Machine shell feeding and magnetic shoe processing machine

Abstract

The invention provides a machine shell feeding and magnetic shoe processing machine, which is applied to the technical field of motor processing equipment and comprises a machine table, two processing surfaces, namely a first processing surface and a second processing surface, are arranged on the machine table, and machine shell feeding and magnetic shoe processing are performed on the first processing surface and the second processing surface respectively; the machine shell feeding assembly is arranged on the first machining face. The machine shell carrying assembly is arranged on the first machining face, and the machine shell carrying assembly carries the machine shell feeding assembly to the machining station. The shifting fork equidistant carrying assembly comprises a fixed table, a jacking module, a translation module, a movable plate and a plurality of clamping jaws; the fixing table is arranged on the second machining face, and the translation module is arranged on the fixing table. The technical problem that the overall machining efficiency and the yield are greatly affected due to the fact that the situations of blocking, position clamping and position waiting are likely to happen in the current feeding and material machining carrying process is solved.

Description

Technical Field

[0001] This application relates to the field of motor processing equipment technology, and in particular to a housing feeding and magnetic tile processing machine. Background Technology

[0002] In traditional motor assembly, housing loading relies on manual operation, requiring manual handling and angle adjustment to accommodate subsequent processes. This is inefficient and lacks positional accuracy. Similarly, the magnetic tile processing stage faces the challenge of manual installation, where operators must attach each tile individually to the inner wall of the housing. Due to the confined space inside the housing, installation deviations are prone to occur, leading to unstable product yields. With increasing automation demands, housing loading machines utilize a tray lifting mechanism, a vertical drive mechanism, and a conveying mechanism to automatically transfer housings. An integrated angle conversion drive mechanism automatically adjusts the housing's orientation, ensuring precise positioning on the conveyor belt. Simultaneously, the magnetic tile processing machine connects multiple critical processes after housing loading. The housing loading and magnetic tile processing machines are core equipment in automated production lines, primarily performing multiple precision processing steps on the magnetic tiles after automatic housing loading, including inspection, dust removal, and magnetization. Traditional motor-driven machining methods are prone to jamming, jamming, and queuing during material loading and handling, which greatly affects overall processing efficiency and yield. Summary of the Invention

[0003] This application aims to solve the technical problem that jamming, jamming, and queuing easily occur during material loading and material processing, which greatly affects the overall processing efficiency and yield rate, and provides a casing loading and magnetic tile processing machine.

[0004] This application employs the following technical means to solve the technical problem: A housing feeding and magnetic tile processing machine, comprising: The machine tool has two processing surfaces, namely a first processing surface and a second processing surface, and the loading of the machine casing and the processing of the magnetic tiles are performed on the first processing surface and the second processing surface, respectively. A housing feeding assembly is disposed on a first processing surface; A housing transport assembly is disposed on a first processing surface, and the housing transport assembly transports the housing loading assembly to the processing station; The equidistant transport assembly includes a fixed platform, a lifting module, a translation module, a movable plate, and several grippers. The fixed platform is disposed on the second processing surface, the translation module is disposed on the fixed platform, the movable plate is disposed on the translation module, the lifting module is disposed between the translation module and the movable plate, the movable plate moves and rises and falls with the translation module and the lifting module, and a plurality of grippers are disposed on the movable plate; A magnetic tile processing assembly is provided on the second processing surface and on one side of the shift fork equidistant transport assembly, for processing the housing and magnetic tiles on the shift fork equidistant transport assembly; The material handling and unloading assembly unloads the processed housing magnetic tile finished product to the next processing step.

[0005] Furthermore, the housing loading assembly is a tray, and several housings are located in the tray.

[0006] Furthermore, the housing handling assembly includes a Y-axis handling module, a linear flipping module, and an X-axis handling module; The Y-axis transport module is located on the tray. The Y-axis transport module grabs the inner housing of the tray and transfers it to the linear flipping module, then to the X-axis transport module, and finally to the shift fork equidistant transport assembly.

[0007] Furthermore, it also includes a CCD detection component, which is disposed on the first processing surface and located on one side of the linear flipping module.

[0008] Furthermore, the magnetic tile processing assembly includes a tile pusher, a height detection machine, a dust removal machine, and a magnetizer, all of which are located on one side of the fixed platform.

[0009] Furthermore, the number of grippers is five, and the equidistant transport corresponding to the grippers is arranged in six stations in the processing sequence: the first station is the loading station, the second station is the pusher, the third station is the height detector, the fourth station is the dust collector, the fifth station is the magnetizer, and the sixth station is the unloading station.

[0010] Furthermore, the material handling and unloading assembly also includes a linear module, a flipping mechanism, and a material handling component. The linear module acquires and handles the material at the sixth station, the flipping mechanism acquires and flips the material from the linear module, and the material handling component grips the material from the linear module and the flipping mechanism for unloading.

[0011] This application provides a casing loading and magnetic tile processing machine, which has the following advantages: A machine base with two processing surfaces, a first processing surface and a second processing surface, is used for casing loading and magnetic tile processing, respectively, on the first and second processing surfaces; a casing loading assembly is disposed on the first processing surface; a casing transport assembly is disposed on the first processing surface and transports the casing loading assembly to the processing station; and a shift fork equidistant transport assembly includes a fixed platform and a lifting mechanism. The system comprises a module, a translation module, a movable plate, and several grippers; the fixed platform is disposed on the second processing surface, the translation module is disposed on the fixed platform, the movable plate is disposed on the translation module, and the lifting module is disposed between the translation module and the movable plate. The movable plate moves and rises and falls with the translation module and the lifting module. Several grippers are disposed on the movable plate. This system effectively solves the technical problem that jamming, jamming, and queuing easily occur in the current material handling and processing, which greatly affects the overall processing efficiency and yield. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the magnetic tile processing structure of one embodiment of the housing feeding and magnetic tile processing machine of this application; Figure 2 This is a schematic diagram of the housing feeding structure of an embodiment of the housing feeding and magnetic tile processing machine of this application; Figure 3 This is a top view of the magnetic tile processing structure of an embodiment of the housing feeding and magnetic tile processing machine of this application; Figure 4 This is a top view of the housing feeding structure of an embodiment of the housing feeding and magnetic tile processing machine of this application; Figure 5 This is a schematic diagram of the Y-axis conveying module structure of an embodiment of the housing feeding and magnetic tile processing machine of this application; Figure 6 This is a schematic diagram of the linear flipping module structure of an embodiment of the housing feeding and magnetic tile processing machine of this application; Figure 7 This is a schematic diagram of the equidistant transport assembly of the shift fork in one embodiment of the housing feeding and magnetic tile processing machine of this application; Figure 8 This is a schematic diagram of the structure of the shift fork equidistant conveying assembly and the magnetic tile processing assembly in one embodiment of the housing feeding and magnetic tile processing machine of this application; Figure 9 This is a schematic diagram of the material handling and unloading assembly structure of an embodiment of the housing feeding and magnetic tile processing machine of this application.

[0013] The purpose, features, and advantages of this application will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0014] It should be understood that the specific embodiments described herein are merely illustrative of this application and are not intended to limit this application.

[0015] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0016] It should be noted that the terms "comprising," "including," and "having," and any variations thereof, in the specification, claims, and accompanying drawings of this application, are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units not listed, or may optionally include other steps or units inherent to these processes, methods, products, or apparatuses. Terms such as "first" and "second" in the claims, specification, and accompanying drawings of this application, as well as relational terms, are used merely to distinguish one entity / operation / object from another entity / operation / object, and do not necessarily require or imply any such actual relationship or order between these entities / operations / objects.

[0017] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a mutually exclusive, independent, or alternative embodiment. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0018] Reference Appendix Figures 1-9 This is a flowchart of the housing feeding and magnetic tile processing machine in one embodiment of this application; Example 1 A housing feeding and magnetic tile processing machine, comprising: The machine tool has two processing surfaces, namely a first processing surface 1 and a second processing surface 2, and the casing loading and magnetic tile processing are performed on the first processing surface 1 and the second processing surface 2, respectively. The housing feeding assembly 3 is disposed on the first processing surface 1; The housing transport assembly 4 is disposed on the first processing surface 1 and transports the housing loading assembly 3 to the processing station. The shift fork equidistant transport assembly 7 includes a fixed platform 701, a lifting module 704, a translation module 702, a movable plate 705, and several grippers 703. The fixed platform 701 is disposed on the second processing surface 2, the translation module 702 is disposed on the fixed platform 701, the movable plate 705 is disposed on the translation module 702, the lifting module 704 is disposed between the translation module 702 and the movable plate 705, the movable plate 705 moves and rises and falls with the translation module 702 and the lifting module 704, and a plurality of grippers 703 are disposed on the movable plate 705; A magnetic tile processing component 6 is disposed on the second processing surface 2 and on one side of the shift fork equidistant transport component 7, and processes the housing and magnetic tiles on the shift fork equidistant transport component 7. The material handling and unloading assembly 8 unloads the processed housing magnetic tile finished product to the next process step.

[0019] The housing loading assembly 3 is a tray 301, and several housings are located in the tray 301.

[0020] The housing transport assembly 4 includes a Y-axis transport module 401, a linear flipping module 402, and an X-axis transport module 403; The Y-axis transport module 401 is mounted on the tray 301. The Y-axis transport module 401 grabs the inner housing of the tray 301 and transfers it to the linear flipping module 402. Then, it is transported by the linear flipping module 402 to the X-axis transport module 403, and then by the X-axis transport module 403 to the shift fork equidistant transport assembly 7.

[0021] It also includes a CCD detection element 5, which is disposed on the first processing surface 1 and located on one side of the linear flipping module 402.

[0022] Specifically, First, the pallet 301 has multiple housings. The Y-axis transport module 401 of the housing transport assembly 4 is located on the pallet 301. The Y-axis transport module 401 grabs the housings and then transports them to the linear flipping module 402. The linear flipping module 402 grabs the housings and transports them to the CCD detection component 5 for detection of orientation. If the housing is reversed, it is turned around by the linear flipping module 402 and then grabbed by the X-axis transport module 403 and transported to the loading position of the shift fork equidistant transport assembly 7 on the second processing surface 2.

[0023] In this embodiment, the magnetic tile processing assembly 6 includes a tile pusher 601, a height detector 602, a dust collector 603, and a magnetizer 604, all of which are located on one side of the fixed platform 701.

[0024] The number of grippers 703 is five. The equidistant transport corresponding to the grippers 703 is arranged in six stations in the processing sequence. The first station 11 is the loading station, the second station is the pusher 601, the third station is the height detector 602, the fourth station is the dust collector 603, the fifth station is the magnetizer 604, and the sixth station 12 is the unloading station.

[0025] The material handling and unloading assembly 8 also includes a linear module 801, a flipping mechanism 802, and a material unloading and handling component 803. The linear module 801 acquires the material at the sixth station 12 for handling, the flipping mechanism 802 acquires the material from the linear module 801 and flips it, and the material unloading and handling component 803 grabs the material from the linear module 801 and the flipping mechanism 802 for unloading.

[0026] Specifically, Next, the X-axis transport module 403 vertically elevates the machine housing from the first processing surface 1 to the first station 11 on the second processing surface 2, i.e., the loading station. At this time, the first gripper 703 on the equidistant transport assembly 7 grips the machine housing on the first station 11. Then, as the lifting module 704 and the translation module 702 move the movable plate 705 to the next station, the first gripper 703 releases the machine housing after transporting it from the first station 11 to the second station. Returning to station 11, the machine housing at station 2 is now being processed by pusher 601. Pusher 601 applies a certain force to the magnetic tiles on the side wall of the machine housing to test whether the magnetic tiles are stably bonded to the machine housing. Then, pusher 601 rotates 90° to push the other two magnetic tiles. If the magnetic tiles are stably bonded to the machine housing and cannot be pushed, they are qualified; if they can be pushed, they are unqualified and will be gradually moved out for rework by gripper 703. After the magnetic tile bonding and pushing test at station 2, the machine housing needs to be moved... The casing is then transported to the third workstation for processing. Since the first gripper 703 returns to its original position at the first workstation 11, the second gripper 703 aligns with the second workstation. The second gripper 703 will then pick up the casing that has been tested at the second workstation and transport it to the third workstation. After transporting the casing to the third workstation, the second gripper 703 will return to its original position at the second workstation. At this point, the casing is located at the third workstation. The third workstation uses a height detection machine 602 to detect the height of the casing and determine if there is a change in the height of the magnetic tile. If there is a change, it is a defective product; otherwise, it is a defective product. If the product is deemed good, the housing needs to be moved to the fourth station for processing. Similarly, the third gripper 703 will pick up the housing after the height detection at the third station, move it to the fourth station, and then return to the corresponding third station. In the fourth station, the housing will be cleaned by the dust collector 603 to facilitate the subsequent magnetization work. Similarly, the fourth gripper 703 will pick up the housing and move it to the fifth station to be magnetized by the magnetizer 604. The fifth gripper 703 will pick up the magnetized housing and move it to the unloading position of the sixth station 12. The unloading position of the sixth station 12 is on the carrier of the linear module 801. The carrier carries the processed housing and is transported by the linear module 801 to the side near the flipping mechanism 802. If it is a defective product in the process mentioned above, it is picked up by the unloading and conveying component 803 and thrown directly into the NG box 9. If it is a good product, the unloading and conveying component 803 picks up the housing from the linear module 801 and flips it onto the flipping mechanism 802 to a horizontal position before it is conveyed by the conveyor belt 10 to the next process for further processing.

[0027] Those skilled in the art will understand that embodiments of the present invention can be provided as methods, systems, or computer program products. Therefore, the present invention can take the form of a completely hardware embodiment, a completely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present invention can take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.

[0028] This invention is described with reference to flowchart illustrations and / or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each block of the flowchart illustrations and / or block diagrams, and combinations of blocks in the flowchart illustrations and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, special-purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, generate instructions for implementing the flowchart illustrations and / or block diagrams. Figure 1 One or more processes and / or boxes Figure 1 A device that provides the functions specified in one or more boxes.

[0029] These computer program instructions may also be stored in a computer-readable storage medium that can direct a computer or other programmable data processing device to function in a particular manner, such that the instructions stored in the computer-readable storage medium produce an article of manufacture including instruction means, which are implemented in a process Figure 1 One or more processes and / or boxes Figure 1 The function specified in one or more boxes.

[0030] These computer program instructions may also be loaded onto a computer or other programmable data processing equipment to cause a series of operational steps to be performed on the computer or other programmable equipment to produce a computer-implemented process, thereby providing instructions that execute on the computer or other programmable equipment for implementing the process. Figure 1 One or more processes and / or boxes Figure 1 The steps of the function specified in one or more boxes.

[0031] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A housing feeding and magnetic tile processing machine, characterized in that, include: The machine tool has two processing surfaces, namely a first processing surface and a second processing surface, and the loading of the machine casing and the processing of the magnetic tiles are performed on the first processing surface and the second processing surface, respectively. A housing feeding assembly is disposed on a first processing surface; A housing transport assembly is disposed on a first processing surface, and the housing transport assembly transports the housing loading assembly to the processing station; The equidistant transport assembly includes a fixed platform, a lifting module, a translation module, a movable plate, and several grippers. The fixed platform is disposed on the second processing surface, the translation module is disposed on the fixed platform, the movable plate is disposed on the translation module, the lifting module is disposed between the translation module and the movable plate, the movable plate moves and rises and falls with the translation module and the lifting module, and a plurality of grippers are disposed on the movable plate; A magnetic tile processing assembly is provided on the second processing surface and on one side of the shift fork equidistant transport assembly, for processing the housing and magnetic tiles on the shift fork equidistant transport assembly; The material handling and unloading assembly unloads the processed housing magnetic tile finished product to the next processing step.

2. The housing feeding and magnetic tile processing machine according to claim 1, characterized in that, The housing loading assembly is a tray, and several housings are located in the tray.

3. The housing feeding and magnetic tile processing machine according to claim 2, characterized in that, The housing handling assembly includes a Y-axis handling module, a linear flipping module, and an X-axis handling module; The Y-axis transport module is located on the tray. The Y-axis transport module grabs the inner housing of the tray and transfers it to the linear flipping module, then to the X-axis transport module, and finally to the shift fork equidistant transport assembly.

4. The housing feeding and magnetic tile processing machine according to claim 3, characterized in that, It also includes a CCD detection component, which is disposed on the first processing surface and located on one side of the linear flipping module.

5. The housing feeding and magnetic tile processing machine according to claim 1, characterized in that, The magnetic tile processing assembly includes a tile pusher, a height detector, a dust collector, and a magnetizer, all of which are located on one side of the fixed platform.

6. The housing feeding and magnetic tile processing machine according to claim 2, characterized in that, The number of grippers is five, and the equidistant transport corresponding to the grippers is arranged in six stations in the processing sequence: the first station is the loading station, the second station is the pusher, the third station is the height detector, the fourth station is the dust collector, the fifth station is the magnetizer, and the sixth station is the unloading station.

7. The housing feeding and magnetic tile processing machine according to claim 6, characterized in that, The material handling and unloading assembly also includes a linear module, a flipping mechanism, and a material handling component. The linear module picks up the material at the sixth station for handling, the flipping mechanism picks up the material from the linear module for flipping, and the material handling component picks up the material from the linear module and the flipping mechanism for unloading.

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