Winding and cutting device

The flattening, pressing, cutting, and trimming process of the winding and cutting device solves the problem of uneven edges during the handling of thin metal sheets, improves cutting accuracy and material stability, and avoids tool damage.

CN120962002APending Publication Date: 2025-11-18WUHU TONHE AUTOMOBILE FLUID SYST
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Patent Information

Application Number
CN202511252527.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-03
Publication Date
2025-11-18

AI Technical Summary

Technical Problem

Metal sheets are easily damaged during handling, stacking, and hoisting, resulting in uneven edges, which affects the accuracy of subsequent processing and the stability of the cutting path, and also damages the cutting tools.

Method used

Design a winding and cutting device, comprising a flattening roller structure, an interval pressing device, a cutting device, and an edge trimming group. Through the flattening, pressing, cutting, and trimming processes, eliminate internal stress and edge defects of the roll material, and ensure cutting accuracy.

Benefits of technology

It achieves smooth edges on the roll material, improves cutting accuracy, avoids tool wear, and ensures the stability of the cutting path and the flatness of the material.

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Abstract

The invention discloses a winding and cutting device, and relates to the field of winding and cutting processing equipment, the winding and cutting device comprises a cutting platform, one end of the cutting platform is provided with a winding support, the cutting platform is provided with a flattening roller structure, an interval pressing device and a cutting device, the flattening roller structure comprises two flattening rollers which are parallel up and down and are arranged side by side, and the cutting device is arranged on the flattening roller structure. The interval pressing device comprises a base and a pressing block, the cutting device comprises a lower cutting edge and an upper cutting edge, an edge cutting device is arranged between the interval pressing device and the cutting device, the edge cutting device comprises a cutting set and a trimming set, the cutting set comprises a cutting disc, and the trimming set comprises a trimming disc. The trimming set comprises a trimming disc. The cutting set can cut the edge of an unfolded coiled material, and flaws generated on the edge during interval pressing and coiling are removed; and the arranged trimming set can help the edge of the coiled material to recover to be flat after edge cutting.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of winding cutting processing equipment, in particular to a winding cutting device. BACKGROUND

[0002] In order to efficiently utilize space, facilitate storage and transportation, and facilitate subsequent automatic feeding, the metal sheet is generally packaged into a coil after production in a compact winding form. This method significantly improves logistics efficiency.

[0003] However, during the handling, stacking and lifting of the coil, the significant risk brought by the self-weight is that if the coil is unevenly stacked, resulting in tilting or uneven force, or accidental falling, collision occurs during lifting operation, which is extremely easy to cause irreversible damage or deformation to the edge area of the coil. Such damage may manifest as local collapse, rolling, opening of the coil edge, or cause the entire edge to appear obvious undulating, bulging or even tearing. Such edge damage is extremely destructive, and its harmfulness lies in that it will directly damage the accuracy of all subsequent processing processes.

[0004] Edge damage or unevenness will seriously interfere with the stability of the sheet during uncoiling, flattening and running. In the final cutting link, the damaged or undulating edge will cause the material feed to shake and shift, making it difficult to accurately track the preset program, and inevitably causing the cutting edge to be irregular, the size to be out of tolerance, and the shape to be deformed.

[0005] The hard damage points of the edge will also act on the knife edge when passing through the cutting equipment, which will accelerate the wear of the knife, or directly break the blade and damage the expensive cutting head. SUMMARY

[0006] The purpose of the present application is to provide a winding cutting device to solve the problems raised in the background art.

[0007] To achieve the above purpose, the present application provides the following technical scheme: a winding cutting device, comprising a cutting platform, one end of the cutting platform is provided with a winding support, the cutting platform is provided with a flattening roller structure, a spacing pressing device and a cutting device;

[0008] The flattening roller structure comprises two flattening rollers arranged in parallel and side by side, and a feeding gap is arranged between the two flattening rollers;

[0009] The spacing pressing device comprises a base and a pressing block, the bottom of the base is fixed on the cutting platform, and the pressing block is installed on the output shaft of the pressing cylinder;

[0010] The cutting device comprises a lower blade and an upper blade, and the lower blade is located directly below the upper blade;

[0011] The edge cutting device is arranged between the spacing and pressing device and the cutting device.

[0012] The edge cutting device comprises a cutting group and a trimming group, and the cutting group is arranged at the front end of the trimming group.

[0013] The cutting group comprises a cutting disc, and the cutting disc is adjustably arranged on a disc roller I.

[0014] The trimming group comprises a trimming disc, and the trimming disc is adjustably arranged on a disc roller II.

[0015] Preferably, the winding support comprises two symmetrical triangular supports, and winding shafts are arranged on the triangular supports and used for mounting winding.

[0016] Preferably, both ends of the flattening roller are rotatably connected in a flattening roller frame, and the flattening roller frame is fixedly arranged on the cutting platform.

[0017] Preferably, a pressure bearing layer is arranged on the base, and the pressing cylinder is fixedly arranged on a cylinder support.

[0018] Preferably, the cutting disc comprises an upper cutting disc and a lower cutting disc, an edge is arranged on the outer side wall of the upper cutting disc, and a groove is arranged on the lower cutting disc at a position corresponding to the edge.

[0019] Preferably, the trimming disc comprises an upper trimming disc and a lower trimming disc, an upper trimming convex is arranged on the outer side wall of the upper trimming disc, a lower trimming convex is arranged on the lower trimming disc at a position corresponding to the trimming convex, and a trimming inclined surface that is upwardly inclined is arranged on the working surface of the upper trimming convex and the lower trimming convex.

[0020] Preferably, both ends of the disc roller I and the disc roller II are arranged in adjusting supports, a screw rod is arranged in the adjusting support, the lower end of the screw rod is connected to a roller frame, guide rail columns are arranged at both ends of the roller frame, and the guide rail columns are arranged on the cutting platform.

[0021] Preferably, the lower edge is fixed on the cutting platform, the upper edge is connected to the output shaft of a hydraulic cylinder, the hydraulic cylinder is arranged on a hydraulic cylinder frame, and the hydraulic cylinder frame is fixedly arranged on the cutting platform.

[0022] Preferably, the end of the lower edge is provided with a discharging plate.

[0023] Compared with the prior art, the present application has the following beneficial effects:

[0024] 1. The invention can be after the coil is uncoiled, through the set interval under the pressure device, interval through a larger pressure under the coil, so that the pressure is formed a more flat plane, through the plane as still have the support position of the bending stress of the coil, so that the uncoiled coil has more flat state;

[0025] 2. The invention is set cutting group can be on the edge of the coil after the development of cutting, remove the edge of the interval under the pressure and the edge of the coil when the defect;

[0026] 3. The setting of the edge trimming group can help the edge of the coil after cutting edge recovery flat, cutting under the pressure of the force will make the edge of the coil downward bending, through the edge trimming group can help the bending recovery flat. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 For the structure of the invention schematic diagram;

[0028] Figure 2 For the structure of the invention main view;

[0029] Figure 3 For the structure of the flat roller;

[0030] Figure 4 For the interval under the pressure device structure schematic diagram;

[0031] Figure 5 For the edge cutting device and adjustment bracket structure diagram;

[0032] Figure 6 For the cutting device structure diagram.

[0033] In the figure: 1- cutting platform; 2- winding bracket; 21- triangular bracket; 3- winding; 4- flat roller structure; 41- flat roller; 42- flat roller frame; 5- interval under the pressure device; 51- base; 52- under the pressure block; 53- under the pressure cylinder; 54- cylinder bracket; 6- edge cutting device; 61- cutting group; 611- upper cutting disc; 612- lower cutting disc; 613- disc roller one; 62- edge trimming group; 621- upper edge trimming disc; 622- lower edge trimming disc; 623- disc roller two; 7- cutting device; 71- lower blade; 72- upper blade; 73- hydraulic cylinder; 74- hydraulic cylinder frame; 8- adjustment bracket; 81- screw; 82- roller frame; 83- guide rail column; 9- discharge plate. DETAILED DESCRIPTION

[0034] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0035] Please refer to Figures 1 to 6 The present application provides a technical solution: a winding cutting device, comprising a cutting platform 1, one end of the cutting platform 1 is provided with a winding support 2, the cutting platform 1 is provided with a flattening roller structure 4, a spacing pressing device 5 and a cutting device 7;

[0036] The flattening roller structure 4 comprises two flattening rollers 41 arranged in parallel and side by side, and a feeding gap is arranged between the two flattening rollers 41;

[0037] Through the extrusion action of the upper and lower flattening rollers 41, the stress wrinkles remaining in the coil after uncoiling are preliminarily eliminated, and the coil is flattened to an approximately flat state, providing a basis for the accurate pressing of the subsequent spacing pressing device 5;

[0038] The spacing pressing device 5 comprises a base 51 and a pressing block 52, the bottom of the base 51 is fixed on the cutting platform 1, and the pressing block 52 is installed on the output shaft of the pressing cylinder 53;

[0039] The pressing cylinder 53 drives the pressing block 52 to move downward, and applies a concentrated pressure to the flattened coil, and the pressure value can be adjusted by the cylinder, so that the pressed coil forms a more flat plane due to plastic deformation.

[0040] The flat plane serves as a "temporary supporting surface" of the coil, offsets the deformation of the coil caused by its own bending stress, such as the natural sagging of the edge after uncoiling, so that the coil remains stable during cutting and avoids the cutting edge or burr caused by local bending.

[0041] The cutting device 7 comprises a lower blade 71 and an upper blade 72, and the lower blade 71 is located directly below the upper blade 72;

[0042] The hydraulic cylinder 73 drives the upper blade 72 to move downward, and cooperates with the lower blade 71 to cut the coil, and the cut material falls into the next process.

[0043] The spacing pressing device 5 and the cutting device 7 are provided with an edge cutting device 6;

[0044] The edge cutting device 6 comprises a cutting group 61 and an edge trimming group 62, and the cutting group 61 is located at the front end of the edge trimming group 62;

[0045] The cutting group 61 comprises cutting discs which are adjustably mounted on disc roller one 613.

[0046] The trimming group 62 comprises trimming discs which are adjustably mounted on disc roller two 623.

[0047] After the interval pressing, the edge may have burrs or local bulges due to bending stress. The upper cutting disc 611 and the lower cutting disc 612 of the cutting group 61 are precisely rough-cutting the edge through the cooperation of the blade edge and the groove, removing burrs and defects, and providing a flat foundation for subsequent trimming.

[0048] The rough-cut edge may have new downward bending due to cutting force, such as slight collapse of the edge after the coil material is pressed. The upper trimming boss and the lower trimming boss of the trimming group 62 are extruded through the inclined surface to push the bent edge upward and correct its shape, so that the edge flatness is improved by more than 80%.

[0049] In this embodiment, the winding support 2 comprises two symmetrical triangular supports 21, and the winding shaft is arranged on the triangular support 21 for mounting the winding 3 and stably supporting the winding 3 to ensure uniform release of the coil material during unwinding and avoid material wrinkles or breakage due to gravity deviation, thereby providing a continuous and stable material source for subsequent flattening and cutting.

[0050] In this embodiment, both ends of the flattening roller 41 are rotationally connected in the flattening roller frame 42, and the flattening roller frame 42 is fixedly installed on the cutting platform 1.

[0051] In this embodiment, the base 51 is provided with a pressure bearing layer, and the lower pressing cylinder 52 is fixedly installed on the cylinder support 54. Through the extrusion action of the upper and lower flattening rollers 41, the internal stress wrinkles remaining after the coil material is unwound are preliminarily eliminated, and the coil material is flattened to an approximately flat state, thereby providing a basis for the precise pressing of the subsequent interval pressing device 5.

[0052] In this embodiment, the cutting disc comprises an upper cutting disc 611 and a lower cutting disc 612. The outer edge side wall of the upper cutting disc 611 is provided with a blade edge, and the lower cutting disc 612 is provided with a groove at a position corresponding to the blade edge.

[0053] In this embodiment, the trimming disc comprises an upper trimming disc 621 and a lower trimming disc 622. The outer edge side wall of the upper trimming disc 621 is provided with an upper trimming boss, and the lower trimming disc 622 is provided with a lower trimming boss at a position corresponding to the trimming boss. The working surfaces of the upper trimming boss and the lower trimming boss are provided with a trimming inclined surface inclined upward in cooperation.

[0054] In this embodiment, the two ends of the disc roller one 613 and the disc roller two 623 are respectively installed in the adjusting bracket 8, the adjusting bracket 8 is provided with a screw rod 81, the lower end of the screw rod 81 is connected to a roller bracket 82, the two ends of the roller bracket 82 are provided with guide rail columns 83, the guide rail columns 81 are installed on the cutting platform 1, the height of the roller bracket 82 is adjusted through the screw rod 81, and then the up-down position of the cutting disc and the trimming disc is adjusted, the edge processing requirement of the material with different thicknesses is adapted, and it is ensured that the cutting group 61 and the trimming group 62 are in close contact with the edge of the material.

[0055] In this embodiment, the lower blade edge 71 is fixed on the cutting platform 1, the upper blade edge 72 is connected to the output shaft of the hydraulic cylinder 73, the hydraulic cylinder 73 is installed on the hydraulic cylinder bracket 74, and the hydraulic cylinder bracket 74 is fixedly installed on the cutting platform 1.

[0056] In this embodiment, the end of the lower blade edge 71 is provided with a discharging plate 9 for guiding the falling of the cut material.

[0057] Working principle:

[0058] 1. Unwinding and flattening of the material

[0059] The winding 3 releases the material under the action of the power, and the material enters the flattening roller structure 4 after passing through the winding support 2.

[0060] The upper and lower flattening rollers 41 press the material to eliminate internal stress wrinkles and flatten the material into an approximately flat state.

[0061] 2. Forming a support plane by spacing and pressing

[0062] The flattened material is conveyed to below the spacing and pressing device 5.

[0063] The pressing cylinder 53 drives the pressing block 52 to move downward, applies concentrated pressure to the material, and forms a more flat plane at the pressed position.

[0064] 3. Edge cutting and defect removal

[0065] When the front end of the material reaches the position of the edge cutting device 6, the upper cutting disc 611 and the lower cutting disc 612 of the cutting group 61 cooperate to perform rough cutting on the edge and remove burrs and defects caused by bending stress.

[0066] 4. Edge trimming to restore the flatness of the edge

[0067] The rough-cut material edge continues to be conveyed to the trimming group 62.

[0068] The upper trimming boss and the lower trimming boss of the trimming group 62 are pressed through the inclined surface to push the downward-bent edge upward after cutting, correct the shape, and restore the flatness of the edge.

[0069] 5. Precision cutting

[0070] The trimmed coil is conveyed to the cutting device 7.

[0071] The hydraulic cylinder 73 drives the upper blade 72 to move downward, and cooperates with the lower blade 71 to cut the coil, and the cut material falls into the discharge plate 9 and is guided and collected.

[0072] Based on the above, the present application can press the coil at equal intervals through a greater pressure after the coil is uncoiled, so that a more flat plane is formed at the pressed position, and the uncoiled coil has a more flat state through the plane as a support position of the coil still having bending stress.

[0073] From the common general knowledge, the present application can be realized through other embodiments without departing from the spirit or essential characteristics thereof. Therefore, the above disclosed embodiments are merely exemplary, and are not the only ones. All changes within the scope of the present application or equivalent to the scope of the present application are intended to be included in the present application.

Claims

1. A winding and cutting device, characterized in that: It includes a cutting platform (1), one end of which is provided with a winding bracket (2), and the cutting platform (1) is provided with a flattening roller structure (4), an interval pressing device (5) and a cutting device (7); The flattening roller structure (4) includes two flattening rollers (41) arranged parallel to each other and side by side, with a feeding gap between the two flattening rollers (41); The interval pressing device (5) includes a base (51) and a pressing block (52). The bottom of the base (51) is fixed on the cutting platform (1), and the pressing block (52) is installed on the output shaft of the pressing cylinder (53). The cutting device (7) includes a lower cutting edge (71) and an upper cutting edge (72), wherein the lower cutting edge (71) is located directly below the upper cutting edge (72); An edge cutting device (6) is provided between the interval pressing device (5) and the cutting device (7); The edge cutting device (6) includes a cutting group (61) and a trimming group (62), wherein the cutting group (61) is located at the front end of the trimming group (62); The cutting assembly (61) includes a cutting disc, which is adjustablely mounted on a disc roller (613); The trimming assembly (62) includes a trimming disc, which is adjustablely mounted on a disc roller (623).

2. The winding and cutting device according to claim 1, characterized in that: The winding support (2) includes two symmetrically arranged triangular supports (21). The triangular supports (21) are provided with a winding shaft, which is used to install the winding (3).

3. The winding and cutting device according to claim 1, characterized in that: Both ends of the flattening roller (41) are rotatably connected inside the flattening roller frame (42), which is fixedly installed on the cutting platform (1).

4. The winding and cutting device according to claim 1, characterized in that: The base (51) is provided with a pressure-bearing layer, and the downward pressure cylinder (52) is fixedly installed on the cylinder bracket (54).

5. The winding and cutting device according to claim 1, characterized in that: The cutting disc includes an upper cutting disc (611) and a lower cutting disc (612). The outer sidewall of the upper cutting disc (611) is provided with a cutting edge, and the lower cutting disc (612) is provided with a groove at the position corresponding to the cutting edge.

6. The winding and cutting device according to claim 1, characterized in that: The trimming disc includes an upper trimming disc (621) and a lower trimming disc (622). The upper trimming disc (621) has an upper trimming boss on its outer sidewall, and the lower trimming disc (622) has a lower trimming boss at a position corresponding to the trimming boss. The working surfaces of the upper trimming boss and the lower trimming boss are provided with matching upwardly inclined trimming slopes.

7. The winding and cutting device according to claim 1, characterized in that: The two ends of the first disc roller (613) and the second disc roller (623) are respectively installed in the adjustment bracket (8). The adjustment bracket (8) is provided with a screw (81). The lower part of the screw (81) is connected to the roller frame (82). The roller frame (82) is provided with guide rail columns (83) at both ends. The guide rail columns (81) are installed on the cutting platform (1).

8. The winding and cutting device according to claim 1, characterized in that: The lower cutting edge (71) is fixed on the cutting platform (1), the upper cutting edge (72) is connected to the output shaft of the hydraulic cylinder (73), the hydraulic cylinder (73) is mounted on the hydraulic cylinder frame (74), and the hydraulic cylinder frame (74) is fixedly mounted on the cutting platform (1).

9. The winding and cutting device according to claim 1, characterized in that: The lower cutting edge (71) is provided with a discharge plate (9) at its end.

Citation Information

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