Dense rib sandwich overlapped arched cover plate and arched pipe gallery
By using prefabricated, densely ribbed, sandwich-composite arched cover plates, and employing linear cast longitudinal ribs and arc-shaped filling blocks to form a strong load-bearing system, the problems of high construction cost, difficulty, and long construction time of existing arched roofs have been solved, achieving efficient and low-cost construction of underground utility tunnels.
Patent Information
- Application Number
- CN202511405381.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-29
- Publication Date
- 2025-11-18
AI Technical Summary
The existing arched pipe gallery has high construction costs, is difficult to construct, takes a long time to construct, and has insufficient structural strength and rigidity.
The prefabricated, densely ribbed, sandwich-type arched cover plate forms a strong longitudinal and transverse rib grid structure through linear casting of longitudinal ribs and arc-shaped filling blocks. The TRC base plate and arc-shaped upper flange are used to strengthen the structure. Combined with arc-shaped filling blocks and transverse connecting steel bars, it realizes factory production and rapid on-site splicing.
It significantly reduces construction difficulty and cost, shortens the construction period, improves construction efficiency, enhances structural rigidity and integrity, reduces self-weight, and is suitable for the design of arched pipe corridors with different spans and lengths.
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Figure CN120968005A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of prefabricated building, in particular to a multi-rib sandwiched combined arched cover plate and arched pipe gallery. BACKGROUND
[0002] With the development of modern industrial technology, prefabricated buildings gradually replace the existing ordinary building system in the existing technology with the advantages of fast construction speed, less dependence on weather conditions, and labor saving.
[0003] For underground squares, underground passages or comprehensive pipe galleries, most of them adopt arched top design. Since most of them are located underground, there is soil or road at the upper end, which causes certain load on the top. The arched top design is to disperse the pressure and avoid collapse. However, most of the existing arched top is cast in situ or built by hollow bricks, which is high in construction difficulty, construction cost and construction time. SUMMARY
[0004] Therefore, in order to solve the problem of high construction cost and difficulty of the pipe gallery in the prior art, the present application provides a multi-rib sandwiched combined arched cover plate and arched pipe gallery.
[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme: A multi-rib sandwiched combined arched cover plate comprises a horizontally curved bottom plate, a plurality of linearly poured longitudinal ribs arranged in a circular array on the outer circle of the bottom plate, a plurality of arc-shaped filling blocks arranged on the outer circle of the bottom plate between adjacent two linearly poured longitudinal ribs, and arc-shaped poured horizontal ribs arranged between adjacent two filling blocks. An arc-shaped upper flange is arranged on the upper surface of the linearly poured longitudinal rib, and the upper surfaces of a plurality of arc-shaped upper flanges are located on the same circular surface and are coaxially arranged with the bottom plate.
[0006] As a further improvement of the above-mentioned technical scheme: As an optimization scheme of the above-mentioned technical scheme, arc-shaped side flanges are arranged on the outer sides of the linearly poured longitudinal ribs on both sides.
[0007] As an optimization scheme of the above-mentioned technical scheme, the arc-shaped filling blocks and the upper surfaces of the linearly poured longitudinal ribs are located on the same circular surface.
[0008] As an optimization scheme of the above-mentioned technical scheme, a plurality of arc-shaped transverse communication steels are transversely arranged on the plurality of arc-shaped upper flanges.
[0009] As an optimization scheme of the above-mentioned technical scheme, the lower surface of the upper flange is in contact with the upper surfaces of the arc-shaped filling blocks and the arc-shaped poured horizontal ribs.
[0010] As the optimization scheme of the above technical scheme, the arc-shaped filling block is any one of an arc-shaped hollow block with an opening facing downward, an arc-shaped sandwich block with an opening facing downward or an arc-shaped light strip-shaped slot plate.
[0011] As the optimization scheme of the above technical scheme, the bottom plate adopts a TRC bottom plate.
[0012] The application also provides a multi-rib sandwiched superimposed arched pipe gallery formed by splicing the multi-rib sandwiched superimposed arched cover plates.
[0013] Compared with the prior art, the application has the following beneficial effects: Compared with the arched top of the existing pipe gallery, the application adopts a prefabricated assembly structure, converts a large amount of on-site pouring operation into factory production, greatly reduces the on-site formwork, pouring and maintenance time, significantly reduces the construction difficulty, shortens the construction period and improves the construction efficiency.
[0014] The use of the strip-shaped filling block can effectively reduce the self-weight of the cover plate while ensuring the structural strength, is conducive to transportation and hoisting, reduces the requirement for the lower support structure, reduces the amount of concrete used by the use of the filling block and reduces the material cost and structural self-weight.
[0015] The cover plate of the application is designed for the arched top of an underground pipe gallery, passage or square, can form arched pipe galleries with different spans and lengths by splicing, has high standardization and wide application range. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the application; Figure 2 It is a schematic diagram of the three-dimensional structure of the arc-shaped hollow block of the application; Figure 3 It is a schematic diagram of the three-dimensional structure of the arc-shaped sandwich block of the application; Figure 4 It is a schematic diagram of the structure of the arc-shaped light strip-shaped slot plate of the application.
[0017] In the figure: 1, bottom plate; 2, linearly poured longitudinal rib; 3, arc-shaped filling block; 4, arc-shaped poured transverse rib; 5, arc-shaped upper flange; 6, arc-shaped side flange; 7, arc-shaped transverse communication steel bar. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application.
[0019] In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more; the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third" and the like are only for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0020] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0021] Embodiment 1 As shown in the accompanying Figure 1 The technical scheme in this embodiment is mainly used for the construction of the arched top of the underground passage, underground square and comprehensive pipe gallery, and the specific structure is as follows: The bottom plate 1 is a main connecting member, which is transversely curved, and in order to reduce the thickness and weight of the whole, the TRC bottom plate 1 is adopted, which greatly reduces the weight and thickness while ensuring the compression resistance; A plurality of linear pouring longitudinal ribs 2 in transverse circular array are arranged on the bottom plate 1 in the transverse direction, a plurality of arc-shaped filling blocks 3 are arranged longitudinally between two adjacent linear pouring longitudinal ribs 2, and arc-shaped pouring transverse ribs 4 are arranged on the outer sides of two adjacent arc-shaped filling blocks 3 and the outermost arc-shaped filling block 3; The upper surfaces of the arc-shaped filling blocks 3, the linear pouring longitudinal ribs 2 and the arc-shaped pouring transverse ribs 4 are located on the same circular surface, and the circular surface is coaxially arranged with the bottom plate 1; An arc-shaped side wing edge 6 is arranged on the bottom plate 1 outside the two linear pouring longitudinal ribs 2, which is used for lapping on the pipe gallery side wall plate.
[0022] At the same time, an arc-shaped upper wing edge 5 is arranged on the upper end of the linear pouring longitudinal rib 2, the outer circular surface of a plurality of arc-shaped upper wing edges 5 is also located on the same circular surface, and the circular surface is coaxially arranged with the bottom plate 1, so as to avoid the occurrence of cracking during hoisting and the dispersion of load force during use, and therefore a plurality of parallel distributed through arc-shaped transverse communication steel bars 7 are arranged in the transverse direction of the arc-shaped upper wing edge 5.
[0023] Meanwhile, the settings for the arc-shaped fill block 3 include the following cases: 1. As attached Figure 1 As shown, the arc-shaped hollow block has its opening facing downwards. An air insulation layer is formed between the opening of the arc-shaped hollow block and the bottom plate 1, which helps to increase the insulation effect and is suitable for the arched top of the passage with a smaller load-bearing requirement. 2. As attached Figure 2 As shown, the arc-shaped sandwich block has its opening facing downwards. Compared to the arc-shaped hollow block, its opening slot is filled with a filler block (such as a foam filler block). It is suitable for arched passageways with general load-bearing requirements, such as where only pedestrians walk on the top. 3. As attached Figure 3 As shown, this is an arc-shaped lightweight strip grooved slab, suitable for underground passages at the bottom of roads, and for passage arches with high load-bearing capacity requirements.
[0024] Example 2 This embodiment 2 is a pipe gallery formed by longitudinally splicing the closely ribbed sandwich arched cover plates of embodiment 1. Alternatively, multiple longitudinally spliced pipe galleries can be horizontally spliced to form multiple arched pipe galleries.
[0025] The above are merely preferred embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A densely ribbed, sandwich-jointed, arched cover plate, characterized in that, The system includes a horizontally curved base plate (1), a number of linear casting longitudinal ribs (2) arranged in a circular array on the outer circle of the base plate (1), a number of arc-shaped filling blocks (3) are arranged on the outer circle of the base plate (1) between two adjacent linear casting longitudinal ribs (2), an arc-shaped casting transverse rib (4) is arranged between two adjacent filling blocks, and an arc-shaped upper flange (5) is arranged on the upper surface of the linear casting longitudinal ribs (2). The upper surfaces of the multiple arc-shaped upper flanges (5) are located on the same arc surface and are coaxially arranged with the base plate (1).
2. The densely ribbed sandwich arched cover plate according to claim 1, characterized in that, The linear casting longitudinal ribs (2) on both sides are provided with arc-shaped edge flanges (6).
3. The densely ribbed sandwich arched cover plate according to claim 1, characterized in that, The upper surface of the arc-shaped filling block (3) and the linear casting longitudinal rib (2) are located on the same arc surface.
4. The densely ribbed sandwich arched cover plate according to claim 1, characterized in that, Several longitudinally arrayed arc-shaped transversely connected steel bars (7) are transversely penetrating several of the aforementioned arc-shaped upper flanges (5).
5. The densely ribbed sandwich arched cover plate according to claim 1, characterized in that, The lower surface of the upper flange is in contact with the upper surface of the arc-shaped filler block (3) and the linear casting transverse rib (4).
6. The densely ribbed sandwich arched cover plate according to claim 1, characterized in that, The arc-shaped filling block (3) is any one of the following: an arc-shaped hollow block with the opening facing downwards, an arc-shaped sandwich block with the opening facing downwards, or an arc-shaped lightweight strip grooved plate.
7. The densely ribbed sandwich arched cover plate according to claim 1, characterized in that, The base plate (1) is a TRC base plate (1).
8. A densely ribbed sandwich-type arched tube gallery, characterized in that, It is assembled from the closely ribbed sandwich arched cover plates as described in any one of claims 1 to 7.