Welding mechanism based on assembly type box-type house column corner component

By introducing a support frame structure, electric grippers, and a dust extraction system into the welding mechanism, the problem of insufficient mobility of the clamping structure was solved, enabling efficient and stable welding of the column corner components of the prefabricated box-type house, thus improving welding quality and efficiency.

CN120962231AInactive Publication Date: 2025-11-18JIANGSU MINZHIKANG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202511360589.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-23
Publication Date
2025-11-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When welding column corner components of prefabricated box-type houses, the existing welding mechanism lacks a movable structure in the clamping structure, resulting in low welding efficiency and difficulty in guaranteeing quality.

Method used

A welding mechanism including a base plate and a welding robot was designed. It adopts components such as a support frame structure, electric grippers, angle sensors, dust collection shell and exhaust box to achieve stable clamping of diagonal column parts, detection of welding angle, removal of smoke and dust and blowing away of dust, thereby improving welding quality.

Benefits of technology

It improved welding efficiency and quality, ensured a stable connection between the support and the corner post, reduced the impact of smoke and dust, and enhanced welding strength and precision.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of welding, and particularly discloses an assembly type box type house column corner component welding mechanism which comprises a containing bottom plate and a welding mechanical arm connected to the containing bottom plate, support structures are oppositely distributed on the containing bottom plate, and a first supporting frame is rotationally arranged on one support structure; a second supporting frame is rotationally arranged on the other support structure, the second supporting frame is inserted into the first supporting frame in a sliding mode, and the first supporting frame is connected with a first supporting structure. The supporting plate frame and the supporting plate in the welding mechanism can stably clamp the corner column piece, the electric clamping jaw can drive the supporting piece to abut against the corner column piece, in this way, the welding mechanical arm can weld the supporting piece to the corner column piece conveniently, meanwhile, the angle sensor can detect the angle of the supporting piece and the angle of the supporting piece abutting against the corner column piece, and the welding efficiency is improved. And a worker can conveniently and stably weld the supporting piece to the corner column piece, and the efficiency of welding the supporting piece to the corner column piece through the welding mechanical arm is improved.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of welding, and particularly discloses a column corner part welding mechanism based on a fabricated box house. BACKGROUND

[0002] In the manufacturing process of the fabricated box house, a laser welding machine needs to be used to weld the column corner support part of the house, and the column corner support part, also known as a corner column, is a vertical load-bearing component at the corner of the overall frame of the box house. The corner column mainly bears the vertical load transmitted from the roof truss, the floor slab and the wall, and therefore the side wall of the corner column is welded with a load-bearing strut. In order to improve the strength of the corner column in supporting the house structure, a load-bearing strut is welded on the corner column.

[0003] At present, the welding mechanism suitable for welding the corner column on the market generally comprises a clamping structure and a welding structure. In actual use, the clamping structure can clamp the corner column and the load-bearing strut, which can facilitate the laser welding machine to weld the load-bearing strut on the corner column, thereby improving the welding efficiency of the corner column.

[0004] However, the welding mechanism can indeed improve the efficiency of welding the load-bearing strut on the corner column in actual use, but it still has some deficiencies in actual use, such as:

[0005] The clamping structure in the welding mechanism can improve the efficiency of welding the load-bearing strut on the corner column in actual use, but the clamping structure is not provided with a better moving structure, which leads to the need for manual assembly of the load-bearing strut on the corner column when the load-bearing strut is welded on the corner column. When the load-bearing strut and the corner column are assembled, the verticality of the load-bearing strut and the corner column needs to be detected by manual detection equipment, thereby making the welding method of the load-bearing strut and the corner column complicated and affecting the welding quality of the load-bearing strut and the corner column.

[0006] Therefore, we propose a column corner part welding mechanism based on a fabricated box house to solve the problem that the clamping structure in the welding mechanism is not provided with a better moving structure. SUMMARY

[0007] Therefore, the purpose of the present application is to propose a column corner part welding mechanism based on a fabricated box house to solve the above-mentioned problems.

[0008] To achieve the above purpose, the present application provides a column corner part welding mechanism based on a fabricated box house, which comprises a placing bottom plate and a welding manipulator connected to the placing bottom plate. One of the two support structures on the placing bottom plate is provided with a first support frame, and the other support structure is provided with a second support frame. The second support frame is slidably inserted into the first support frame.

[0009] The first support frame is connected with a first support structure, and the opposite part of the second support frame and the first support structure is connected with a second support structure, and the first support structure and the second support structure are the same in structure.

[0010] The first support structure comprises a driving slide table parallel to the first support frame, and the first support frame is fixed with a moving slide rail and an electric push rod, and the output ends of the moving slide rail and the electric push rod are fixed with connecting rods, the connecting rods are fixed with the driving slide table, the output end of the driving slide table is fixed with a moving seat, the upper part of the moving seat is distributed with electric clamping jaws, the moving seat and the electric clamping jaws are fixed with support hydraulic cylinders and telescopic rods, and the electric clamping jaws are connected with dust suction shells.

[0011] In the above technical scheme, further, the first support frame is connected with a support frame, the opposite part of the second support frame and the support frame is connected with a support plate, the support frame and the support plate are clamped with angle column pieces, the angle column pieces are abutted with support pieces, the support pieces are clamped on the electric clamping jaws, the electric clamping jaws are connected with angle sensors, the dust suction shells are distributed at the abutted parts of the support pieces and the angle column pieces, and the angle sensors are distributed on one side of the support pieces.

[0012] In the above technical scheme, further, the first support frame and the second support frame are U-shaped structures, one end of the second support frame and the first support frame close to the support structure is fixed with a rotating column, the rotating column is inserted with the support structure, and the second support frame and the first support frame rotate on the support structure through the rotating column.

[0013] In the above technical scheme, further, the placing bottom plate is connected with a displacement slide table, the moving end of the displacement slide table is fixed with the support structure connected with the second support frame, and the placing bottom plate is fixed with a dust suction machine close to the second support frame and the first support frame.

[0014] In the above technical scheme, further, the dust suction machine is connected with a telescopic hose at the storage end, the telescopic hose is connected with the discharge end of the dust suction shell, and the telescopic hose has elasticity.

[0015] In the above technical scheme, further, the first support frame is fixed with a transmission motor, the output end of the transmission motor is fixed with a rotating column, the rotating column is fixed with a transmission screw rod, the first support frame is provided with a sliding slot, the second support frame is connected with the first support frame through the sliding slot, the transmission screw rod extends to the inside of the sliding slot through the first support frame, the transmission screw rod and the second support frame are screwed, the second support frame is provided with a storage cavity, and the transmission screw rod extends to the inside of the storage cavity through the storage cavity.

[0016] In the above technical solution, further, a rotating motor is fixed on the support structure near the second support frame, an output end of the rotating motor penetrates the support structure and the rotating column and is fixed, and the rotating motor drives the second support frame and the first support frame to rotate on the support structure through the rotating column.

[0017] In the above technical solution, further, the support plate and the support plate frame are of the same structure, a bullseye wheel is connected to the part of the support plate near the support plate frame, the bullseye wheels are distributed at equal intervals on the support plate, and the bullseye wheels abut against the angle column.

[0018] In the above technical solution, further, a clamping piece is slidably arranged on the support plate and the support plate frame, a sliding seat is fixed to the lower end of the clamping piece, a bottom surface of the support plate is fixed with a double-acting hydraulic cylinder, an output end of the double-acting hydraulic cylinder is fixed with the sliding seat, and the output end of the double-acting hydraulic cylinder drives the clamping piece to clamp the angle column through the sliding seat.

[0019] In the above technical solution, further, an air extraction pipe is fixed inside the moving slide rail, a piston rod is slidably arranged inside the air extraction pipe, the piston rod is fixed with the connecting rod, a piston piece is fixed to the end of the piston rod away from the connecting rod, first one-way valves are connected to the piston piece at equal intervals, an air inlet hose is connected to the end of the air extraction pipe near the connecting rod, a second one-way valve is fixed to the end of the air extraction pipe away from the connecting rod, an air outlet box is fixed to the end of the air inlet hose away from the air extraction pipe, an air outlet and an electric slide rail are arranged on the air outlet box, and the fixed end of the electric slide rail is fixed with the dust collection shell.

[0020] Compared with the prior art, the present application has the following beneficial effects:

[0021] 1. The support plate frame and the support plate in the welding mechanism can stably clamp the angle column, the electric clamping jaw can drive the support piece to abut against the angle column, which facilitates the welding manipulator to weld the support piece to the angle column, and the angle sensor can detect the angle between the support piece and the angle column, thereby facilitating the staff to stably weld the support piece to the angle column and improving the efficiency of the welding manipulator in welding the support piece to the angle column.

[0022] 2. When the welding manipulator in the welding mechanism drives the support piece to be welded to the angle column, the dust collector can drive the air inside the dust collection shell to be discharged to the outside through the telescopic hose, and in this process, the inside of the dust collection shell is in a negative pressure state, so that the welding smoke generated when the support piece and the angle column are welded can be collected in the inside of the dust collection shell, thereby avoiding the influence of the welding smoke on the quality of welding the support piece to the angle column.

[0023] 3、The second support frame in the welding mechanism slides on the first support frame, the eye wheel can abut against the angle column, which can realize that the support plate drives the eye wheel to slide on the angle column, realize that the support plate supports the angle column at different positions, and facilitate the welding manipulator to stably weld the support on the angle column.

[0024] 4、The exhaust port in the welding mechanism blows air on the welding part of the support and the angle column, which can avoid dust on the welding part of the support and the angle column, the exhaust box is connected with the electric sliding rail, the electric sliding rail can adjust the use position of the exhaust box, facilitate the exhaust box to blow the welding part of the support and the angle column, when the dust on the welding part of the support and the angle column is blown by the exhaust box, the worker starts the dust collector, which can realize that the dust collector stores the dust on the welding part of the support and the angle column, and improve the strength of the support welded on the angle column.

[0025] 5、The exhaust box in the welding mechanism is connected with the dust collector, the dust collector is connected with the electric clamp jaw, when the electric clamp jaw drives the support to be welded on the angle column one by one, the exhaust box can blow the support welded on the angle column when the electric clamp jaw drives the dust collector to move, and then realize that the welding seam between the support and the angle column is quickly cooled, and improve the strength of the support welded on the angle column. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is a structural schematic view of the application;

[0027] Figure 2 It is a connection structure view of the first support frame and the second support frame and the support structure in the application;

[0028] Figure 3 It is a connection structure view of the first support structure and the first support frame in the application;

[0029] Figure 4 It is a connection structure view of the first support frame and the support structure in the application;

[0030] Figure 5 It is a connection structure view of the moving seat and the driving slide in the application;

[0031] Figure 6 It is a connection structure view of the second support structure and the second support frame in the application;

[0032] Figure 7 It is a connection structure view of the transmission screw and the second support frame in the application;

[0033] Figure 8 It is a connection structure view of the clamping piece and the support plate in the application;

[0034] Figure 9The connection structure diagram of the air exhaust pipe and the moving slide rail in the application;

[0035] Figure 10 The connection structure diagram of the air exhaust box and the dust suction shell in the application;

[0036] Figure 11 The air blowing direction schematic diagram of the air exhaust box.

[0037] 1, placement base plate; 2, welding manipulator; 3, support structure; 4, first support structure; 41, drive sliding table; 42, moving seat; 43, moving slide rail; 44, electric push rod; 45, connecting rod; 46, supporting hydraulic cylinder; 47, telescopic rod; 48, dust suction shell; 481, air exhaust box; 482, air exhaust port; 483, electric slide rail; 484, air exhaust pipe; 485, piston sheet; 486, first one-way valve; 487, piston rod; 488, second one-way valve; 489, air inlet hose; 49, electric clamping jaw; 410, angle sensor; 5, angle column; 6, support; 7, first support frame; 71, transmission motor; 72, support plate frame; 73, transmission screw; 74, sliding slot; 75, rotating column; 8, second support frame; 81, rotary motor; 82, support plate; 821, clamping sheet; 822, bull's eye wheel; 823, sliding seat; 824, bidirectional hydraulic cylinder; 83, rotating column; 84, storage cavity; 9, dust suction machine; 91, telescopic hose; 10, second support structure; 11, displacement sliding table. DETAILED DESCRIPTION

[0038] In order to enable the above-mentioned objects, features and advantages of the present application to be more clearly understood, the following further describes the present application with reference to the drawings and specific embodiments.

[0039] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application. However, the present application can be practiced in a variety of ways beyond the specific embodiments described herein, and the present application is not limited to the specific embodiments described below.

[0040] Example 1: Please refer to Figures 1-11 As shown in the drawings, the present application provides a technical solution:

[0041] The present application is a kind of based on assembly box room column corner piece welding mechanism, including placement base plate 1 And welding manipulator 2 It is connected on placement base plate 1, Placement base plate 1 It is distributed with support structure 3 Relatively, One of the support structure 3 On rotation has first support frame 7, Another support structure 3 On rotation has second support frame 8, Second support frame 8 Slidingly inserted in the inside of first support frame 7;

[0042] The first support frame 7 is connected to the first support structure 4, and the second support frame 8 and the part opposite to the first support structure 4 are connected to the second support structure 10. The first support structure 4 and the second support structure 10 have the same structure.

[0043] The first support frame 7 and the second support frame 8 can form a frame structure to support the corner components of the prefabricated box-type house, facilitating the welding robot 2 to weld and process the corner components of the house columns.

[0044] The first support structure 4 includes a drive slide 41 parallel to the bottom of the first support frame 7. A movable slide rail 43 and an electric push rod 44 are fixed on the first support frame 7. A connecting rod 45 is fixed to the output end of both the movable slide rail 43 and the electric push rod 44. The connecting rod 45 is fixed to the drive slide 41. A movable seat 42 is fixed to the output end of the drive slide 41. An electric gripper 49 is distributed above the movable seat 42. A support hydraulic cylinder 46 and a telescopic rod 47 are fixed between the movable seat 42 and the electric gripper 49. A dust collection shell 48 is connected to the electric gripper 49.

[0045] The movable slide rail 43 and the electric push rod 44 can drive the electric gripper 49 on the drive slide table 41 to move through the connecting rod 45, which makes it easier for the electric gripper 49 to drive the workpiece to abut against the corner component of the column, so as to realize the welding robot 2 to weld the corner component of the column.

[0046] In actual use, the support hydraulic cylinder 46 can work with the telescopic rod 47 to adjust the position of the electric gripper 49, thereby enabling the electric gripper 49 to drive the workpiece to abut against the corner component of the room column, thus improving the welding accuracy of the corner component of the room column.

[0047] A support plate frame 72 is connected to the first support frame 7. A support plate 82 is connected to the second support frame 8 at the opposite part of the support plate frame 72. An angle column 5 is clamped between the support plate frame 72 and the support plate 82. A support member 6 abuts on the angle column 5. The support member 6 is clamped on the electric gripper 49. An angle sensor 410 is connected to the electric gripper 49. A dust collection shell 48 is distributed at the abutting part of the support member 6 and the angle column 5. The angle sensor 410 is distributed on one side of the support member 6.

[0048] When the corner post 5 is clamped between the support plate frame 72 and the support plate 82, the electric gripper 49 can drive the support 6 to abut against the corner post 5. This makes it easier for the welding robot 2 to weld the support 6 onto the corner post 5. At the same time, the angle sensor 410 can detect the angle between the support 6 and the corner post 5, making it easier for the operator to stably weld the support 6 onto the corner post 5. It should be noted that the welding robot 2 shown in this document is a laser welding robot in the prior art.

[0049] Both the first support frame 7 and the second support frame 8 are U-shaped structures. A rotating column 83 is fixed at one end of the second support frame 8 and the first support frame 7 near the support structure 3. The rotating column 83 is inserted into the support structure 3. Both the second support frame 8 and the first support frame 7 rotate on the support structure 3 through the rotating column 83, which makes it easier for the support member 6 to be welded to the corner column member 5.

[0050] Example 2: Please refer to Figures 1-11 As shown, based on Embodiment 1, the present invention provides a technical solution. Unlike Embodiment 1, in this embodiment, when the welding robot 2 drives the support 6 to weld onto the corner post 5, the vacuum cleaner 9 can drive the air inside the vacuum cleaner housing 48 to be discharged to the outside through the telescopic hose 91. During this process, the inside of the vacuum cleaner housing 48 is in a negative pressure state, which can realize that the smoke and dust generated during the welding of the support 6 and the corner post 5 can be collected inside the vacuum cleaner housing 48.

[0051] A displacement slide 11 is connected to the base plate 1. The moving end of the displacement slide 11 is fixed to the bracket structure 3 connected to the second support frame 8. A vacuum cleaner 9 is fixed on the base plate 1 near the second support frame 8 and the first support frame 7.

[0052] When the support structure 3 slides on the displacement slide table 11, the distance between the second support frame 8 and the first support frame 7 can be adjusted, which enables the second support frame 8 to cooperate with the first support frame 7 to weld corner column parts 5 of different lengths.

[0053] The vacuum cleaner 9 has a retractable hose 91 connected to its storage end, and the retractable hose 91 is connected to the discharge end of the vacuum cleaner housing 48. The retractable hose 91 is elastic.

[0054] When the welding robot 2 drives the support 6 to weld onto the corner post 5, the vacuum cleaner 9 can drive the air inside the vacuum chamber 48 to be discharged to the outside through the telescopic hose 91. During this process, the inside of the vacuum chamber 48 is under negative pressure, which can collect the smoke and dust generated during the welding of the support 6 and the corner post 5 into the inside of the vacuum chamber 48.

[0055] Example 3: Please refer to Figures 1-11 As shown, based on Embodiment 1, the present invention provides a technical solution. Unlike Embodiment 1, in this embodiment, when the second support frame 8 slides on the first support frame 7, the bullseye wheel 822 can abut against the corner post 5. This allows the support plate 82 to drive the bullseye wheel 822 to slide on the corner post 5, thereby enabling the support plate 82 to support the corner post 5 at different positions.

[0056] A drive motor 71 is fixed on the first support frame 7. A rotating column 75 is fixed to the output end of the drive motor 71. A drive screw 73 is fixed on the rotating column 75. A sliding slot 74 is provided on the first support frame 7. A second support frame 8 is connected to the first support frame 7 through the sliding slot 74. The drive screw 73 passes through the first support frame 7 and extends into the sliding slot 74. At the same time, the drive screw 73 is threadedly connected to the second support frame 8. A storage cavity 84 is provided on the second support frame 8. The drive screw 73 passes through the storage cavity 84 and extends into the storage cavity 84.

[0057] When the drive motor 71 drives the drive screw 73 to rotate through the rotating column 75, the drive screw 73 can rotate inside the receiving cavity 84, and the second support frame 8 can slide inside the sliding slot 74. This allows for adjustment of the distance between the second support frame 8 and the first support frame 7, thereby facilitating the stable support of the diagonal column 5 of the second support frame 8 and the first support frame 7.

[0058] A rotary motor 81 is fixed to the bracket structure 3 near the second support frame 8. The output end of the rotary motor 81 passes through the bracket structure 3 and the rotating column 83 and is fixed. The rotary motor 81 drives the second support frame 8 and the first support frame 7 to rotate on the bracket structure 3 through the rotating column 83.

[0059] The output end of the rotary motor 81 can drive the second support frame 8 and the first support frame 7 to rotate on the bracket structure 3 through the rotating column 83, which can realize the adjustment of the welding angle of the welding robot 2 diagonal column 5 and support 6.

[0060] The support plate 82 and the support frame 72 have the same structure. The support plate 82 is connected to the part near the support frame 72 with a bullseye wheel 822. The bullseye wheels 822 are evenly distributed on the support plate 82, and the bullseye wheels 822 abut against the corner post 5.

[0061] When the second support frame 8 slides on the first support frame 7, the bullseye wheel 822 can abut against the corner post 5, which allows the support plate 82 to drive the bullseye wheel 822 to slide on the corner post 5, thus enabling the support plate 82 to support the corner post 5 at different positions.

[0062] A clamping piece 821 slides relative to the support plate 82 and the support frame 72. A slide block 823 is fixed to the lower end of the clamping piece 821. At the same time, a bidirectional hydraulic cylinder 824 is fixed to the bottom surface of the support plate 82. The output end of the bidirectional hydraulic cylinder 824 is fixed to the slide block 823. The output end of the bidirectional hydraulic cylinder 824 drives the clamping piece 821 to clamp the diagonal column 5 through the slide block 823.

[0063] Once the support position of the diagonal column 5 of the support plate 82 is determined, the bidirectional hydraulic cylinder 824 can drive the clamping plate 821 to clamp the diagonal column 5 through the slide block 823, thereby realizing the stable connection of the diagonal column 5 on the support plate 82 and the support frame 72, which makes it easy for the electric gripper 49 to drive the support member 6 to abut against the diagonal column 5.

[0064] Since the welding points of the corner posts must not contain dust during welding, the following structure is proposed to enhance the strength of the load-bearing support rods welded to the corner posts;

[0065] Please see Figures 1-11 As shown, the present invention provides a technical solution that differs from Embodiment 1 in that the movable slide rail 43 has an air extraction pipe 484 fixed inside, a piston rod 487 sliding inside the air extraction pipe 484, the piston rod 487 and the connecting rod 45 are fixed, a piston plate 485 is fixed to the end of the piston rod 487 away from the connecting rod 45, a first one-way valve 486 is connected to the piston plate 485 at equal intervals, an air inlet hose 489 is connected to the end of the air extraction pipe 484 near the connecting rod 45, a second one-way valve 488 is fixed to the end of the air extraction pipe 484 away from the connecting rod 45, an exhaust box 481 is fixed to the end of the air inlet hose 489 away from the air extraction pipe 484, an exhaust port 482 and an electric slide rail 483 are provided on the exhaust box 481, and the fixed end of the electric slide rail 483 is fixed to the dust collection shell 48.

[0066] Before the welding robot 2 moves the support 6 to weld the corner post 5, the connecting rod 45 can drive the piston plate 485 to slide forward inside the suction pipe 484 through the piston rod 487. At this time, external air can enter the suction pipe 484 through the second one-way valve 488. At the same time, the air inside the suction pipe 484 can also enter the exhaust box 481 through the air inlet hose 489. The air inside the exhaust box 481 can also blow through the exhaust port 482 to the part of the support 6 and the corner post 5 that is about to be welded, which can prevent dust from being present at the welding part of the support 6 and the corner post 5.

[0067] When the connecting rod 45 can drive the piston plate 485 to slide in the opposite direction inside the suction pipe 484 through the piston rod 487, the external air cannot enter the suction pipe 484 through the second one-way valve 488. At this time, the air inside the suction pipe 484 can be squeezed by the piston plate 485. During this process, the air inside the suction pipe 484 can pass through the first one-way valve 486, which makes it easier for the piston plate 485 to drive the air inside the suction pipe 484 to be pushed into the air intake hose 489.

[0068] Meanwhile, an electric slide rail 483 is connected to the exhaust box 481. The fixed end of the electric slide rail 483 is fixed to the dust collection shell 48, which allows the position of the exhaust box 481 to be adjusted, making it easier for the exhaust box 481 to blow away the dust at the welding parts of the support member 6 and the corner column member 5. When the exhaust box 481 blows away the dust at the welding parts of the support member 6 and the corner column member 5, the staff starts the vacuum cleaner 9. This allows the dust generated during the welding of the support member 6 and the corner column member 5 to be collected inside the dust collection shell 48, enabling the welding robot 2 to drive the support member 6 to weld onto the corner column member 5, thereby improving the strength of the support member 6 welded onto the corner column member 5.

[0069] Since the exhaust box 481 is connected to the dust collection shell 48, and the dust collection shell 48 is connected to the electric gripper 49, when the electric gripper 49 drives the support member 6 to be welded to the corner post member 5 one by one, when the electric gripper 49 drives the dust collection shell 48 to move, the air discharged from the exhaust box 481 can blow on the support member 6 that has been welded to the corner post member 5, thereby achieving rapid cooling of the weld between the support member 6 and the corner post member 5 and improving the strength of the support member 6 welded to the corner post member 5.

[0070] Working principle: In actual use, the staff first places the corner post 5 on the first support frame 7 and the second support frame 8 between the two clamping pieces 821. When the drive motor 71 drives the drive screw 73 to rotate through the rotating column 75, the drive screw 73 can rotate inside the storage cavity 84, and the second support frame 8 can slide inside the sliding slot 74. This can realize the adjustment of the distance between the second support frame 8 and the first support frame 7.

[0071] When the second support frame 8 slides on the first support frame 7, the bullseye wheel 822 can abut against the corner post 5, which enables the support plate 82 to drive the bullseye wheel 822 to slide on the corner post 5, so that the support plate 82 can support the corner post 5 at different positions.

[0072] Once the support position of the diagonal column 5 of the support plate 82 is determined, the bidirectional hydraulic cylinder 824 can drive the clamping plate 821 to clamp the diagonal column 5 through the slide block 823, thereby realizing the stable connection of the diagonal column 5 on the support plate 82 and the support frame 72, which makes it easy for the electric gripper 49 to drive the support member 6 to abut against the diagonal column 5.

[0073] When the electric gripper 49 drives the support 6 to abut against the corner post 5, the angle sensor 410 can detect the angle between the support 6 and the corner post 5. The angle sensor 410 is connected to an external device, which has a program for analyzing the detection data of the angle sensor 410. The operator can understand the detection status of the angle sensor 410 through the external device, which makes it easier for the operator to stably weld the support 6 to the corner post 5. It should be noted that the welding robot 2 shown in this document is a laser welding robot in the prior art.

[0074] When the welding robot 2 drives the support 6 to weld onto the corner post 5, the vacuum cleaner 9 can drive the air inside the vacuum chamber 48 to be discharged to the outside through the telescopic hose 91. During this process, the inside of the vacuum chamber 48 is under negative pressure, which can collect the smoke and dust generated during the welding of the support 6 and the corner post 5 into the inside of the vacuum chamber 48.

[0075] The output end of the rotary motor 81 can drive the second support frame 8 and the first support frame 7 to rotate on the bracket structure 3 through the rotating column 83. This can realize the adjustment of the welding angle of the diagonal column 5 and the support 6 of the welding robot 2, which facilitates the rapid welding of the diagonal column 5 and the support 6 of the welding robot 2.

[0076] Before the welding robot 2 moves the support 6 to weld the corner post 5, the connecting rod 45 can drive the piston plate 485 to slide inside the suction pipe 484 through the piston rod 487. At this time, external air can enter the suction pipe 484 through the second one-way valve 488. At the same time, the air inside the suction pipe 484 can also enter the exhaust box 481 through the air inlet hose 489. The air inside the exhaust box 481 can also blow through the exhaust port 482 to the part of the support 6 and the corner post 5 that is about to be welded, which can prevent dust from being present at the welding part of the support 6 and the corner post 5.

[0077] Meanwhile, an electric slide rail 483 is connected to the exhaust box 481. The fixed end of the electric slide rail 483 is fixed to the dust collection shell 48, which allows the position of the exhaust box 481 to be adjusted, making it easier for the exhaust box 481 to blow away the dust at the welding parts of the support member 6 and the corner column member 5. When the exhaust box 481 blows away the dust at the welding parts of the support member 6 and the corner column member 5, the staff starts the vacuum cleaner 9 to work. This allows the dust collection shell 48 to collect the dust at the welding parts of the support member 6 and the corner column member 5, so that the welding robot 2 can drive the support member 6 to weld onto the corner column member 5, thereby improving the strength of the support member 6 welded onto the corner column member 5.

[0078] Since the exhaust box 481 is connected to the dust collection shell 48, and the dust collection shell 48 is connected to the electric gripper 49, when the electric gripper 49 drives the support member 6 to be welded to the corner post member 5 one by one, when the electric gripper 49 drives the dust collection shell 48 to move, the air discharged from the exhaust box 481 can blow on the support member 6 that has been welded to the corner post member 5, thereby achieving rapid cooling of the weld between the support member 6 and the corner post member 5 and improving the strength of the support member 6 welded to the corner post member 5.

[0079] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention.

Claims

1. A welding mechanism for column corner components of a prefabricated box-type house, comprising a base plate (1) and a welding robot (2) connected to the base plate (1), characterized in that: The placement base plate (1) has support structures (3) distributed opposite to each other. One of the support structures (3) has a first support frame (7) rotating on it, and the other support structure (3) has a second support frame (8) rotating on it. The second support frame (8) is slidably inserted into the inside of the first support frame (7). The first support frame (7) is connected to a first support structure (4), and the second support frame (8) and the first support structure (4) are connected to a second support structure (10) at the opposite part of the second support frame (8). The first support structure (4) and the second support structure (10) have the same structure. The first support structure (4) includes a drive slide (41) parallel to the first support frame (7). A movable slide rail (43) and an electric push rod (44) are fixed on the first support frame (7). A connecting rod (45) is fixed to the output end of the movable slide rail (43) and the electric push rod (44). The connecting rod (45) is fixed to the drive slide (41). A movable seat (42) is fixed to the output end of the drive slide (41). An electric gripper (49) is distributed above the movable seat (42). A support hydraulic cylinder (46) and a telescopic rod (47) are fixed between the movable seat (42) and the electric gripper (49). A dust collection shell (48) is connected to the electric gripper (49).

2. The welding mechanism for column corner components of a prefabricated box-type house according to claim 1, characterized in that, The first support frame (7) is connected to a support plate frame (72), and the second support frame (8) and the support plate frame (72) are connected to a support plate (82) at opposite positions. An angle column member (5) is clamped between the support plate frame (72) and the support plate (82). A support member (6) abuts against the angle column member (5). The support member (6) is clamped on an electric gripper (49). An angle sensor (410) is connected to the electric gripper (49). The dust collection shell (48) is distributed at the abutting part of the support member (6) and the angle column member (5). The angle sensor (410) is distributed on one side of the support member (6).

3. The welding mechanism for column corner components of a prefabricated box-type house according to claim 1, characterized in that, The first support frame (7) and the second support frame (8) are both U-shaped structures. The second support frame (8) and the first support frame (7) are fixed with a rotating column (83) at one end near the support structure (3). The rotating column (83) and the support structure (3) are inserted into each other. The second support frame (8) and the first support frame (7) rotate on the support structure (3) through the rotating column (83).

4. The welding mechanism for column corner components of a prefabricated box-type house according to claim 1, characterized in that, A displacement slide (11) is connected to the placement base plate (1). The moving end of the displacement slide (11) is fixed to the bracket structure (3) connected to the second support frame (8). A vacuum cleaner (9) is fixed on the placement base plate (1) near the second support frame (8) and the first support frame (7).

5. A welding mechanism for column corner components of a prefabricated box-type house according to claim 4, characterized in that, The vacuum cleaner (9) has a retractable hose (91) connected to its storage end. The retractable hose (91) is connected to the discharge end of the vacuum casing (48). The retractable hose (91) is elastic.

6. The welding mechanism for column corner components of a prefabricated box-type house according to claim 1, characterized in that, A drive motor (71) is fixed on the first support frame (7), and a rotating column (75) is fixed on the output end of the drive motor (71). A drive screw (73) is fixed on the rotating column (75). A sliding slot (74) is provided on the first support frame (7). The second support frame (8) is connected to the first support frame (7) through the sliding slot (74). The drive screw (73) passes through the first support frame (7) and extends into the sliding slot (74). At the same time, the drive screw (73) is threadedly connected to the second support frame (8). A storage cavity (84) is provided on the second support frame (8). The drive screw (73) passes through the storage cavity (84) and extends into the storage cavity (84).

7. A welding mechanism for column corner components of a prefabricated box-type house according to claim 3, characterized in that, A rotary motor (81) is fixed on a bracket structure (3) near the second support frame (8). The output end of the rotary motor (81) passes through the bracket structure (3) and the rotating column (83) and is fixed. The rotary motor (81) drives the second support frame (8) and the first support frame (7) to rotate on the bracket structure (3) through the rotating column (83).

8. A welding mechanism for column corner components of a prefabricated box-type house according to claim 2, characterized in that, The support plate (82) and the support frame (72) have the same structure. The support plate (82) is connected to a bullseye wheel (822) near the support frame (72). The bullseye wheels (822) are evenly distributed on the support plate (82), and the bullseye wheels (822) abut against the corner post (5).

9. A welding mechanism for column corner components of a prefabricated box-type house according to claim 2, characterized in that, Clamping pieces (821) slide relative to each other on the support plate (82) and the support frame (72). A slide block (823) is fixed to the lower end of the clamping piece (821). At the same time, a bidirectional hydraulic cylinder (824) is fixed to the bottom surface of the support plate (82). The output end of the bidirectional hydraulic cylinder (824) is fixed to the slide block (823). The output end of the bidirectional hydraulic cylinder (824) drives the clamping piece (821) to clamp the diagonal column (5) through the slide block (823).

10. A welding mechanism for column corner components of a prefabricated box-type house according to claim 1, characterized in that, An air extraction pipe (484) is fixed inside the movable slide rail (43). A piston rod (487) slides inside the air extraction pipe (484). The piston rod (487) and the connecting rod (45) are fixed. A piston plate (485) is fixed to the end of the piston rod (487) away from the connecting rod (45). First one-way valves (486) are connected at equal intervals on the piston plate (485). The air extraction pipe (484) is close to the connecting rod (485). One end of the connecting rod (45) is connected to an air inlet hose (489). The end of the suction pipe (484) away from the connecting rod (45) is fixed with a second one-way valve (488). The end of the air inlet hose (489) away from the suction pipe (484) is fixed with an exhaust box (481). The exhaust box (481) is provided with an exhaust port (482) and an electric slide rail (483). The fixed end of the electric slide rail (483) is fixed to the dust collection shell (48).