Bidirectional sealing vacuum water-cooling flap valve
By designing a bidirectional sealing vacuum water-cooled flap valve, the front and rear flap valves are driven to seal the through holes using a rotating rod and rotating shaft. Combined with a cooling mechanism and a driving mechanism, the problem that existing flap valves can only seal in one direction is solved, realizing bidirectional sealing and cooling of the vacuum chamber valve body, and ensuring the normal operation of the continuous coating production line.
Patent Information
- Application Number
- CN202511155485.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-18
- Publication Date
- 2025-11-14
AI Technical Summary
The existing flap valves of the vacuum chamber valve body can only achieve unidirectional sealing and cannot maintain the vacuum state of other vacuum chamber valve bodies when the middle vacuum chamber valve body is emptied, which affects the normal operation of the continuous coating production line.
A bidirectional sealing vacuum water-cooled flap valve is designed. By opening a through hole on the side of the valve body in the vacuum chamber, and using a rotating rod and rotating shaft to drive the front and rear flap valves to seal the two sides of the through hole respectively, the bidirectional sealing and cooling of the flap valve is achieved by combining a cooling mechanism and a driving mechanism.
This system ensures that when the valve body in the intermediate vacuum chamber is emptied, the valve bodies in other vacuum chambers remain in a vacuum state, thus avoiding disruption to the continuous operation of the production line. Furthermore, the cooling system ensures the stability and sealing of the flap valve.
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Figure CN120946795A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of vacuum flap valve technology, and in particular to a bidirectional sealing vacuum water-cooled flap valve. Background Technology
[0002] Currently, continuous vacuum coating production lines consist of multiple functional vacuum chamber valve bodies connected in series. Since each functional vacuum chamber valve body has different requirements for vacuum level and different internal process gas compositions, vacuum flap valves are needed to isolate the functional vacuum chamber valve bodies.
[0003] In existing technology, vacuum chamber valves use flap valves to achieve unidirectional sealing. If the middle vacuum chamber valve is emptied alone, the unidirectional sealing flap valve is insufficient to seal the other side vacuum chamber valves. The atmospheric pressure in the opposite direction will push the valve plate open directly, inevitably breaking the vacuum in the vacuum chamber valves on both sides. In actual production, most maintenance involves maintaining the internal components of the middle vacuum chamber valve or addressing alarms caused by problems with the middle vacuum chamber valve. Only the middle vacuum chamber valve needs to be emptied for operation, without needing to empty the other vacuum chamber valves at both ends. Therefore, designing a bidirectional sealing flap valve is essential.
[0004] In response to the aforementioned technologies, there is an urgent need to design a bidirectional sealed vacuum water-cooled flap valve, so that when the valve body of the intermediate vacuum chamber is undergoing normal maintenance or repair, the valve bodies of other vacuum chambers can maintain a vacuum state, and subsequent production products will not be affected, thus achieving the effect of segmented vacuuming of large-scale continuous coating production lines. Summary of the Invention
[0005] In order to enable segmented operation of large-scale continuous coating production lines, this application provides a bidirectional sealed vacuum water-cooled flap valve.
[0006] The bidirectional sealing vacuum water-cooled flap valve provided in this application adopts the following technical solution: A bidirectional sealed vacuum water-cooled flap valve includes a vacuum chamber valve body for vacuum coating production, a flap valve assembly for sealing the vacuum chamber valve body, a cooling mechanism for cooling the flap valve assembly, a drive mechanism for driving the flap valve assembly to rotate, and an installation mechanism for facilitating maintenance of the interior of the vacuum chamber valve body. The vacuum chamber valve body has a through hole on its side. The drive mechanism includes a rotating rod and a rotating shaft rotatably mounted inside the vacuum chamber valve body. The flap valve assembly includes a front flap valve capable of sealing one side wall of the through hole and a rear flap valve capable of sealing the other side wall of the through hole. The front flap valve is mounted on the rotating rod, and the rear flap valve is mounted on the rotating shaft.
[0007] By adopting the above technical solution, a through hole is opened on the side of the vacuum chamber valve body. The rotating rod and rotating shaft are rotatably installed in the vacuum chamber valve body. The front flap valve is installed on the rotating rod, and the rear flap valve is installed on the rotating shaft. During the operation of the vacuum chamber valve body, when it is necessary to break the vacuum of the vacuum chamber valve body, the rotating rod is driven to rotate to drive the front flap valve to block one side wall of the through hole, and the rotating shaft is driven to rotate to drive the rear flap valve to block the other side wall of the through hole. At this time, the other vacuum chamber valve bodies can maintain a vacuum state, and subsequent production products are not affected, thus achieving the effect of segmented breaking of the vacuum in a large continuous coating production line.
[0008] Preferably, both the rotating rod and the rotating shaft have water passage holes on their sides, the front flap valve has a flow guide channel, and the rear flap valve has a flow diversion channel. The cooling mechanism includes an inlet rotary water connector on one side of the rotating rod and the rotating shaft, and an outlet rotary water connector on the other side of the rotating rod and the rotating shaft. Both the inlet and outlet rotary water connectors are connected to the water passage holes. A front water pipe is connected to the rotating rod and is connected to one side of the flow guide channel. A front water outlet pipe is connected to the rotating rod and is connected to the other side of the flow guide channel. A rear water inlet pipe is connected to the rotating shaft and is connected to one side of the flow diversion channel. A rear water outlet pipe is connected to the rotating shaft and is connected to the other side of the flow diversion channel.
[0009] By adopting the above technical solution, water passage holes are provided on the sides of both the rotating rod and the rotating shaft. A water inlet rotary connector is located on one side of the rotating rod and rotating shaft, and a water outlet rotary connector is located on the other side. Both the water inlet and outlet rotary connectors are connected to the water passage holes. A flow guide channel is provided inside the front flap valve, and a front water pipe is connected to the rotating rod, which is connected to one side of the flow guide channel. A front water outlet pipe is also connected to the rotating rod, which is connected to the other side of the flow guide channel. A drainage channel is provided inside the rear flap valve, and a rear water inlet pipe is connected to the rotating shaft, which is connected to one side of the drainage channel. A rear water outlet pipe is connected to the rotating shaft, and the rear water outlet pipe is connected to the other side of the diversion channel. During the use of the vacuum chamber valve body, the inlet rotary water connector and the outlet rotary water connector are opened, and the inlet rotary water connector is connected to the water pipe, so that the water in the rotating rod flows along the route of the inlet rotary water connector, the rotating rod, the inlet water pipe, the diversion channel, the front water outlet pipe, the rotating rod, and the outlet rotary water connector, which facilitates the cooling of the front flap valve. The water in the rotating shaft flows along the route of the inlet rotary water connector, the rotating shaft, the rear inlet water pipe, the diversion channel, the rear water outlet pipe, the rotating shaft, and the outlet rotary water connector, which facilitates the cooling of the rear flap valve.
[0010] Preferably, the drive mechanism includes a cylinder disposed next to the valve body of the vacuum chamber, a connecting rod hinged on one side to the output shaft of the cylinder, a connecting shaft disposed next to the connecting rod, a front connecting lug disposed on the rotating rod, and a rear connecting lug disposed on the rotating shaft. The other side of the connecting rod is hinged to the front connecting lug, one side of the connecting shaft is hinged to the output shaft of the cylinder, and the other side of the connecting shaft is hinged to the rear connecting lug.
[0011] By adopting the above technical solution, the cylinder is set next to the valve body of the vacuum chamber, one side of the connecting rod is hinged to the cylinder output shaft, one side of the connecting shaft is hinged to the cylinder output shaft, the connecting shaft is set next to the connecting rod, the front connecting lug is set on the rotating rod, the other side of the connecting rod is hinged to the front connecting lug, the rear connecting lug is set on the rotating shaft, and the other side of the connecting shaft is hinged to the rear connecting lug. When it is necessary to drive the front flap valve and the rear flap valve to rotate, the driving cylinder drives the connecting rod and the connecting shaft to move up or down. Under the connection of the connecting rod, the front connecting lug, the rotating rod, the front flap valve, the connecting shaft, the rear connecting lug, the rotating shaft, and the rear flap valve, it is easy to control the simultaneous rotation of the front flap valve and the rear flap valve, thereby facilitating the sealing of the through hole.
[0012] Preferably, an operating hole is provided on the top surface of the vacuum chamber valve body, which is connected to the through hole. A snap-fit groove is provided on the top surface of the vacuum chamber valve body, which is connected to the operating hole. A locking groove is provided on the bottom surface of the vacuum chamber valve body, which is connected to the operating hole. The mounting mechanism includes an upper top plate that is snapped into the snap-fit groove by screws, an upper sealing strip for sealing the upper outlet of the operating hole, a lower bottom plate that is snapped into the locking groove by screws, and a lower sealing strip for sealing the lower outlet of the operating hole. The upper sealing strip is disposed on the upper top plate, and the lower sealing strip is disposed on the lower bottom plate.
[0013] By adopting the above technical solution, an operating hole is opened on the top surface of the vacuum chamber valve body, which is connected to the through hole. A snap-fit groove is opened on the top surface of the vacuum chamber valve body, which is connected to the operating hole. A locking groove is opened on the bottom surface of the vacuum chamber valve body, which is connected to the operating hole. The upper top plate is snapped into the snap-fit groove by screws. An upper sealing strip is set on the upper top plate, which can block the upper outlet of the operating hole. The lower bottom plate is snapped into the locking groove by screws. A lower sealing strip is set on the lower bottom plate, which blocks the lower outlet of the operating hole. When it is necessary to maintain or repair the inside of the vacuum chamber valve body, the screws on the upper top plate and the lower bottom plate are loosened, and the inside of the vacuum chamber valve body can be operated through the operating hole, which facilitates the maintenance or repair of the inside of the vacuum chamber valve body.
[0014] Preferably, the drive mechanism includes a front sealing ring that can abut against one inner wall of the vacuum chamber valve body and a rear sealing ring that can abut against another inner wall of the vacuum chamber valve body. The front sealing ring is disposed on the front flap valve, and the rear sealing ring is disposed on the rear flap valve.
[0015] By adopting the above technical solution, the front sealing ring is set on the front flap valve and abuts against one inner wall of the vacuum chamber valve body, and the rear sealing ring is set on the rear flap valve and abuts against the other inner wall of the vacuum chamber valve body, thereby improving the sealing effect on the vacuum chamber valve body.
[0016] Preferably, the drive mechanism includes a front positioning ring fixed to one inner wall of the vacuum chamber valve body by screws and a rear positioning ring fixed to the other inner wall of the vacuum chamber valve body by screws, the rotating rod being rotatably sleeved in the front positioning ring and the rotating shaft being rotatably sleeved in the rear positioning ring.
[0017] By adopting the above technical solution, the front positioning ring is fixed to one inner wall of the vacuum chamber valve body by screws, the rotating rod is rotatably sleeved in the front positioning ring, the rear positioning ring is fixed to the other inner wall of the vacuum chamber valve body by screws, and the rotating shaft is rotatably sleeved in the rear positioning ring, thereby improving the stability of the rotation of the rotating rod and the rotating shaft.
[0018] Preferably, a sealing assembly is provided at the connection points between the rotating rod, the rotating shaft, and the vacuum chamber valve body. The sealing assembly includes a sealing seat mounted on the vacuum chamber valve body by screws, a deep groove ball bearing, a thrust ball bearing, and a wear ring disposed within the sealing seat. The thrust ball bearing and the wear ring are both disposed within the sealing seat. The rotating rod and the rotating shaft are rotatably disposed within the sealing seat. The rotating rod is sleeved within the deep groove ball bearing, the thrust ball bearing, and the wear ring, and the rotating shaft is sleeved within the deep groove ball bearing, the thrust ball bearing, and the wear ring.
[0019] By adopting the above technical solution, the sealing seat is set on the vacuum chamber valve body by screws, and the deep groove ball bearing, thrust ball bearing and wear ring are set inside the sealing seat. The thrust ball bearing and wear ring are both set inside the sealing seat, and the rotating rod and rotating shaft are rotatably set inside the sealing seat. The rotating rod is sleeved inside the deep groove ball bearing, thrust ball bearing and wear ring, and the rotating shaft is sleeved inside the deep groove ball bearing, thrust ball bearing and wear ring, thereby improving the stability of the rotation of the rotating rod and rotating shaft.
[0020] Preferably, the sealing assembly includes an end face sealing ring disposed on the end face of the sealing seat, an inner sealing ring disposed within the sealing seat, and an oil seal that cooperates with the inner sealing ring. The end face sealing ring is in close contact with the side of the vacuum chamber valve body. The rotating rod and rotating shaft are sleeved within the inner sealing ring and the rotating rod and rotating shaft are sleeved within the end face sealing ring.
[0021] By adopting the above technical solution, the end face sealing ring is set on the end face of the sealing seat, and the end face sealing ring is in close contact with the side of the vacuum chamber valve body. The inner sealing ring is set inside the sealing seat, the oil seal is matched with the inner sealing ring, and the rotating rod and rotating shaft are sleeved inside the inner sealing ring and the end face sealing ring, thereby improving the sealing performance of the rotating connection between the rotating rod and rotating shaft and the vacuum chamber valve body.
[0022] Preferably, a front cooling water channel is provided in one side wall of the vacuum chamber valve body, and a rear cooling water channel is provided in the other side wall of the vacuum chamber valve body.
[0023] By adopting the above technical solution, a front cooling water channel is provided in one side wall of the vacuum chamber valve body, and a rear cooling water channel is provided in the other side wall of the vacuum chamber valve body, which facilitates the cooling of the vacuum chamber valve body.
[0024] In summary, this application includes at least one of the following beneficial technical effects: 1. A through hole is provided on the side of the vacuum chamber valve body. A rotating rod and a rotating shaft are rotatably mounted inside the vacuum chamber valve body. A front flap valve is mounted on the rotating rod, and a rear flap valve is mounted on the rotating shaft. During the operation of the vacuum chamber valve body, when it is necessary to break the vacuum in the vacuum chamber valve body, the rotating rod is driven to rotate, causing the front flap valve to block one side wall of the through hole, and the rotating shaft is driven to rotate, causing the rear flap valve to block the other side wall of the through hole. At this time, other vacuum chamber valve bodies can maintain a vacuum state, and subsequent production products are not affected, thus achieving the effect of segmented breaking of the vacuum in a large continuous coating production line. 2. Water passage holes are provided on the sides of both the rotating rod and the rotating shaft. A rotary water inlet connector is located on one side of the rotating rod and rotating shaft, and a rotary water outlet connector is located on the other side. Both the inlet and outlet rotary water inlets are connected to the water passage holes. A flow guide channel is provided inside the front flap valve. A front water inlet pipe is connected to the rotating rod and is connected to one side of the flow guide channel. A front water outlet pipe is also connected to the rotating rod and is connected to the other side of the flow guide channel. A drainage channel is provided inside the rear flap valve. A rear water inlet pipe is connected to the rotating shaft and is connected to one side of the drainage channel. The rotating shaft... The upper part is connected to a rear water outlet pipe, which is connected to the other side of the drainage channel. During the use of the vacuum chamber valve body, the inlet rotary water connector and the outlet rotary water connector are opened, and the inlet rotary water connector is connected to the water pipe. This allows the water in the rotating rod to flow along the route of the inlet rotary water connector, the rotating rod, the inlet water pipe, the drainage channel, the front water outlet pipe, the rotating rod, and the outlet rotary water connector, which facilitates the cooling of the front flap valve. The water in the rotating shaft flows along the route of the inlet rotary water connector, the rotating shaft, the rear inlet water pipe, the drainage channel, the rear water outlet pipe, the rotating shaft, and the outlet rotary water connector, which facilitates the cooling of the rear flap valve. 3. The cylinder is located next to the valve body of the vacuum chamber. One side of the connecting rod is hinged to the cylinder output shaft, and one side of the connecting shaft is hinged to the cylinder output shaft. The connecting shaft is located next to the connecting rod. The front connecting lug is located on the rotating rod, and the other side of the connecting rod is hinged to the front connecting lug. The rear connecting lug is located on the rotating shaft, and the other side of the connecting shaft is hinged to the rear connecting lug. When it is necessary to drive the front flap valve and the rear flap valve to rotate, the driving cylinder drives the connecting rod and the connecting shaft to move up or down. Under the connected action of the connecting rod, the front connecting lug, the rotating rod, the front flap valve, the connecting shaft, the rear connecting lug, the rotating shaft, and the rear flap valve, it is easy to control the simultaneous rotation of the front flap valve and the rear flap valve, thereby facilitating the sealing of the through hole. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the overall structure of a bidirectional sealed vacuum water-cooled flap valve according to an embodiment of this application.
[0026] Figure 2 This is a schematic diagram of the connection structure between the cylinder, the rotating rod, and the rotating shaft in an embodiment of this application.
[0027] Figure 3 This is a schematic diagram of the internal structure of the front flap valve and the rear flap valve in the embodiments of this application.
[0028] Figure 4 This is a cross-sectional view of the vacuum chamber valve body in an embodiment of this application.
[0029] Figure 5 This is a schematic diagram of the internal structure of the sealing seat in an embodiment of this application.
[0030] Explanation of reference numerals in the attached figures: 1. Vacuum chamber valve body; 11. Through hole; 12. Front cooling water channel; 13. Rear cooling water channel; 14. Operating hole; 15. Snap-fit groove; 16. Snap-fit groove; 2. Flip valve assembly; 21. Front flap valve; 211. Guide channel; 22. Rear flap valve; 221. Drainage channel; 3. Cooling mechanism; 31. Inlet rotary water connector; 32. Outlet rotary water connector; 4. Drive mechanism; 41. Rotating rod; 42. Rotating shaft; 43. Cylinder; 44. Connecting rod; 45. Coupling shaft; 46. Front connecting lug; 47. 48. Rear connecting lug; 49. Front sealing ring; 410. Rear sealing ring; 411. Front positioning ring; 412. Rear positioning ring; 413. Front water inlet pipe; 414. Rear water inlet pipe; 415. Rear water outlet pipe; 5. Sealing assembly; 51. Sealing seat; 52. Deep groove ball bearing; 53. Thrust ball bearing; 54. Wear ring; 55. End face sealing ring; 56. Inner sealing ring; 57. Oil seal; 6. Mounting mechanism; 61. Upper top plate; 62. Upper sealing strip; 63. Lower bottom plate; 64. Lower sealing strip. Detailed Implementation
[0031] The present application will be further described in detail below with reference to the accompanying drawings.
[0032] This application discloses a bidirectional sealing vacuum water-cooled flap valve. (Refer to...) Figure 1 and Figure 2 As shown, a bidirectional sealed vacuum water-cooled flap valve includes a vacuum chamber valve body 1, a flap valve assembly 2, a cooling mechanism 3, a driving mechanism 4, a sealing assembly 5, and an installation mechanism 6.
[0033] Reference Figure 1 As shown, the vacuum chamber valve body 1 is horizontally arranged, and the length direction of the vacuum chamber valve body 1 is parallel to the ground. A through hole 11 is provided on the side of the vacuum chamber valve body 1, and the length direction of the through hole 11 is the same as the length direction of the vacuum chamber valve body 1.
[0034] Reference Figure 1 and Figure 2 As shown, the flap valve assembly 2 includes a front flap valve 21 and a rear flap valve 22. The front flap valve 21 and the rear flap valve 22 are rotatably disposed inside the vacuum chamber valve body 1. The length direction of the front flap valve 21 and the rear flap valve 22 is the same as the length direction of the vacuum chamber valve body 1.
[0035] Reference Figure 1 , Figure 2 and Figure 3As shown, the drive mechanism 4 includes a rotating rod 41, a rotating shaft 42, a cylinder 43, a connecting rod 44, a connecting shaft 45, a front connecting lug 46, a rear connecting lug 47, a front sealing ring 48, a rear sealing ring 49, a front positioning ring 410, and a rear positioning ring 411. The rotating rod 41 and the rotating shaft 42 are rotatably disposed inside the vacuum chamber valve body 1. The length direction of the rotating rod 41 and the rotating shaft 42 is the same as the length direction of the vacuum chamber valve body 1. The front flap valve 21 is connected to the rotating rod 41, and the rear flap valve 22 is connected to the rotating shaft 42.
[0036] Reference Figure 1 and Figure 2 As shown, there are two cylinders 43, which are symmetrical about the vacuum chamber valve body 1. The cylinders 43 are located next to the vacuum chamber valve body 1. There are two connecting rods 44, two connecting shafts 45, two front connecting lugs 46, and two rear connecting lugs 47. The connecting rods 44, two connecting shafts 45, two front connecting lugs 46, and two rear connecting lugs 47 of the cylinders 43 correspond one-to-one.
[0037] Reference Figure 1 and Figure 2 As shown, one side of the connecting rod 44 is hinged to the output shaft of the cylinder 43, one side of the connecting shaft 45 is hinged to the output shaft of the cylinder 43, the connecting shaft 45 is located next to the connecting rod 44, the front connecting lug 46 is located on the rotating rod 41, the other side of the connecting rod 44 is hinged to the front connecting lug 46, the rear connecting lug 47 is located on the rotating shaft 42, and the other side of the connecting shaft 45 is hinged to the rear connecting lug 47.
[0038] Reference Figure 1 and Figure 2 As shown, when it is necessary to drive the front flap valve 21 and the rear flap valve 22 to rotate, the drive cylinder 43 drives the connecting rod 44 and the connecting shaft 45 to move up or down. Under the connection of the connecting rod 44, the front connecting lug 46, the rotating rod 41, the front flap valve 21, the connecting shaft 45, the rear connecting lug 47, the rotating shaft, and the rear flap valve 22, it is easy to control the simultaneous rotation of the front flap valve 21 and the rear flap valve 22, thereby facilitating the sealing of the through hole 11. At this time, the valve bodies 1 of other vacuum chambers can maintain a vacuum state, and subsequent production products are not affected, achieving the effect of segmented breaking of large continuous coating production lines.
[0039] Reference Figure 1 , Figure 2 and Figure 3 As shown, the front sealing ring 48 is disposed on the front flap valve 21 and abuts against one inner wall of the vacuum chamber valve body 1. The rear sealing ring 49 is disposed on the rear flap valve 22 and abuts against another inner wall of the vacuum chamber valve body 1, thereby improving the sealing effect on the vacuum chamber valve body 1.
[0040] Reference Figure 1 and Figure 2As shown, the front positioning ring 410 is fixed to one inner wall of the vacuum chamber valve body 1 by screws, the rotating rod 41 is rotatably sleeved in the front positioning ring 410, the rear positioning ring 411 is fixed to another inner wall of the vacuum chamber valve body 1 by screws, and the rotating shaft 42 is rotatably sleeved in the rear positioning ring 411, thereby improving the stability of the rotation of the rotating rod 41 and the rotating shaft 42.
[0041] Reference Figure 1 and Figure 2 As shown, there are two sets of cooling mechanisms 3. The cooling mechanism 3 corresponds one-to-one with the rotating rod 41 and the rotating shaft 42. The cooling mechanism 3 includes an inlet rotating water connector 31 and an outlet rotating water connector 32. Water passage holes are opened on the sides of the rotating rod 41 and the rotating shaft 42. The inlet rotating water connector 31 is located on one side of the rotating rod 41 and the rotating shaft 42, and the outlet rotating water connector 32 is located on the other side of the rotating rod 41 and the rotating shaft 42. Both the inlet rotating water connector 31 and the outlet rotating water connector 32 are connected to the water passage holes.
[0042] Reference Figure 2 and Figure 3 As shown, the front flap valve 21 has a flow guide channel 211, and a front water pipe 412 is connected to the rotating rod 41. The front water pipe 412 is connected to one side of the flow guide channel 211. A front water outlet pipe 413 is connected to the rotating rod 41 and is connected to the other side of the flow guide channel 211. The rear flap valve 22 has a flow diversion channel 221, and a rear water inlet pipe 414 is connected to the rotating shaft 42. The rear water inlet pipe 414 is connected to one side of the flow diversion channel 221. A rear water outlet pipe 415 is connected to the rotating shaft 42 and is connected to the other side of the flow diversion channel 221.
[0043] Reference Figure 1 , Figure 2 and Figure 3 As shown, during the use of the vacuum chamber valve body 1, the inlet rotary water connector 31 and the outlet rotary water connector 32 are opened, and the inlet rotary water connector 31 is connected to the water pipe, so that the water in the rotating rod 41 flows along the route of the inlet rotary water connector 31, the rotating rod 41, the inlet water pipe 412, the guide channel 211, the front outlet water pipe 413, the rotating rod 41, and the outlet rotary water connector 32, which facilitates the cooling of the front flap valve 21.
[0044] Reference Figure 1 , Figure 2 and Figure 3 As shown, the water flow in the rotating shaft 42 follows the route of the inlet rotary water connector 31, the rotating shaft 42, the rear inlet pipe 414, the diversion channel 221, the rear outlet pipe 415, the rotating shaft 42, and the outlet rotary water connector 32, which facilitates the cooling of the rear flap valve 22.
[0045] Reference Figure 1 As shown, a front cooling water channel 12 is provided in one side wall of the vacuum chamber valve body 1, and a rear cooling water channel 13 is provided in the other side wall of the vacuum chamber valve body 1, so as to facilitate the cooling of the vacuum chamber valve body 1.
[0046] Reference Figure 1 and Figure 4 As shown, an operation hole 14 is provided on the top surface of the vacuum chamber valve body 1. There are two operation holes 14, which are symmetrical about the center line of the top surface of the vacuum chamber valve body 1 along the length direction. The operation holes 14 are connected to the through hole 11. A snap-fit groove 15 is provided on the top surface of the vacuum chamber valve body 1. There are two snap-fit grooves 15, which correspond one-to-one with the operation holes 14 and are connected to the operation holes 14.
[0047] Reference Figure 1 and Figure 4 As shown, a locking groove 16 is provided on the bottom surface of the vacuum chamber valve body 1. There are two locking grooves 16, and each locking groove 16 corresponds to an operating hole 14. The locking grooves 16 and the operating holes 14 are connected. There are two sets of mounting mechanisms 6, and each mounting mechanism 6 corresponds to an operating hole 14. The mounting mechanism 6 includes an upper top plate 61, an upper sealing strip 62, a lower bottom plate 63, and a lower sealing strip 64.
[0048] Reference Figure 1 and Figure 4 As shown, the upper top plate 61 is fastened to the locking groove 15 by screws, and the upper sealing strip 62 is set on the upper top plate 61. The upper sealing strip 62 can block the upper outlet of the operation hole 14. The lower bottom plate 63 is fastened to the locking groove 16 by screws, and the lower sealing strip 64 is set on the lower bottom plate 63. The lower sealing strip 64 blocks the lower outlet of the operation hole 14.
[0049] Reference Figure 1 and Figure 4 As shown, when maintenance or repair of the inside of the vacuum chamber valve body 1 is required, the screws on the upper top plate 61 and the lower bottom plate 63 are loosened, and the inside of the vacuum chamber valve body 1 is operated through the operating hole 14, which facilitates maintenance or repair of the inside of the vacuum chamber valve body 1.
[0050] Reference Figure 1 , Figure 2 and Figure 5 As shown, sealing components 5 are provided at the connection points between the rotating rod 41, the rotating shaft 42 and the vacuum chamber valve body 1. The sealing components 5 include a sealing seat 51, a deep groove ball bearing 52, a thrust ball bearing 53, a wear ring 54, an end face sealing ring 55, an inner sealing ring 56 and an oil seal 57.
[0051] Reference Figure 1 , Figure 2 and Figure 5As shown, the sealing seat 51 is mounted on the vacuum chamber valve body 1 by screws. The deep groove ball bearing 52, the thrust ball bearing 53, and the wear ring 54 are disposed inside the sealing seat 51. The thrust ball bearing 53 and the wear ring 54 are both disposed inside the sealing seat 51. The rotating rod 41 and the rotating shaft 42 are both rotatably disposed inside the sealing seat 51. The rotating rod 41 is sleeved inside the deep groove ball bearing 52, the thrust ball bearing 53, and the wear ring 54. The rotating shaft 42 is sleeved inside the deep groove ball bearing 52, the thrust ball bearing 53, and the wear ring 54, thereby improving the stability of the rotation of the rotating rod 41 and the rotating shaft 42.
[0052] Reference Figure 1 , Figure 2 and Figure 5 As shown, the end face sealing ring 55 is disposed on the end face of the sealing seat 51, and the end face sealing ring 55 is in close contact with the side of the vacuum chamber valve body 1. The inner sealing ring 56 is disposed inside the sealing seat 51. The oil seal 57 cooperates with the inner sealing ring 56. The rotating rod 41 and the rotating shaft 42 are sleeved inside the inner sealing ring 56 and the end face sealing ring 55, thereby improving the sealing performance of the rotating rod 41 and the rotating shaft 42 in the rotatable connection with the vacuum chamber valve body 1.
[0053] The implementation principle of a bidirectional sealing vacuum water-cooled flap valve according to an embodiment of this application is as follows: The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A bidirectional sealing vacuum water-cooled flap valve, comprising a vacuum chamber valve body (1) for vacuum coating production, a flap valve assembly (2) for sealing the vacuum chamber valve body (1), a cooling mechanism (3) for cooling the flap valve assembly (2), a drive mechanism (4) for driving the flap valve assembly (2) to rotate, and an installation mechanism (6) for facilitating maintenance of the interior of the vacuum chamber valve body (1), characterized in that: The vacuum chamber valve body (1) has a through hole (11) on its side. The drive mechanism (4) includes a rotating rod (41) and a rotating shaft (42) rotatably disposed in the vacuum chamber valve body (1). The flap valve assembly (2) includes a front flap valve (21) that can seal one side wall of the through hole (11) and a rear flap valve (22) that can seal the other side wall of the through hole (11). The front flap valve (21) is disposed on the rotating rod (41), and the rear flap valve (22) is disposed on the rotating shaft (42).
2. The bidirectional sealing vacuum water-cooled flap valve according to claim 1, characterized in that: Water passage holes are provided on the sides of the rotating rod (41) and the rotating shaft (42). A flow guide channel (211) is provided in the front flap valve (21), and a flow diversion channel (221) is provided in the rear flap valve (22). The cooling mechanism (3) includes an inlet rotary water connector (31) located on one side of the rotating rod (41) and the rotating shaft (42), and an outlet rotary water connector (32) located on the other side of the rotating rod (41) and the rotating shaft (42). The inlet rotary water connector (31) and the outlet rotary water connector (32) are both connected to the water passage holes. A water passage hole is provided on the rotating rod (41). There is a front water pipe (412), which is connected to one side of the guide channel (211). A front water outlet pipe (413) is connected to the rotating rod (41), which is connected to the other side of the guide channel (211). A rear water inlet pipe (414) is connected to the rotating shaft (42), which is connected to one side of the diversion channel (221). A rear water outlet pipe (415) is connected to the rotating shaft (42), which is connected to the other side of the diversion channel (221).
3. The bidirectional sealing vacuum water-cooled flap valve according to claim 1, characterized in that: The drive mechanism (4) includes a cylinder (43) disposed next to the vacuum chamber valve body (1), a connecting rod (44) hinged on one side to the output shaft of the cylinder (43), a connecting shaft (45) disposed next to the connecting rod (44), a front connecting lug (46) disposed on the rotating rod (41), and a rear connecting lug (47) disposed on the rotating shaft (42). The other side of the connecting rod (44) is hinged to the front connecting lug (46), one side of the connecting shaft (45) is hinged to the output shaft of the cylinder (43), and the other side of the connecting shaft (45) is hinged to the rear connecting lug (47).
4. The bidirectional sealing vacuum water-cooled flap valve according to claim 1, characterized in that: An operating hole (14) is provided on the top surface of the vacuum chamber valve body (1), and the operating hole (14) is connected to the through hole (11). A snap-fit groove (15) is provided on the top surface of the vacuum chamber valve body (1), and the snap-fit groove (15) is connected to the operating hole (14). A locking groove (16) is provided on the bottom surface of the vacuum chamber valve body (1), and the locking groove (16) is connected to the operating hole (14). The mounting mechanism (6) It includes an upper top plate (61) that is screwed into the snap-fit groove (15), an upper sealing strip (62) for sealing the upper outlet of the operating hole (14), a lower bottom plate (63) that is screwed into the snap-fit groove (16), and a lower sealing strip (64) for sealing the lower outlet of the operating hole (14). The upper sealing strip (62) is disposed on the upper top plate (61), and the lower sealing strip (64) is disposed on the lower bottom plate (63).
5. A bidirectional sealing vacuum water-cooled flap valve according to claim 1, characterized in that: The drive mechanism (4) includes a front sealing ring (48) that can abut against one inner wall of the vacuum chamber valve body (1) and a rear sealing ring (49) that can abut against the other inner wall of the vacuum chamber valve body (1). The front sealing ring (48) is disposed on the front flap valve (21), and the rear sealing ring (49) is disposed on the rear flap valve (22).
6. A bidirectional sealing vacuum water-cooled flap valve according to claim 1, characterized in that: The drive mechanism (4) includes a front positioning ring (410) fixed to one inner wall of the vacuum chamber valve body (1) by screws and a rear positioning ring (411) fixed to the other inner wall of the vacuum chamber valve body (1) by screws. The rotating rod (41) is rotatably sleeved in the front positioning ring (410) and the rotating shaft (42) is rotatably sleeved in the rear positioning ring (411).
7. A bidirectional sealing vacuum water-cooled flap valve according to claim 1, characterized in that: Sealing components (5) are provided at the points where the rotating rod (41) and rotating shaft (42) are connected to the vacuum chamber valve body (1). The sealing components (5) include a sealing seat (51) set on the vacuum chamber valve body (1) by screws, a deep groove ball bearing (52), a thrust ball bearing (53), and a wear ring (54) set in the sealing seat (51). The thrust ball bearing (53) and wear ring (54) are both set in the sealing seat (51). The rotating rod (41) and rotating shaft (42) are rotatably set in the sealing seat (51). The rotating rod (41) is sleeved in the deep groove ball bearing (52), thrust ball bearing (53), and wear ring (54). The rotating shaft (42) is sleeved in the deep groove ball bearing (52), thrust ball bearing (53), and wear ring (54).
8. A bidirectional sealing vacuum water-cooled flap valve according to claim 7, characterized in that: The sealing assembly (5) includes an end face sealing ring (55) disposed on the end face of the sealing seat (51), an inner sealing ring (56) disposed in the sealing seat (51), and an oil seal (57) cooperating with the inner sealing ring (56). The end face sealing ring (55) is in close contact with the side of the vacuum chamber valve body (1). The rotating rod (41) and the rotating shaft (42) are sleeved in the inner sealing ring (56) and the rotating rod (41) and the rotating shaft (42) are sleeved in the end face sealing ring (55).
9. A bidirectional sealing vacuum water-cooled flap valve according to claim 1, characterized in that: A front cooling water channel (12) is provided in one side wall of the vacuum chamber valve body (1), and a rear cooling water channel (13) is provided in the other side wall of the vacuum chamber valve body (1).