Red sandstone fully-weathered substance-based high-compactness filler equipment and use method thereof

By equipping vibratory rollers with leveling modules, grading modules, and quick-change armor modules, the problems of vibratory rollers being unable to effectively handle excess material and the vibration rollers being easily damaged have been solved, achieving efficient leveling of the roadbed and stable project progress.

CN120989971APending Publication Date: 2025-11-21NO 6 ENG CO LTD CCCC SECOND HIGHWAY ENG
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Patent Information

Application Number
CN202511133396.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-13
Publication Date
2025-11-21

AI Technical Summary

Technical Problem

Existing vibratory rollers cannot effectively handle the excess weathered red sandstone on the roadbed, resulting in substandard flatness and the inability to fill depressions in a timely manner, affecting project acceptance; the vibratory rollers are prone to deformation and damage, requiring downtime for repairs, which affects project progress.

Method used

A high-compaction filling device based on fully weathered red sandstone was designed, equipped with a leveling module, a leveling module, and a quick-change armor module. The leveling module is used to scrape off excess material and recycle it, the leveling module is used to fill in depressions, and the quick-change armor module is used for rapid maintenance of the vibrating roller.

Benefits of technology

It improved the flatness of the roadbed, reduced aesthetic problems caused by untimely handling of excess materials, reduced downtime for maintenance due to damage to the vibrating rollers, and improved the project acceptance rate and project progress.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides red sandstone fully-weathered substance-based high-compactness filler equipment and a use method, and belongs to the technical field of constructional engineering. Comprising a vibration type road roller body and a leveling module, and the leveling module is arranged on the side face of the vibration type road roller body. By arranging the leveling module and the filling-in module, when the device works, excessive materials on a roadbed can be leveled out through the leveling module, and the excessive materials are recycled in the later period to be used for filling up sunken parts of the roadbed, so that the device can reduce the number of workers after the device works to a certain extent, and the device is convenient to use. Due to the fact that excessive red sandstone fully-weathered materials cannot be treated, the possibility that the flatness of the materials cannot meet the requirement after the materials are compacted by the device is avoided, and meanwhile the filling-in module can fill up the sunken portions on the roadbed in the working process. In this way, the possibility that the aesthetics cannot meet the requirement due to the fact that the sunken part of the roadbed cannot be filled up in time is reduced to a certain degree, and the probability of project acceptance is increased to a certain degree.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of construction engineering, and in particular relates to a red sandstone full-weathered material-based high-compaction-degree filling equipment and a use method. BACKGROUND

[0002] The red sandstone full-weathered material-based high-compaction-degree filling equipment is a mechanical equipment for preparing red sandstone full-weathered material-based high-compaction-degree filling material. The filling material is mainly used for improving highway engineering roadbeds. The red sandstone full-weathered material is mixed with other materials through a specific equipment to improve the gradation structure, enhance the intergranular bite effect, and improve the compaction degree and mechanical indexes.

[0003] Most of the mechanical equipment for preparing red sandstone full-weathered material-based high-compaction-degree filling material is a vibrating road roller. The vibrating road roller compacts the red sandstone full-weathered material through vibration force. Although the existing vibrating road roller has more working functions, the existing vibrating road roller cannot process the excess red sandstone full-weathered material on the roadbed when working. Therefore, after the device is worked, the flatness of the material compacted by the device cannot meet the requirements, and the device cannot fill the red sandstone full-weathered material missing in the concave part of the roadbed. After the device is worked, there are still local concavities on the surface layer of the roadbed, which greatly reduces the aesthetic degree and affects the engineering acceptance. In addition, the vibration roller of the existing device is easily deformed and forms a pit when rolling hard objects. At this time, the pit needs to be processed, and the equipment needs to be stopped for processing. This undoubtedly wastes part of the working time for repair, which affects the engineering progress to some extent. Therefore, the present application provides a red sandstone full-weathered material-based high-compaction-degree filling equipment and a use method to meet the needs. SUMMARY

[0004] The technical problem to be solved by the present application is to provide a red sandstone full-weathered material-based high-compaction-degree filling equipment and a use method to solve the problem that the existing device cannot level the excess material on the roadbed or cannot fill the concave part of the roadbed, so that after the device is compacted, the flatness of the roadbed does not meet the requirements or the aesthetic degree of the roadbed is damaged, affecting the engineering acceptance, and the vibration roller of the existing device is easily deformed and concave when rolling hard objects, which needs to be stopped for repair, thereby wasting working time for repair and affecting the engineering progress.

[0005] To solve the above technical problems, the present application provides the following technical solutions:

[0006] The application discloses a kind of red sandstone full weathered material base high compaction degree filling equipment and method, including vibrating road roller main body, the side of vibrating road roller main body is equipped with leveling module, the top of leveling module is equipped with auxiliary leveling module, the back of leveling module is equipped with supplementary leveling module, the inner wall of vibrating road roller main body is equipped with vibrating roller, the surface of vibrating roller is equipped with quick replacement armor module.

[0007] Optionally, the leveling module includes a first plate body and a second plate body, both of which are threadedly connected with the vibrating road roller main body through plate body bolts, the bottom of the first plate body is fixedly connected with a ladder, the top of the first plate body is provided with a first lead screw base, the top of the second plate body is provided with a second lead screw base, the inner wall of the first lead screw base is threadedly connected with a first lead screw, the top of the first lead screw is fixedly connected with a first recess wheel, the top of the first recess wheel is fixedly connected with a short rod, the top of the short rod is fixedly connected with a crank handle, the inner wall of the first recess wheel is provided with a transmission belt, the first recess wheel is provided with a second recess wheel through the transmission belt, the inner wall of the second lead screw base is threadedly connected with a second lead screw, and the first lead screw base is provided with a first rotating shaft base through the first lead screw.

[0008] Optionally, the second lead screw base is provided with a second rotating shaft base through the second lead screw, the top of the first rotating shaft base and the second rotating shaft base is provided with a rotating shaft hole, the inner wall of the rotating shaft hole is provided with a rotating shaft, the bottom of the first rotating shaft base and the second rotating shaft base is fixedly connected with a material collecting bin, the front of the material collecting bin is fixedly connected with a collecting port, the back of the material collecting bin is fixedly connected with a connecting bottom plate, the front of the connecting bottom plate is fixedly connected with a front plug-in plate, the connecting bottom plate is provided with a leveling shovel plate through the front plug-in plate, the back of the material collecting bin and the connecting bottom plate is fixedly connected with a back plug-in plate, and the material collecting bin and the connecting bottom plate are provided with a supplementary leveling module through the back plug-in plate.

[0009] Optionally, the auxiliary leveling module includes a left bin body, a middle bin body and a right bin body, the front of the left bin body, the middle bin body and the right bin body is fixedly connected with a slot plate, the side of the left bin body and the right bin body is provided with a connecting threaded hole, the side of the left bin body and the right bin body is provided with a side sealing plate, the side sealing plate is threadedly connected with the left bin body and the right bin body through a side sealing plate bolt, the left bin body, the middle bin body and the right bin body are provided with a baffle through the slot plate, one side of the left bin body is threadedly connected with a left short threaded rod, and one end of the left short threaded rod is threadedly connected with a left long threaded rod.

[0010] Optionally, one end of the left long threaded rod is fixedly connected with a left threaded sleeve, the top of the left threaded sleeve is threadedly connected with a left L-shaped threaded rod, one end of the left L-shaped threaded rod is threadedly connected with a light supplement lamp, the surface of the light supplement lamp is provided with a lamp starter, one side of the lamp starter is fixedly connected with a battery compartment, the inner wall of the battery compartment is mounted with a battery, the top of the battery compartment is provided with a top cover, the top cover is threadedly connected with the battery compartment through a top cover bolt, and the top of the middle compartment body is fixedly connected with an iron sheet.

[0011] Optionally, the top of the iron sheet is provided with a magnetic sheet, the top of the magnetic sheet is provided with a threaded base, the inner wall of the threaded base is threadedly connected with a water bubble balancer, one side of the right side compartment body is threadedly connected with a right long threaded rod, one end of the right long threaded rod is fixedly connected with a right threaded sleeve, the top of the right threaded sleeve is threadedly connected with a right L-shaped threaded rod, one end of the right L-shaped threaded rod is threadedly connected with a right short threaded rod, one end of the right short threaded rod is threadedly connected with a magnifying glass straight rod, and one end of the magnifying glass straight rod is fixedly connected with a magnifying glass.

[0012] Optionally, the leveling module comprises a material box, the front surface of the material box is fixedly connected with a material box slot plate, the bottom of the material box is fixedly connected with an inclined plate, the top of the material box is fixedly connected with a top disc, the bottom of the top disc is fixedly connected with a long spring, the bottom of the long spring is fixedly connected with a bottom disc, the surface of the bottom disc is provided with an annular leather ring, the bottom of the bottom disc is fixedly connected with a connecting circular rod, the bottom of the connecting circular rod is fixedly connected with a U-shaped plate, the bottom of the U-shaped plate is fixedly connected with a roller base, one end of the roller base is provided with a roller hole, the inner wall of the roller hole is mounted with a roller, the top of the material box is fixedly connected with a material port, the top of the material port is provided with a material port top cover, the material port top cover is threadedly connected with the material port through a material port top cover bolt, and the bottom of the material box is provided with a discharge port.

[0013] Optionally, the quick replacement armor module comprises a left armor shell, a middle armor shell and a right armor shell, the top of the left armor shell, the middle armor shell and the right armor shell is provided with a groove, the bottom of the left armor shell, the middle armor shell and the right armor shell is fixedly connected with a sliding plate, the bottom of the groove is fixedly connected with a short spring, the top of the short spring is fixedly connected with a placing plate, the top of the placing plate is provided with a first armor body, the top of the first armor body is provided with a shock absorption sponge body, the top of the shock absorption sponge body is provided with a second armor body, the side surface of the left armor shell, the middle armor shell and the right armor shell is provided with a cross bolt adaptation hole, the inner wall of the cross bolt adaptation hole is threadedly connected with a cross bolt, and the cross bolt adaptation hole is mounted with the second armor body through the cross bolt.

[0014] Optionally, the side of the middle armor shell is sequentially fixedly connected with a left side inserting rod and a right side inserting rod from left to right, the surface of the sliding plate is mounted with a sliding matching device, the bottom of the sliding matching device is fixedly connected with a vibration roller, the left side of the sliding matching device is fixedly connected with a left side panel, the right side of the sliding matching device is provided with a right side panel, the right side panel is threadedly connected with the sliding matching device through a right side panel bolt, the left side panel, the right side panel and the side of the sliding plate are all provided with a long rod bolt hole, the left side panel and the right side panel are threadedly connected with a long rod bolt through the long rod bolt hole, and the left side of the left side armor shell and the right side of the right side armor shell are both provided with an inserting rod hole.

[0015] A red sandstone full-weathered material high-compaction degree filling equipment and a using method, comprising the following steps:

[0016] Step one, before using the device, the user needs to first level the leveling module, when leveling the leveling module, the auxiliary leveling module is needed to assist the leveling module in leveling work, when using the auxiliary leveling module, if using in the daytime, the user only needs to take out the baffle in front of the middle bin body and the right bin body, and then take out the parts inside the corresponding bin body, the user needs to adsorb the assembled water bubble balancer and other parts to the iron sheet through the magnetic sheet, and then rotate the assembled magnifying glass and other parts to the connecting thread hole of the right bin body through the right long threaded rod, if the magnifying angle of the assembled magnifying glass does not completely expose the water bubble balancer, right side short threaded rod needs to be continuously increased between the right side short threaded rod and the magnifying glass straight rod, until the magnifying angle of the magnifying glass completely exposes the water bubble balancer.

[0017] When using at night, the baffle of the left bin body also needs to be taken out, and the parts inside it are taken out, and then the assembled light supplementing lamp and other parts are rotated to the connecting thread hole on the left side of the left bin body through the left side short threaded rod, and then the light fixture starter is controlled to work, so that the light supplementing lamp can work to supplement the light of the magnifying angle, it needs to be explained that when the balance is reached, the bubbles in the water bubble balancer will be centered in the middle area of the water bubble balancer, at this time, it indicates that the leveling module is in a leveled state, the magnifying glass helps the user to better observe the bubble centering condition, the light supplementing lamp can supplement the light of the magnifying angle at night, helping the user to better observe the bubble centering condition at night, and completing the operation.

[0018] Step two, when the auxiliary leveling module is assembled and debugged, the user needs to climb to the first plate body through the ladder, and then rotate the handle manually according to the roadbed leveling height requirement, so that the short rod rotates, when the short rod rotates, the first groove wheel also rotates, so as to drive the transmission belt and the first lead screw to rotate, when the transmission belt is driven to move, the second groove wheel on the second plate body also rotates, so as to drive the rotation of the second lead screw, it should be noted that the function of the transmission belt is to make the first groove wheel and the second groove wheel rotate synchronously, so that the synchronous height of the lead screw is lowered or lifted, and the auxiliary leveling module is used in the module, mainly for testing the balance degree of the module, once it is found that the balance degree does not meet the requirements, the transmission belt can be removed, and the corresponding groove wheel can be adjusted separately, so that the balance degree of the module is restored;

[0019] When the first lead screw and the second lead screw rotate synchronously, because the end is assembled in the rotating shaft, and the rotating shaft rotates inside, the appearance is not moving, so the rotation of the lead screw will not drive the appearance of the rotating shaft to rotate, which further indicates that the lead screw can only drive the assembled material collecting bin to move up or down, after the height is adjusted, the module needs to follow the vibration type road roller body into the roadbed, the vibration type road roller body will push the module to move forward, at this time, the leveling shovel plate is at a fixed height, when the material on the roadbed is higher than the set height, the leveling shovel plate will shovel the excess material, so that the height of the material is restored to the set height, so that the flatness of the compacted road surface can meet the acceptance requirements, the material on the leveling shovel plate will enter the material collecting bin through the collecting port, and the material in the material collecting bin will enter the leveling module through the square slot on the back after the material is accumulated to a certain height, the operation is completed;

[0020] Step three, the assembled material box and other components are installed on the back plug plate of the leveling module through the material box slot plate, when the material collecting bin of the leveling module is full, the material will enter the material box through the square slot, it should be noted that the user first puts a part of the material on the roadbed through the material port, but it will not be full, when the excess material on the material collecting bin enters the material box, the entering material will continue to fill the space in the material box, the module will move with the leveling module, under normal road surface, the roller will be lifted by the roadbed at this time, so that the long strip spring is compressed, so that the bottom disc and the ring-shaped leather ring block the discharge port, so that the material in the material box will not leak out, when there is a concave part on the roadbed, when the roller passes through the part, because the lower part is concave, the roller will be suspended, and when the roller has no upward lifting force limit, the long strip spring will return to the original state, the long strip spring returning to the original state will drive the bottom disc and the ring-shaped leather ring to descend, at this time, the discharge port is not closed by the bottom disc and the ring-shaped leather ring, the internal material of the material box will leak out from the discharge port, and finally all the material is filled to the roadbed concave part, facilitating subsequent compaction, completing the operation;

[0021] Step four, when the user starts the vibration type road roller main body to compact the roadbed, the vibration roller will move and vibrate with the quick replacement armor module, and there will be hard objects on the roadbed, when the quick replacement armor module rolls on the hard object, the user sitting on the vibration type road roller main body can feel it, at this time, the user needs to operate the vibration type road roller main body to retreat backward, and then stop, the user needs to get off the machine to check whether the second armor body of the quick replacement armor module is damaged, when it is found that the second armor body is damaged, the user needs to first unscrew the long rod bolt from the sliding plate and the sliding matching device, then the user takes off the corresponding armor shell, and then the user uses the cross screwdriver to take off the cross bolt for fixing the second armor body, and takes off the damaged second armor body.

[0022] After the second armor body is taken off and there is no fixing limit, the short spring returns to the original state from the compressed state, which lifts the placing plate upward, and after the placing plate is lifted upward, the first armor body and the shock absorbing sponge body are lifted out together, after the user takes away the shock absorbing sponge body, the first armor body occupies the original position of the second armor body, the user continues to use the cross screwdriver to screw the cross bolt again, then fixes the second armor body, then the user slides the second armor body with the replaced second armor body into the sliding matching device again, and places it on the original position, then screws the long rod bolt into one side of the sliding matching device again, and continues to rotate, passes through all the sliding plates, and finally the long rod bolt appears in the long rod bolt hole of the left side plate, completing the operation.

[0023] Compared with the prior art, the present application has at least the following advantages:

[0024] In the above scheme, by setting the leveling module and the patching module, the device can use the leveling module to shovel the excess material on the roadbed and recycle the processed material to the patching module for filling the recessed parts of the roadbed, which can reduce the possibility that the flatness of the device after compaction cannot meet the requirements because of the excess red sandstone fully weathered material that cannot be processed. The patching module enables the device to fill the recessed parts of the roadbed during operation, which can reduce the possibility that the aesthetic appearance of the recessed parts of the roadbed cannot meet the requirements because of the inability to fill in time, and increase the probability of passing the engineering acceptance to a certain extent.

[0025] By setting the quick replacement armor module, the module needs to be installed on the surface of the vibrating roller. When the module is installed on the vibrating roller and works normally, if the module is rolled on a hard object, although the second armor body will be deformed to form a pit, the inside of the left armor shell, the middle armor shell, and the right armor shell of the module are all installed with the second armor body and the first armor body. Therefore, the module can quickly replace the deformed second armor body with the first armor body after a slight shutdown, which can reduce the time waste and ensure the engineering progress to a certain extent. BRIEF DESCRIPTION OF DRAWINGS

[0026] The accompanying drawings, which are incorporated herein and constitute part of the specification, illustrate embodiments of the application and, together with the description, further serve to explain the principles of the application and to enable a person skilled in the relevant art to implement and use the application.

[0027] Figure 1 Structure diagram of the red sandstone fully weathered base high compaction degree filling equipment and method;

[0028] Figure 2 For Figure 1 Partial structure enlarged schematic diagram;

[0029] Figure 3 Structure diagram of the red sandstone fully weathered base high compaction degree filling equipment and method leveling module;

[0030] Figure 4 For Figure 3 Partial structure enlarged schematic diagram;

[0031] Figure 5 Structure diagram of the red sandstone fully weathered base high compaction degree filling equipment and method auxiliary leveling module;

[0032] Figure 6 is Figure 5 A part structure enlarged schematic view;

[0033] Figure 7 is Figure 5 B part structure enlarged schematic view;

[0034] Figure 8 is Figure 5 C part structure enlarged schematic view;

[0035] Figure 9 is red sandstone full weathered material based high compaction degree filling equipment and using method patching module schematic view;

[0036] Figure 10 is Figure 9 A part structure enlarged schematic view;

[0037] Figure 11 is Figure 9 B part structure enlarged schematic view;

[0038] Figure 12 is Figure 9 First form schematic view;

[0039] Figure 13 is Figure 9 Second form schematic view;

[0040] Figure 14 is red sandstone full weathered material based high compaction degree filling equipment and using method fast replacement armor module schematic view;

[0041] Figure 15 is Figure 14 Local structure enlarged schematic view;

[0042] Reference signs:

[0043] 1, the main body of the vibrating road roller; 2, the leveling module; 201, the first plate body; 202, the second plate body; 203, the ladder; 204, the first screw base; 205, the second screw base; 206, the first screw; 207, the first groove wheel; 208, the short rod; 209, the crank; 210, the transmission belt; 211, the second groove wheel; 212, the second screw; 213, the first rotating shaft base; 214, the second rotating shaft base; 215, the rotating shaft; 216, the material collecting bin; 217, the collecting port; 218, the connecting bottom plate; 219, the front plug-in plate; 220, the leveling shovel plate; 221, the back plug-in plate; 3, the auxiliary leveling module; 301, the left side bin body; 302, the middle bin body; 303, the right side bin body; 304, the slot plate; 305, the side sealing plate; 306, the baffle; 307, the left side short threaded rod; 308, the left side long threaded rod; 309, the left side threaded sleeve; 310, the left side L-shaped threaded rod; 311, the light supplement lamp; 312, the lamp starter; 313, the battery bin; 314, the battery; 315, the top cover; 316, the iron sheet; 317, the magnetic sheet; 318, the threaded base; 319, the water bubble balancer; 320, the right side long threaded rod; 321, the right side threaded sleeve; 322, the right side L-shaped threaded rod; 323, the right side short threaded rod; 324, the magnifying glass straight rod; 325, the magnifying glass; 4, the leveling module; 401, the material box; 402, the material box slot plate; 403, the inclined plate; 404, the top disc; 405, the long spring; 406, the bottom disc; 407, the annular leather ring; 408, the connecting round rod; 409, the U-shaped plate; 410, the roller base; 411, the roller; 412, the material port; 413, the top cover; 5, the vibrating roller; 6, the quick replacement armor module; 601, the left side armor shell; 602, the middle armor shell; 603, the right side armor shell; 604, the sliding plate; 605, the short spring; 606, the placing plate; 607, the first armor body; 608, the shock absorbing sponge body; 609, the second armor body; 610, the cross bolt; 611, the left side plug-in rod; 612, the right side plug-in rod; 613, the sliding matching device; 614, the left side panel; 615, the right side panel; 616, the long rod bolt.

[0044] As shown in the drawings, in order to clearly realize the structure of the embodiments of the present application, specific structures and devices are marked in the drawings, but this is only for the need of illustration, and is not intended to limit the present application to the specific structures, devices and environments, and those skilled in the art can adjust or modify these devices and environments according to specific needs. DETAILED DESCRIPTION

[0045] The following will describe in detail the equipment and method for filling red sandstone full-weathered material with high compaction degree according to the drawings and specific embodiments. It should be noted that the following embodiments are the best and preferred embodiments, and other alternative ways can also be used by those skilled in the art to implement some known technologies; and the drawings are only used to describe the embodiments in more detail, and are not intended to specifically limit the present application.

[0046] It should be noted that the terms "one embodiment", "an embodiment", "exemplary embodiment", "some embodiments", etc. in the description indicate that the described embodiment can include a specific feature, structure or property, but not necessarily every embodiment includes the specific feature, structure or property. In addition, when a specific feature, structure or property is described in combination with an embodiment, it should be within the knowledge of those skilled in the related art to implement such a feature, structure or property in combination with other embodiments, whether or not it is explicitly described.

[0047] Generally, the terms can be understood at least in part from the context in which they are used. For example, depending on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular or can be used to describe combinations of features, structures, or characteristics, in the plural, without necessarily dictating whether any such feature, structure, or characteristic is required, or one-of-many is to be typical. In addition, the term "based on" can be understood as not necessarily of exclusive

[0048] It can be understood that the meanings of "on", "above", and "over" in the present application should be interpreted in the broadest way, so that "on" not only means "directly on" something, but also includes the meaning of "on" something with intervening features or layers therebetween, and "above" or "over" not only means the meaning of "above" or "over" something, but also can include the meaning of "above" or "over" something without intervening features or layers therebetween.

[0049] In addition, spatially relative terms such as "under", "below", "lower", "over", "upper" and the like can be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the drawings. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientations depicted in the drawings. The device can be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein can be interpreted accordingly.

[0050] As Figure 1 and Figure 2The embodiment of the present application provides a red sandstone full-weathered material base high-compaction degree filling device and a use method, which comprises a vibrating road roller body 1, a leveling module 2 arranged on the side of the vibrating road roller body 1, an auxiliary leveling module 3 arranged on the top of the leveling module 2, a supplementing module 4 arranged on the back of the leveling module 2, a vibrating roller 5 arranged on the inner wall of the vibrating road roller body 1, and a quick-replacement armor module 6 arranged on the surface of the vibrating roller 5.

[0051] The vibrating roller 5 is arranged on the inner wall of the vibrating road roller body 1, the quick-replacement armor module 6 is fixed to the surface of the vibrating roller 5, the leveling module 2 is arranged on the two sides of the vibrating road roller body 1, the auxiliary leveling module 3 is welded to the top of the leveling module 2, and the supplementing module 4 is arranged on the back of the leveling module 2, so that the assembly is completed.

[0052] In use, a user climbs onto the leveling module 2 and then slowly adjusts the height and balance of the leveling module 2 with the aid of the auxiliary leveling module 3, and after confirming that the leveling module 2 reaches a height that meets the setting of the roadbed material, the user starts the vibrating road roller body 1, the vibrating road roller body 1 drives the leveling module 2 and the supplementing module 4 to move forward, the leveling module 2 shovels the material that exceeds the setting height on the roadbed and recycles the material into the supplementing module 4, the supplementing module 4 is responsible for filling the recessed parts on the roadbed, and when the device rolls on a hard object, part of the quick-replacement armor module 6 is damaged, the damaged part of the quick-replacement armor module 6 can be quickly replaced, and the operation is completed.

[0053] The leveling module 2 and the supplementing module 4 are arranged, so that the device can shovel the material that exceeds the setting height on the roadbed and recycle the material into the supplementing module 4 for filling the recessed parts on the roadbed, so that the device can reduce the possibility that the flatness of the material after being compacted by the device cannot meet the requirements due to the fact that the red sandstone full-weathered material cannot be processed, the supplementing module 4 enables the device to fill the recessed parts on the roadbed during work, so that the device can reduce the possibility that the appearance cannot meet the requirements due to the fact that the recessed parts on the roadbed cannot be filled in time, and the probability of passing the engineering acceptance is increased to a certain extent.

[0054] As Figures 3-4As shown, in this embodiment, the leveling module 2 includes a first plate 201 and a second plate 202. Both the first plate 201 and the second plate 202 are threadedly connected to the vibratory roller body 1 via plate bolts. A ladder 203 is fixedly connected to the bottom of the first plate 201. A first lead screw base 204 is provided at the top of the first plate 201, and a second lead screw base 205 is provided at the top of the second plate 202. A first lead screw 206 is threadedly connected to the inner wall of the first lead screw base 204. A first grooved wheel 207 is fixedly connected to the top of 06. A short rod 208 is fixedly connected to the top of the first grooved wheel 207. A crank handle 209 is fixedly connected to the top of the short rod 208. A transmission belt 210 is installed on the inner wall of the first grooved wheel 207. A second grooved wheel 211 is installed on the first grooved wheel 207 through the transmission belt 210. A second lead screw 212 is threadedly connected to the inner wall of the second lead screw base 205. A first rotating shaft base 213 is installed on the first lead screw base 204 through the first lead screw 206.

[0055] The second lead screw base 205 is equipped with a second rotating shaft base 214 via the second lead screw 212. The top of both the first rotating shaft base 213 and the second rotating shaft base 214 are provided with rotating shaft holes. A rotating shaft 215 is installed on the inner wall of the rotating shaft hole. The bottom of the first rotating shaft base 213 and the second rotating shaft base 214 are fixedly connected to a material collection bin 216. The front of the material collection bin 216 is fixedly connected to a collection port 217. The back of the material collection bin 216 is fixedly connected to a connecting base plate 218. The front of the connecting base plate 218 is fixedly connected to a front insert plate 219. A leveling shovel 220 is installed on the connecting base plate 218 via the front insert plate 219. The back of both the material collection bin 216 and the connecting base plate 218 are fixedly connected to a back insert plate 221. A leveling module 4 is installed on both the material collection bin 216 and the connecting base plate 218 via the back insert plate 221. A square groove is provided on the back of the material collection bin 216.

[0056] The first plate 201 and the second plate 202 are installed to the side of the vibratory roller body 1 using plate bolts. The first screw base 204 and the second screw base 205 are welded to the top of the first plate 201 and the second plate 202 respectively. The short rod 208 is welded between the crank handle 209 and the first grooved wheel 207. The first screw 206 is welded to the bottom of the first grooved wheel 207. The assembled first screw 206 is screwed into the first screw base 204. The second grooved wheel 211 is welded to the top of the second screw 212. The assembled second screw 212 is screwed into the second screw base 205. The first shaft base 213 and the second shaft base 215 are also connected. All four components are welded to the top of the material collection bin 216. The rotating shaft 215 is installed on the first rotating shaft base 213 and the second rotating shaft base 214 respectively. Then, one end of the first lead screw 206 and the second lead screw 212 is installed into the rotating shaft 215. The collection port 217 is welded to the material collection bin 216. The front insert plate 219 and the back insert plate 221 are both welded to the connecting base plate 218. The assembled connecting base plate 218 is welded to the bottom of the material collection bin 216. The leveling shovel plate 220 is installed on the front insert plate 219. The leveling module 4 is installed on the back insert plate 221. The auxiliary leveling module 3 is welded to the top of the leveling shovel plate 220, thus completing the assembly.

[0057] After the auxiliary leveling module 3 is assembled and debugged, the user needs to climb onto the first plate 201 via the ladder 203. Then, according to the required leveling height of the roadbed, the user manually rotates the crank handle 209 to rotate the short rod 208. When the short rod 208 rotates, the first grooved wheel 207 will also rotate, thereby driving the transmission belt 210 and the first lead screw 206 to rotate. After the transmission belt 210 is driven to move, the second grooved wheel 211 on the second plate 202 will also rotate, thereby driving the second lead screw 212 to rotate. It should be noted that the function of the transmission belt 210 is to enable the first grooved wheel 207 and the second grooved wheel 211 to rotate synchronously, thereby making the lead screw descend or rise synchronously. The reason why the auxiliary leveling module 3 is used in this module is mainly to test the balance of the module. If the balance is found to be insufficient, the transmission belt 210 can be removed and the corresponding grooved wheel can be finely adjusted to restore the balance of the module.

[0058] When the first lead screw 206 and the second lead screw 212 rotate synchronously, their ends are assembled inside the rotating shaft 215. Since the rotating shaft 215 rotates internally but its external appearance remains stationary, the rotation of the lead screw will not cause the external appearance of the rotating shaft 215 to rotate. This further indicates that the lead screw can only drive the assembled material collection bin 216 to move upward or downward. After the height is adjusted, the module needs to follow the vibratory roller body 1 onto the roadbed. The vibratory roller body 1 will push the module forward. At this time, the leveling shovel 220 is at a fixed height. When the material on the roadbed is higher than the set height, the leveling shovel 220 will scoop up the excess material, thereby restoring the material height to the set height, so that the flatness of the compacted road surface can meet the acceptance requirements. As the material is continuously piled up on the leveling shovel 220, it will enter the material collection bin 216 through the collection port 217. After the material accumulates to a certain height in the material collection bin 216, it will enter the leveling module 4 through the square groove opened on its back, completing the operation.

[0059] like Figures 5-8 As shown, in this embodiment, the auxiliary leveling module 3 includes a left compartment 301, a middle compartment 302, and a right compartment 303. The front of the left compartment 301, the middle compartment 302, and the right compartment 303 are fixedly connected to a slot plate 304. The sides of the left compartment 301 and the right compartment 303 are provided with threaded holes. The sides of the left compartment 301 and the right compartment 303 are provided with side sealing plates 305. The side sealing plates 305 are threadedly connected to the left compartment 301 and the right compartment 303 through side sealing plate bolts. The left compartment 301, the middle compartment 302, and the right compartment 303 are all equipped with baffles 306 through the slot plate 304. A left short threaded rod 307 is threadedly connected to one side of the left compartment 301, and a left long threaded rod 308 is threadedly connected to one end of the left short threaded rod 307.

[0060] One end of the left long threaded rod 308 is fixedly connected to a left threaded sleeve 309. The top of the left threaded sleeve 309 is threadedly connected to a left L-shaped threaded rod 310. One end of the left L-shaped threaded rod 310 is threadedly connected to a supplementary light 311. The surface of the supplementary light 311 is provided with a lamp starter 312. A battery compartment 313 is fixedly connected to one side of the lamp starter 312. A battery 314 is installed on the inner wall of the battery compartment 313. A top cover 315 is provided on the top of the battery compartment 313. The top cover 315 is threadedly connected to the battery compartment 313 through a top cover bolt. An iron plate 316 is fixedly connected to the top of the middle compartment 302.

[0061] A magnetic sheet 317 is provided on the top of the iron sheet 316, and a threaded base 318 is provided on the top of the magnetic sheet 317. A bubble balancer 319 is threadedly connected to the inner wall of the threaded base 318. A right long threaded rod 320 is threadedly connected to one side of the right compartment 303. A right threaded sleeve 321 is fixedly connected to one end of the right long threaded rod 320. A right L-shaped threaded rod 322 is threadedly connected to the top of the right threaded sleeve 321. A right short threaded rod 323 is threadedly connected to one end of the right L-shaped threaded rod 322. A magnifying glass rod 324 is threadedly connected to one end of the right short threaded rod 323. A magnifying glass 325 is fixedly connected to one end of the magnifying glass rod 324.

[0062] The left compartment 301, the middle compartment 302, and the right compartment 303 are all welded together, and their bottoms are all welded to the top of the leveling shovel plate 220 of the leveling module 2. The slot plate 304 is welded to the front of the left compartment 301, the middle compartment 302, and the right compartment 303. The baffle 306 is inserted and removed from the slot plate 304. The left short threaded rod 307 is screwed onto the connecting threaded hole on the left side of the left compartment 301, and the left long threaded rod 308 is screwed onto the left short threaded rod 307. The left threaded sleeve 309 is welded to one side of the left long threaded rod 308. The left L-shaped threaded rod 310 is screwed onto the left threaded sleeve 309. The supplementary light 311 is screwed onto the left L-shaped threaded rod 310. The lamp starter 312 and the supplementary light 311 are connected as one unit. The battery compartment 313 and the lamp starter 312 are connected as one unit.

[0063] Place the battery 314 into the battery compartment 313, install the top cover 315 onto the top of the battery compartment 313 using the top cover bolts, weld the iron sheet 316 to the top of the middle compartment 302, and connect the magnetic sheet 317 and the threaded base 318 as a single unit. Screw the bubble balancer 319 onto the threaded base 318, screw the right long threaded rod 320 onto the right connecting threaded hole on the right side of the right compartment 303, screw the right L-shaped threaded rod 322 between the right short threaded rod 323 and the right threaded sleeve 321, screw the magnifying glass straight rod 324 onto one end of the right L-shaped threaded rod 322, and weld the magnifying glass 325 onto one end of the magnifying glass straight rod 324. The side sealing plate 305 can be installed onto the sides of the left compartment 301 and the right compartment 303 using the side sealing plate bolts to complete the assembly.

[0064] Before using the device, the user needs to level the leveling module 2. After leveling the leveling module 2, the auxiliary leveling module 3 is needed to assist in the leveling process. When using the auxiliary leveling module 3, if it is used during the day, the user only needs to remove the baffle 306 on the front of the middle compartment 302 and the right compartment 303, and then remove the corresponding internal parts. The user needs to attach the assembled bubble balancer 319 and other parts to the iron plate 316 using the magnetic plate 317, and then screw the assembled magnifying glass 325 and other parts onto the connecting threaded hole of the right compartment 303 using the right long threaded rod 320. If the magnification angle of the assembled magnifying glass 325 does not fully expose the bubble balancer 319, the right short threaded rod 323 needs to be added between the right short threaded rod 323 and the magnifying glass straight rod 324 until the magnification angle of the magnifying glass 325 fully exposes the bubble balancer 319.

[0065] When using at night, the baffle 306 on the left side of the compartment 301 needs to be removed, and the internal components taken out. Then, the assembled fill light 311 and other components are screwed onto the connecting threaded hole on the left side of the left side of the compartment 301 through the short threaded rod 307 on the left. Then, the lamp starter 312 is operated to enable the fill light 311 to work and provide supplementary lighting for the magnifying glass 325 to magnify the viewing angle. It should be noted that when balance is achieved, the bubble inside the bubble balancer 319 will be centered in the middle area of ​​the bubble balancer 319. At this time, it indicates that the leveling module 2 is in the leveling state. The magnifying glass 325 helps the user to better observe the centeredness of the bubble. The fill light 311 can provide supplementary lighting for the magnified viewing angle at night, helping the user to better observe the centeredness of the bubble at night and complete the operation.

[0066] like Figures 9-13As shown, in this embodiment, the leveling module 4 includes a material box 401. A material box slot plate 402 is fixedly connected to the front of the material box 401. An inclined plate 403 is fixedly connected to the bottom of the material box 401. A top disc 404 is fixedly connected to the top of the material box 401. A long spring 405 is fixedly connected to the bottom of the top disc 404. A bottom disc 406 is fixedly connected to the bottom of the long spring 405. An annular rubber ring 407 is provided on the surface of the bottom disc 406. A connecting rod 408 is fixedly connected to the bottom of the bottom disc 406. A U-shaped plate 409 is fixedly connected to the bottom of the connecting rod 408. A roller base 410 is fixedly connected to the bottom of the U-shaped plate 409. A roller hole is opened at one end of the roller base 410. A roller 411 is installed on the inner wall of the roller hole. A material port 412 is fixedly connected to the top of the material box 401. A material port cover 413 is provided on the top of the material port 412. The material port cover 413 is threadedly connected to the material port 412 through a material port cover bolt. A discharge port is opened at the bottom of the material box 401. The discharge port and the long spring 405 are mutually compatible.

[0067] The material box slot plate 402 is welded to the front of the material box 401. The inclined plate 403 is welded to the bottom of the material box 401, and the lowest point of the inclined plate 403 is close to the discharge port, which facilitates the material to slide from the inclined plate 403 to the discharge port. The top disc 404 is welded to the top of the material box 401. The long spring 405 is welded between the bottom disc 406 and the top disc 404. The annular rubber ring 407 is welded to the surface of the bottom disc 406 by hot melt welding. The connecting rod 408 is welded between the bottom disc 406 and the U-shaped plate 409. The U-shaped plate 409 is welded to the upper surface of the roller base 410. The roller 411 is installed in the roller hole between the roller bases 410. The material port 412 is welded to the top of the material box 401. The material port top cover 413 is installed on the material port 412 by the material port top cover bolts to complete the assembly.

[0068] The assembled material box 401 and other components are installed onto the back plate 221 of the leveling module 2 via the material box slot plate 402. When the material collection bin 216 of the leveling module 2 is full, the material will enter the material box 401 through the square slot. It should be noted that the user first puts in a portion of the material for the roadbed through the material inlet 412, but does not fill it completely. When the excess material in the material collection bin 216 enters the material box 401, the incoming material will continue to fill the space inside the material box 401. This module will move along with the leveling module 2. Under normal road conditions, the roller 411 will be lifted by the roadbed, thereby compressing the long spring 405, thus making the bottom... The bottom disc 406 and the annular ring 407 block the discharge port, preventing material from leaking out of the material box 401. When there is a depression in the roadbed, the roller 411 will be suspended in the air because the lower part is depressed. Since there is no upward force to restrain the roller 411, the long spring 405 will return to its original state. The long spring 405 will drive the bottom disc 406 and the annular ring 407 to descend. At this time, the discharge port is not sealed by the bottom disc 406 and the annular ring 407, and the material inside the material box 401 will leak out from the discharge port. Finally, all of it will be filled into the depression in the roadbed, which will facilitate subsequent compaction and complete the operation.

[0069] like Figures 14-15 As shown, in this embodiment, the quick-change armor module 6 includes a left armor shell 601, a middle armor shell 602, and a right armor shell 603. Grooves are provided on the tops of the left armor base 601, the middle armor shell 602, and the right armor shell 603. Sliding plates 604 are fixedly connected to the bottoms of the left armor base 601, the middle armor shell 602, and the right armor shell 603. Short springs 605 are fixedly connected to the bottoms of the grooves, and the tops of the short springs 605 are fixedly connected to the windshield. A placement plate 606 is attached, and a first armor body 607 is provided on the top of the placement plate 606. A shock-absorbing sponge body 608 is provided on the top of the first armor body 607, and a second armor body 609 is provided on the top of the shock-absorbing sponge body 608. Cross bolt adapter holes are provided on the sides of the left armor shell 601, the middle armor shell 602, and the right armor shell 603. Cross bolts 610 are threaded into the inner wall of the cross bolt adapter holes, and the second armor body 609 is installed through the cross bolts 610.

[0070] The left side of the central armor shell 602 is fixedly connected to the left side insert rod 611 and the right side insert rod 612 from right to left. The sliding plate 604 is equipped with a sliding fitting 613. The bottom of the sliding fitting 613 is fixedly connected to the vibrating roller 5. The left side of the sliding fitting 613 is fixedly connected to the left side panel 614. The right side of the sliding fitting 613 is provided with a right side panel 615. The right side panel 615 is threadedly connected to the sliding fitting 613 through the right side panel bolt. The left side panel 614, the right side panel 615 and the sliding plate 604 are all provided with long rod bolt holes. The left side panel 614 and the right side panel 615 are both threadedly connected with long rod bolts 616 through the long rod bolt holes. The left side armor shell 601 and the right side armor shell 603 are provided with insert rod holes. The left side insert rod 611 and the right side insert rod 612 are both adapted to the insert rod holes.

[0071] Left insert rod 611 and right insert rod 612 are welded to the left and right sides of the middle armor shell 602, respectively. Insert rod holes are opened on one side of the left armor shell 601 and the right armor shell 603. The sliding plate 604 is welded to the bottom of the left armor shell 601, the middle armor shell 602, and the right armor shell 603. The sliding fitting 613 is welded to the surface of the vibrating roller 5. The left armor shell 601, the middle armor shell 602, and the right armor shell 603 are slid into the sliding fitting 613 from left to right through the sliding plate 604. Short springs 605 are welded to the bottom of the left armor shell 601, the middle armor shell 602, and the right armor shell 603, and a placement plate 606 is welded to the top of the short springs 605. One armor body 607 is placed on the placement plate 606, while the shock-absorbing sponge body 608 is placed between the first armor body 607 and the second armor body 609. When the second armor body 609 is placed at the top of the left armor shell 601, the middle armor shell 602 and the right armor shell 603, a cross bolt 610 is used to pass through the cross bolt adapter hole and screw into the armor shell until it is screwed into the armor body to fix the armor shell and the armor body. After the left armor shell 601, the middle armor shell 602 and the right armor shell 603 are arranged in sequence, a long bolt 616 is used to pass through the long bolt hole of the right panel 615, and then through the long bolt hole of the sliding plate 604 until it is screwed into the long bolt hole of the left panel 614 to complete the assembly.

[0072] When the user starts the vibratory roller body 1 to compact the roadbed, the vibratory roller 5 will drive the quick-change armor module 6 to move and vibrate to compact it. However, there will inevitably be hard objects on the roadbed. When the quick-change armor module 6 rolls over a hard object, the user sitting on the vibratory roller body 1 can feel it. At this time, the user needs to operate the vibratory roller body 1 to move backward and then stop the machine. The user needs to get off the machine to check whether the second armor body 609 of the quick-change armor module 6 is damaged. If the second armor body 609 is found to be damaged, the user needs to first unscrew the long rod bolt 616 from the sliding plate 604 and the sliding connector 613. Then the user removes the corresponding armor shell. Then the user uses a Phillips screwdriver to remove the Phillips bolt 610 used to fix the second armor body 609 and remove the damaged second armor body 609.

[0073] After the second armor body 609 is removed and no longer fixed, the short spring 605 returns to its original state from its compressed state, which will push the placement plate 606 upward. After the placement plate 606 is pushed upward, the first armor body 607 and the shock-absorbing foam body 608 will be pushed out together. After the user removes the shock-absorbing foam body 608, the first armor body 607 will occupy the original position of the second armor body 609. The user continues to use a Phillips screwdriver to screw the Phillips bolt 610 back in, and then fixes the second armor body 609. Then the user slides the armor shell corresponding to the replaced second armor body 609 back into the sliding connector 613 and places it in its original position. Then the user screws the long bolt 616 back into one side of the sliding connector 613 and continues to rotate it, passing through all the sliding plates 604, until the long bolt 616 appears in the long bolt hole of the left panel 614, completing the operation.

[0074] By setting up a quick-change armor module 6, this module needs to be installed on the surface of the vibrating roller 5. When the vibrating roller 5 is working normally with the module installed, if the module crushes a hard object, although the second armor body 609 of the module will be deformed to a certain extent and form a dent, the second armor body 609 and the first armor body 607 are installed inside the left armor shell 601, the middle armor shell 602 and the right armor shell 603 of the module. Therefore, the module can quickly remove the deformed second armor body 609 and replace it with the first armor body 607 with a short stop. This means that if the direct contact part of the device used to compact the material is damaged, it does not need to stop the machine and spend a lot of time on repairs. This reduces the waste of time to a certain extent and also ensures the progress of the project to a certain extent.

[0075] A high-pressure compaction filler device based on completely weathered red sandstone and its usage method include the following steps:

[0076] Step 1: Before using the device, the user needs to level the leveling module 2. After leveling the leveling module 2, the auxiliary leveling module 3 is needed to assist in the leveling process. When using the auxiliary leveling module 3, if it is used during the day, the user only needs to remove the baffle 306 on the front of the middle compartment 302 and the right compartment 303, and then remove the corresponding internal parts. The user needs to attach the assembled bubble balancer 319 and other parts to the iron plate 316 using the magnetic plate 317, and then screw the assembled magnifying glass 325 and other parts onto the connecting threaded hole of the right compartment 303 using the right long threaded rod 320. If the magnification angle of the assembled magnifying glass 325 does not fully expose the bubble balancer 319, the right short threaded rod 323 needs to be added between the right short threaded rod 323 and the magnifying glass straight rod 324 until the magnification angle of the magnifying glass 325 fully exposes the bubble balancer 319.

[0077] When using at night, the baffle 306 of the left compartment 301 also needs to be removed, and the internal components should be taken out. Then, the assembled supplementary light 311 and other components should be screwed onto the connecting threaded hole on the left side of the left compartment 301 through the short threaded rod 307 on the left side. Then, operate the lamp starter 312 to enable the supplementary light 311 to work and provide supplementary lighting for the magnifying glass 325 to magnify the viewing angle. It should be noted that when balance is achieved, the bubble inside the bubble balancer 319 will be centered in the middle area of ​​the bubble balancer 319. At this time, it indicates that the leveling module 2 is in the leveling state. The magnifying glass 325 helps the user to better observe the centeredness of the bubble. The supplementary light 311 can provide supplementary lighting for the magnified viewing angle at night, helping the user to better observe the centeredness of the bubble at night and complete the operation.

[0078] Step 2: After the auxiliary leveling module 3 is assembled and debugged, the user needs to climb onto the first plate 201 via the ladder 203. Then, according to the required leveling height of the roadbed, the user manually rotates the crank 209 to rotate the short rod 208. When the short rod 208 rotates, the first grooved wheel 207 will also rotate, thereby driving the transmission belt 210 and the first lead screw 206 to rotate. After the transmission belt 210 is driven to move, the second grooved wheel 211 on the second plate 202 will also rotate, thereby driving the second lead screw 212 to rotate. It should be noted that the function of the transmission belt 210 is to enable the first grooved wheel 207 and the second grooved wheel 211 to rotate synchronously, thereby making the lead screw descend or rise synchronously. The reason why the auxiliary leveling module 3 is used in this module is mainly to test the balance of the module. If the balance is found to be insufficient, the transmission belt 210 can be removed and the corresponding grooved wheel can be finely adjusted to restore the balance of the module.

[0079] When the first lead screw 206 and the second lead screw 212 rotate synchronously, their ends are assembled inside the rotating shaft 215. Since the rotating shaft 215 rotates internally and its external appearance remains stationary, the rotation of the lead screw will not cause the external appearance of the rotating shaft 215 to rotate. This further indicates that the lead screw can only drive the assembled material collection bin 216 to move upward or downward. After the height is adjusted, the module needs to follow the vibratory roller body 1 onto the roadbed. The vibratory roller body 1 will push the module forward. At this time, the leveling shovel 220 is at a fixed height. When the material on the roadbed is higher than the set height, the leveling shovel 220 will shovel up the excess material, thereby restoring the material height to the set height, so that the flatness of the compacted road surface can meet the acceptance requirements. As the material is continuously piled up on the leveling shovel 220, it will enter the material collection bin 216 through the collection port 217. After the material is piled up to a certain height in the material collection bin 216, it will enter the leveling module 4 through the square groove opened on its back to complete the operation.

[0080] Step 3: Install the assembled material box 401 and other components onto the back plate 221 of the leveling module 2 via the material box slot plate 402. When the material collection bin 216 of the leveling module 2 is full, the material will enter the material box 401 through the square slot. It should be noted that the user first puts in a portion of the material for the roadbed through the material inlet 412, but it will not be full. When the excess material in the material collection bin 216 enters the material box 401, the incoming material will continue to fill the space inside the material box 401. This module will move along with the leveling module 2. Under normal road conditions, the roller 411 will be lifted by the roadbed, thereby compressing the long spring 405, thus... The bottom disc 406 and the annular ring 407 block the discharge port, preventing the material inside the material box 401 from leaking out. When there is a depression in the roadbed, the roller 411 will be suspended in the air because the lower part is depressed. Since there is no upward force to restrain the roller 411, the long spring 405 will return to its original state. The long spring 405 will drive the bottom disc 406 and the annular ring 407 to descend. At this time, the discharge port is not sealed by the bottom disc 406 and the annular ring 407, and the material inside the material box 401 will leak out from the discharge port. Finally, all of it will be filled into the depression in the roadbed, which will facilitate subsequent compaction and complete the operation.

[0081] Step 4: When the user starts the vibratory roller body 1 to compact the roadbed, the vibratory roller 5 will drive the quick-change armor module 6 to move and vibrate to compact it. However, there will inevitably be hard objects on the roadbed. When the quick-change armor module 6 rolls over a hard object, the user sitting on the vibratory roller body 1 can feel it. At this time, the user needs to operate the vibratory roller body 1 to move backward and then stop the machine. The user needs to get off the machine to check whether the second armor body 609 of the quick-change armor module 6 is damaged. If the second armor body 609 is found to be damaged, the user needs to first unscrew the long rod bolt 616 from the sliding plate 604 and the sliding connector 613. Then the user removes the corresponding armor shell. Then the user uses a Phillips screwdriver to remove the Phillips bolt 610 used to fix the second armor body 609 and remove the damaged second armor body 609.

[0082] After the second armor body 609 is removed and no longer fixed, the short spring 605 returns to its original state from its compressed state, which will push the placement plate 606 upward. After the placement plate 606 is pushed upward, the first armor body 607 and the shock-absorbing foam body 608 will be pushed out together. After the user removes the shock-absorbing foam body 608, the first armor body 607 will occupy the original position of the second armor body 609. The user continues to use a Phillips screwdriver to screw the Phillips bolt 610 back in, and then fixes the second armor body 609. Then the user slides the armor shell corresponding to the replaced second armor body 609 back into the sliding connector 613 and places it in its original position. Then the user screws the long bolt 616 back into one side of the sliding connector 613 and continues to rotate it, passing through all the sliding plates 604, until the long bolt 616 appears in the long bolt hole on the other side of the sliding connector 613, completing the operation.

[0083] The working principle of the technical solution provided by this invention is as follows: Before using the device, the user needs to level the leveling module 2. After leveling the leveling module 2, the auxiliary leveling module 3 is used to assist in the leveling process. When using the auxiliary leveling module 3, if it is used during the day, the user only needs to remove the baffles 306 on the front of the middle compartment 302 and the right compartment 303, and then remove the corresponding internal components. The user needs to attach the assembled bubble balancer 319 and other components to the iron plate 316 using the magnetic sheet 317, and then screw the assembled magnifying glass 325 and other components onto the connecting threaded hole of the right compartment 303 using the right long threaded rod 320. The assembled magnifying glass 325... If the magnification angle of the magnifying glass 325 does not fully expose the bubble balancer 319, then the right short threaded rod 323 needs to be added between the right short threaded rod 323 and the magnifying glass rod 324 until the magnification angle of the magnifying glass 325 fully exposes the bubble balancer 319. For nighttime use, the baffle 306 of the left compartment 301 also needs to be removed, and its internal components taken out. Then, the assembled supplementary light 311 and other components are screwed onto the connecting threaded hole on the left side of the left compartment 301 via the left short threaded rod 307. Then, the light starter 312 is operated to activate the supplementary light 311, providing supplementary lighting for the magnification angle of the magnifying glass 325. It should be noted that when balance is achieved, the bubble inside the bubble balancer 319 will be centered in the water. In the middle area of ​​the bubble balancer 319, the leveling module 2 is in the leveling state. The magnifying glass 325 helps the user better observe the centering of the bubbles. The supplementary light 311 can provide supplementary lighting for the magnified view at night, helping the user to better observe the centering of the bubbles at night. After the auxiliary leveling module 3 is assembled and debugged, the user needs to climb onto the first plate 201 via the ladder 203, and then manually rotate the crank 209 according to the roadbed leveling height requirements, thereby rotating the short rod 208. When the short rod 208 rotates, the first grooved wheel 207 will also rotate, thereby driving the transmission belt 210 and the first lead screw 206 to rotate. After the transmission belt 210 is driven to move, the second wheel on the second plate 202 will rotate. The grooved wheel 211 will also rotate, thereby driving the rotation of the second lead screw 212. It should be noted that the function of the transmission belt 210 is to enable the first grooved wheel 207 and the second grooved wheel 211 to rotate synchronously, thereby synchronizing the descent or elevation of the lead screw. The reason why the auxiliary leveling module 3 is used in this module is mainly to test the balance of the module. If the balance is found to be insufficient, the transmission belt 210 can be removed, and the corresponding grooved wheel can be finely adjusted to restore the balance of the module. When the first lead screw 206 and the second lead screw 212 rotate synchronously, because their ends are assembled inside the rotating shaft 215, and the rotating shaft 215 rotates internally while its external appearance remains stationary, the rotation of the lead screw will not cause the external appearance of the rotating shaft 215 to rotate.This further demonstrates that the lead screw can only drive the assembled material collection bin 216 to move upwards or downwards. After the height is adjusted, the module needs to follow the vibratory roller body 1 onto the roadbed. The vibratory roller body 1 will push the module forward. At this time, the leveling shovel 220, at a fixed height, will scoop up the excess material when the material on the roadbed is higher than the set height, thus restoring the material height to the set height and ensuring that the flatness of the compacted road surface meets the acceptance requirements. As the material continuously accumulates on the leveling shovel 220, it will enter the material collection bin 216 through the collection port 217. After the material accumulates to a certain height in the material collection bin 216, it will enter through the square groove on its back. Inside the leveling module 4, the assembled material box 401 and other components are installed onto the back plate 221 of the leveling module 2 via the material box slot plate 402. When the material collection bin 216 of the leveling module 2 is full, the material will enter the material box 401 through the square slot. It should be noted that the user first puts in a portion of the material for the roadbed through the material inlet 412, but it will not be full. When the excess material in the material collection bin 216 enters the material box 401, the incoming material will continue to fill the space inside the material box 401. This module will move along with the leveling module 2. Under normal road conditions, the roller 411 will be lifted by the roadbed, which will compress the long spring 405, thereby causing the bottom disc 406 and the annular rubber ring to... 407 blocks the discharge port, preventing material from leaking out of the material box 401. When there is a depression in the roadbed, the roller 411 will be suspended in mid-air because the lower part is concave. Without an upward force to restrain the roller 411, the long spring 405 will return to its original state. This return will cause the bottom disc 406 and the annular ring 407 to descend. Without the sealing effect of the bottom disc 406 and the annular ring 407, the material in the material box 401 will leak out and eventually fill the depression in the roadbed, facilitating subsequent compaction. When the user starts the vibratory roller body 1 to compact the roadbed, the vibratory roller 5 will drive the rapid... The quick-change armor module 6 moves and vibrates to compact the surface. However, there will inevitably be hard objects on the roadbed. When the quick-change armor module 6 rolls over these hard objects, the user sitting on the vibratory roller body 1 will notice. At this point, the user needs to operate the vibratory roller body 1 to move backward and then stop the machine. The user needs to get off the machine to check if the second armor body 609 of the quick-change armor module 6 is damaged. If damage to the second armor body 609 is found, the user needs to first unscrew the long bolt 616 from the sliding plate 604 and the sliding connector 613. Then, the user needs to remove the corresponding armor shell. Next, the user needs to use a Phillips screwdriver to remove the Phillips bolt 610 used to fix the second armor body 609 and remove the damaged second armor body 609.After the second armor body 609 is removed and no longer secured, the short spring 605 returns to its original state from its compressed state, lifting the placement plate 606 upwards. This upward movement of the placement plate 606 then pushes out the first armor body 607 and the shock-absorbing foam body 608 together. After the user removes the shock-absorbing foam body 608, the first armor body 607 will occupy the original position of the second armor body 609. The user then uses a Phillips screwdriver to re-screw the Phillips bolt 610, securing the second armor body 609. The user then slides the replaced armor shell corresponding to the second armor body 609 back into the sliding connector 613 and places it in its original position. The user then re-screws the long bolt 616 into one side of the sliding connector 613 and continues to rotate it, passing it through all the sliding plates 604 until the long bolt 616 appears in the long bolt hole on the left panel 614, completing the operation.

[0084] This invention encompasses any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of this invention. To provide the public with a thorough understanding of this invention, specific details are described in detail in the following preferred embodiments; however, those skilled in the art will fully understand the invention even without these details. Furthermore, to avoid unnecessary misunderstanding of the essence of this invention, well-known methods, processes, procedures, components, and circuits are not described in detail.

[0085] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A high-compaction filling material device for red sandstone weathered material and its usage method, characterized in that, The device includes a vibratory roller body, a leveling module on the side of the vibratory roller body, an auxiliary leveling module on the top of the leveling module, a leveling module on the back of the leveling module, a vibratory roller mounted on the inner wall of the vibratory roller body, and a quick-change armor module on the surface of the vibratory roller.

2. The high-compaction filling equipment and method for using red sandstone weathered material-based high-pressure compaction filler according to claim 1, characterized in that, The leveling module includes a first plate and a second plate. Both the first and second plates are threadedly connected to the main body of a vibratory roller via bolts. A ladder is fixedly connected to the bottom of the first plate. A first lead screw base is provided on the top of the first plate, and a second lead screw base is provided on the top of the second plate. A first lead screw is threadedly connected to the inner wall of the first lead screw base. A first grooved wheel is fixedly connected to the top of the first lead screw. A short rod is fixedly connected to the top of the first grooved wheel. A crank handle is fixedly connected to the top of the short rod. A transmission belt is installed on the inner wall of the first grooved wheel. A second grooved wheel is installed on the first grooved wheel via the transmission belt. A second lead screw is threadedly connected to the inner wall of the second lead screw base. A first rotating shaft base is installed on the first lead screw base via the first lead screw.

3. The high-compaction filling equipment and method of use for red sandstone weathered substrate as described in claim 2, characterized in that, The second lead screw base is equipped with a second rotating shaft base via the second lead screw. Both the first and second rotating shaft bases have rotating shaft holes at their tops, and rotating shafts are installed on the inner walls of these holes. Material collection bins are fixedly connected to the bottoms of both the first and second rotating shaft bases. A collection port is fixedly connected to the front of the material collection bin, and a connecting base plate is fixedly connected to the back of the material collection bin. A front insert plate is fixedly connected to the front of the connecting base plate, and a leveling shovel plate is installed on the connecting base plate via the front insert plate. Back insert plates are fixedly connected to the back of both the material collection bin and the connecting base plate, and leveling modules are installed on both the material collection bin and the connecting base plate via the back insert plates. A square groove is formed on the back of the material collection bin.

4. The high-compaction filling equipment and method of use for red sandstone weathered substrate as described in claim 1, characterized in that, The auxiliary leveling module includes a left compartment, a middle compartment, and a right compartment. Slot plates are fixedly connected to the front of the left, middle, and right compartments. Threaded holes are provided on the sides of both the left and right compartments. Side sealing plates are provided on the sides of both the left and right compartments. The side sealing plates are threadedly connected to the left and right compartments via side sealing plate bolts. Baffles are installed on the left, middle, and right compartments via slot plates. A left short threaded rod is threadedly connected to one side of the left compartment, and a left long threaded rod is threadedly connected to one end of the left short threaded rod.

5. The high-compaction filling equipment and method of use for red sandstone weathered material-based materials according to claim 4, characterized in that, One end of the left-side long threaded rod is fixedly connected to a left-side threaded sleeve. The top of the left-side threaded sleeve is threadedly connected to a left-side L-shaped threaded rod. One end of the left-side L-shaped threaded rod is threadedly connected to a supplementary light. The surface of the supplementary light is provided with a lamp starter. A battery compartment is fixedly connected to one side of the lamp starter. A battery is installed on the inner wall of the battery compartment. A top cover is provided on the top of the battery compartment. The top cover is threadedly connected to the battery compartment through a top cover bolt. An iron sheet is fixedly connected to the top of the middle compartment.

6. The high-compaction filling equipment and method of use for red sandstone weathered material-based materials according to claim 5, characterized in that, The top of the iron sheet is provided with a magnetic sheet, and the top of the magnetic sheet is provided with a threaded base. A bubble balancer is threadedly connected to the inner wall of the threaded base. A right long threaded rod is threadedly connected to one side of the right compartment. A right threaded sleeve is fixedly connected to one end of the right long threaded rod. A right L-shaped threaded rod is threadedly connected to the top of the right threaded sleeve. A right short threaded rod is threadedly connected to one end of the right L-shaped threaded rod. A magnifying glass rod is threadedly connected to one end of the right short threaded rod. A magnifying glass is fixedly connected to one end of the magnifying glass rod.

7. The high-compaction filling equipment and method of use for red sandstone weathered material-based materials according to claim 1, characterized in that, The leveling module includes a material box, a material box slot plate fixedly connected to the front of the material box, an inclined plate fixedly connected to the bottom of the material box, a top disc fixedly connected to the top of the material box, a long spring fixedly connected to the bottom of the top disc, a bottom disc fixedly connected to the bottom of the long spring, an annular rubber ring on the surface of the bottom disc, a connecting rod fixedly connected to the bottom of the bottom disc, a U-shaped plate fixedly connected to the bottom of the connecting rod, a roller base fixedly connected to the bottom of the U-shaped plate, a roller hole at one end of the roller base, a roller installed on the inner wall of the roller hole, a material outlet fixedly connected to the top of the material box, a material outlet cover at the top of the material outlet, and a material outlet bolt threadedly connected to the material outlet cover, and a discharge port at the bottom of the material box, the discharge port and the long spring being mutually compatible.

8. The high-compaction filling equipment and method of use for red sandstone weathered material-based materials according to claim 1, characterized in that, The quick-change armor module includes a left armor shell, a middle armor shell, and a right armor shell. The top of each of the left, middle, and right armor shells has a groove. A sliding plate is fixedly connected to the bottom of each of the three shells. A short spring is fixedly connected to the bottom of the groove. A placement plate is fixedly connected to the top of the short spring's windproof top. A first armor body is located on the top of the placement plate. A shock-absorbing sponge is located on the top of the first armor body. A second armor body is located on the top of the shock-absorbing sponge. Cross bolt adapter holes are provided on the sides of the left, middle, and right armor shells. A cross bolt is threaded into the inner wall of each cross bolt adapter hole, and the second armor body is installed through the cross bolt.

9. The high-compaction filling equipment and method of use for red sandstone weathered material-based materials according to claim 8, characterized in that, The sides of the central armor shell are fixedly connected with a left insert rod and a right insert rod from right to left. A sliding connector is installed on the surface of the sliding plate. A vibrating roller is fixedly connected to the bottom of the sliding connector. A left panel is fixedly connected to the left side of the sliding connector. A right panel is provided on the right side of the sliding connector. The sliding connector is threadedly connected to the right panel via a right panel bolt. Long rod bolt holes are opened on the sides of the left panel, right panel, and sliding plate. Long rod bolts are threadedly connected to the left panel and right panel via long rod bolt holes. Insert rod holes are opened on one side of the left and right armor shells. The left and right insert rods are adapted to the insert rod holes.

10. The high-compaction filling equipment and method of use for red sandstone weathered material-based materials according to claims 1-9, characterized in that, Includes the following steps: Step 1: Before using the device, the user needs to level the leveling module. After leveling the leveling module, the auxiliary leveling module is needed to assist in the leveling process. When using the auxiliary leveling module, if it is used during the day, the user only needs to remove the baffles on the front of the middle compartment and the right compartment, and then remove the corresponding internal parts. The user needs to attach the assembled bubble balancer and other parts to the iron plate using the magnetic sheet, and then screw the assembled magnifying glass and other parts onto the connecting threaded hole of the right compartment through the long threaded rod on the right. If the magnification angle of the assembled magnifying glass does not fully expose the bubble balancer, the right short threaded rod needs to be added between the right short threaded rod and the magnifying glass rod until the magnification angle of the magnifying glass fully exposes the bubble balancer. When using it at night, the baffle on the left side of the compartment needs to be removed, and the internal components taken out. Then, the assembled supplementary light and other components are screwed onto the connecting threaded hole on the left side of the left compartment through the short threaded rod on the left. Then, the light starter is operated to enable the supplementary light to work and provide supplementary lighting for the magnifying glass to magnify the viewing angle. It should be noted that when the balance is achieved, the bubble inside the bubble balancer will be centered in the middle area of ​​the bubble balancer. At this time, it indicates that the leveling module is in the leveling state. The magnifying glass helps the user to better observe the centeredness of the bubble. The supplementary light can provide supplementary lighting for the magnified viewing angle at night, helping the user to better observe the centeredness of the bubble and complete the operation at night. Step 2: After the auxiliary leveling module is assembled and debugged, the user needs to climb onto the first plate using a ladder. Then, according to the required leveling height of the roadbed, manually turn the crank to rotate the short rod. When the short rod rotates, the first grooved wheel will also rotate, thereby driving the transmission belt and the first lead screw to rotate. After the transmission belt is driven to move, the second grooved wheel on the second plate will also rotate, thereby driving the second lead screw to rotate. It should be noted that the function of the transmission belt is to enable the first and second grooved wheels to rotate synchronously, so that the lead screw descends or rises at the same height. The reason for using the auxiliary leveling module is mainly to test the balance of the module. If the balance is found to be insufficient, the transmission belt can be removed and the corresponding grooved wheel can be finely adjusted to restore the balance of the module. When the first and second lead screws rotate synchronously, their ends are assembled inside the shaft, which rotates internally while its external appearance remains stationary. Therefore, the rotation of the lead screws will not cause the external appearance of the shaft to rotate. This further indicates that the lead screws can only drive the assembled material collection bin to move up or down. After the height is adjusted, the module needs to follow the main body of the vibratory roller onto the roadbed. The main body of the vibratory roller will push the module forward. At this time, the leveling shovel is at a fixed height. When the material on the roadbed is higher than the set height, the leveling shovel will scoop up the excess material, thereby restoring the material height to the set height. This ensures that the flatness of the compacted road surface meets the acceptance requirements. As the material is continuously piled up on the leveling shovel, it will enter the material collection bin through the collection port. After the material accumulates to a certain height in the material collection bin, it will enter the leveling module through the square groove on its back, completing the operation. Step 3: Install the assembled material box and other components onto the back plate of the leveling module via the material box slot plate. When the material collection bin of the leveling module is full, the material will enter the material box through the square slot. It should be noted that the user should initially put in a portion of the material for the roadbed through the material inlet, but not fill it completely. As excess material from the collection bin enters the material box, it will continue to fill the space inside. The module will move along with the leveling module. Under normal road conditions, the rollers will be lifted by the roadbed, compressing the long spring. The bottom disc and annular ring block the discharge port, preventing material from leaking out of the material box. When there is a depression in the roadbed, the roller will be suspended in the air as it passes over the depression. Without an upward force to restrain the roller, the long spring will return to its original state. The returned long spring will drive the bottom disc and annular ring to descend. At this time, the discharge port is not sealed by the bottom disc and annular ring, and the material inside the material box will leak out from the discharge port. Finally, all the material is filled into the depression in the roadbed, which facilitates subsequent compaction and completes the operation. Step 4: When the user starts the vibratory roller to compact the roadbed, the vibratory roller will drive the quick-change armor module to move and vibrate to compact it. However, there will inevitably be hard objects on the roadbed. When the quick-change armor module rolls over a hard object, the user sitting on the vibratory roller will be able to notice it. At this time, the user needs to operate the vibratory roller to move backward and then stop the machine. The user needs to get off the machine to check whether the second armor body of the quick-change armor module is damaged. If the second armor body is found to be damaged, the user needs to first unscrew the long rod bolt from the sliding plate and sliding connector, then remove the corresponding armor shell, and then use a Phillips screwdriver to remove the Phillips bolt used to fix the second armor body and remove the damaged second armor body. After the second armor body is removed and there are no longer any fixed restrictions, the short spring returns to its original state from its compressed state, which will push the placement plate upward. After the placement plate is pushed upward, the first armor body and the shock-absorbing foam body will be pushed out together. After the user removes the shock-absorbing foam body, the first armor body will occupy the original position of the second armor body. The user continues to use a Phillips screwdriver to screw the Phillips bolt back in, and then fixes the second armor body in place. Then the user slides the corresponding armor shell of the replaced second armor body back into the sliding connector and places it in its original position. Then the long bolt is screwed back into one side of the sliding connector and continues to rotate, passing through all the sliding plates, until the long bolt appears in the long bolt hole on the left panel. The operation is now complete.