Ton bag stacking device
By combining a support plate, support shaft, lifting frame, and clamping plate, the problem of bagged product deviation during ton bag palletizing is solved, thereby improving the accuracy and efficiency of ton bag palletizing.
Patent Information
- Application Number
- CN202511322109.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-16
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2045-09-16
AI Technical Summary
Existing ton bag palletizers are prone to shifting during the descent of bagged products, affecting the palletizing effect.
It adopts a combination structure of support plate, support shaft, lifting frame and clamping plate, and adjusts the depth of ton bag through support mechanism and pull-down mechanism to ensure that bagged products fall accurately into ton bag.
It improves the accuracy and efficiency of ton bag palletizing, reduces the deviation of bagged products during the falling process, and enhances the palletizing effect.
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Figure CN120964409A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] Embodiments of the present disclosure relate to the technical field of ton bag stacking, in particular, to a ton bag stacking device. BACKGROUND
[0002] As a kind of packing container, ton bag has the advantages of moisture-proof, dust-proof, radiation-resistant, firm and safe, and has sufficient strength in structure, since the container bag loading and unloading, handling is very convenient, loading and unloading efficiency is obviously improved, and is used more and more on stacking automatic production line.
[0003] When bagged products need to be stacked and packed with ton bags, manual ton bag spreading is required, the ton bag is supported by a special support, and then the bagged products are placed into the ton bag by a stacking machine for stacking and packaging. However, the existing support directly unfolds the ton bag, and the height is fixed. When the bagged products are first placed into the ton bag, the ton bag is deep inside, the stacking machine only moves the bagged products above the ton bag, then releases the bagged products, and the bagged products are free-falling into the ton bag. This stacking method is prone to deviation during the falling process of the bagged products, which may affect the stacking effect. SUMMARY
[0004] To overcome the above-mentioned defects, embodiments of the present disclosure provide a ton bag stacking device to solve the technical problem that the existing stacking machine moves the bagged products above the ton bag, makes the bagged products free-falling into the ton bag, and the bagged products are prone to deviation during the falling process, which may affect the stacking effect.
[0005] According to one aspect, at least one embodiment of the present disclosure provides a ton bag stacking device, comprising a chassis, further comprising a support plate, a support shaft, a lifting frame and a clamping plate, the support plate is fixedly connected to the top end of the chassis, the support shaft is provided with four, four support shafts are arranged on the top end of the chassis through a support mechanism, the support mechanism is used to drive the support shaft to move up and down, the lifting frame is arranged in the chassis through a driving mechanism, the driving mechanism is used to drive the lifting frame to move up and down, the bottom of each support shaft is provided with two clamping plates, and each adjacent two clamping plates are arranged on the chassis through a pull-down mechanism, the pull-down mechanism is used to pull the two clamping plates to move downward.
[0006] In order to promote the support shaft to move up and down, the support mechanism comprises: drive frame, rotating ring, rotating rod, drive wheel, transmission rod and support frame, the drive frame is provided with two, two drive frames are rotationally connected to the top end of the chassis, the top end of the lifting frame is fixedly connected with a rotating ring, the rotating rod is rotationally connected in the rotating ring, the two ends of the rotating rod are rotationally connected with the drive wheel, two sliding grooves are formed in the two drive frames, and the two drive wheels are rotationally and slidably arranged in the two sliding grooves, the top end of the two drive frames is fixedly connected with a transmission rod, and the support frame is rotationally connected to the top end of the two transmission rods, and the support shaft is rotationally connected in the support frame.
[0007] In order to drive the drive frame to swing, and then drive the support shaft in the support frame to move up and down, the drive mechanism comprises: drive screw, drive block, rotating gear and power assembly, the drive screw is rotationally connected in the chassis, the drive block is fixedly connected to the bottom end of the lifting frame, a screw hole is formed in the drive block, the drive screw is threadedly connected in the screw hole, the rotating gear is fixedly connected to one end of the drive screw, and the power assembly is arranged in the chassis and used to drive the rotating gear to rotate.
[0008] In order to drive the rotating gear to rotate, the power assembly comprises: drive gear and first motor, the drive gear is located in the chassis, the drive gear is engaged with the rotating gear, the first motor is installed at the top end of the chassis, and the output end of the first motor penetrates through the chassis and is fixedly connected with the drive gear.
[0009] In order to pull down the edge of the ton bag, shorten the depth of the ton bag, the pulling-down mechanism comprises: slide rod, pulling-down frame, counterweight and tensioning assembly, the slide rod is provided with two, two slide rods are slidably connected to the chassis, the pulling-down frame is fixedly connected to the top end of the two slide rods, two clamping plates are rotationally connected to the top end of the pulling-down frame through the rotating assembly, the counterweight is fixedly connected to the bottom end of the two slide rods, the tensioning assembly is provided with two, two tensioning assemblies are arranged at two ends of the two clamping plates respectively, and the two clamping plates are clamped by the tensioning assembly.
[0010] In order to support the two clamping plates to swing, the rotating assembly comprises: rotating shaft, rotating block and operating rod, the rotating shaft is provided with two, two rotating shafts are rotationally connected to the top end of the pulling-down frame, the bottom end of the two clamping plates is fixedly connected with two rotating blocks, and each opposite rotating block is rotationally connected to the two rotating shafts, and the bottom end of the two clamping plates is fixedly connected with an operating rod.
[0011] In order to enable the two clamping plates to apply clamping force to the outward-turned edge of the ton bag, the tensioning assembly includes: a fixing plate and a tension spring. The two clamping plates are fixedly connected to the fixing plates, and the two ends of the tension spring are respectively fixedly connected to the two fixing plates.
[0012] To increase the stability of the lifting frame when it moves up and down on the base frame, the top of the base frame is provided with multiple sliding grooves, and the lifting frame is slidably connected in the multiple sliding grooves.
[0013] To increase the stability of the drive frame during swinging, multiple rotating seats are fixedly connected to the top of the base frame, and each of the multiple rotating seats is rotatably connected to a connecting shaft. The bottom ends of the multiple drive frames are rotatably connected to the multiple connecting shafts respectively.
[0014] To accommodate the edge position after the ton bag is turned outward, each pair of adjacent clamping plates is located on one side of the corresponding support shaft.
[0015] The beneficial effects of the embodiments disclosed herein are as follows: In this disclosure, a ton bag is placed on a support plate, and the four sides of the ton bag are turned outward toward the four support shafts respectively. The edges of the ton bag are pulled down by a pull-down mechanism, and the support shafts are moved up and down in conjunction with the support mechanism and the drive mechanism. This provides open support for the ton bag, while adjusting the depth of the ton bag, shortening the distance that the bagged products fall, and making it less likely for the bagged products inside the ton bag to shift, thus improving the palletizing effect. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.
[0017] Figure 1 This is a schematic diagram of the overall structure in one embodiment of the present disclosure; Figure 2 This is a structural schematic diagram from another angle in one embodiment of the present disclosure; Figure 3 This is a schematic diagram of the structure of the support plate, support shaft, lifting frame, clamping plate, support mechanism, drive mechanism and pull-down mechanism in one embodiment of the present disclosure; Figure 4 This is a schematic diagram of the support mechanism in one embodiment of the present disclosure; Figure 5 This is a schematic diagram of the drive mechanism in one embodiment of the present disclosure; Figure 6This is a schematic diagram of the pull-down mechanism in one embodiment of the present disclosure; Figure 7 For one embodiment of this disclosure Figure 5 A magnified structural diagram of point A in the middle.
[0018] In the diagram: 1. Base frame; 2. Support plate; 3. Support shaft; 4. Lifting frame; 5. Clamping plate; 6. Drive frame; 7. Rotating ring; 8. Rotating rod; 9. Drive wheel; 10. Transmission rod; 11. Support frame; 12. Drive screw; 13. Drive block; 14. Rotating gear; 15. Drive gear; 16. First motor; 17. Slide rod; 18. Pull-down frame; 19. Counterweight; 20. Rotating shaft; 21. Rotating block; 22. Operating lever; 23. Fixing plate; 24. Tension spring; 25. Rotating seat; 26. Connecting shaft. Detailed Implementation The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.
[0019] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."
[0020] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.
[0021] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0022] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.
[0023] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0024] like Figures 1-7 The diagram illustrates a ton bag stacking device according to an embodiment of this disclosure. It includes a base frame 1, and further comprises: a support plate 2, support shafts 3, a lifting frame 4, and clamping plates 5. Each pair of adjacent clamping plates 5 is located on one side of a corresponding support shaft 3. The top of the base frame 1 has multiple sliding grooves, and the lifting frame 4 is slidably connected within these grooves. The support plate 2 is fixedly connected to the top of the base frame 1. Four support shafts 3 are provided, each mounted on the top of the base frame 1 via a support mechanism. The support mechanism is used to drive the support shafts 3 to move vertically. The lifting frame 4 is mounted within the base frame 1 via a drive mechanism, which is used to drive the lifting... The lowering frame 4 moves up and down. Each support shaft 3 has two clamping plates 5 at its bottom. Each pair of adjacent clamping plates 5 is set on the base frame 1 through a pull-down mechanism. The pull-down mechanism is used to pull the two clamping plates 5 down to place the ton bag on the support plate 2, and flip the four sides of the ton bag outward toward the four support shafts 3 respectively. The pull-down mechanism pulls down the edges of the ton bag. In conjunction with the support mechanism and the drive mechanism, the support shaft 3 moves up and down. This provides open support for the ton bag, adjusts the depth of the ton bag, shortens the distance the bagged product falls, and makes the bagged product inside the ton bag less likely to shift, thus improving the palletizing effect.
[0025] The support mechanism includes: a drive frame 6, a rotating ring 7, a rotating rod 8, a drive wheel 9, a transmission rod 10, and a support frame 11. Multiple rotating seats 25 are fixedly connected to the top of the base frame 1, and each rotating seat 25 is rotatably connected to a connecting shaft 26. The bottom ends of multiple drive frames 6 are rotatably connected to the multiple connecting shafts 26. There are two drive frames 6, both rotatably connected to the top of the base frame 1. A rotating ring 7 is fixedly connected to the top of the lifting frame 4, and a rotating rod 8 is rotatably connected inside the rotating ring 7. Both ends of the rotating rod 8 are rotatably connected to drive wheels 9. Each of the two drive frames 6 has two sliding grooves, and the two drive wheels 9 rotate... The ton bag is slidably mounted in two grooves. The top of each of the two drive frames 6 is fixedly connected to a transmission rod 10. The support frame 11 is rotatably connected to the top of the two transmission rods 10. The support shaft 3 is rotatably connected to the support frame 11. When the lifting frame 4 rises, it drives the drive wheel 9 to rise in the groove on the drive frame 6. Since the drive wheel 9 is driven by the lifting frame 4 to rise in a straight line, it rolls in the groove when it rises, thereby supporting the two drive frames 6 to swing, thus supporting the two transmission rods 10. When the transmission rods 10 are supported, they drive the support frame 11 and the support shaft 3 to rise or fall, thereby adjusting the depth of the ton bag.
[0026] The drive mechanism includes a drive screw 12, a drive block 13, a rotating gear 14, and a power assembly. The drive screw 12 is rotatably connected to the base frame 1. The drive block 13 is fixedly connected to the bottom end of the lifting frame 4. A screw hole is provided on the drive block 13, and the drive screw 12 is threaded into the screw hole. The rotating gear 14 is fixedly connected to one end of the drive screw 12. The power assembly is located in the base frame 1 and is used to drive the rotating gear 14 to rotate. The power assembly includes a drive gear 15 and a first motor 16. The drive gear 15 is located in the base frame 1 and meshes with the rotating gear 14. The first motor 16 is installed at the top of the base frame 1. The output end of the first motor 16 passes through the base frame 1 and is fixedly connected to the drive gear 15. The first motor 16 drives the drive gear 15 to rotate. When the drive gear 15 rotates, it drives the rotating gear 14 and the drive screw 12 to rotate, thereby driving the drive block 13 and the lifting frame 4 to rise or fall.
[0027] The pull-down mechanism includes: slide rods 17, pull-down brackets 18, counterweights 19, and tensioning components. Two slide rods 17 are provided, both slidably connected to the base frame 1. The pull-down bracket 18 is fixedly connected to the top ends of the two slide rods 17. Two clamping plates 5 are rotatably connected to the top ends of the pull-down brackets 18 via a rotating assembly. The counterweights 19 are fixedly connected to the bottom ends of the two slide rods 17. Two tensioning components are provided, respectively located at both ends of the two clamping plates 5, used to apply clamping force to the two clamping plates 5, causing them to clamp the edges of the ton bag. The rotating assembly includes: rotating shafts 20, rotating blocks 21, and operating levers 22. Two rotating shafts 20 are provided, both rotatably connected to the top ends of the pull-down bracket 18. Two rotating blocks 21 are fixedly connected to the bottom ends of each of the two clamping plates 5. Each pair of opposite rotating blocks... 21 are rotatably connected to two rotating shafts 20 respectively. The bottom ends of the two clamping plates 5 are fixedly connected to operating rods 22. The tensioning assembly includes: a fixed plate 23 and a tension spring 24. The two clamping plates 5 are fixedly connected to the fixed plates 23 respectively. When the four sides of the ton bag are turned outward on the support shaft 3, the operator pinches the two operating rods 22 to open the two clamping plates 5 and place the edge of the ton bag between the two clamping plates 5. Then the operator releases the two operating rods 22, and the tension spring 24 between the two fixed plates 23 tightens the two clamping plates 5, thereby clamping the edge of the ton bag. Then the weight of the counterweight 19 drives the two sliding rods 17 and the pull-down bracket 18 to descend, thereby tightening the edge of the ton bag. In conjunction with the lifting and lowering of the support shaft 3, the depth of the ton bag is adjusted.
[0028] Working principle: When the palletizer needs to load bagged products into ton bags, the ton bag is placed above the support plate 2, and the four sides of the ton bag are turned outwards towards the four support shafts 3. Then, the operator pinches the two operating levers 22 to open the two clamping plates 5, placing the edge of the ton bag between the two clamping plates 5. After that, the operator releases the two operating levers 22, and the tension spring 24 between the two fixing plates 23 tightens the two clamping plates 5, thereby clamping the edge of the ton bag. Then, the weight of the counterweight 19 drives the two sliding rods 17 and the pull-down bracket 18 to descend, thereby tightening the edge of the ton bag. The first motor 16 then... The drive gear 15 is driven to rotate, which in turn drives the rotating gear 14 and the drive screw 12 to rotate, thereby driving the drive block 13 and the lifting frame 4 to rise or fall. When the lifting frame 4 rises, it drives the drive wheel 9 to rise in the groove opened on the drive frame 6. Since the drive wheel 9 is driven by the lifting frame 4 to rise in a straight line, it rolls in the groove when it rises, thereby supporting the two drive frames 6 to swing, thereby supporting the two transmission rods 10. When the transmission rods 10 are supported, they drive the support frame 11 and the support shaft 3 to rise or fall, thereby adjusting the depth of the ton bag.
[0029] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.
Claims
1. A ton bag stacking device, comprising a base frame (1), characterized in that, Also includes: Support plate (2), which is fixedly connected to the top of the base frame (1); Support shaft (3), there are four support shafts (3), and the four support shafts (3) are all set on the top of the base frame (1) through a support mechanism. The support mechanism is used to drive the support shafts (3) to move up and down. The lifting frame (4) is installed in the base frame (1) by a drive mechanism, which is used to drive the lifting frame (4) to move up and down; Clamping plates (5), each of the support shafts (3) has two clamping plates (5) at its bottom. Each pair of adjacent clamping plates (5) is mounted on the base frame (1) by a pull-down mechanism. The pull-down mechanism is used to pull the two clamping plates (5) downward.
2. The ton bag stacking device according to claim 1, characterized in that, The supporting structure includes: Two drive frames (6) are provided, and both drive frames (6) are rotatably connected to the top of the base frame (1); Rotating ring (7), the top end of the lifting frame (4) is fixedly connected to the rotating ring (7); Rotating rod (8), which is rotatably connected inside the rotating ring (7); The drive wheel (9) is rotatably connected to both ends of the rotating rod (8). Two sliding grooves are opened on both drive frames (6). The two drive wheels (9) are rotatably and slidingly disposed in the two sliding grooves respectively. The transmission rod (10) is fixedly connected to the top of both drive frames (6). The support frame (11) is rotatably connected to the top of the two transmission rods (10), and the support shaft (3) is rotatably connected inside the support frame (11).
3. The ton bag stacking device according to claim 1, characterized in that, The drive mechanism includes: A drive screw (12) is rotatably connected inside the base frame (1); A drive block (13) is fixedly connected to the bottom end of the lifting frame (4). A screw hole is provided on the drive block (13), and the drive screw (12) is threaded into the screw hole. Rotating gear (14), the rotating gear (14) is fixedly connected to one end of the drive screw (12); A power assembly is disposed within the base frame (1) and is used to drive the rotating gear (14) to rotate.
4. A ton bag stacking device according to claim 3, characterized in that, The power assembly includes: A drive gear (15) is located inside the base frame (1) and meshes with the rotating gear (14); The first motor (16) is mounted on the top of the base frame (1), and the output end of the first motor (16) passes through the base frame (1) and is fixedly connected to the drive gear (15).
5. A ton bag stacking device according to claim 1, characterized in that, The pull-down mechanism includes: Slide rod (17), two slide rods (17) are provided, and both slide rods (17) are slidably connected to the base frame (1); A pull-down bracket (18) is fixedly connected to the top of the two slide bars (17), and the two clamping plates (5) are rotatably connected to the top of the pull-down bracket (18) through a rotating assembly; A counterweight (19) is fixedly connected to the bottom ends of the two slide bars (17); The tensioning assembly is provided in two parts, which are respectively disposed at both ends of the two clamping plates (5) for applying clamping tension to the two clamping plates (5) so that the two clamping plates (5) clamp the edge of the ton bag.
6. A ton bag stacking device according to claim 5, characterized in that, The rotating assembly includes: Two rotating shafts (20) are provided, and both rotating shafts (20) are rotatably connected to the top of the pull-down bracket (18); Rotating blocks (21): Two rotating blocks (21) are fixedly connected to the bottom ends of the two clamping plates (5), and each pair of opposite rotating blocks (21) are rotatably connected to the two rotating shafts (20); The operating lever (22) is fixedly connected to the bottom end of both clamping plates (5).
7. A ton bag stacking device according to claim 6, characterized in that, The tensioning assembly includes: Fixing plate (23), both clamping plates (5) are fixedly connected to the fixing plate (23); A tension spring (24) is fixedly connected at both ends to two fixing plates (23).
8. A ton bag stacking device according to claim 1, characterized in that, The top of the base frame (1) is provided with multiple sliding grooves, and the lifting frame (4) is slidably connected in the multiple sliding grooves.
9. A ton bag stacking device according to claim 2, characterized in that, The top of the base frame (1) is fixedly connected to a plurality of rotating seats (25), and each of the plurality of rotating seats (25) is rotatably connected to a connecting shaft (26). The bottom ends of the plurality of drive frames (6) are respectively rotatably connected to the plurality of connecting shafts (26).
10. A ton bag stacking device according to claim 1, characterized in that, Each pair of adjacent clamping plates (5) is located on one side of the corresponding support shaft (3).
Citation Information
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