Indoor gas pipeline gas tightness tester

By installing a drive shaft and blades inside the gas pipeline, and using electromagnetic induction to generate an induced current to monitor changes in gas flow rate, the problem of existing devices being unable to monitor gas tightness deviations in real time is solved, thus enabling real-time leak detection of gas pipelines.

CN120969755APending Publication Date: 2025-11-18SHANGQIU ENN GAS ENG CO LTD
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Patent Information

Application Number
CN202511129340.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-13
Publication Date
2025-11-18

AI Technical Summary

Technical Problem

Existing gas pipeline airtightness testing instruments cannot monitor changes in gas flow velocity within the pipeline in real time, resulting in the inability to detect airtightness deviations in a timely manner.

Method used

A drive shaft and blades are installed inside the transmission pipeline. Electromagnetic induction is used to generate induced current. The current monitor and indicator lights perform self-testing. Magnetic pole pointers and direction pointers indicate the location and extent of leakage.

Benefits of technology

It enables real-time monitoring of the airtightness of gas pipelines, allowing for timely detection of leak locations and extent, thus ensuring pipeline safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the field of gas pipeline leakproofness detection, and particularly relates to an indoor gas pipeline leakproofness tester, which comprises a transmission pipeline and a switching pipeline, the outer side surface of the transmission pipeline is fixedly connected with a fixed side plate, the outer side surface of the fixed side plate is fixedly connected with a fixed box, an electromagnetic induction assembly is arranged in the fixed box, and the electromagnetic induction assembly is fixedly connected with the switching pipeline. A bearing penetrates through the side face of the fixed side plate and is rotationally connected with the side face of the fixed side plate, and the bearing penetrates through the conveying pipeline. The transmission shaft and the blades are arranged in the transmission pipeline, in the circulating process of fuel gas in the pipeline, the blades can be stirred to rotate around the transmission shaft, then a bearing can be driven to rotate, in the rotating process of the bearing, a bent iron rod can be driven to rotate in a lantern ring, and due to the fact that a magnetic block is placed in the lantern ring, the magnetic block can rotate around the transmission shaft; the rotating bending iron rod can cut a magnetic field generated between the magnetic blocks, induced current is generated through electromagnetic induction, and the induced current is transmitted into the transmission wire through the conductive end and the connecting end.
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Description

TECHNICAL FIELD

[0001] The application belongs to the field of gas pipeline tightness detection, and particularly relates to an indoor gas pipeline tightness detector. BACKGROUND

[0002] A natural gas pipeline is a pipeline system used for transporting natural gas, usually composed of a series of connected pipelines, valves, pressure control devices, and related facilities, aiming to transport natural gas from production or storage sites to consumption sites.

[0003] The gas tightness detection of a natural gas pipeline is an important link to ensure the safety and effectiveness of the pipeline system. Since natural gas is a flammable and explosive gas, any leakage can cause serious safety hazards. Therefore, regular detection and maintenance of the gas tightness of the pipeline are key steps to ensure the safety of natural gas transportation and avoid accidents. Common methods for detecting the gas tightness of a natural gas pipeline include gas pressure test method, helium detection method, acoustic wave detection method, infrared imaging detection method, ultrasonic wave detection method, and gas analysis detection method, etc.

[0004] The existing indoor gas pipeline tightness detector disclosed in the publication No. CN213481656U includes a shell, a pressure device, and a detection circuit system in the shell. The shell is equipped with a display screen and a button. The pressure device is installed in the shell. The detection circuit system in the shell is a wireless remote pressure recorder, which includes a sensor unit, a differential pressure amplifier circuit unit, a watchdog reset circuit unit, a main controller unit, an alarm unit, a button control unit, a liquid crystal display unit, a memory unit, a wireless communication module, a low voltage / overcurrent protection circuit unit, a low power consumption voltage stabilizing power supply, and a charging circuit unit.

[0005] The existing indoor gas pipeline tightness detector still has the following deficiencies:

[0006] During the transportation of gas in the pipeline, the gas flow rate should be maintained within a certain stable range. When the pipeline tightness deviates, the gas flow rate inside the pipeline will also change. However, the existing device cannot monitor this. SUMMARY

[0007] The purpose of the present application is to solve the problem of the gas flow rate in the pipeline during the transportation of gas, which should be maintained within a certain stable range, and when the pipeline tightness deviates, the gas flow rate inside the pipeline will also change, but the existing device cannot monitor this. The present application provides an indoor gas pipeline tightness detector.

[0008] In order to achieve the above object, the following technical scheme is adopted in the present application: An indoor gas pipeline airtightness detector comprises a transmission pipeline and an adapter pipeline, the outer side of the transmission pipeline is fixedly connected with a fixed side plate, the outer side of the fixed side plate is fixedly connected with a fixed box, an electromagnetic induction assembly is arranged in the fixed box, a bearing is penetrated through the side of the fixed side plate and is rotationally connected, the bearing is penetrated through the transmission pipeline, a transmission shaft is fixedly connected with the side of the bearing, the end of the transmission shaft is rotationally connected with the inner side of the transmission pipeline, a plurality of blades are fixedly connected with the side of the transmission shaft, the electromagnetic induction assembly comprises a collar and a bent iron rod, the bent iron rod is fixedly connected with the side of the bearing, the bent iron rod is arranged on the inner side of the collar, a conductive end is fixedly connected with the end of the bent iron rod, a plurality of mounting grooves are arranged in an annular array on the inner side of the collar, a magnetic block is fixedly connected in each mounting groove, two connecting end heads are fixedly connected with the inner side of the fixed box, the inner side of each connecting end head is provided as an arc-shaped groove, and a transmission wire is electrically connected with the side of each connecting end head.

[0009] Further, an external thread groove is arranged on the outer side of the end of the transmission pipeline, an internal thread groove is arranged on the inner side of the end of the adapter pipeline, and the transmission pipeline is threadedly connected in the internal thread groove through the external thread groove.

[0010] Further, a detection box is also arranged, two clamping structures are arranged on the side of the detection box, each clamping structure comprises two fixed sleeve clamps, the two fixed sleeve clamps are clamped on the outer side of the transmission pipeline, a connecting hole is arranged on the side of each fixed sleeve clamp, a screw is penetrated through the connecting hole, and a nut is threadedly connected with the end of the screw.

[0011] Further, two current monitors are fixedly connected between the inner sides of the detection box, the end of the transmission wire is electrically connected with the upper surface of each current monitor, an indicating lamp is electrically connected with the side of each current monitor, the indicating lamp is penetrated through the outer side of the detection box, and a detection structure is arranged between the two current monitors.

[0012] Further, the detection structure comprises a connecting wire, the connecting wire is electrically connected in each current monitor, a conductive spiral rod is electrically connected with the end of the connecting wire, the end of the conductive spiral rod is electrically connected in each current monitor, an iron rod is fixedly connected with the lower surface of each current monitor, and the iron rod is penetrated through the inside of the conductive spiral rod.

[0013] Further, a fixed rod is rotationally connected in the detection box, a magnetic pole pointer and a direction pointer are fixedly connected with the two ends of the fixed rod respectively.

[0014] Further, the magnetic pole pointer is arranged between the two conductive spiral rods of the detection box, the direction pointer is arranged on the outer side of the detection box, and the outer side of the detection box is provided with scale lines arranged on the side of the direction pointer.

[0015] Further, the fixed sleeve is arranged at both ends of the adapter pipe, and the detection box is arranged on the outer side of the adapter pipe.

[0016] Compared with the prior art, the gas tightness detector for indoor gas pipeline has the following advantages:

[0017] 1. The transmission pipe is provided with a transmission shaft and a blade, and the gas flowing in the pipe will drive the blade to rotate around the transmission shaft, thereby driving the rotation of the bearing. The rotating bearing drives the rotation of the bent iron rod in the sleeve ring. The sleeve ring is provided with a magnetic block, so that the rotating bent iron rod cuts the magnetic field generated between the magnetic blocks. An induced current is generated by electromagnetic induction, and the induced current is transmitted to the transmission wire through the conductive end and the connecting end.

[0018] 2. When the induced current is transmitted to the current monitor, the indicator light can be turned on. By observing the display of the indicator light, the device can be self-checked during use. When the current flows in the current monitor, the current can be transmitted to the conductive spiral rod to generate an electromagnetic field. When the pipeline sealing is good, the current flowing in the two conductive spiral rods is equivalent, so the magnetic field generated will not affect the magnetic pole pointer. When the pipeline sealing has a problem, the size of the two magnetic fields will be different, thereby affecting the deflection of the magnetic pole pointer. By observing the direction and angle of deflection of the direction pointer on the outer side, it can be known which side of the pipeline has a problem and the degree of pipeline leakage.

[0019] 3. The volume of the assembly is reduced, only the detection function is retained, and the assembly can be directly installed beside the transmission pipe, thereby monitoring the sealing property of the pipeline at any time. DETAILED DESCRIPTION

[0020] Figure 1 is a front side structure schematic view of the gas tightness detector for indoor gas pipeline provided by the present application;

[0021] Figure 2 is a rear side structure schematic view of the gas tightness detector for indoor gas pipeline provided by the present application;

[0022] Figure 3 is a partial structure schematic view of the transmission assembly of the gas tightness detector for indoor gas pipeline provided by the present application;

[0023] Figure 4It is the fixed box 1 indoor gas pipeline gas tightness tester inside structure schematic view provided by the application;

[0024] Figure 5 It is the fixed box 1 indoor gas pipeline gas tightness tester inside structure schematic view provided by the application;

[0025] Figure 6 It is the fixed box 1 indoor gas pipeline gas tightness tester inside structure schematic view provided by the application;

[0026] Figure 7 It is Figure 6 The enlarged view of A part in the middle.

[0027] In the figure, 1 transmission pipeline, 2 external thread groove, 3 adapter pipeline, 4 transmission shaft, 5 blade, 6 bearing, 7 fixed side plate, 8 sleeve ring, 9 installation slot, 10 magnetic block, 11 bending iron rod, 12 conductive end, 13 connecting end, 14 transmission wire, 15 detection box, 16 fixed sleeve clamp, 17 screw, 18 nut, 19 current monitor, 20 indicator light, 21 conductive spiral rod, 22 connecting wire, 23 fixed rod, 24 magnetic pole pointer, 25 direction pointer, 26 fixed box. DETAILED DESCRIPTION

[0028] The following examples are for illustrative purposes only and are not intended to limit the scope of the application.

[0029] As Figures 1-7As shown, an indoor gas pipeline gas tightness tester, including transmission pipeline 1 and adapter pipeline 3, the outer side of the fixed side plate 7 is fixedly connected with the fixed box 26, the fixed box 26 is provided with electromagnetic induction assembly, the side of the fixed side plate 7 is penetrated and rotationally connected with the bearing 6, the bearing 6 is penetrated in the transmission pipeline 1, the side of the bearing 6 is fixedly connected with the transmission shaft 4, the end of the transmission shaft 4 is rotationally connected to the inner side of the transmission pipeline 1, the side of the transmission shaft 4 is fixedly connected with a plurality of blades 5, by being provided with the transmission shaft 4 and the blade 5 in the transmission pipeline 1, the gas flows in the pipeline during the process, will move the blade 5 rotates around the transmission shaft 4, in turn will drive the rotation of the bearing 6, the electromagnetic induction assembly includes a collar 8 and a bent iron pole 11, the bent iron pole 11 is fixedly connected to the side of the bearing 6, the bent iron pole 11 is arranged in the inner side of the collar 8, the end of the bent iron pole 11 is fixedly connected with the conductive end 12, the inner side of the collar 8 is annularly arranged with a plurality of mounting grooves 9, the mounting groove 9 is fixedly connected with the magnetic block 10, the inner side of the fixed box 26 is fixedly connected with two connecting terminals 13, the inner side of the connecting terminal 13 is provided as an arc slot, the side of the connecting terminal 13 is electrically connected with the transmission wire 14, the bearing 6 rotates in the process will drive the bent iron pole 11 rotates in the collar 8, because the magnetic block 10 is placed in the collar 8, then the rotating bent iron pole 11 will cut the magnetic field generated between the magnetic block 10, the induced current is generated by electromagnetic induction, and the induced current is transmitted to the transmission wire 14 through the conductive end 12 and the connecting terminal 13;

[0030] The end of the transmission pipeline 1 is provided with an external thread groove 2, the end of the adapter pipeline 3 is provided with an internal thread groove, the transmission pipeline 1 is threadedly connected in the internal thread groove through the external thread groove 2, the outer side of the transmission pipeline 1 is fixedly connected with the fixed side plate 7, the two ends of the device can be placed in the transmission pipeline 1 on both sides, and the transmission pipeline 1 and the adapter pipeline 3 can also facilitate the connection of the device and the gas pipeline;

[0031] Also includes a detection box 15, the side of the detection box 15 is provided with two clamping structures, the clamping structure includes two fixed sleeve clamps 16, the two fixed sleeve clamps 16 are clamped to the outer side of the transmission pipeline 1, the side of the fixed sleeve clamp 16 is provided with a connecting hole, the connecting hole is penetrated with a screw 17, the end of the screw 17 is threadedly connected with a nut 18;

[0032] The inner side of the detection box 15 is fixedly connected with two current monitors 19, the end of the transmission wire 14 is electrically connected to the upper surface of the current monitor 19, the side of the current monitor 19 is electrically connected with an indicator lamp 20, the indicator lamp 20 is penetrated to the outer side of the detection box 15, the two current monitors 19 are provided with a detection structure, when the induced current is transmitted to the current monitor 19, the indicator lamp 20 can be lighted, by observing the display condition of the indicator lamp 20, the device can be self-checked during use.

[0033] The detection structure comprises a connecting wire 22 electrically connected to the current monitor 19, the end of the connecting wire 22 is electrically connected with a conductive spiral rod 21, the end of the conductive spiral rod 21 is electrically connected to the current monitor 19, and the lower surface of the current monitor 19 is fixedly connected with an iron rod penetrating the inside of the conductive spiral rod 21;

[0034] The detection box 15 is rotationally connected with a fixed rod 23, the two ends of the fixed rod 23 are fixedly connected with a magnetic pole pointer 24 and a direction pointer 25 respectively, when the current flows in the current monitor 19, the current can be transmitted to the conductive spiral rod 21 to generate an electromagnetic field, the magnetic pole pointer 24 is arranged between the two conductive spiral rods 21, and the sizes of the currents flowing in the two conductive spiral rods 21 are equivalent under the condition that the pipeline sealing performance is good, so that the generated magnetic field does not affect the magnetic pole pointer 24;

[0035] The magnetic pole pointer 24 is arranged between the two conductive spiral rods 21 of the detection box 15, the direction pointer 25 is arranged outside the detection box 15, the outer side of the detection box 15 is provided with a scale line, and the scale line is arranged on the side of the direction pointer, when the pipeline sealing performance is poor, the sizes of the two magnetic fields are different, so that the magnetic pole pointer 24 is deflected, and the direction and angle of deflection of the direction pointer 25 outside are observed, so that it can be known which side of the pipeline has a problem and the leakage degree of the pipeline can be obtained;

[0036] The fixed sleeve 16 is arranged at the two ends of the adapter pipeline 3, and the detection box 15 is arranged outside the adapter pipeline 3.

[0037] The working principle of the present application is as follows:

[0038] The transmission pipeline 1 is provided with a transmission shaft 4 and a blade 5, the gas flowing in the pipeline can drive the blade 5 to rotate around the transmission shaft 4, so that the rotation of the bearing 6 is driven, and the bending iron rod 11 in the sleeve ring 8 is rotated in the process of rotating the bearing 6, the magnetic block 10 is placed in the sleeve ring 8, so that the rotating bending iron rod 11 can cut the magnetic field generated between the magnetic blocks 10, the induced current is generated by electromagnetic induction, and the induced current is transmitted to the transmission wire 14 through the conductive end 12 and the connecting end 13;

[0039] When the induced current is transmitted into the current monitor 19, the indicator 20 can be lighted. By observing the display condition of the indicator 20, the self-checking of the device during use can be realized. When the current flows in the current monitor 19, the current can be transmitted into the conductive spiral rod 21 to generate electromagnetic. Since the magnetic pole pointer 24 is arranged between the two conductive spiral rods 21, the size of the current flowing in the two conductive spiral rods 21 is equivalent, and the generated magnetic field does not affect the magnetic pole pointer 24. When the sealing of the pipeline appears a problem, the size of the two magnetic fields will be different, and then the magnetic pole pointer 24 is deflected. By observing the deflection direction and angle of the direction pointer 25 outside, it can be known which side of the pipeline has a problem, and the size of the pipeline leakage can also be obtained.

[0040] The above description is only the preferred embodiment of the present application, and is not used to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An indoor gas pipeline gas tightness tester characterized by, The utility model provides an electromagnetic induction type transmission pipeline, including transmission pipeline (1) and relay pipeline (3), the outside fixed connection of transmission pipeline (1) has fixed side plate (7), the outside fixed connection of fixed side plate (7) has fixed box (26), be provided with electromagnetic induction assembly in fixed box (26), the side of fixed side plate (7) is connected with bearing (6) and rotates, bearing (6) is passed in transmission pipeline (1), the side fixed connection of bearing (6) has transmission shaft (4), the inside of transmission shaft (4) end rotation is connected in transmission pipeline (1), the side fixed connection of transmission shaft (4) has a plurality of blade (5), and electromagnetic induction assembly includes ferrule (8) and bent iron pole (11), bent iron pole (11) is fixedly connected on the side of bearing (6), bent iron pole (11) is set up in the inside of ferrule (8), the end fixed connection of bent iron pole (11) has conducting end (12), the inside of ferrule (8) is annular array type and is provided with a plurality of mounting groove (9), is fixedly connected with magnetic block (10) in mounting groove (9), the inside fixed connection of fixed box (26) has two connecting end (13), the inside of connecting end (13) is set as arc slot, the side electric connection of connecting end (13) has transmission wire (14).

2. The indoor gas piping gas tightness tester according to claim 1, characterized in that, The end outside of transmission pipeline (1) is provided with external thread groove (2), the end inside of relay pipeline (3) is provided with internal thread groove, and transmission pipeline (1) is connected in internal thread groove through external thread groove (2).

3. The indoor gas piping gas tightness tester according to claim 1, characterized in that, Also including detection box (15), the side of detection box (15) is provided with two clamping structures, the clamping structure includes two fixed sleeve clamps (16), two fixed sleeve clamps (16) are clamped to the outside of transmission pipeline (1), the side of fixed sleeve clamp (16) is provided with connecting hole, the screw (17) is passed in connecting hole, and the nut (18) is threadedly connected to the end of screw (17).

4. The indoor gas piping gas tightness tester according to claim 3, characterized in that, The inside of detection box (15) is fixedly connected with two current monitors (19), the end of transmission wire (14) is electrically connected to the upper surface of current monitor (19), the side of current monitor (19) is electrically connected with indicating lamp (20), indicating lamp (20) is passed to the outside of detection box (15), and detection structure is arranged between two current monitors (19).

5. The indoor gas piping gas tightness tester according to claim 4, characterized in that, The detection structure includes connecting wire (22), the connecting wire (22) is electrically connected to the current monitor (19), the end of connecting wire (22) is electrically connected with conductive screw rod (21), the end of conductive screw rod (21) is electrically connected to the current monitor (19), the lower surface of current monitor (19) is fixedly connected with iron pole, and the iron pole is passed in the inside of conductive screw rod (21).

6. The indoor gas piping gas tightness tester according to claim 5, characterized in that, The fixed rod (23) is rotatably connected in the detection box (15), and the two ends of the face of fixed rod (23) are fixedly connected with magnetic pole pointer (24) and direction pointer (25) respectively.

7. The indoor gas piping gas tightness tester according to claim 6, characterized in that, The magnetic pole pointer (24) is arranged between the two conductive spiral rods (21) of the detection box (15), the direction pointer (25) is arranged on the outer side of the detection box (15), the outer side of the detection box (15) is provided with a scale line, and the scale line is arranged on one side of the direction pointer.

8. The indoor gas piping gas tightness tester according to claim 3, characterized in that, The fixed sleeve clamp (16) is arranged at both ends of the adapter pipeline (3), and the detection box (15) is arranged on the outer side of the adapter pipeline (3).

Citation Information

Patent Citations

  • Indoor gas pipeline air tightness tester

    CN213481656U