed on one side of the middle part of the workbench, a sliding groove is formed on the other side of the middle part of the workbench, a notch is arranged on the front and rear of one side of the top end of the workbench, the notches are arranged on the front and rear of the sliding groove, an opening one is formed in the middle part of the notch, a sliding seat is slidably connected to the inner side of the notch, a fixing seat is installed on the middle part of the top end of the sliding seat, the bottom of the sliding seat is arranged on the inner side of the opening one, a threaded rod one is penetrated through the lower part of the sliding seat, the threaded rod one is slidably connected to the inside of the notch, a fixing seat is installed on the top of the sliding seat, a motor is installed in the inside of the fixing seat, a rotating frame is installed on the driving end of the motor in the inside of the fixing seat, a guide wheel is rotatably connected to the inner side of the rotating frame, a fan blade is installed on the both ends of the shaft of the middle part of the guide wheel, a shell is installed on the upper and lower parts of the rotating frame, an air outlet is arranged on the middle part of the shell, an exhaust port is formed on one side of the shell, a sliding frame is slidably connected to the inner side of the sliding groove, a lead screw is installed on the middle part of the sliding frame, a moving seat is arranged on the both sides of the middle part of the lead screw, a motor is installed in the inside of the moving seat, a guide roller is installed on the driving end of the motor in the inside of the moving seat, a groove is formed on the outer periphery of the guide roller, and a coil is arranged between the guide rollers.

[0005] Preferably, the middle part of the top end of the workbench is provided with evenly distributed ball bearings, the top of the notch is provided with a baffle, the lower side of the baffle is provided with a dust collection port, the top of the workbench is provided with a control panel, and the control panel is used to control the driving device.

[0006] Preferably, the inner side of the air outlet is rotatably connected with an impeller, the one side of the impeller is provided with a flap, the flap is rotatably connected to the outlet part of the air outlet, the middle part of the one side of the flap close to the impeller is provided with a tab, the tab is arranged between the blades of the periphery of the impeller, and the shaft parts of the two sides of the flap are connected with the inner wall of the air outlet through torsional springs.

[0007] Preferably, the inner side of the opening two is slidably connected with a fixing frame, the one side of the fixing frame is provided with a gear groove two, the inner side of the gear groove two is meshingly connected with a gear two, the shaft part of the gear two is provided with a motor, and the shaft part of the gear two is installed in the inside of the machine body.

[0008] Preferably, the one side of the fixing frame is provided with an air outlet, the top of the air outlet is slidably connected to the top of the fixing frame, the top of the fixing frame is provided with a gear groove one, the inner side of the gear groove one is meshingly connected with a gear one, the upper shaft part of the gear one is provided with a servo motor, and the servo motor is installed on the top of the fixing frame.

[0009] Preferably, the fixed frame and the moving frame are provided with a strap guide groove on the inner side, the lower part of the side close to the fixed frame and the moving frame is slidably connected with a guide seat, the front and rear parts of the guide seat are provided with guide strips, and the guide seat is slidably connected with the opening two through the guide strips.

[0010] Preferably, a mounting seat is installed on one side of the opening two, a sliding plate is installed on the top of the mounting seat, a clamping opening is arranged on the lower part of the sliding plate, clamping blocks are arranged on the inner sides of the clamping opening, a telescopic cutter is arranged on one side of the middle part of the clamping opening, a gas cylinder is arranged on one side of the mounting seat, and a hot melting piece is installed on the telescopic end of the gas cylinder.

[0011] Preferably, a guide piece is installed on the end of the guide seat on one side of the moving frame, and a winding roller is wound on the end of the guide piece away from the guide seat.

[0012] Preferably, a threaded rod two is threadedly connected on one side of the sliding frame, a motor is installed on the end of the threaded rod two, the threaded rod two and the motor on the end thereof are installed on the inner side of the sliding groove, the shells are arranged on the outer sides of the fan blades, and the moving seats are arranged on the inner side of the upper part of the sliding frame.

[0013] Preferably, a tinned copper wire bundling method comprises the following steps:

[0014] S1, process preparation

[0015] S1.1, equipment inspection and debugging

[0016] ①Check the status of each core component of the tinned copper wire bundling machine, focus on confirming whether the control panel button response is normal, whether the motor drive motor, threaded rod one, threaded rod two end motor, moving seat motor, fixed seat internal motor, servo motor) operation has abnormal sound, whether the guide roller and guide wheel rotate smoothly, and whether the fan blades, impellers, flaps and other easily worn parts are intact to avoid affecting the process precision due to component failure;

[0017] ②Debug the equipment parameters, according to the diameter of the tinned copper wire coil to be bundled and the winding turns, preset the fixed frame lifting height, guide roller clamping force, guide wheel limiting position on the control panel, ensure that the equipment is suitable for the coil specification, and reduce the subsequent adjustment time;

[0018] S1.2, coil pretreatment and detection

[0019] ①Detect the appearance of the tinned copper wire coil to be bundled, check whether there are scratches and peeling on the tinned layer on the surface of the coil, and whether the insulating layer is damaged, if defects are found, mark and handle them separately to avoid unqualified coils entering the bundling process.

[0020] ②Clean the surface of the coil dust, can use compressed air preliminary blowing, reduce the subsequent equipment cleaning pressure, at the same time to confirm the coil winding tightness, avoid because the coil loose lead to the displacement of the bundle;

[0021] S2, coil feeding positioning

[0022] S2.1, fixed frame and moving frame lifting adjustment

[0023] ①Through the control panel to start gear two drive motor, motor driven gear two rotation, because gear two with fixed frame meshing, fixed frame with gear two rotation synchronous rising, at the same time drive the moving frame connected with it together rising;

[0024] ②Continue to monitor the position of the moving frame, until it rises to completely separate from the guide seat and off the second opening, at this time the moving frame bottom forms a gap for the coil into, stop the motor operation, complete the lifting adjustment;

[0025] S2.2, coil into and preliminary placement

[0026] ①The operator hand holds the tinned copper coil, through the moving frame bottom gap into the coil, slowly down to the outside of the fixed frame, ensure that the coil center and fixed frame axis basically aligned, avoid the coil offset lead to subsequent positioning difficulties;

[0027] ②After the placement, through the control panel to start the end of the threaded rod one and threaded rod two motor, motor driven carriage and sliding seat to the coil direction, until the carriage and sliding seat close to the edge of the coil, for subsequent guide roller clamping and guide wheel limit preparation;

[0028] S3, coil clamping and position calibration

[0029] S3.1, guide roller clamping adjustment

[0030] ①Start the lead screw drive device, lead screw driven moving seat and the upper guide roller to both sides, expand the guide roller spacing, facilitate the operator to put the coil side into the guide roller between;

[0031] ②Confirm the coil card, reverse start the lead screw, make the guide roller slowly close to the coil, until the guide roller and coil surface slightly contact and form a stable clamping, clamping degree with the coil does not occur deformation, and can be with the guide roller rotation is appropriate, avoid the degree of too big damage tinning and insulation layer;

[0032] S3.2, coil position adjustment and bundling site calibration

[0033] ①Start the motor on the moving seat, motor driven guide roller rotation, guide roller through the friction force driven coil synchronous rotation, according to the preset bundling position requirements, through the control panel to control the motor speed and rotation time, adjust the coil to be bundled part to the designated position;

[0034] ②If multiple bundling is required, the coil rotation angle is adjusted by multiple start-stop of the motor to ensure uniform spacing between each bundling position, and the guide wheel is further brought closer to the coil by the sliding seat, and the coil is positioned by the front and rear guide wheels to prevent axial deviation of the coil during rotation and subsequent bundling;

[0035] S4, coil cleaning and protection

[0036] S4.1, guide wheel driven clean air generation

[0037] ①After the guide wheel is close to the coil and the positioning is completed, the coil is preliminarily bundled by the bundling machine, and the coil is fixed by low-tension binding tape to avoid loose wire and provide a stable foundation for subsequent cleaning and formal bundling;

[0038] ②Start the lead screw to drive the guide roller to rotate at high speed, the guide roller drives the coil to rotate quickly, the coil contacts the guide wheel to generate friction, which drives the guide wheel to rotate synchronously, and the guide wheel rotates to drive the fan blades on the shaft to rotate, which extracts the surrounding air and forms high-pressure airflow;

[0039] S4.2, multi-angle airflow cleaning and range adjustment

[0040] ①The high-pressure airflow generated by the fan blades enters the air duct through the exhaust port and is finally sprayed out of the air outlet, directly acting on the surface of the coil to blow off the dust particles falling off during the rotation of the coil, preventing the insulation layer or tin-plated layer from being damaged by the subsequent packaging process;

[0041] ②According to the difference in the number of turns of the coil, start the motor inside the fixed seat, the motor drives the guide wheel to deflect through the rotating frame, adjusts the orientation of the exhaust port and the air outlet, and expands or shrinks the airflow coverage range to ensure that different specifications of coils can be fully cleaned;

[0042] S4.3, dynamic airflow adjustment to enhance cleaning effect

[0043] ①When the airflow is sprayed out of the air outlet, it impacts the impeller to make it rotate, the impeller drives the paddle to periodically move the flap, the flap continuously deflects to change the space distribution of the upper and lower parts of the air outlet outlet, so that the position and intensity of the airflow change dynamically with the movement of the flap, avoiding airflow dead angles, further improving dust cleaning efficiency, and ensuring that the cleanliness of the coil surface meets the bundling requirements;

[0044] S5, formal bundling and damage prevention

[0045] S5.1, fixed frame and mobile frame descent adaptation

[0046] ①After cleaning, start the gear two drive motor through the control panel to drive the fixed frame and the moving frame to descend synchronously until the height of the two is reduced to the optimal position for bundling the coil, and at the same time, start the servo motor, and the motor drives the gear one to rotate, and the gear one drives the moving frame to move towards the fixed frame;

[0047] ②The moving frame continues to drive the guide seat to approach the fixed frame by using the magnetic coating inside the moving frame to adsorb the guide seat, so that the moving frame, the fixed frame and the slide plate and the coil are as close as possible to realize accurate adaptation of the coil specification and reduce the motion stroke of the bundling tape;

[0048] S5.2, coil center positioning and bundling tape contraction control

[0049] ①The coil center and the bundling tape contraction center are overlapped by adjusting the lateral position of the coil through the guide roller and adjusting the axial position of the coil in combination with the guide wheel limit, so as to avoid that the coil is injured by excessive force on one side during bundling and to protect the tin-plated layer and the insulating layer;

[0050] ②Start the bundling tape conveying device of the bundling machine, and since the motion stroke of the bundling tape has been reduced by adjusting the moving frame and the fixed frame in advance, the bundling tape contraction speed can be slowed down through the control panel without reducing the work efficiency, so as to reduce the collision impact force of the bundling tape on the coil during rapid contraction and further reduce the risk of coil damage;

[0051] S5.3, multi-channel bundling and quality detection

[0052] ①The above bundling tape conveying and contraction process is repeated to complete multi-channel bundling of the coil according to the preset bundling channel number requirement, and after each channel bundling is completed, the equipment is paused and the tightness of the bundling tape is checked, and the tightness is preferably that the bundling tape closely adheres to the coil and the coil does not loosen and does not have obvious deformation;

[0053] ②After all the bundling is completed, the coil is rechecked for appearance to check whether there is new damage to the tin-plated layer and the insulating layer caused by bundling, whether there is a problem such as breakage or looseness of the bundling tape, and if any abnormality is found, the bundling tape is removed and re-bundled in time to ensure that the bundling quality is qualified;

[0054] S6, process later stage finishing

[0055] S6.1, equipment reset and coil discharging

[0056] ①After the qualified coil is completed, the guide roller is moved to both sides by starting the lead screw, and the coil is released, and at the same time, the motor at the end of the threaded rod one and the threaded rod two drives the slide and the sliding seat to reset and move away from the coil;

[0057] ②The operator holds the coil on both sides and slowly takes it out from the outside of the fixed frame and places it on the specified turnover tray to avoid that the coil is collided to cause the bundling tape to loosen or the surface to be damaged, and the discharging process is completed;

[0058] S6.2, Equipment maintenance and cleaning

[0059] ① Turn off the total power of the bundling machine, clean the dust and ribbon debris scattered on the surface of the equipment, focus on cleaning the surface of the guide roller and guide wheel, remove the residual wire impurities, and prevent the impurities from affecting the running accuracy of the subsequent equipment;

[0060] ② Check the lubrication of each moving part, add special lubricant to the meshing parts such as gear two and screw rod, record the process operation parameters and equipment state this time, provide reference for subsequent similar specification coil bundling, and ensure long-term stable operation of the equipment.

[0061] Compared with the prior art, the present application has the following beneficial effects:

[0062] 1. The present application innovatively designs a lifting-adjustable fixed frame and movable frame linkage structure, which realizes the synchronous lifting of the fixed frame and the movable frame by controlling the faceplate driving gear two transmission system. When the fixed frame rises, the movable frame is lifted and separated from the guide seat, forming a bottom gap behind the second opening, which provides a convenient channel for the coil to be inserted, greatly simplifying the feeding operation. For different specifications of coils, the displacement adjustment of the sliding seat and the slide is driven by the threaded rod one and the threaded rod two respectively, and the opening degree of the guide roller is controlled by the screw rod, which can quickly complete the precise clamping and positioning of the coil, and significantly improve the adaptability of the equipment to diversified coils.

[0063] 2. The present application adopts the cooperative design of guide roller transmission and guide wheel limiting, realizes the precise rotation of the coil by driving the guide roller to rotate through the moving seat motor, and ensures that the coil does not deviate during the adjustment and bundling position process through the forward and backward limiting action of the guide wheel, realizes the accurate control of the bundling position and the number of bundling, and through the cooperative adjustment of the guide roller and the guide wheel, the coil is always in the center area of the ribbon contraction, which fundamentally solves the problem of damage to the insulation layer or plating layer caused by uneven stress in traditional bundling, and significantly improves the quality stability of the bundling.

[0064] 3. The present application integrates a linkage type airflow cleaning device, which synchronously drives the shaft fan to produce high-pressure airflow during the rotation of the guide wheel with the coil, forms directional cleaning airflow through the exhaust port and the air outlet, and efficiently removes the dust particles falling off the surface of the coil, avoiding the damage to the wire caused by dust during the ribbon packaging process in the traditional process. According to the guide wheel deflection mechanism, the guide wheel angle is adjusted by the fixed seat motor driving the rotating shaft, and the air outlet range can be accurately controlled according to the number of winding turns of the coil; combined with the dynamic airflow adjusting assembly composed of impeller, paddle and flap, the continuous change of the air outlet position and strength is realized, which completely eliminates the cleaning dead angle and greatly improves the cleaning efficiency compared with the traditional way.

[0065] 4、The adjustable frame spacing structure is designed, gear two drives fixed frame and moving frame to descend, cooperate servo motor driven gear one realizes moving frame transverse displacement, utilize magnetic coating adsorption guide seat close to fixed frame, greatly shorten the motion stroke of cable tie, this makes equipment in the premise of maintaining original work efficiency, can reduce the speed of cable tie contraction, effectively reduce the collision damage of coil to cable tie fast contraction, through the synergistic effect of preliminary bundling and accurate clamping, avoid the secondary damage caused by wire loose, realize the perfect balance of high efficient bundling and safety protection. BRIEF DESCRIPTION OF DRAWINGS

[0066] Figure 1 It is front view three-dimensional structure schematic diagram of the application;

[0067] Figure 2 It is local structure schematic diagram of the guide wheel of the application;

[0068] Figure 3 It is local structure schematic diagram of the sliding bracket of the application;

[0069] Figure 4 It is local structure schematic diagram of the fan blade of the application;

[0070] Figure 5 It is local structure schematic diagram of the flap and impeller of the application;

[0071] Figure 6 It is local structure schematic diagram of the gear slot one and gear one of the application;

[0072] Figure 7 It is local structure schematic diagram of the moving frame and fixed frame of the application;

[0073] Figure 8 It is local structure schematic diagram of the guide sheet and mounting seat of the application.

[0074] 101. Machine body; 102. Control panel; 103. Worktable; 104. Groove; 105. Opening 1; 106. Ball bearing; 107. Stop; 108. Fixing frame; 109. Servo motor; 110. Guide bar; 111. Tooth groove 1; 112. Moving frame; 113. Lead screw; 114. Guide roller; 115. Threaded rod 1; 116. Coil; 117. Slide groove; 118. Housing; 119. Guide wheel; 120. Rotating frame; 121. Fixing base; 122. Air outlet; 123. Slot; 124. Carriage; 125. Moving seat; 126. Sliding seat; 127. Exhaust port; 128. Threaded rod II; 129. Fan blade; 130. Flip plate; 131. Paddle; 132. Impeller; 133. Guide seat; 134. Opening II; 135. Gear I; 136. Slide plate; 137. Guide plate; 138. Cylinder; 139. Mounting seat; 140. Gear II; 141. Gear groove II; 142. Take-up roller. Detailed Implementation

[0075] The following description is intended to disclose the invention and enable those skilled in the art to implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art.

[0076] like Figures 1-8 The tin-plated copper wire bundling machine shown includes a body 101. A worktable 103 is mounted on the top of the body 101. An opening 134 is provided on one side of the middle of the worktable 103, and a slide groove 117 is provided on the other side of the middle of the worktable 103. Grooves 104 are provided at both the front and rear of one side of the top of the worktable 103, and each groove 104 is located at the front and rear of the slide groove 117. An opening 105 is provided in the middle of each groove 104. A slide frame 124 is slidably connected inside the slide groove 117. A lead screw 113 is mounted in the middle of the slide frame 124. Movable seats 125 are provided on both sides of the middle of the lead screw 113. A motor is installed inside the movable seat 125. The internal motor drive end of 125 is equipped with guide rollers 114. The outer periphery of guide rollers 114 is provided with evenly distributed slots 123. Coils 116 are arranged between guide rollers 114. A threaded rod 128 is threadedly connected to one side of the slide 124. A motor is installed at the end of the threaded rod 128. The threaded rod 128 and its end motor are both installed inside the slide groove 117. Evenly distributed balls 106 are arranged in the middle of the top of the worktable 103. A baffle 107 is installed on one side of the top of the slot 104. A dust collection port is opened on the lower side of the baffle 107. A control panel 102 is installed on one side of the top of the worktable 103. The control panel 102 is used to control the drive equipment.

[0077] Further, in specific implementation, people can bundle the coil 116 through the bundling machine. In operation, people can start the motor through the control panel 102, the motor can drive the gear two 140 to rotate, the gear two 140 can drive the fixed frame 108 engaged therewith to ascend and descend. Before bundling, the fixed frame 108 is first lifted to drive the moving frame 112 to ascend synchronously. In the ascending process, the moving frame 112 is gradually lifted and separated from the guide base 133 and is lifted to the disengaging opening two 134, so that a gap is formed at the bottom of the moving frame 112. People can put the coil 116 outside the fixed frame 108 through the gap, which is convenient for subsequent bundling work. When the coil 116 is placed, people can start the motor at the end of the threaded rod one 115 and the threaded rod two 128. The motor can drive the sliding frame 124 and the sliding seat 126 to move close to the coil 116. At this time, the lead screw 113 can drive the moving seat 125 and the upper guide roller 114 to move to both sides, which is convenient for people to put the coil 116 into the guide roller 114. Then the guide roller 114 is driven to move close through the lead screw 113, so that the coil 116 is clamped through the guide roller 114. At this time, the motor on the moving seat 125 can drive the guide roller 114 to rotate, and the guide roller 114 can drive the coil 116 to rotate, so as to adjust the bundling position of the coil 116. The operation of the motor on the moving seat 125 can realize the control and adjustment of the bundling position and the number of bundling channels. In this process, the guide roller 119 driven by the sliding seat 126 moves close to the coil 116, and the guide roller 114 arranged in front and back can limit the coil 116, so as to avoid the deviation of the coil 116 in the rotating process, which is beneficial to actual use.

[0078] The inside of the notch 104 is slidably connected with a sliding seat 126, the middle of the top of the sliding seat 126 is provided with a fixed seat 121, the bottom of the sliding seat 126 is arranged inside the opening 105, the lower part of the sliding seat 126 is penetrated by a threaded rod 115, the threaded rod 115 is slidably connected inside the notch 104, the top of the sliding seat 126 is provided with a fixed seat 121, the inside of the fixed seat 121 is provided with a motor, the driving end of the motor inside the fixed seat 121 is provided with a rotating frame 120, the inside of the rotating frame 120 is rotatably connected with a guide wheel 119, the both ends of the middle shaft of the guide wheel 119 are provided with a fan blade 129, the upper and lower parts of the rotating frame 120 are provided with a shell 118, the middle of the shell 118 is provided with an air outlet 122, the side of the shell 118 is provided with an exhaust port 127, the inside of the air outlet 122 is rotatably connected with an impeller 132, the side of the impeller 132 is provided with a flap 130, the flap 130 is rotatably connected at the outlet of the air outlet 122, the middle of the side of the flap 130 close to the impeller 132 is provided with a tab 131, the tab 131 is arranged between the blades of the impeller 132, the shaft of the both sides of the flap 130 is connected with the inner wall of the air outlet 122 through a torsional spring, the shell 118 is arranged outside the fan blade 129, and the moving seat 125 is arranged inside the upper part of the sliding frame 124.

[0079] Further, in specific implementation, after the coil 116 is limited by the guide wheel 119, people can first use the strapping machine to preliminarily bundle the coil 116, so as to avoid loose wires, and then drive the coil 116 to rotate quickly through the lead screw 113, in this process, the coil 116 can drive the guide wheel 119 in contact with it to rotate, and the guide wheel 119 rotates to drive the fan blade 129 of the shaft to rotate synchronously, the fan blade 129 can extract the airflow around and spray it out through the exhaust port 127 and the air outlet 122, so as to realize the cleaning of the dust particles falling on the surface of the coil 116, avoid the dust particles being blocked by the cable tie during subsequent bundling, and cause damage to the insulation layer or plating layer of the wire, which is beneficial to the subsequent film sealing work. In the process of cleaning the coil 116, the motor inside the fixed seat 121 can drive the guide wheel 119 to deflect through the rotating frame 120, so as to realize the adjustment of the air outlet range of the exhaust port 127 and the air outlet 122, and cope with the coil 116 with different winding turns. Further, in the process of airflow spraying out through the air outlet 122, the airflow drives the impeller 132 to rotate, the impeller 132 rotates to drive the flap 130 to deflect continuously through the tab 131, changes the space distribution of the upper and lower parts of the air outlet 122, so as to continuously change the position and intensity of the outlet airflow, further improve the cleaning effect, and is beneficial to reducing the damage of the coil 116 in the bundling process.

[0080] The opening two 134 is slidably connected with the fixed frame 108 on one side, the fixed frame 108 is provided with a gear slot two 141 on one side, the gear slot two 141 is meshedly connected with a gear two 140 on the inner side, the gear two 140 is provided with a motor on the shaft, the motor is installed in the body 101, the fixed frame 108 is provided with an air outlet 122 on one side, the air outlet 122 is slidably connected on the top of the fixed frame 108 on one side, the fixed frame 108 is provided with a gear slot one 111 on the top, the gear slot one 111 is meshedly connected with a gear one 135 on the inner side, the gear one 135 is provided with a servo motor 109 on the upper shaft, the servo motor 109 is installed on the top of the fixed frame 108, the fixed frame 108 and the moving frame 112 are provided with a ribbon guide groove on the inner side, the moving frame 112 and the fixed frame 108 are slidably connected with a guide seat 133 on the lower part of one side, the guide seat 133 is provided with a guide strip 110 on the front and rear parts, the guide seat 133 is slidably connected with the opening two 134 through the guide strip 110, the guide seat 133 on one side of the moving frame 112 is provided with a guide piece 137 on the end, the guide piece 137 is wound with a winding roller 142 on the end away from the guide seat 133, the winding roller 142 is installed on the inner side of a mounting seat 139, the mounting seat 139 is installed on one side of the opening two 134, the mounting seat 139 is provided with a sliding plate 136 on the top, the sliding plate 136 is provided with a clamping opening on the lower part, the clamping opening is provided with a clamping block on the inner side of the upper and lower parts of the two sides, the clamping opening is provided with a telescopic cutter on one side of the middle part, the mounting seat 139 is provided with a pneumatic cylinder 138 on one side, the pneumatic cylinder 138 is provided with a hot melting piece on the telescopic end;

[0081] Further, in the specific implementation, in the bundling process, people can adjust the specific position of the coil 116 by using the guide roller 114 and the guide wheel 119, so that the coil 116 is close to the fixed frame 108 and the sliding plate 136 during bundling, so that the coil 116 can be in the center of the ribbon contraction during bundling, avoiding the coil 116 being pressed unevenly on one side during ribbon contraction, causing damage to the insulation layer or plating layer, facilitating actual use, at the same time, before bundling, people can drive the gear two 140 to rotate by the motor, drive the fixed frame 108 and the moving frame 112 to descend, so that the height of the moving frame 112 and the fixed frame 108 decreases, at the same time, drive the gear one 135 to rotate by the servo motor 109, move the moving frame 112 by the gear one 135, the moving frame 112 can attract the guide seat 133 by the magnetic coating on the inner side, then move the guide seat 133 close to the fixed frame 108 by the moving frame 112, so that the moving frame 112 and the fixed frame 108 can be as close to the sliding plate 136 and the coil 116 as possible, realize the adaptive adjustment of the coil 116 specification, reduce the movement stroke of the ribbon during bundling, so that the contraction speed of the ribbon can be slowed down without reducing the work efficiency, reduce the collision damage of the coil 116 caused by the rapid contraction of the ribbon, facilitate the bundling work.

[0082] A tinned copper wire bundling method, comprising the following steps:

[0083] S1, process preparation

[0084] S1.1, equipment inspection and debugging

[0085] ①Check the status of each core component of the tinned copper wire bundling machine, focus on confirming whether the control panel 102 button response is normal, whether the motor with gear two 140 drive motor, threaded rod one 115, threaded rod two 128 end motor, moving seat 125 motor, fixed seat 121 internal motor, servo motor 109 operation has abnormal sound, whether the guide roller 114 and guide wheel 119 rotate smoothly, at the same time check whether the fan blade 129, impeller 132, flap 130 and other consumable parts are intact, to avoid affecting the process precision due to component failure;

[0086] ②Debug the equipment parameters, according to the diameter and winding turns of the tinned copper wire coil 116 to be bundled, preset the lifting height of the fixed frame 108, the clamping force of the guide roller 114, and the limiting position of the guide wheel 119 on the control panel 102, to ensure that the equipment is suitable for the specifications of the coil 116, and to reduce the subsequent adjustment time;

[0087] S1.2, coil 116 pretreatment and detection

[0088] ①Detect the appearance of the tinned copper wire coil 116 to be bundled, check whether there are scratches and peeling on the surface of the tinned copper wire coil 116, and whether the insulating layer is damaged. If defects are found, they need to be marked and handled separately to avoid unqualified coils 116 entering the bundling process.

[0089] ②Clean the surface dust of the coil 116, which can be initially blown by compressed air to reduce the subsequent equipment cleaning pressure, and confirm the winding tightness of the coil 116 to avoid displacement of the wire due to loose coil 116 during bundling;

[0090] S2, coil 116 loading positioning

[0091] S2.1, fixed frame 108 and moving frame 112 lifting adjustment

[0092] ①Start the gear two 140 drive motor through the control panel 102, the motor drives the gear two 140 to rotate, since the gear two 140 is engaged with the fixed frame 108, the fixed frame 108 rotates synchronously with the gear two 140, and the moving frame 112 connected therewith rises together;

[0093] ②Continuously monitor the position of the moving frame 112 until it rises to completely separate from the guide 133 and separates from the opening two 134, at this time the moving frame 112 forms a gap for the coil 116 to be inserted, stop the motor operation, complete the lifting adjustment;

[0094] S2.2, the coil 116 is sleeved and initially placed

[0095] ①The operator holds the tin-plated copper coil 116 by hand, sleeves the coil 116 through the gap at the bottom of the moving frame 112, slowly lowers it to the outside of the fixed frame 108, and ensures that the center of the coil 116 is basically aligned with the axis of the fixed frame 108, so as to avoid the coil 116 from deviating and causing subsequent positioning difficulties;

[0096] ②After placement is completed, the end motors of the threaded rod one 115 and the threaded rod two 128 are started through the control panel 102, the motor drives the sliding frame 124 and the sliding seat 126 to move towards the coil 116, until the sliding frame 124 and the sliding seat 126 are close to the edge of the coil 116, to prepare for subsequent guide roller 114 clamping and guide wheel 119 limiting;

[0097] S3, coil 116 clamping and position calibration

[0098] S3.1, guide roller 114 clamping adjustment

[0099] ①The screw rod 113 drive device is started, the screw rod 113 drives the moving seat 125 and the upper guide roller 114 to move to both sides, expands the distance between the guide rollers 114, and facilitates the operator to insert one side of the coil 116 between the guide rollers 114;

[0100] ②After confirming that the coil 116 is inserted, the screw rod 113 is started in reverse, the guide rollers 114 slowly approach the coil 116, until the guide rollers 114 slightly contact the surface of the coil 116 and form stable clamping, the clamping force is appropriate for the coil 116 not to be deformed and to be able to rotate with the guide rollers 114, to avoid excessive force from damaging the tin-plated layer and the insulating layer;

[0101] S3.2, coil 116 position adjustment and bundling position calibration

[0102] ①The motor on the moving seat 125 is started, the motor drives the guide roller 114 to rotate, the guide roller drives the coil 116 to rotate synchronously through friction, according to the preset bundling position requirement, the motor speed and rotation time are controlled through the control panel 102, to adjust the coil 116 to be bundled part to the specified position;

[0103] ②If multiple bundling is required, the rotation angle of the coil 116 is adjusted through multiple start-stop of the motor, to ensure that the spacing between each bundling position is uniform, and at the same time, the guide wheels 119 are further approached to the coil 116 through the sliding seat 126, the coil 116 is limited by the front and rear guide wheels 119, to prevent the coil 116 from deviating in the rotation and subsequent bundling process;

[0104] S4, coil 116 cleaning and protection

[0105] S4.1, guide wheel 119 driven clean air flow generation

[0106] ①After the guide wheel 119 approaches the coil 116 and completes the limiting, the coil 116 is preliminarily bound by using the binding machine, and the coil 116 is fixed by using a low-tension binding tape, so as to avoid loose wires and provide a stable basis for subsequent cleaning and formal binding;

[0107] ②The lead screw 113 is started to drive the guide roller 114 to rotate at a high speed, the guide roller 114 drives the coil 116 to rotate quickly, the coil 116 contacts the guide wheel 119 to generate a friction force, the guide wheel 119 is driven to rotate synchronously, the guide wheel 119 rotates to drive the fan blade 129 on the shaft to rotate, and the fan blade 129 extracts the surrounding airflow and forms a high-pressure airflow;

[0108] S4.2, multi-angle airflow cleaning and range adjustment

[0109] ①The high-pressure airflow generated by the fan blade 129 enters the air duct through the exhaust port 127 and is finally sprayed out of the air outlet 122, directly acting on the surface of the coil 116 to blow off the dust particles falling off during the rotation of the coil 116, preventing the insulation layer or the tin-plated layer from being damaged in the subsequent binding packaging process;

[0110] ②According to the difference in the number of turns of the coil 116, the internal motor of the fixed seat 121 is started, the motor drives the guide wheel 119 to deflect through the rotating frame 120, adjusts the orientation of the exhaust port 127 and the air outlet 122, expands or reduces the coverage range of the airflow, and ensures that different specifications of the coil 116 can be fully cleaned;

[0111] S4.3, dynamic adjustment of airflow to enhance cleaning effect

[0112] ①When the airflow is sprayed out of the air outlet 122, the impeller 132 is impacted to rotate, the impeller drives the paddle 131 to periodically drive the flap 130, the flap 130 continuously deflects to change the space distribution of the upper and lower parts of the air outlet 122 outlet, so that the position and intensity of the airflow dynamically change with the movement of the flap 130, avoid airflow dead angles, further improve the dust cleaning efficiency, and ensure that the cleanliness of the surface of the coil 116 meets the binding requirements;

[0113] S5, formal binding and damage prevention and control

[0114] S5.1, fixed frame 108 and mobile frame 112 are lowered to adapt

[0115] ①After cleaning is completed, the gear two 140 driving motor is started by the control panel 102 to drive the fixed frame 108 and the mobile frame 112 to be lowered synchronously until the height of the two is lowered to the best position for binding the coil 116, and the servo motor 109 is started at the same time, the motor drives the gear one 135 to rotate, and the gear one 135 drives the mobile frame 112 to move towards the fixed frame 108;

[0116] ②The mobile frame 112 continues to drive the guide base 133 close to the fixed frame 108, so that the mobile frame 112, the fixed frame 108 and the slide plate 136 and the coil 116 are as close as possible, so as to realize accurate adaptation of the coil 116 specification and reduce the motion stroke of the cable tie;

[0117] S5.2, coil 116 center positioning and cable tie contraction control

[0118] ①Through the guide roller 114 fine adjustment of the coil 116 transverse position, combined with the guide wheel 119 limit adjustment of the coil 116 axial position, ensure that the coil 116 center and the cable tie contraction center coincide, avoid the coil 116 side force too large when bundling, protect the tin plating layer and the insulation layer;

[0119] ②Start the cable tie conveying device of the bundling machine, because the mobile frame 112 and the fixed frame 108 have been adjusted to reduce the cable tie stroke in advance, the cable tie contraction speed can be slowed down through the control panel 102 without reducing the work efficiency, the collision impact force of the coil 116 caused by the rapid contraction of the cable tie is reduced, and the risk of coil 116 damage is further reduced;

[0120] S5.3, multi-channel bundling and quality detection

[0121] ①According to the preset bundling channel number requirement, repeat the above cable tie conveying and contraction process to complete the multi-channel bundling of the coil 116, after each channel bundling is completed, the equipment is stopped and the tightness of the cable tie is checked, the tightness is preferably that the cable tie is close to the coil 116 and the coil 116 does not loosen and does not have obvious deformation;

[0122] ②After the bundling is completed, the coil is rechecked for appearance, whether the tin plating layer and the insulation layer have new damage caused by bundling, whether the cable tie has problems such as breakage and looseness, if abnormal, the cable tie is removed and re-bundled in time to ensure the qualified bundling quality;

[0123] S6, process later finishing

[0124] S6.1, equipment reset and coil 116 discharging

[0125] ①After the qualified coil 116 is completed, the lead screw 113 is started to drive the guide roller 114 to move to both sides, loosen the coil 116 clamping, at the same time, the end motor of the threaded rod one 115 and the threaded rod two 128 is started to drive the slide 124 and the sliding seat 126 to reset and move away from the coil 116;

[0126] ②The operator holds the coil 116 on both sides, slowly takes it out from the outside of the fixed frame 108 and places it on the designated turnover tray, to avoid the coil 116 collision leading to the cable tie looseness or surface damage, complete the discharging process;

[0127] S6.2, Equipment maintenance and cleaning

[0128] ① Turn off the total power of the strapping machine, clean the dust and strapping debris scattered on the surface of the equipment, focus on cleaning the surface of the guide roller 114 and the guide wheel 119, remove the residual wire impurities, and prevent the impurities from affecting the subsequent equipment operation accuracy;

[0129] ② Check the lubrication of each moving part, add special lubricant to the meshing parts such as gear two 140 and lead screw 113, record the process operation parameters and equipment status at this time, provide reference for subsequent similar specification coil 116 strapping, and ensure long-term stable operation of the equipment.

[0130] Working principle:

[0131] In actual use, people can bundle the coil 116 through the bundling machine. In work, people can start the motor through the control panel 102, drive the gear two 140 to rotate through the motor, drive the fixed frame 108 engaged with the gear two 140 to rise and fall, and make the moving frame 112 rise synchronously by making the fixed frame 108 rise before bundling. The moving frame 112 will be gradually lifted and separated from the guide base 133 during the rising process and rise to the discharging opening two 134, so as to make the moving frame 112 bottom leak a gap, through which people can put the coil 116 outside the fixed frame 108, which is convenient for subsequent bundling work. When the coil 116 is placed, people can start the end motor of the threaded rod one 115 and the threaded rod two 128, drive the sliding frame 124 and the sliding seat 126 to move close to the coil 116 through the motor, drive the moving seat 125 and the upper guide roller 114 to move to both sides through the lead screw 113 at this time, conveniently put the coil 116 between the guide rollers 114, and then drive the guide rollers 114 to approach through the lead screw 113, so as to clamp the coil 116 through the guide rollers 114. At this time, the guide rollers 114 can be driven to rotate through the motor on the moving seat 125, the coil 116 can be driven to rotate through the guide rollers 114, so as to adjust the bundling position of the coil 116. The control of the motor on the moving seat 125 can realize the control and adjustment of the bundling position and the number of bundling channels. In this process, the guide wheel 119 is driven to approach the coil 116 through the sliding seat 126, the coil 116 is positioned through the front and rear guide rollers 114, which avoids the deviation of the coil 116 in the rotating process, which is beneficial to actual use. Further, after the coil 116 is positioned through the guide wheel 119, people can preliminarily bundle the coil 116 through the bundling machine, so as to avoid the loose wire, and then drive the coil 116 to rotate rapidly through the lead screw 113. In this process, the guide wheel 119 in contact with the coil 116 can be driven to rotate through the coil 116. The guide wheel 119 rotates and drives the fan blade 129 of the shaft to rotate synchronously. The fan blade 129 can extract the air flow around the fan blade 129 and blow it out through the air outlet 127 and the air outlet 122, so as to realize the cleaning of the dust particles falling on the surface of the coil 116, avoid the damage to the insulation layer or plating layer of the wire caused by the dust particles being wrapped by the wrapping tape during subsequent bundling, and facilitate the subsequent film wrapping work. In the process of cleaning the coil 116, the motor in the fixed seat 121 can drive the guide wheel 119 to deflect through the rotating frame 120, so as to realize the adjustment of the air outlet range of the air outlet 127 and the air outlet 122, and cope with the coil 116 with different winding turns. Further, in the process of air flow being blown out through the air outlet 122, the air flow drives the impeller 132 to rotate, the impeller 132 rotates and drives the flap 130 to be driven by the tab 131, and drives the flap 130 to continuously deflect,The space distribution of the upper and lower parts of the outlet of the air outlet 122 is changed, so that the position and intensity of the outlet airflow can be continuously changed, further improving the cleaning effect, and reducing the damage of the bundling process to the coil 116. During the bundling process, people can adjust the specific position of the coil 116 by using the guide roller 114 and the guide wheel 119, so that the coil 116 is close to the fixed frame 108 and the sliding plate 136 during bundling, so that the coil 116 can be placed in the center of the strap contraction during bundling, avoiding the coil 116 being squeezed unevenly on one side during strap contraction, which causes damage to the insulation layer or plating layer. It is beneficial to actual use. At the same time, before bundling, people can drive the gear two 140 to rotate by the motor, drive the fixed frame 108 and the moving frame 112 to descend, so that the height of the moving frame 112 and the fixed frame 108 is lowered, and the gear one 135 is driven to rotate by the servo motor 109, and the moving frame 112 is driven to move by the gear one 135. The inside magnetic coating of the moving frame 112 can adsorb the guide base 133, and then the moving frame 112 can drive the guide base 133 to move close to the fixed frame 108, so that the moving frame 112 and the fixed frame 108 can be as close to the sliding plate 136 and the coil 116 as possible, realizing the adaptive adjustment of the specification of the coil 116, reducing the movement stroke of the strap during bundling, so that the contraction speed of the strap can be slowed down without reducing the work efficiency, reducing the collision damage of the coil 116 caused by the rapid contraction of the strap, and facilitating the bundling work.

[0132] The basic principles, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection claimed by the present application is defined by the appended claims and their equivalents.

Claims

1. A tinned copper wire bundling machine comprising a machine body (101), characterized in that: The body (101) top is equipped with the workbench (103), the workbench (103) middle one side is equipped with the opening two (134), the workbench (103) middle other side is equipped with the sliding slot (117), the workbench (103) top one side front and back is provided with the notch (104), the notch (104) is all set in the sliding slot (117) front and back, the notch (104) middle is equipped with the opening one (105), the notch (104) inboard is all slidingly connected with the sliding seat (126), the sliding seat (126) top middle is equipped with the fixed seat (121), the sliding seat (126) bottom is all set in the opening one (105) inboard, the sliding seat (126) lower part all runs through the threaded rod one (115), the threaded rod one (115) is all connected in the notch (104) inside, the sliding seat (126) top is all equipped with the fixed seat (121), the fixed seat (121) inside is all installed motor, the fixed seat (121) inside motor drive end is all installed with the rotary table (120), the rotary table (120) inboard is all rotatably connected with the guide wheel (119), the guide wheel (119) middle shaft both ends are all installed with the fan blade (129), the rotary table (120) upper and lower parts are all installed with the shell (118), the shell (118) middle is provided with the gas outlet (122), the shell (118) one side is all equipped with the exhaust port (127), the sliding slot (117) inboard is slidingly connected with the sliding frame (124), the sliding frame (124) middle is equipped with the lead screw (113), the lead screw (113) middle both sides are all provided with the movement seat (125), the movement seat (125) inside is installed motor, the movement seat (125) inside motor drive end is installed with the guide roller (114), the guide roller (114) is equipped with the slot (123) that is evenly distributed on the outer periphery, the guide roller (114) between for setting coil (116), the opening two (134) in one side slidingly connected with the fixed frame (108), the fixed frame (108) one side is equipped with the gear slot two (141), the gear slot two (141) inboard is engagedly connected with the gear two (140), the gear two (140) shaft part is equipped with the motor, the gear two (140) shaft part motor is installed in the body (101) inside, the fixed frame (108) one side is provided with the moving frame (112), the moving frame (112) top one side slidingly connected in the fixed frame (108) top, the moving frame (112) top is equipped with the gear slot one (111), the gear slot one (111) inboard is engagedly connected with the gear one (135), the gear one (135) upper shaft part is equipped with the servo motor (109), the servo motor (109) is installed in the fixed frame (108) top, the fixed frame (108) and the moving frame (112) inboard are all provided with the ribbon guide slot, the moving frame (112) and the fixed frame (108) side close one lower part are all slidingly connected with the guide seat (133),The guide (133) is provided with guide strips (110) on the front and rear parts, and is connected with the second opening (134) through the guide strips (110), one side of the second opening (134) is provided with a mounting seat (139), the top of the mounting seat (139) is provided with a sliding plate (136), the lower part of the sliding plate (136) is provided with a clamping channel, the inner sides of the clamping channel are provided with clamping blocks, one side of the middle part of the clamping channel is provided with a telescopic cutter, one side of the mounting seat (139) is provided with a pneumatic cylinder (138), the telescopic end of the pneumatic cylinder (138) is provided with a hot melting piece, one end of a guide piece (137) is installed at the end of the guide (133) on one side of the moving frame (112), the end of the guide piece (137) away from the guide (133) is wound with a winding roller (142), the winding roller (142) is arranged on the inner side of the mounting seat (139), one side of the sliding frame (124) is provided with a threaded rod two (128), the end of the threaded rod two (128) is provided with a motor, the threaded rod two (128) and the motor at the end thereof are arranged on the inner side of the sliding groove (117).

2. A tinned copper wire bundling machine according to claim 1, characterized in that: The top of the workbench (103) is provided with uniformly distributed rolling balls (106), the top of the notch (104) is provided with a baffle (107) on one side, the lower side of the baffle (107) is provided with a dust collecting port, the top of the workbench (103) is provided with a control panel (102) on one side, and the control panel (102) is used for controlling the driving device.

3. A tinned copper wire bundling machine according to claim 1, characterized in that: The inner side of the air outlet (122) is rotatably connected with an impeller (132), one side of the impeller (132) is provided with a flap (130), the flap (130) is rotatably connected with the outlet of the air outlet (122), the flap (130) is provided with a tab (131) on the side of the middle part close to the impeller (132), the tab (131) is arranged between the blades of the impeller (132), and the two side shafts of the flap (130) are connected with the inner wall of the air outlet (122) through torsional springs.

4. A tinned copper wire bundling machine according to claim 1, characterized in that: The shell (118) is arranged on the outer side of the fan blade (129), and the moving seat (125) is arranged on the inner side of the upper part of the sliding frame (124).

5. A tinned copper wire bundling method using the tinned copper wire bundling machine according to claim 1, characterized by: The method comprises the following steps: S1, process preparation S1.1, equipment inspection and debugging ①Check the status of each core component of the tin-plated copper wire bundling machine, focus on confirming whether the key response of the control panel (102) is normal, whether the motor operation has abnormal sound, whether the rotation of the guide roller (114) and the guide wheel (119) is smooth, and whether the fan blade (129), the impeller (132) and the flap (130) are intact, so as to avoid affecting the process precision due to component failure; ②Adjust the equipment parameters, according to the diameter and winding turns of the tin-plated copper wire coil (116) to be bundled, preset the lifting height of the fixed frame (108), the clamping force of the guide roller (114) and the limiting position of the guide wheel (119) on the control panel (102), so as to ensure that the equipment is suitable for the specification of the coil (116) and reduce the subsequent adjustment time; S1.2, coil (116) pretreatment and detection ①Detect the appearance of the tin-plated copper wire coil (116) to be bundled, check whether there are scratches and falling on the tin-plated layer on the surface of the coil (116), and whether the insulating layer is damaged, if defects are found, mark and handle them separately to avoid unqualified coils (116) entering the bundling process; ②Clean the surface dust of the coil (116), which can be initially blown by compressed air to reduce the subsequent equipment cleaning pressure, and confirm the winding tightness of the coil (116) to avoid displacement of the wire during bundling due to loose coil (116); S2, coil (116) loading positioning S2.1, fixed frame (108) and moving frame (112) lifting adjustment ①Start the shaft motor of gear two (140) through the control panel (102), the motor drives the gear two (140) to rotate, since the gear two (140) is engaged with the fixed frame (108), the fixed frame (108) rotates synchronously upward with the gear two (140), and the moving frame (112) connected therewith also rises together. ②Continuously monitor the position of the moving frame (112) until it rises to completely separate from the guide (133) and is separated from the second opening (134), at this time the bottom of the moving frame (112) forms a gap for the coil (116) to be inserted into, stop the motor operation, complete the lifting adjustment; S2.2, coil (116) is inserted and initially placed ①The operator holds the tinned copper wire coil (116) and inserts it into the gap at the bottom of the moving frame (112), slowly lowers it to the outside of the fixed frame (108), ensures that the center of the coil (116) is basically aligned with the axis of the fixed frame (108), and avoids the coil (116) from shifting to cause subsequent positioning difficulties; ②After placement is completed, start the end motors of the threaded rod one (115) and the threaded rod two (128) through the control panel (102), the motors drive the slide (124) and the sliding seat (126) to move towards the coil (116), until the slide (124) and the sliding seat (126) are close to the edge of the coil (116), to prepare for subsequent guide roller (114) clamping and guide wheel (119) limiting; S3, coil (116) clamping and position calibration S3.1, guide roller (114) clamping adjustment ①Start the lead screw (113) drive device, the lead screw (113) drives the moving seat (125) and the upper guide roller (114) to move to both sides, expands the distance between the guide rollers (114), and facilitates the operator to insert one side of the coil (116) between the guide rollers (114); ②After confirming that the coil (116) is inserted, reverse start the lead screw (113) to slowly close the guide rollers (114) to the coil (116), until the guide rollers (114) slightly contact the surface of the coil (116) and form a stable clamping, the clamping force is appropriate for the coil (116) not to be deformed and to be able to rotate with the guide rollers (114), to avoid excessive force to damage the tinning layer and the insulation layer; S3.2, coil (116) position adjustment and bundling position calibration ①Start the motor on the moving seat (125), the motor drives the guide roller (114) to rotate, the guide roller (114) drives the coil (116) to rotate synchronously through friction, according to the preset bundling position requirement, control the motor speed and rotation time through the control panel (102), adjust the coil (116) to be bundled part to the specified position; ②If multiple bundling is required, adjust the rotation angle of the coil (116) by starting and stopping the motor multiple times to ensure that the spacing between each bundling position is uniform, and at the same time, drive the guide wheel (119) to further close to the coil (116) through the sliding seat (126), use the front and rear guide wheels (119) to limit the coil (116), to prevent the coil (116) from shifting axially during rotation and subsequent bundling; S4, coil (116) cleaning and protection S4.1, guide wheel (119) driven clean air generation ①After the guide wheel (119) is close to the coil (116) and completes the limiting, use the bundling machine to preliminarily bundle the coil (116), use low-tension binding tape to fix the coil (116), to avoid loose wire, and provide a stable foundation for subsequent cleaning and formal bundling; ②Start the motor on the moving seat (125) to drive the guide roller (114) to rotate at high speed, the guide roller (114) drives the coil (116) to rotate quickly, the coil (116) contacts with the guide wheel (119) to generate friction, driving the guide wheel (119) to rotate synchronously, the guide wheel (119) rotates to drive the fan blade (129) on the shaft to rotate, the fan blade (129) extracts the surrounding airflow and forms high pressure airflow; S4.2, multi-angle airflow cleaning and range adjustment ①The high pressure airflow generated by the fan blade (129) enters the air duct through the exhaust port (127) and is finally sprayed out of the air outlet (122), directly acting on the surface of the coil (116) to blow off the dust particles falling off during the rotation of the coil (116), preventing the insulation layer or tin plating layer from being damaged by the subsequent ribbon packaging process; ②According to the difference in the number of turns of the coil (116), start the motor in the fixed seat (121), the motor drives the guide wheel (119) to deflect through the rotating frame (120), adjusts the orientation of the exhaust port (127) and the air outlet (122), and expands or shrinks the airflow coverage range, to ensure that different specifications of the coil (116) can be fully cleaned; S4.3, airflow dynamic adjustment to enhance cleaning effect ①When the airflow is sprayed out of the air outlet (122), it impacts the impeller (132) to make it rotate, the impeller (132) drives the paddle (131) to periodically move the flap (130), the flap (130) continuously deflects to change the space distribution of the upper and lower parts of the air outlet (122) outlet, so that the position and intensity of the airflow dynamically change with the movement of the flap (130), avoiding airflow dead angles, further improving the dust cleaning efficiency, and ensuring that the cleanliness of the surface of the coil (116) meets the bundling requirements; S5, formal bundling and damage prevention and control S5.1, fixed frame (108) and moving frame (112) are lowered to adapt ①After cleaning, start the shaft motor of gear two (140) through the control panel (102) to drive the fixed frame (108) and the moving frame (112) to descend synchronously until the height of the two is lowered to the best position for bundling the coil (116), and at the same time, start the servo motor (109), the servo motor (109) drives the gear one (135) to rotate, the gear one (135) drives the moving frame (112) to move towards the fixed frame (108); ②Use the magnetic coating on the inner side of the moving frame (112) to adsorb the guide seat (133), the moving frame (112) continues to drive the guide seat (133) to approach the fixed frame (108), so that the moving frame (112), the fixed frame (108) and the slide plate (136), the coil (116) are as close as possible, realizing the precise adaptation to the specifications of the coil (116) and reducing the ribbon movement stroke; S5.2, coil (116) center positioning and ribbon contraction control ①Adjust the horizontal position of the coil (116) through the guide roller (114), and adjust the axial position of the coil (116) through the guide wheel (119) to ensure that the center of the coil (116) coincides with the center of the ribbon contraction, avoiding that one side of the coil (116) is damaged by excessive force during bundling, and protecting the tin plating layer and the insulation layer; ②Start the strapping machine strapping conveyor, because the early has been through the mobile frame (112) and fixed frame (108) adjustment to reduce the strapping stroke, can slow down the strapping speed without reducing the work efficiency, through the control panel (102) to reduce the impact of the coil (116) by rapid contraction of the strapping, further reduce the risk of coil (116) damage; S5.3, multi-channel bundling and quality detection ①According to the preset bundling channel number requirement, repeat the above strapping conveyor, shrinkage process, complete the coil (116) multi-channel bundling, after each channel bundling, pause the equipment and check the strapping tightness, the tightness is suitable for the strapping close to the coil (116), the coil (116) does not occur loose and no obvious deformation; ②After the completion of the strapping, the appearance of the coil (116) is rechecked to check whether the tin coating and the insulating layer have new damage caused by the strapping, whether the strapping has the problem of fracture and looseness, and if the abnormality is found, the strapping is removed and re-strapped in time to ensure the qualified strapping quality; S6, process later finishing S6.1, equipment reset and coil (116) unloading ①After the qualified coil (116) completes the strapping, start the lead screw (113) to drive the guide roller (114) to move to both sides, loosen the coil (116) clamping, and start the end motor of the threaded rod one (115) and the threaded rod two (128) to drive the slide (124) and the sliding seat (126) to reset, away from the coil (116); ②The operator holds the coil (116) on both sides, slowly takes it out from the outside of the fixed frame (108) and places it on the designated turnover tray to avoid the coil (116) collision caused by the strapping loosening or surface damage, completes the unloading process; S6.2, equipment maintenance and cleaning ①Turn off the power of the strapping machine, clean the dust and strapping debris scattered on the surface of the equipment, focus on cleaning the surface of the guide roller (114) and the guide wheel (119), remove the residual wire impurities to prevent the impurities from affecting the subsequent equipment running precision; ②Check the lubrication of each moving part, add special lubricant to the meshing part of the gear two (140) and the lead screw (113), record the process running parameters and equipment state at the same time, provide reference for subsequent similar specification coil (116) bundling, ensure the long-term stable operation of the equipment.

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