Auxiliary installation tool

Abstract

The embodiment of the invention discloses an auxiliary mounting tool which comprises a supporting main body, and the supporting main body comprises a bottom plate, a first supporting plate, a second supporting plate and a mounting plate; a first supporting plate and a second supporting plate are arranged at the two ends of the bottom plate respectively, the first supporting plate is perpendicularly connected with the bottom plate, and a certain angle is formed between the second supporting plate and the bottom plate; the free end of the first supporting plate and the free end of the second supporting plate are each connected with a detachable mounting plate, and the mounting plates are used for being connected with a workpiece to be mounted. And equipment installation is facilitated.

Description

Technical Field

[0001] This invention relates to the field of machining, and more particularly to an auxiliary installation fixture. Background Technology

[0002] The installation of large-scale machinery often presents challenges due to its large size, heavy weight, unique structure, and limited installation space. Some large machinery has two mounting bases of different sizes and can weigh hundreds of kilograms or even more, with its center of gravity often off-center, resulting in a top-heavy structure. During installation, exposed hydraulic system pipelines must be protected to prevent deformation or damage to internal bearings or valves caused by external forces, which could affect the equipment's performance and lifespan.

[0003] Especially in narrow, deep installation locations, the mounting surface may be at a certain angle, and the equipment usually only has a single installation direction and path to choose from. The limited space not only makes hoisting and moving the equipment more difficult but also increases the requirements for installation accuracy; for example, the tolerance of the base bolt holes must be controlled within ±2mm. Furthermore, once the equipment is installed, the vertical space is further reduced, making it difficult to disassemble the tooling used for support and positioning as a whole, affecting the efficiency of subsequent operations.

[0004] There is currently no effective solution to the above problems in existing technologies. Summary of the Invention

[0005] To address the aforementioned problems, this invention provides an auxiliary installation fixture. By designing a dedicated support body, the fixture connects to the workpiece to be installed and, in conjunction with a forklift, installs the workpiece to the installation position, thereby solving the problem of difficulty in installation in narrow, inclined spaces in the prior art.

[0006] To achieve the above objectives, embodiments of the present invention provide an auxiliary installation fixture, comprising: a support body, the support body including a base plate, a first support plate, a second support plate, and a mounting plate; the base plate has a first support plate and a second support plate respectively disposed at both ends, the first support plate being perpendicularly connected to the base plate, and the second support plate being disposed at a certain angle to the base plate; a detachable mounting plate is connected to the free end of both the first support plate and the free end of the second support plate, the mounting plate being used to connect the workpiece to be installed.

[0007] Optionally, the first support plate includes a first sub-plate and a second sub-plate; the first sub-plate is fixedly connected to the base plate and is perpendicular to the base plate; the second sub-plate is parallel to the second support plate, and the free end of the second sub-plate is connected to the mounting plate.

[0008] Alternatively, the first support plate and the base plate are reinforced together by reinforcing ribs; the second support plate and the base plate are reinforced together by reinforcing ribs.

[0009] Further optionally, the mounting plate is detachably connected to the first support plate; the mounting plate is detachably connected to the second support plate.

[0010] Optionally, the base plate is provided in two parallel configurations, with a first support plate and a second support plate on each side of the base plate.

[0011] Further optionally, a crossbeam is provided between the two base plates; two longitudinal beams are arranged parallel to each other on the bottom surface of the crossbeam, and the space between the two longitudinal beams is used for forklift insertion.

[0012] Further optionally, the mounting plate includes a first mounting portion and a second mounting portion that are perpendicular to each other; the first mounting portion is detachably connected to the first support plate; and the second mounting portion is detachably connected to the workpiece to be mounted.

[0013] As an additional option, different mounting plate sizes are available for different base plates.

[0014] Optionally, the angle between the second support plate and the base plate is 30° to 60°.

[0015] Alternatively, the mounting contact surface of the mounting plate may be provided with a soft pad.

[0016] The above technical solution has the following beneficial effects: By setting a first support plate and a second support plate on both sides of the base plate, and connecting the first support plate perpendicularly to the base plate and the second support plate at a certain angle to the base plate, it is ensured that the equipment mounting base can be precisely parallel to the installation position when installed at a large depth of inclination, effectively meeting the requirements of high-precision installation; since detachable mounting plates are set at the free ends of both the first and second support plates, the installation of pipelines of the workpiece to be installed can be avoided; the base plate, support plate and mounting plate form a stable frame structure, which enables the tooling to maintain good stability and support when bearing the weight of large mechanical equipment and the shear force and tension during the installation process, ensuring the safety of the installation operation. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1This is a structural diagram of the installation equipment provided in the prior art;

[0019] Figure 2 This is a schematic diagram of the auxiliary installation equipment provided in an embodiment of the present invention.

[0020] Reference numerals: 100-Installation equipment; 101-Installation surface; 200-Workpiece to be installed; 1-Base plate; 2-First support plate; 3-Second support plate; 4-Installation plate; 5-Reinforcing rib; 6-Crossbeam; 7-Longitudinal beam. Detailed Implementation

[0021] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0022] Figure 1 This is a structural diagram of the installation equipment provided in the prior art, such as... Figure 1 As shown, the installation space of the installation device 100 is narrow and has a large depth. The installation surface 101 presents a reverse 45° angle, and the workpiece to be installed has only one direction of installation space and installation path.

[0023] The equipment to be installed (i.e. the workpiece to be installed) has a special structure, is heavy and has a large center of gravity that is far from the center of gravity, exhibiting a top-heavy structure. In addition, it has multiple system pipelines. During installation, care must be taken not to put pressure on the system pipelines to avoid deformation or damage to the bearings or valves inside the hydraulic pipes due to external pressure.

[0024] To address the problem of difficulty in installing workpieces in existing technologies, embodiments of the present invention provide an auxiliary installation fixture, please refer to [link to relevant documentation]. Figure 2 The fixture includes a support body, which comprises a base plate 1, a first support plate 2, a second support plate 3, and a mounting plate 4. The base plate 1 is provided with the first support plate 2 and the second support plate 3 at its two ends respectively. The first support plate 2 is perpendicularly connected to the base plate 1, and the second support plate 3 is set at a certain angle to the base plate 1. The free ends of the first support plate 2 and the second support plate 3 are both connected to a detachable mounting plate 4, which is used to connect the workpiece to be installed.

[0025] The main support structure is a load-bearing frame used to support and position the workpiece to be installed, and to install the workpiece into the predetermined position. The main support structure includes a base plate 1, a first support plate 2, a second support plate 3, and a mounting plate 4.

[0026] The base plate 1 is the basic support component of the overall structure. It can be made of steel plate or other high-strength materials and can withstand the weight of the workpiece to be installed and the operational load during the installation process. The base plate 1 is fixed with a first support plate 2 and a second support plate 3 on both sides respectively. The bottom surface of the base plate 1 can be processed with anti-slip texture or fitted with anti-slip pads according to the usage scenario to improve the support stability.

[0027] The first support plate 2 is vertically installed at one end of the base plate 1, forming a 90° right angle with the base plate 1, and is used to provide rigid vertical support during installation. The lower end of the first support plate 2 is fixedly connected to the base plate 1, which can be done by welding.

[0028] The second support plate 3 is installed at the other end of the base plate 1 and is connected to the base plate 1 at a preset tilt angle. This angle can be set according to different installation conditions, such as 45° in this installation case. This structure helps to adapt to the installation requirements of workpieces with tilted mounting surfaces or special postures, ensuring that the workpiece 200 to be installed can maintain parallelism or other preset relationships with the target mounting surface in the installation state.

[0029] The free ends of both the first support plate 2 and the second support plate 3 are connected to detachable mounting plates 4. The mounting plates 4 can be machined into corresponding connection structures according to the shape of the workpiece 200 to be installed and the position of the base. Typically, multiple connection holes or threaded holes are provided on the mounting plates 4 to allow for fixed connection between the mounting plates 4 and the workpiece 200 via bolts. The detachable design of the mounting plates 4 avoids damage to the hydraulic lines caused by direct disassembly of the tooling, and facilitates quick, step-by-step disassembly of the tooling after workpiece installation, making it particularly suitable for scenarios where it is impossible to disassemble the tooling as a whole in confined spaces. Furthermore, the mounting plates 4 can be replaced according to different workpiece specifications, improving the versatility of the tooling.

[0030] Equipment installation process: Connect the workpiece 200 to the fixture with bolts and tighten them. After tightening, use a forklift to lift the fixture and the workpiece 200 to the predetermined position on the installation equipment 100 until the mounting holes of the workpiece and the installation equipment are aligned, and then tighten them with bolts. After confirming the bolt tension, slowly remove the forklift. Disassemble the support plate and mounting plate 4, and remove the screws on the mounting plate 4 one by one. Reconnect the workpiece to the installation equipment with bolts, and check the bolt torque according to the drawing requirements. When the requirements are met, the equipment installation is complete.

[0031] As an optional implementation, the first support plate 2 includes a first sub-plate and a second sub-plate; the first sub-plate is fixedly connected to the base plate 1 and is perpendicular to the base plate 1; the second sub-plate is parallel to the second support plate 3, and the free end of the second sub-plate is connected to the mounting plate 4.

[0032] The first sub-plate is fixedly connected to the base plate 1 and is set perpendicular to the base plate 1. It is preferably fixed by welding or other methods to ensure the structural strength and stability of the connection, so that it can reliably withstand the vertical load and operating force of the workpiece to be installed during the installation process.

[0033] The second sub-plate is arranged parallel to the second support plate 3, with one end fixedly connected to the first sub-plate and the other free end connected to the mounting plate 4. This arrangement ensures that the second sub-plate is aligned with the second support plate 3 in the planar direction. Therefore, when the workpiece is fixed to the mounting plate 4, a parallel support surface opposite to the second support plate 3 is formed, achieving a multi-point force-bearing support structure and further enhancing the stability of the mounting plate 4.

[0034] Through the above structural design, the first support plate 2 is composed of a first sub-plate and a second sub-plate. It can not only provide reliable support in the vertical direction, but also cooperate with the second support plate 3 in the horizontal direction to form a stable clamping and positioning effect, thereby improving the overall rigidity and anti-deformation ability of the tooling during the installation process, and ensuring the accuracy and safety of the workpiece to be installed during positioning and fixing.

[0035] As an optional implementation, the first support plate 2 and the base plate 1 are reinforced and connected by reinforcing ribs 5; the second support plate 3 and the base plate 1 are reinforced and connected by reinforcing ribs 5.

[0036] The reinforcing rib 5 is preferably made of metal sheet, and its shape can be triangular, trapezoidal, or other shapes that can provide structural reinforcement. One end of the reinforcing rib 5 is fixedly connected to the side of the support plate, and the other end is fixedly connected to the upper surface of the base plate 1, forming an oblique support structure between the support plate and the base plate 1, thereby improving the support strength.

[0037] As an optional implementation, the mounting plate 4 is detachably connected to the first support plate 2; the mounting plate 4 is detachably connected to the second support plate 3.

[0038] The detachable connection is preferably a bolted connection, so as to enable quick assembly and disassembly while ensuring connection strength. For example, several mounting holes corresponding to the mounting plate 4 can be provided at the free ends of the first support plate 2 and the second support plate 3, respectively. The mounting plate 4 is provided with through holes or threaded holes that match the mounting plate 4. During installation, bolts are inserted and tightened. During disassembly, the mounting plate 4 can be separated from the support plate simply by loosening the bolts.

[0039] This structural design allows the mounting plate 4 to be flexibly replaced under different installation conditions to adapt to workpieces of different specifications, shapes or mounting hole positions, significantly improving the versatility and reusability of the tooling.

[0040] As an optional implementation, there are two base plates 1, which are arranged in parallel, and each base plate 1 has a first support plate 2 and a second support plate 3 on its two sides respectively.

[0041] To accommodate workpieces with two mounting bases, this embodiment sets up two parallel base plates 1. Each base plate 1 is provided with a first support plate 2, a second support plate 3, and a mounting plate 4. The mounting plates 4 corresponding to the two base plates 1 respectively position and connect the two mounting bases.

[0042] As an optional implementation, a crossbeam 6 is provided between the two base plates 1; two longitudinal beams 7 are arranged parallel to each other on the bottom surface of the crossbeam 6, and the space between the two longitudinal beams 7 is used for forklift insertion.

[0043] The two ends of the crossbeam 6 are fixedly connected to the opposite inner edges of the two base plates 1, and are preferably made of high-strength profiles such as rectangular steel pipes, channel steel, or I-beams to improve the overall lateral load-bearing capacity and deformation resistance of the fixture. The arrangement of the crossbeam 6 not only connects the two base plates 1 to form an integral frame structure, but also evenly distributes the load between the two base plates 1 when the fixture is carrying the workpiece to be installed, thereby improving stability.

[0044] The two longitudinal beams 7, which are parallel to each other on the bottom surface of the crossbeam 6, are preferably steel pipes or channel steel structures and are welded and fixed to the crossbeam 6. The spacing is designed according to the width of a standard forklift fork. In this way, during the handling or positioning of the tooling, the forklift forks can be smoothly inserted into the space between the two longitudinal beams 7, and this structure also serves as an anti-dislodgement structure for the forklift, achieving stable lifting and movement of the entire tooling and its load-bearing workpiece.

[0045] As an optional implementation, the mounting plate 4 includes a first mounting portion and a second mounting portion that are perpendicular to each other; the first mounting portion is detachably connected to the first support plate 2; and the second mounting portion is used to detachably connect to the workpiece to be mounted.

[0046] The first and second mounting parts are preferably integrally formed structures and geometrically arranged perpendicularly, enabling them to form a stable right-angle connection with both the supporting structure and the workpiece to be installed in the installed state. The first mounting part is detachably connected to the support plate via bolts, allowing for quick replacement or adjustment of the mounting plate 4's position and orientation under different installation conditions. The second mounting part is perpendicular to the first mounting part and is primarily used for detachable connection with the workpiece to be installed. It is connected by bolts, and multiple mounting holes or slots can be pre-drilled on the mounting surface to accommodate workpieces of different specifications, hole spacing, or installation methods.

[0047] As an optional implementation, the mounting plate 4 has different dimensions corresponding to different base plates 1.

[0048] Different dimensions can be reflected in the length, width, thickness of the mounting plate 4, as well as the spacing of the mounting holes at the connection with the support plate. Different mounting plates 4 correspond to different mounting bases for the workpieces to be installed. By designing mounting plates 4 of different sizes according to the position of the base plate 1 and the corresponding installation requirements, it can be ensured that the mounting plate 4 forms an optimal fit with the base plate 1 and the support plate.

[0049] As an optional implementation, the included angle between the second support plate 3 and the base plate 1 is 30° to 60°.

[0050] The included angle is determined comprehensively based on the installation posture of the workpiece to be installed, the degree of inclination of the installation position, and the constraints of the installation space. When the included angle is set within the range of 30° to 60°, it can ensure that the second support plate 3 has sufficient structural support strength and can adapt to the installation requirements of different tilt angles.

[0051] When the included angle is small (e.g., close to 30°), the second support plate 3 is more suitable for supporting workpieces with a small tilt angle of the mounting surface, and the overall structure has a lower center of gravity and higher stability; when the included angle is large (e.g., close to 60°), the second support plate 3 can adapt to workpieces with a large tilt angle of the mounting surface, which is convenient for alignment and fixation in special installation paths or narrow spaces.

[0052] To accommodate the specific 45° installation structure, the included angle between the second support plate 3 and the base plate 1 in this application is also set to 45°.

[0053] As an optional implementation, the mounting contact surface of the mounting plate 4 is provided with a soft pad.

[0054] The pad is preferably made of rubber, polyurethane, EVA foam, or other materials with good elasticity and abrasion resistance, and is fixed to the mounting contact surface of the mounting plate 4 by means of adhesive or embedded clips. The thickness and hardness of the pad can be selected according to the weight, material, and surface characteristics of the workpiece to be mounted.

[0055] The soft pad effectively cushions the impact between the mounting plate 4 and the workpiece during installation, reducing scratches, indentations, or coating damage to the workpiece surface caused by direct hard contact. Simultaneously, the elasticity of the soft pad absorbs some vibration and minor displacement, improving the stability and positioning accuracy of the workpiece during installation.

[0056] The above technical solution has the following beneficial effects: By setting a first support plate and a second support plate on both sides of the base plate, and connecting the first support plate perpendicularly to the base plate and the second support plate at a certain angle to the base plate, it is ensured that the equipment mounting base can be precisely parallel to the installation position when installed at a large depth of inclination, effectively meeting the requirements of high-precision installation; since detachable mounting plates are set at the free ends of both the first and second support plates, the installation of pipelines of the workpiece to be installed can be avoided; the base plate, support plate and mounting plate form a stable frame structure, which enables the tooling to maintain good stability and support when bearing the weight of large mechanical equipment and the shear force and tension during the installation process, ensuring the safety of the installation operation.

[0057] The above-described specific embodiments of the invention further illustrate the purpose, technical solution, and beneficial effects of the invention. It should be understood that the above content is only for specific embodiments of the invention and is not intended to limit the scope of protection of the invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the invention should be included within the scope of protection of the invention.

Claims

1. An auxiliary installation tool, characterized in that, include: The supporting body includes a base plate, a first supporting plate, a second supporting plate, and a mounting plate; A first support plate and a second support plate are respectively provided at both ends of the base plate. The first support plate is perpendicularly connected to the base plate, and the second support plate is set at a certain angle to the base plate. Both the free ends of the first support plate and the free ends of the second support plate are connected to detachable mounting plates, which are used to connect the workpiece to be installed.

2. The auxiliary installation fixture according to claim 1, characterized in that: The first support plate includes a first sub-plate and a second sub-plate; The first sub-plate is fixedly connected to the base plate and is perpendicular to the base plate; The second sub-plate is parallel to the second support plate, and the free end of the second sub-plate is connected to the mounting plate.

3. The auxiliary installation fixture according to claim 1, characterized in that: The first support plate and the base plate are reinforced and connected by reinforcing ribs; The second support plate is reinforced and connected to the base plate by reinforcing ribs.

4. The auxiliary installation fixture according to claim 1, characterized in that: The mounting plate is detachably connected to the first support plate; The mounting plate is detachably connected to the second support plate.

5. The auxiliary installation fixture according to claim 1, characterized in that: The base plate is provided in two parallel positions, and each base plate has a first support plate and a second support plate on its two sides respectively.

6. The auxiliary installation fixture according to claim 5, characterized in that: A crossbeam is provided between the two base plates; Two longitudinal beams are arranged parallel to each other on the bottom surface of the crossbeam, and the space between the two longitudinal beams is used for forklift loading.

7. The auxiliary installation fixture according to claim 1, characterized in that: The mounting plate includes a first mounting portion and a second mounting portion that are perpendicular to each other; The first mounting part is detachably connected to the first support plate; The second mounting part is used for detachable connection with the workpiece to be installed.

8. The auxiliary installation fixture according to claim 5, characterized in that: Different base plates require different mounting plate sizes.

9. The auxiliary installation fixture according to claim 1, characterized in that: The angle between the second support plate and the base plate is 30°~60°.

10. The auxiliary installation fixture according to claim 1, characterized in that: The mounting contact surface of the mounting plate is provided with a soft pad.

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