Processing method of anti-skid pot support and anti-skid pot support

Abstract

The invention discloses a processing method of an anti-skid pot support and the anti-skid pot support. The anti-skid pot support comprises a support body and a plurality of foot pieces arranged in the circumferential direction of the support body at intervals, the foot pieces are fixed to the support body, and each foot piece is provided with a supporting face used for bearing a pot; the processing method of the anti-skid pot bracket comprises the following steps: processing the outer surface of the anti-skid pot bracket to form the enamel layer; a particle layer is laid on the enamel layer on the outer side of the supporting surface; and melting and mixing the enamel layer and the particle layer on the outer side of the supporting surface at a preset temperature by adopting a hot melting process, and melting to form an integrated mixed layer. By means of the whole-face enamel process and the local anti-skid particle hot melting process of the pot support, smooth and easy-to-clean enamel can be reserved on the portion, provided with the enamel layer, of the pot support, the rough mixing layer is formed on the supporting face of the foot piece, so that the pot is prevented from sliding, and the easy-to-clean and anti-skid effects of the pot support are achieved at the same time. The integrated sintering structure ensures that the particle layer and the enamel layer are high in bonding strength and do not fall off after being used for a long time.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of cooking utensils, in particular to a processing method of an anti-skid pot support. BACKGROUND

[0002] In order to improve the dirt problem of the pot support in the current industry, the enamel treatment of the surface of the pot support is developing more and more towards the smooth and delicate direction. However, the lower the roughness of the enamel layer on the surface of the pot support is, the lower the friction coefficient of the end surface of the foot piece of the pot support and the contact position of the pot is, which leads to insufficient tangential support of the pot support to the bottom of the pot, and the pot is prone to sliding. If the roughness of the enamel layer on the surface of the pot support is increased, the cleaning difficulty of the pot support will also be increased. SUMMARY

[0003] The technical problem to be solved by the present application is to overcome the defects that the surface of the pot support in the prior art cannot simultaneously achieve easy cleaning and anti-skid of the pot, and to provide a processing method of an anti-skid pot support.

[0004] The present application solves the above technical problems by the following technical scheme:

[0005] A processing method of an anti-skid pot support, the anti-skid pot support comprising a support body and a plurality of foot pieces arranged at intervals along the circumference of the support body, the plurality of foot pieces being fixed on the support body, the foot pieces having a support surface for bearing a pot, the processing method of the anti-skid pot support comprising:

[0006] Step S1: forming an enamel layer on the outer surface of the anti-skid pot support;

[0007] Step S2: laying a particle layer on the enamel layer outside the support surface;

[0008] Step S3: using a hot melting process to melt and mix the enamel layer outside the support surface and the particle layer at a preset temperature, and to fuse them into an integral mixed layer.

[0009] In the present application, through the whole-surface enamel process of the pot support and the local (support surface) hot-melt anti-skid particle process, the part of the pot support provided with the enamel layer can retain smooth and easy-to-clean enamel, and a rough mixed layer is formed on the support surface of the foot piece to prevent the pot from sliding, so as to simultaneously achieve the effects of easy cleaning and anti-skid of the pot support. The integral fused structure ensures high bonding strength of the particle layer and the enamel layer, and the particle layer will not fall off after long-term use.

[0010] Preferably, in step S1: the enamel layer is formed on the outer surface of the support body and the outer surface of the plurality of foot pieces.

[0011] In the present application, the enamel layer is covered on the outer surfaces of the support body and all the foot pieces, so as to ensure that the pot support is corrosion-resistant and easy to scrub.

[0012] Preferably, the particle layer is a fine sand liquid, which includes fine sand and a thick liquid;

[0013] In step S2: a layer of fine sand liquid is brushed onto the enamel layer on the outer side of the support surface;

[0014] Between steps S2 and S3, there is also step S21: reducing the fluidity of the fine sand liquid located outside the enamel layer.

[0015] In this solution, the method of applying a fine sand slurry to lay a granular layer on the outside of the enamel layer is simple and efficient. Using a fine sand slurry facilitates the uniform distribution and adhesion of fine sand to the enamel layer, ensuring uniform coverage of the granular layer. By reducing the fluidity of the fine sand slurry, it prevents the fine sand from shifting or being lost before hot melting, improving the stability during fusion and the consistency of the roughness of the mixed layer, thereby reliably enhancing anti-slip properties.

[0016] Preferably, the thick liquid comprises a co-solvent and water;

[0017] In step S21: the water in the viscous liquid is controlled to evaporate to a preset range.

[0018] In this scheme, water evaporation is controlled to a preset range to optimize the viscosity of the fine sand liquid, enhance the adhesion of the particle layer, prevent it from loosening before fusion, improve the quality of the mixed layer formation, reduce fusion defects, make the rough surface more uniform, improve the anti-slip performance, and reduce process fluctuations.

[0019] Preferably, the processing method of the anti-slip pot support satisfies one or more of the following conditions:

[0020] a1. In step S21: control the wind intervention time of the foot piece in the natural environment;

[0021] b1. The mass of the fine sand is 38% to 45% of the total mass of the fine sand liquid, and the mass of the viscous liquid is 19% to 29% of the total mass of the fine sand liquid;

[0022] c1. The co-solvent includes sodium oxide and / or potassium oxide.

[0023] In this solution, natural air drying simplifies the equipment and reduces costs. By limiting the ratio of fine sand to concentrated liquid, it ensures that the fine sand liquid adheres to the enamel layer when freshly applied, and that the undried fine sand liquid does not move widely when the feet are stationary, preventing it from loosening before fusion. It also ensures a sufficient quantity of fine sand for better anti-slip performance. The fluxing agent promotes the hot-melting process.

[0024] Preferably, in step S3, when the temperature is greater than or equal to the preset temperature, the enamel layer and the fine sand located on the outer side of the support surface are in a molten state; when the temperature is less than the preset temperature, the enamel layer and the fine sand located on the outer side of the support surface can solidify.

[0025] In this solution, the enamel layer and fine sand are melted at a temperature greater than or equal to a preset temperature so that they can be fully fused together. After cooling, they solidify rapidly to form a high-roughness and dense anti-slip surface layer.

[0026] Preferably, the processing method of the anti-slip pot support satisfies one or more of the following conditions:

[0027] a2. The fine sand includes silicon dioxide;

[0028] b2. The diameter of a single grain of fine sand is 0.05 to 0.1 mm.

[0029] In this design, the silica fine sand has high hardness and good wear resistance. By limiting the diameter of the fine sand, it ensures sufficient anti-slip effect while preventing the fine sand from being too large and scratching the bottom of the pot.

[0030] Preferably, in step S3: the hot-melt process is laser cladding.

[0031] In this solution, laser cladding can provide high-precision local heating, avoiding affecting the smoothness of the enamel layer on the non-supported surface.

[0032] Preferably, step S3 specifically includes:

[0033] Step S31: Place the foot piece on the laser processing platform;

[0034] Step S32: Adjust the supporting surface of the foot piece to the laser processing area;

[0035] Step S33: Locate the area to be processed on the foot piece using a visual recognition device;

[0036] Step S34: Perform laser cladding on the enamel layer and the particle layer located on the outside of the support surface, so that the enamel layer and the particle layer located on the outside of the support surface are clad and fused into a single hybrid layer.

[0037] In this solution, the visual recognition device can automatically identify the support surface area of ​​the foot piece, adapt to different pot support structures, eliminate the need for customized tooling, and improve the versatility and efficiency of the process.

[0038] Preferably, the fine sand liquid further includes a colorant, the color of which is different from the color of the enamel layer;

[0039] In step S33: the visual recognition device locates the area to be processed on the foot piece by recognizing the shape of the support surface and / or the color of the particle layer.

[0040] In this solution, color contrast is used to improve visual recognition accuracy, ensuring that the laser trajectory accurately falls on the brushing area, avoiding misprocessing and improving the yield rate.

[0041] Preferably, the processing method of the anti-slip pot support satisfies one or more of the following conditions:

[0042] a3. The mass of the colorant is 1.53%-2.36% of the total mass of the fine sand solution;

[0043] b3. The colorant includes cobalt oxide and / or copper oxide.

[0044] In this solution, by limiting the proportion of colorant, the color of the particle layer and the enamel layer are more clearly distinguished, making it easier for visual recognition devices to identify them.

[0045] Preferably, before step S2, step S11 is further included: assembling the support body and the plurality of foot pieces into the anti-slip pot support;

[0046] In step S31: the anti-slip pot support is placed on the laser processing platform.

[0047] In this solution, the entire anti-slip pot support can be placed independently on the laser processing platform without the need for additional fixing devices to secure the feet, thus simplifying the structure of the laser processing equipment.

[0048] Preferably, in step S32: the supporting surface of the foot piece is fixed in the laser processing area by a positioning device.

[0049] In this solution, the positioning device stably fixes the foot piece in the laser processing area to prevent shaking and ensure the accuracy of laser cladding.

[0050] Preferably, the positioning device includes a first positioning plate and a second positioning plate, the first positioning plate and the second positioning plate are spaced apart, and the gap between the first positioning plate and the second positioning plate forms the laser processing area;

[0051] In step S32, the foot piece is inserted into the gap between the first positioning plate and the second positioning plate.

[0052] In this solution, the gap between the first positioning plate and the second positioning plate forms a stable laser processing area. After the foot piece is inserted, it automatically aligns to ensure that the support surface is horizontal. The structure is simple and reliable, improving positioning speed and accuracy.

[0053] Preferably, the processing method of the anti-slip pot support satisfies one or more of the following conditions:

[0054] a4. The length of the mixed layer in the radial direction of the anti-slip pot bracket is greater than or equal to 70% of the length of the supporting surface in the radial direction of the anti-slip pot bracket, and the width of the mixed layer in the thickness direction of the foot piece is greater than or equal to 66% of the thickness of the foot piece.

[0055] b4. The thickness of the enamel layer located on the outer side of the support surface is 70-110 μm;

[0056] c4. After step S3, step S4 is also included: forming a paint layer on the outside of the mixed layer.

[0057] In this design, the coverage area of ​​the mixing layer is limited to ensure sufficient anti-slip surface, thus guaranteeing stable support for the cookware. The thickness of the enamel layer is limited to prevent partial exposure of the support surface after the enamel and granule layers are mixed, preventing rusting. Since the paint layer does not rust due to its material properties, it is applied to the outside of the mixing layer, ensuring that even if some support surface is exposed, it will not rust under the protection of the paint layer.

[0058] An anti-slip pot support includes a support body and a plurality of feet spaced apart circumferentially along the support body. The plurality of feet are fixed to the support body. Each foot has a support surface for supporting a pot. The support surface is provided with a mixed layer formed by a mixture of enamel and granules. The remaining outer surface of the feet and the outer surface of the support body are both provided with an enamel layer.

[0059] In this solution, the entire surface of the pot support is enamel-coated, and the local (support surface) hot-melt anti-slip particles are applied. This allows the enamel-coated parts of the pot support to retain a smooth and easy-to-clean enamel layer, while a rough mixed layer is formed on the support surface of the feet to prevent the pot from slipping. This achieves both easy cleaning and anti-slip effects for the pot support.

[0060] Preferably, the anti-slip pot support meets one or more of the following conditions:

[0061] a5. The particles are fine sand, and the enamel and the fine sand are configured to melt and mix at a temperature greater than or equal to a preset temperature, and to solidify at a temperature less than a preset temperature.

[0062] b5. A paint layer is also provided on the outer side of the mixed layer.

[0063] In this design, the enamel layer and fine sand are melted at a temperature greater than or equal to a preset temperature to ensure complete fusion. After cooling, they solidify rapidly to form a high-roughness and dense anti-slip surface layer. The paint layer does not rust due to its material properties; therefore, it is applied to the outside of the mixed layer so that even if some supporting surfaces are exposed, they will not rust under the protection of the paint layer.

[0064] The significant advantages of this invention are as follows: By employing a full-surface enamel coating process for the pot support and a partial (support surface) hot-melt anti-slip particle process, the enamel-coated portion of the pot support retains a smooth, easy-to-clean enamel layer, while a rough, mixed layer is formed on the support surface of the feet to prevent the pot from slipping. This simultaneously achieves the effects of easy cleaning and anti-slip properties. The integrated fused structure ensures a high bonding strength between the particle layer and the enamel layer, preventing detachment over long-term use. Attached Figure Description

[0065] Figure 1 This is a three-dimensional structural diagram of a pot support according to an embodiment of the present invention.

[0066] Figure 2 This is a schematic diagram of the combined structure of the foot piece, the mixing layer, and the paint layer according to an embodiment of the present invention.

[0067] Figure 3 This is a schematic flowchart illustrating the processing method of an anti-slip pot support according to an embodiment of the present invention.

[0068] Figure 4 This is a schematic diagram of the cooperation structure between the pot support and the positioning device according to an embodiment of the present invention.

[0069] Explanation of reference numerals in the attached figures:

[0070] Support body 1

[0071] Foot piece 2

[0072] Support surface 21

[0073] Hybrid layer 3

[0074] Paint layer 4

[0075] Laser processing platform 5

[0076] Laser processing area 6

[0077] First positioning plate 71

[0078] Second positioning plate 72 Detailed Implementation

[0079] The present invention will be further illustrated by way of embodiments below, but the present invention is not limited to the scope of the embodiments.

[0080] Example 1

[0081] like Figure 1 As shown in the figure, this embodiment discloses a non-slip pot support for supporting pots. The non-slip pot support includes a support body 1 and a plurality of foot pieces 2 arranged circumferentially spaced along the support body 1. The plurality of foot pieces 2 are all fixed on the support body 1, and the support body 1 is used to connect the plurality of foot pieces 2 into a whole.

[0082] like Figure 1 As shown, the foot piece 2 has a supporting surface 21 for supporting the pot. In the normal use state of the pot support, the supporting surface 21 of the foot piece 2 is the upper end surface of the foot piece 2. In this embodiment, all outer surfaces of the support body 1 and the outer surfaces of the foot piece 2 except for the supporting surface 21 are provided with an enamel layer. The enamel is smooth and easy to clean, making it convenient for users to clean the pot support.

[0083] like Figure 2 As shown, the supporting surface 21 of the foot piece 2 is provided with a mixed layer 3 formed by mixing enamel and granules. The granules increase the roughness of the mixed layer 3 to prevent the cookware from slipping. In this embodiment, the granules are a type of fine sand, specifically composed of silicon oxide. The enamel and fine sand are melted at a temperature greater than or equal to a preset temperature to allow them to fully fuse. After cooling, they solidify rapidly to form a high-roughness and dense anti-slip surface layer.

[0084] Specifically, when the temperature of the enamel and fine sand is greater than or equal to a preset temperature, both the enamel and fine sand can melt and mix after melting. When the temperature of the enamel and fine sand is less than the preset temperature, both the enamel and fine sand can solidify. Since the enamel and fine sand are mixed at high temperatures, the solidified mixed layer 3 is a structure formed by the mixture of enamel and fine sand.

[0085] In this embodiment, the preset temperature is not limited to a specific temperature range; it is sufficient to ensure that both the enamel and the fine sand are in a molten state.

[0086] This embodiment achieves both easy cleaning and anti-slip effects by using a full-surface enamel process for the pot support and a partial (support surface 21) hot-melt anti-slip particle process.

[0087] In other alternative embodiments, the fine sand may be composed of other components capable of achieving the above-mentioned functions. Alternatively, only the enamel may be able to melt at a temperature greater than or equal to a preset temperature and solidify at a temperature lower than the preset temperature, while the fine sand remains in a solid state. Alternatively, the particles may have other structures that can form an uneven, non-slip structure on the support surface 21.

[0088] Furthermore, because the enamel on the support surface 21 may melt and flow, resulting in uneven thickness of the mixed layer 3 on the support surface 21, this could lead to partial exposure of the support surface 21 to the external environment. Prolonged exposure of the support surface 21 to the external environment can easily cause it to rust. Therefore, if... Figure 2 As shown, in this embodiment, a paint layer 4 is also provided on the outer side of the mixing layer 3. The paint layer 4 is specifically formed by applying paint to the mixing layer 3 and then letting it air dry. The paint will not rust, so even if part of the support surface 21 is exposed, it will not rust under the protection of the paint layer 4, thus improving the corrosion resistance of the pot support.

[0089] In other alternative implementations, if the support surface 21 is not exposed to the external environment, the paint layer 4 may not be necessary.

[0090] Example 2

[0091] This embodiment discloses a processing method for processing the anti-slip pot support in Embodiment 1 above.

[0092] like Figure 3 As shown, the processing method of the anti-slip pot support includes the following steps:

[0093] Step S1: Form an enamel layer on the outer surface of the anti-slip pot support.

[0094] Specifically, an enamel layer is first formed on the outer surface of the main body 1 and the outer surfaces of the multiple foot pieces 2. The specific steps for enamelizing the outer surface of the pot support are prior art and will not be discussed further here. In this embodiment, the enamel layer covers the entire outer surface of the main body 1 and all the foot pieces 2, ensuring that the pot support is corrosion-resistant and easy to clean. Furthermore, since all the outer surfaces of the pot support are enamelized, there is no need to avoid special areas, making processing more convenient and efficient.

[0095] Step S2: Lay a granular layer on the enamel layer on the outer side of the support surface 21.

[0096] Specifically, in this embodiment, the granular layer is a fine sand liquid, which includes fine sand and a viscous liquid. The fine sand includes silica, which has high hardness, good wear resistance, and can melt at high temperatures. The diameter of a single fine sand particle is 0.05–0.1 mm. This embodiment limits the diameter of the fine sand to ensure sufficient anti-slip effect while preventing excessively large particles from scratching the bottom of the pot. The mass of the fine sand is 38%–45% of the total mass of the fine sand liquid, and the mass of the viscous liquid is 19%–29% of the total mass of the fine sand liquid.

[0097] In this embodiment, fine sand liquid can be directly brushed onto the enamel layer on the outer side of the support surface 21 using tools such as a brush to form a granular layer. Applying fine sand liquid to lay a granular layer on the outer side of the enamel layer is a simple and efficient operation.

[0098] In this embodiment, fine sand liquid is used to facilitate the uniform distribution and adhesion of fine sand to the enamel layer, ensuring uniform coverage of the particle layer. In other alternative embodiments, the particle layer may also consist only of solid particles, formed by placing the solid particles on the enamel layer outside the support surface 21.

[0099] This embodiment limits the ratio of fine sand to thick liquid. On the one hand, it ensures that the fine sand liquid can adhere to the enamel layer when it is first brushed onto it. When the foot piece 2 does not move, the fine sand liquid will not move over a large area, thus avoiding loosening before fusion. On the other hand, it also ensures that there is a sufficient amount of fine sand to achieve a better anti-slip effect.

[0100] It should be noted that, in addition to fine sand and thick liquid, the fine sand liquid also includes other components that do not affect the overall function.

[0101] In other alternative implementations, the diameter of the fine sand can also be different. Alternatively, the mass ratio of fine sand to viscous liquid in the fine sand solution can also be adjusted according to actual needs.

[0102] Further, step S21 is performed: reducing the fluidity of the fine sand liquid located on the outside of the enamel layer.

[0103] This embodiment improves the anti-slip properties by reducing the fluidity of the fine sand liquid, preventing the fine sand from shifting or being lost before hot melting, thus improving the stability during fusion and the consistency of the roughness of the mixed layer 3.

[0104] Specifically, the viscous liquid in this embodiment includes a co-solvent and water. The co-solvent promotes the subsequent hot-melting process and specifically includes materials such as sodium oxide and / or potassium oxide. In step S21, reducing the fluidity of the fine sand liquid specifically refers to reducing the water content in the fine sand liquid. In this embodiment, the viscosity of the fine sand liquid is optimized by controlling the evaporation of water in the viscous liquid to a preset range, thereby enhancing the adhesion of the particle layer, preventing it from loosening before fusion, improving the quality of the mixed layer 3 formation, reducing fusion defects, making the rough surface more uniform, improving the anti-slip performance, and reducing process fluctuations.

[0105] In this embodiment, no specific limit is set on the preset range. It is sufficient that the fine sand liquid applied to the pot support does not easily flow during the movement of the pot support.

[0106] Furthermore, this embodiment controls the amount of water evaporation by controlling the air-drying setting time of the foot plate 2 in the natural environment. Natural air drying simplifies the equipment and reduces costs. The preset time can be determined based on the experience of the processing personnel, for example, 10 minutes.

[0107] In other alternative embodiments, the cosolvent may be composed of other materials capable of achieving the above-mentioned functions.

[0108] In other alternative embodiments, the particles can also have other structures that can form an uneven, anti-slip structure on the support surface 21. In this case, step S21 described above does not need to be performed.

[0109] Step S3: Using a hot-melt process, the enamel layer and the particle layer located on the outside of the support surface 21 are melted, mixed and fused into an integral mixed layer 3 at a preset temperature.

[0110] Specifically, when the temperature is greater than or equal to the preset temperature, the enamel layer and fine sand on the outer side of the support surface 21 are in a molten state, and the enamel and fine sand are mixed at high temperature. When the temperature is less than the preset temperature, the enamel layer and fine sand on the outer side of the support surface 21 can solidify, thereby forming a high-roughness and dense anti-slip surface layer (mixed layer 3).

[0111] In this embodiment, the preset temperature is not limited to a specific temperature range; it is sufficient to ensure that both the enamel and the fine sand are in a molten state.

[0112] This embodiment utilizes a full-surface enamel process for the pot support and a localized (support surface 21) hot-melt anti-slip particle process. This ensures that the enamel-covered portion of the pot support retains a smooth, easy-to-clean enamel layer, while a rough, mixed layer 3 is formed on the support surface 21 of the foot piece 2 to prevent the pot from slipping. This simultaneously achieves the goals of easy cleaning and anti-slip properties for the pot support. The integrated fused structure ensures a high bonding strength between the particle layer and the enamel layer, preventing detachment over long-term use.

[0113] For example, if only the outer surface of the pot support is enamelized, the surface roughness of the support surface 21 may be less than 1 μm, while the surface roughness of the treated mixed layer 3 can be greater than 12 μm, resulting in excellent anti-slip pot performance.

[0114] In other alternative embodiments, the fine sand may be composed of other components capable of achieving the above-mentioned functions. Alternatively, only the enamel may be able to melt at a temperature greater than or equal to a preset temperature and solidify at a temperature lower than the preset temperature, while the fine sand remains in a solid state at all times.

[0115] Among them, the hot melting process can be some conventional hot melting processes in this field, such as laser hot melting, flame hot melting, etc.

[0116] In this embodiment, the length of the mixing layer 3 in the radial direction of the anti-slip pot support is greater than or equal to 70% of the length of the supporting surface 21 in the radial direction of the anti-slip pot support, and the width of the mixing layer 3 in the thickness direction of the foot piece 2 is greater than or equal to 66% of the thickness of the foot piece 2, thereby ensuring sufficient anti-slip area and ensuring stable support for the pot. In other alternative embodiments, the area covered by the mixing layer can also be designed in other ways according to actual needs.

[0117] Furthermore, since the enamel layer on the support surface 21 may flow after melting, the thickness of the mixed layer 3 on the support surface 21 may be uneven, which may cause part of the support surface 21 to be exposed to the external environment. Since the support surface 21 is prone to rusting after being exposed to the external environment for a long time, in this embodiment, the thickness of the enamel layer on the outside of the support surface 21 is 70-110 μm to prevent part of the support surface 21 from being exposed after the enamel layer and the particle layer are mixed, and to prevent the support surface 21 from rusting.

[0118] Furthermore, after the enamel layer and the particle layer have been melted and cooled, step S4 is performed: a paint layer 4 is formed on the outside of the mixed layer 3.

[0119] The paint layer 4 is formed by applying paint to the mixed layer 3 and then letting it air dry. The paint will not rust, so even if part of the support surface 21 is exposed, it will not rust under the protection of the paint layer 4, thus improving the corrosion resistance of the pot support.

[0120] Example 3

[0121] Based on Example 2, this embodiment further specifies that the hot-melt process in step S3 is laser cladding.

[0122] Laser cladding provides high-precision localized heating, avoiding any impact on the smoothness of the enamel layer on the non-supported surface 21. The operating temperature during laser cladding exceeds 800℃, resulting in a hybrid layer 3 with excellent high-temperature resistance. Since the maximum temperature under normal use of the pot support is 550℃, the hybrid layer 3 will not fail due to prolonged use.

[0123] like Figure 4 As shown, step S3 specifically includes the following steps:

[0124] Step S31: Place the foot piece 2 on the laser processing platform 5.

[0125] The process includes step S11 before step S2: assembling the support body 1 and multiple foot pieces 2 into an anti-slip pot support, i.e., the fine sand liquid is applied to the support surface 21 of the foot pieces 2 after the pot support is assembled.

[0126] Therefore, during laser cladding, the entire anti-slip pot support is placed on the laser processing platform 5. The entire anti-slip pot support can be placed independently on the laser processing platform 5 without the need for additional fixing devices to secure the feet 2, thus simplifying the structure of the laser processing equipment.

[0127] In other alternative implementations, the pot support may not be assembled in advance, but the mixing layer 3 may be formed on the foot piece 2 before assembling the pot support.

[0128] Step S32: Adjust the support surface 21 of the foot piece 2 to the laser processing area 6.

[0129] Specifically, a positioning device is provided on the laser processing platform 5. In this embodiment, the supporting surface 21 of the foot piece 2 is fixed in the laser processing area 6 by the positioning device to prevent the foot piece 2 from shaking and to ensure the laser cladding accuracy.

[0130] like Figure 4 As shown, the positioning device includes a first positioning plate 71 and a second positioning plate 72, which are spaced apart. The gap between the first positioning plate 71 and the second positioning plate 72 forms the laser processing area 6. A foot piece 2 is inserted into the gap between the first positioning plate 71 and the second positioning plate 72, thereby adjusting the supporting surface 21 of the foot piece 2 to the laser processing area 6. The gap between the first positioning plate 71 and the second positioning plate 72 forms a stable laser processing area. After insertion, the foot piece 2 automatically aligns, ensuring that the supporting surface 21 is horizontal. The structure is simple and reliable, improving positioning speed and accuracy.

[0131] In other alternative implementations, the positioning device may also be selected from other structures that can achieve the above-mentioned functions.

[0132] Step S33: Locate the area to be processed on the foot piece 2 using a visual recognition device.

[0133] Specifically, the support surface 21 of the foot piece 2 is elliptical from the microscopic perspective of the laser trajectory and rectangular from the macroscopic perspective of the end face of the foot piece 2. The visual recognition device locates the area to be processed on the foot piece 2 by recognizing the shape of the support surface 21, without having to make positioning fixtures separately according to different shapes of pot supports.

[0134] The specific structure and recognition principle of the visual recognition device are existing technologies in this field and will not be discussed further here.

[0135] Furthermore, the fine slurry also includes a colorant, the color of which differs from the color of the enamel layer. The visual recognition device can also locate the area to be processed on the foot piece 2 by recognizing the color of the particle layer. This embodiment utilizes color contrast to improve visual recognition accuracy, ensuring that the laser trajectory accurately falls on the brushing area, avoiding misprocessing, and improving the yield rate.

[0136] The visual recognition device can automatically identify the support surface 21 area of ​​the foot piece 2, adapt to different pot support structures, eliminate the need for customized tooling, and improve the versatility and efficiency of the process.

[0137] The colorant comprises 1.53%-2.36% of the total mass of the fine sand solution, and its components include cobalt oxide and / or copper oxide. This embodiment limits the proportion of the colorant to make the color of the granular layer more distinct from the color of the enamel layer, thus facilitating identification by visual recognition devices.

[0138] It should be noted that, in addition to fine sand, thick liquid and colorant, the fine sand liquid also includes other components that do not affect the overall function.

[0139] In other alternative embodiments, the mass ratio of fine sand, viscous liquid, and colorant in the fine sand solution can be adjusted according to actual needs. The colorant can also be made from other materials capable of achieving the aforementioned functions.

[0140] Step S34: Perform laser cladding on the enamel layer and particle layer located on the outside of the support surface 21 so that the enamel layer and particle layer located on the outside of the support surface 21 are clad and fused into a single hybrid layer 3.

[0141] While specific embodiments of the present invention have been described above, those skilled in the art should understand that these are merely illustrative examples, and the scope of protection of the present invention is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principles and essence of the present invention, but all such changes and modifications fall within the scope of protection of the present invention.

Claims

1. A method for processing an anti-slip pot support, the anti-slip pot support comprising a support body and a plurality of foot pieces spaced apart circumferentially along the support body, wherein the plurality of foot pieces are all fixed to the support body, and the foot pieces have a supporting surface for supporting pots, characterized in that, The processing method of the anti-slip pot support includes: Step S1: Form an enamel layer on the outer surface of the anti-slip pot support; Step S2: Lay a granular layer on the enamel layer on the outer side of the support surface; Step S3: Using a hot-melt process, the enamel layer and the particle layer located on the outside of the support surface are melted, mixed, and fused into a single composite layer at a preset temperature.

2. The processing method of the anti-slip pot support as described in claim 1, characterized in that, In step S1: the enamel layer is formed on the outer surface of the support body and the outer surface of the plurality of foot pieces.

3. The processing method of the anti-slip pot support as described in claim 1, characterized in that, The granular layer is a fine sand liquid, which includes fine sand and a viscous liquid. In step S2: a layer of fine sand liquid is brushed onto the enamel layer on the outer side of the support surface; Between steps S2 and S3, there is also step S21: reducing the fluidity of the fine sand liquid located outside the enamel layer.

4. The processing method of the anti-slip pot support as described in claim 3, characterized in that, The viscous liquid includes a co-solvent and water; In step S21: the water in the viscous liquid is controlled to evaporate to a preset range.

5. The processing method of the anti-slip pot support as described in claim 4, characterized in that, The processing method of the anti-slip pot support meets one or more of the following conditions: a1. In step S21: control the wind intervention time of the foot piece in the natural environment; b1. The mass of the fine sand is 38% to 45% of the total mass of the fine sand liquid, and the mass of the viscous liquid is 19% to 29% of the total mass of the fine sand liquid; c1. The co-solvent includes sodium oxide and / or potassium oxide.

6. The processing method of the anti-slip pot support as described in claim 3, characterized in that, In step S3, when the temperature is greater than or equal to the preset temperature, the enamel layer and the fine sand located on the outside of the support surface are in a molten state; when the temperature is less than the preset temperature, the enamel layer and the fine sand located on the outside of the support surface can solidify.

7. The processing method of the anti-slip pot support as described in claim 6, characterized in that, The processing method of the anti-slip pot support meets one or more of the following conditions: a2. The fine sand includes silicon dioxide; b2. The diameter of a single grain of fine sand is 0.05 to 0.1 mm.

8. The processing method of the anti-slip pot support as described in claim 3, characterized in that, In step S3: the hot-melt process is laser cladding.

9. The processing method of the anti-slip pot support as described in claim 8, characterized in that, Step S3 specifically includes: Step S31: Place the foot piece on the laser processing platform; Step S32: Adjust the supporting surface of the foot piece to the laser processing area; Step S33: Locate the area to be processed on the foot piece using a visual recognition device; Step S34: Perform laser cladding on the enamel layer and the particle layer located on the outside of the support surface, so that the enamel layer and the particle layer located on the outside of the support surface are clad and fused into a single hybrid layer.

10. The processing method of the anti-slip pot support as described in claim 9, characterized in that, The fine sand liquid also includes a colorant, the color of which is different from the color of the enamel layer; In step S33: the visual recognition device locates the area to be processed on the foot piece by recognizing the shape of the support surface and / or the color of the particle layer.

11. The processing method of the anti-slip pot support as described in claim 10, characterized in that, The processing method of the anti-slip pot support meets one or more of the following conditions: a3. The mass of the colorant is 1.53%-2.36% of the total mass of the fine sand solution; b3. The colorant includes cobalt oxide and / or copper oxide.

12. The processing method of the anti-slip pot support as described in claim 10, characterized in that, Before step S2, step S11 is included: assembling the support body and the plurality of foot pieces into the anti-slip pot support; In step S31: the anti-slip pot support is placed on the laser processing platform.

13. The processing method of the anti-slip pot support as described in claim 12, characterized in that, In step S32: the supporting surface of the foot piece is fixed in the laser processing area by the positioning device.

14. The processing method of the anti-slip pot support as described in claim 13, characterized in that, The positioning device includes a first positioning plate and a second positioning plate, which are spaced apart, and the gap between the first positioning plate and the second positioning plate forms the laser processing area. In step S32, the foot piece is inserted into the gap between the first positioning plate and the second positioning plate.

15. The processing method of the anti-slip pot support as described in any one of claims 1-14, characterized in that, The processing method of the anti-slip pot support meets one or more of the following conditions: a4. The length of the mixed layer in the radial direction of the anti-slip pot bracket is greater than or equal to 70% of the length of the supporting surface in the radial direction of the anti-slip pot bracket, and the width of the mixed layer in the thickness direction of the foot piece is greater than or equal to 66% of the thickness of the foot piece. b4. The thickness of the enamel layer located on the outer side of the support surface is 70-110 μm; c4. After step S3, step S4 is also included: forming a paint layer on the outside of the mixed layer.

16. A non-slip pot support, characterized in that, The anti-slip pot support includes a support body and multiple feet spaced apart circumferentially along the support body. The multiple feet are fixed to the support body. Each foot has a support surface for supporting the pot. The support surface is provided with a mixed layer formed by enamel and granules. The remaining outer surface of the foot and the outer surface of the support body are both provided with an enamel layer.

17. The anti-slip pot support as described in claim 16, characterized in that, The anti-slip pot support meets one or more of the following conditions: a5. The particles are fine sand, and the enamel and the fine sand are configured to melt and mix at a temperature greater than or equal to a preset temperature, and to solidify at a temperature less than a preset temperature. b5. A paint layer is also provided on the outer side of the mixed layer.

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