Horizontal three-rotor devolatilization mixer transmission case

By designing a transmission box for a horizontal three-rotor devolatilization mixer, the three shafts can operate at the same or different speeds, solving the problems of cylinder wall adhesion and rotating shaft seizure in the processing of high-viscosity materials, improving the adaptability and stability of the equipment, and ensuring safe and reliable operation.

CN120991037BActive Publication Date: 2025-12-23NANJING JIEYA EXTRUSION EQUIP
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Patent Information

Application Number
CN202511477406.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-16
Publication Date
2025-12-23
Estimated Expiration
2045-10-16

AI Technical Summary

Technical Problem

Existing mixers are prone to problems such as drum wall adhesion, material accumulation, and rotating shaft seizure when processing high-viscosity materials. Furthermore, horizontal twin-rotor devolatilization mixers have insufficient volume and shear capacity under large-capacity and high-shear requirements.

Method used

A transmission box for a horizontal three-rotor devolatilization mixer was designed. It adopts a combination structure of input gear shaft, intermediate gear shaft and long and short output shafts. The three shafts can be operated at the same speed or differential speed through gear meshing with a specific gear ratio. It is combined with atomizing nozzle and temperature sensor for real-time temperature monitoring and lubrication. Tapered roller bearings and double-row self-aligning cylindrical roller bearings are used to improve the ease of bearing installation and maintenance.

Benefits of technology

It enhances the equipment's adaptability to complex processes, avoids inter-shaft interference, ensures safe and stable operation, improves shearing capacity, and reduces friction and wear through real-time temperature monitoring and lubrication, thereby improving the equipment's reliability and service life.

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Abstract

The application discloses a transmission box for a horizontal three-rotor devolatilization mixer and belongs to the technical field of transmission of devolatilization mixers. The transmission box comprises a transmission box body, an input gear shaft is arranged in the transmission box body, one side of the input gear shaft is respectively provided with an intermediate gear shaft one and an intermediate gear shaft two, a long output shaft is arranged outside the shaft end of the input gear shaft, transition shafts are arranged on the two sides of the long output shaft, short output shafts are arranged outside the two transition shafts, and a transmission stabilizing plate is arranged at the end of the transmission box body. Through the arrangement of the input gear shaft, the intermediate gear shaft one and the intermediate gear shaft two, the tooth combination of multiple pairs of gears can be changed, wide-range speed regulation can be realized, different process requirements can be adapted to, through the setting of specific gear number ratios, the output shaft can realize three-axle synchronous operation or three-axle differential operation, the differential mode can generate more complex material shearing and mixing actions, and the adaptability of the equipment to complex processes is greatly enhanced.
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Description

TECHNICAL FIELD

[0001] The present application relates to the transmission technology field of devolatilization mixers, in particular to a transmission box for a horizontal three-rotor devolatilization mixer. BACKGROUND

[0002] In the related industries of new polymer materials, rubber, polymer, fiber and engineering plastics, when processing and treating some high-viscosity materials, the equipment often encounters the following difficult problems:

[0003] 1. During the stirring process of ultra-high viscosity fluid, the cylinder wall and stirring shaft may be adhered, and it is difficult to uniformly mix or uniformly heat the ultra-high viscosity fluid and low viscosity fluid in a short time.

[0004] 2. During the production and manufacturing process of some materials, the high-viscosity fluid gradually changes from liquid phase to solid phase, the temperature changes with the reaction condition, and the viscosity span of the material changes greatly, so the common mixer is difficult to adapt.

[0005] Due to the poor self-cleaning of the ordinary mixer, the material accumulates, which further causes the poor consistency of product performance, and in severe cases, the material forms a "dead zone" in the cylinder, which further expands to cause the rotation shaft to be locked, so that the production cannot continue.

[0006] In order to overcome the defects that the ordinary mixer in the prior art is prone to cause material accumulation and rotation shaft locking due to poor self-cleaning, a horizontal double-rotor devolatilization mixer is developed, which well solves the problems of the ordinary mixer. However, for large-capacity devolatilization and high-shear occasions, the capacity of the horizontal double-rotor devolatilization mixer is slightly insufficient, and the shear capacity is also insufficient. The single-section cylinder of the horizontal three-rotor devolatilization mixer has three cavities, and the capacity is 1.5 times that of the single-section cylinder of the double-rotor devolatilization mixer. The double rotors are engaged with each other, and there is only one engagement zone. The three rotors are engaged with each other in pairs, and there are two engagement zones, so the shear capacity is twice that of the original. Based on this, a transmission box for a horizontal three-rotor devolatilization mixer is provided. SUMMARY

[0007] The purpose of the present application is to solve the problems in the prior art, and a transmission box for a horizontal three-rotor devolatilization mixer is provided.

[0008] In order to achieve the above purpose, the present application adopts the following technical scheme:

[0009] The transmission box for the horizontal three-rotor devolatilization mixer comprises a transmission box body, an input gear shaft is arranged in the transmission box body, an intermediate gear shaft one and an intermediate gear shaft two are respectively arranged on one side of the input gear shaft, a long output shaft is arranged outside the shaft end of the input gear shaft, transition shafts are arranged on both sides of the long output shaft, short output shafts are arranged outside the two transition shafts, and a transmission stabilizing plate is arranged at the end of the transmission box body.

[0010] Preferably, a driving gear is fixed on the input gear shaft, a first driven gear and a first transmission gear are fixed on the first intermediate gear shaft, and a second driven gear and a second transmission gear are fixed on the second intermediate gear shaft, and the input gear shaft, the first intermediate gear shaft and the second intermediate gear shaft are integrated designs of shafts and gears.

[0011] Preferably, the driving gear is engaged with the first driven gear, and the first transmission gear is engaged with the second driven gear.

[0012] Preferably, an axial transmission gear and an axial output gear are fixed on the long output shaft, and the second transmission gear is engaged with the axial transmission gear.

[0013] Preferably, a transition gear is fixed on the transition shaft, a driven output gear is fixed on the short output shaft, the axial output gears are respectively engaged with the transition gears on both sides, and the transition gears are engaged with the driven output gear.

[0014] Preferably, a shaft sleeve is arranged on the outer wall of the input gear shaft, an O-ring is mounted in the inner hole of the shaft sleeve, and the inner hole of the O-ring is transitionally matched with the outer circle of the input gear shaft.

[0015] Preferably, a skeleton oil seal is mounted on the outer wall of the shaft sleeve, and the O-ring and the skeleton oil seal are used to seal the lubricating oil in the transmission box body, so that the lubricating oil does not leak along the input gear shaft.

[0016] Preferably, two pads are arranged on the outer wall of the input gear shaft, threads are processed in the middle of the pads, double-row self-aligning cylindrical roller bearings are mounted at both ends of the first intermediate gear shaft, the second intermediate gear shaft, the long output shaft and the two short output shafts, and tapered roller bearings are mounted at both ends of the input gear shaft and the two transition shafts.

[0017] Preferably, a plurality of shaft stabilizing plates are fixed in the transmission box body, the shaft stabilizing plates are used to stabilize the rotation of the shaft components in the transmission box body, pipes are mounted on the shaft stabilizing plates, atomizing nozzles are arranged on the pipes, and temperature measuring sensors are arranged in the transmission box body.

[0018] Compared with the prior art, the present application has the following advantages:

[0019] 1. By arranging the input gear shaft, the first intermediate gear shaft and the second intermediate gear shaft, the tooth combinations of multiple pairs of gears can be changed, a wide range of speed regulation can be achieved, different process requirements can be met, the output shaft can be operated at the same speed or at different speeds through the setting of specific gear ratios, the differential mode can produce more complex material shearing and mixing actions, and the adaptability of the equipment to complex processes is greatly enhanced.

[0020] 2、The specific relationship between the number of spline teeth and the phase of the output shaft end can be utilized to ensure that the stirring claws on the three rotor shafts can be accurately meshed during installation, and interference and collision during operation can be avoided, which is the key to safe and stable operation of the equipment.

[0021] 3、The input shaft and the transition shaft that need to be conveniently disassembled are provided with tapered roller bearings and double-row self-aligning cylindrical roller bearings, the tapered roller bearings can bear combined force (axial and radial), and are easy to install, adjust the gap and replace due to the separability of the inner and outer rings, the double-row self-aligning cylindrical roller bearings can automatically align, reduce the coaxiality machining requirements of the box hole and the shaft, reduce the installation difficulty and cost, and ensure the bearing capacity.

[0022] 4、The temperature inside the box can be monitored in real time by the temperature measuring sensor, overheating failure caused by abnormal friction can be found in time, and the system can start the oil mist spraying in time when the temperature rises, which not only can cool the gear, but also can provide lubrication at the same time, effectively reduce friction, prevent wear and tear, maintain transmission accuracy, and ensure that the device can operate stably and reliably for a long time under high temperature working conditions. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 The transmission structure diagram of the transmission box for the horizontal three-rotor devolatilization mixer is provided.

[0024] Figure 2 The three-dimensional structure diagram of the transmission box for the horizontal three-rotor devolatilization mixer is provided.

[0025] Figure 3 The overall assembly drawing of the transmission box for the horizontal three-rotor devolatilization mixer is provided.

[0026] Figure 4 The structure diagram of the middle long output shaft position in the transmission box for the horizontal three-rotor devolatilization mixer is provided.

[0027] Figure 5 The structure diagram of the middle short output shaft position in the transmission box for the horizontal three-rotor devolatilization mixer is provided.

[0028] Figure 6 The structure diagram of the transmission box body in the transmission box for the horizontal three-rotor devolatilization mixer is provided.

[0029] Figure 7 The structure diagram of the transmission box input gear shaft in the transmission box for the horizontal three-rotor devolatilization mixer is provided.

[0030] Figure 8 The figure is a schematic diagram of the spline phase of the output shaft of the transmission case of the horizontal three-rotor devolatilization mixer.

[0031] In the figure: 1, input gear shaft; 101, driving gear; 2, intermediate gear shaft one; 201, first driven gear; 202, first transmission gear; 3, intermediate gear shaft two; 301, second driven gear; 302, second transmission gear; 4, long output shaft; 401, shaft center transmission gear; 402, shaft center output gear; 5, transition shaft; 501, transition gear; 6, short output shaft; 601, driven output gear; 7, shaft sleeve; 8, O-ring; 9, skeleton oil seal; 10, tapered roller bearing; 11, pad; 12, double-row self-aligning cylindrical roller bearing; 13, transmission case body; 14, transmission stabilizing plate; 15, shaft stabilizing plate; 16, pipeline; 17, atomizing nozzle. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the present application.

[0033] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0034] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "sleeved / connected", "connected" and the like should be broadly understood, for example, "connected" can be fixedly connected, or can be detachably connected, or integrally connected; can be mechanically connected, or can be electrically connected; can be directly connected, or can be indirectly connected through an intermediate medium; can be the communication between two elements inside. For those of ordinary skill in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0035] Embodiment, refer to Figures 1 to 8The utility model relates to a transmission box for horizontal three-rotor devolatilization mixing machine, including transmission box body 13, be provided with input gear shaft 1 in transmission box body 13, input gear shaft 1 one side is provided with intermediate gear shaft one 2 and intermediate gear shaft two 3 respectively, the outer long output shaft 4 of axle end of input gear shaft 1 is provided with transition shaft 5 on both sides of long output shaft 4, two transition shafts 5 outside are provided with short output shaft 6, and transmission box body 13 end is provided with transmission stabilizing plate 14,

[0036] Further, the driving gear 101 is fixed on the input gear shaft 1, the first driven gear 201 and the first transmission gear 202 are fixed on the intermediate gear shaft one 2, the second driven gear 301 and the second transmission gear 302 are fixed on the intermediate gear shaft two 3, the input gear shaft 1, the intermediate gear shaft one 2 and the intermediate gear shaft two 3 are all one-piece design of shaft and gear, the driving gear 101 is engaged with the first driven gear 201, the first transmission gear 202 is engaged with the second driven gear 301, the shaft center transmission gear 401 and the shaft center output gear 402 are fixed on the long output shaft 4, the second transmission gear 302 is engaged with the shaft center transmission gear 401, the transition gear 501 is fixed on the transition shaft 5, the driven output gear 601 is fixed on the short output shaft 6, the shaft center output gear 402 is engaged with the transition gear 501 on both sides respectively, and the transition gear 501 is engaged with the driven output gear 601.

[0037] It should be noted that: the external motor transmits the rotating speed and torque to the input gear shaft 1 through the shaft coupling, transmits to the long output shaft 4 through three pairs of gear engagement of the driving gear 101 and the first driven gear 201, the first transmission gear 202 and the second driven gear 301, the second transmission gear 302 and the shaft center transmission gear 401 after three-stage speed reduction, and then transmits to the two short output shafts 6 through the two transition gears 501 on the two transition shafts 5, and a plurality of speed ratios can be obtained by changing the tooth number of the driving gear 101, the first driven gear 201, the first transmission gear 202, the second driven gear 301, the second transmission gear 302 and the shaft center transmission gear 401, so that the design purpose of wide speed regulation range and adjustable speed ratio can be achieved.

[0038] When the tooth number of the shaft center output gear 402 and the driven output gear 601 is the same, the rotating speed of the long output shaft 4 and the two short output shafts 6 is the same, when the tooth number ratio of the shaft center output gear 402 and the driven output gear 601 is 4 / 5 or 5 / 4, then the rotating speed of the long output shaft 4 and the two short output shafts 6 is different, that is, differential speed, and the speed ratio of the three shafts is 4:5:4 or 5:4:5. This achieves the design purpose that the three output shafts can rotate at the same speed or can be changed to differential speed.

[0039] The end of the long output shaft 4 and the two short output shafts 6 are both involute splines, the spline parameters are completely the same, and are connected with the three rotor shafts of the horizontal three-rotor devolatilization mixer through the spline sleeve, the three rotor shafts are welded with stirring claws, the stirring claws on the three rotor shafts are engaged with each other when the three rotor shafts are running, and the stirring claws can clean the materials adhered to each other, the mutual position of the stirring claws is required when the three rotor shafts are initially installed, otherwise the stirring claws on the three rotor shafts cannot be correctly engaged when the three rotor shafts are running, and mutual interference is caused;

[0040] The initial phase of the three rotor shafts is ensured by controlling the mutual position of the spline teeth on the long output shaft 4 and the two short output shafts 6, when the number of spline teeth is a multiple of four, the spline teeth on the long output shaft 4 and the two short output shafts 6 are in the same position, that is, the phase difference of the three is zero, when the number of spline teeth is not a multiple of four, when the spline teeth on one shaft are in the vertical position, the spline teeth on the other shaft must be in the horizontal position, that is, the phase difference of the two shafts is 90 degrees.

[0041] Based on the above advantages: selecting a reasonable three-stage speed reduction scheme, the speed regulation range is wide, the speed ratio is adjustable, one shaft input, three shafts rotate in the same direction, and according to the process requirements, the three output shafts can rotate at the same speed, or can be changed to differential speed, so that the applicability of the transmission device is stronger;

[0042] The outer side wall of the input gear shaft 1 is provided with a shaft sleeve 7, the inner hole of the shaft sleeve 7 is provided with an O-shaped ring 8, and the inner hole of the O-shaped ring 8 is in transition fit with the outer circle of the input gear shaft 1.

[0043] Further, the outer side wall of the shaft sleeve 7 is provided with a skeleton oil seal 9, the O-shaped ring 8 and the skeleton oil seal 9 are used to seal the lubricating oil in the transmission box 13, so that the lubricating oil does not leak along the input gear shaft 1, the outer side wall of the input gear shaft 1 is provided with two pads 11, the middle of the pad 11 is processed with threads, the two ends of the middle gear shaft one 2, the middle gear shaft two 3, the long output shaft 4 and the two short output shafts 6 are all provided with double-row self-aligning cylindrical roller bearings 12, and the two ends of the input gear shaft 1 and the two transition shafts 5 are all provided with tapered roller bearings 10.

[0044] It should be noted that: the two ends of the input gear shaft 1 and the two transition shafts 5 are supported by tapered roller bearings 10, the tapered roller bearings 10 can bear axial force and radial force, and the tapered roller bearings 10 are inner and outer ring separated type bearings, which makes the input gear shaft 1 easy to assemble and disassemble, and the bearing gap is also easy to adjust;

[0045] The shaft sleeve 7 is heat treated, and the outer surface hardness reaches HRC60~62, high hardness, good wear resistance, long service life, and it is very convenient to replace the shaft sleeve 7 when it is finally worn out, which avoids the failure of the input gear shaft 1 due to wear, the middle of the gasket plate 11 is processed with threads, after the input gear shaft 1 is disassembled, the outer ring of the tapered roller bearing 10 is retained in the inner hole of the transmission box body 13, the long rod is screwed into the middle screw hole of the gasket plate 11, and the gasket plate 11 is pulled outwards by pulling the long rod, so that the outer ring of the tapered roller bearing 10 is pulled out of the inner hole of the box body;

[0046] The intermediate gear shaft one 2, the intermediate gear shaft two 3, the long output shaft 4 and the two short output shafts 6 are supported by double-row self-aligning cylindrical roller bearings 12 at both ends, the double-row self-aligning cylindrical roller bearings 12 can bear axial force and radial force, the double-row self-aligning cylindrical roller bearings 12 are installed in pairs, which allows the shaft to have a small amount of swing, which reduces the coaxiality requirement of the shaft at both ends and the coaxiality requirement of the bearing mounting hole at both ends;

[0047] Based on the above advantages: the appropriate bearing type is selected, the bearings arranged on the parting surface of the transmission box body 13 are selected to be double-row self-aligning cylindrical roller bearings 12 installed in pairs, the input gear shaft 1 and the transition shaft 5 are installed in the lower box body, the use of tapered roller bearings 10 ensures easy installation, and the center threaded gasket plate 11 added thereon makes the disassembly and assembly of the outer ring of the tapered roller bearing 10 more convenient;

[0048] Further, a plurality of shaft stabilizing plates 15 are fixed in the transmission box body 13, the shaft stabilizing plates 15 are used to stabilize the rotation of the shaft components in the transmission box body 13, pipes 16 are installed on the shaft stabilizing plates 15, atomizing nozzles 17 are arranged on the pipes 16, and temperature measuring sensors are arranged in the transmission box body 13;

[0049] It should be noted that the temperature measuring sensors arranged in the transmission box body 13 can monitor the temperature in the box body in real time when it is working, if the temperature in the box body rises rapidly, it means that a large amount of heat is generated between the meshing transmission of the gears in the transmission box body 13, that is, there is a large friction between the meshing transmission of the gears, in order to avoid the wear and insufficient transmission precision caused by the meshing transmission of the high-temperature gears under a large friction, cooling oil is introduced into the pipes 16 and is atomized and sprayed out through the atomizing nozzles 17, the tooth surfaces of the gears are sprayed, so that the gears can be cooled and lubricated, the gears are cooled, and the friction between the meshing transmission of the gears is reduced;

[0050] Based on the above advantages: in this way, when a large amount of heat is generated by the transmission friction of the gears in the transmission box body 13, the meshing tooth surfaces of the gears can be sprayed with cooling oil in time for rapid cooling and temperature reduction, and the transmission friction between the gears is reduced, which ensures the stability and reliability of the transmission;

[0051] The application is used, the external motor transmits the rotating speed and the torque to the input gear shaft 1 through the shaft coupling, transmits to the long output shaft 4 through three pairs of gear meshing of the driving gear 101, the first driven gear 201, the first transmission gear 202, the second driven gear 301, the second transmission gear 302 and the shaft center transmission gear 401 after three-stage speed reduction, and then transmits to the two short output shafts 6 through the two transition gears 501 on the two transition shafts 5, the speed ratio can be obtained by changing the tooth number of the driving gear 101, the first driven gear 201, the first transmission gear 202, the second driven gear 301, the second transmission gear 302 and the shaft center transmission gear 401, the speed ratio can be adjusted, the design purpose of wide speed regulation range and adjustable speed ratio is achieved, when the tooth number of the shaft center output gear 402 and the driven output gear 601 is the same, the rotating speed of the long output shaft 4 and the two short output shafts 6 is the same, when the tooth number ratio of the shaft center output gear 402 and the driven output gear 601 is 4 / 5 or 5 / 4, the rotating speed of the long output shaft 4 and the two short output shafts 6 is different, that is, differential speed, the speed ratio of the three shafts is 4:5:4 or 5:4:5, the design purpose that the three output shafts can rotate at the same speed or can be changed to differential speed is achieved;

[0052] The end of the long output shaft 4 and the two short output shafts 6 is a involute spline, the spline parameters are completely the same, the three rotor shafts of the horizontal three-rotor devolatilization mixer are connected through the spline sleeve, the stirring claws are welded on the three rotor shafts, the stirring claws on the three shafts are meshed with each other when the three rotor shafts rotate, the materials adhered to the stirring claws can be cleaned, the mutual position of the stirring claws is required when the three rotor shafts are initially installed, otherwise the stirring claws on the three shafts cannot be correctly meshed when the three rotor shafts rotate, resulting in mutual interference;

[0053] The initial phase of the three rotor shafts is ensured by controlling the mutual position of the spline teeth on the long output shaft 4 and the two short output shafts 6, when the number of the spline teeth is a multiple of four, the spline teeth on the long output shaft 4 and the two short output shafts 6 are in the same position, that is, the phase difference of the three is zero, when the number of the spline teeth is not a multiple of four, when the spline teeth on one shaft are in the vertical position, the spline teeth on the other shaft must be in the horizontal position, that is, the phase difference of the two shafts is 90 degrees, a reasonable three-stage speed reduction scheme is selected, the speed regulation range is wide, the speed ratio is adjustable, one shaft input, three shafts rotate in the same direction are realized, and according to the process requirement, the three output shafts can rotate at the same speed or can be changed to differential speed, so that the applicability of the transmission device is stronger;

[0054] The input gear shaft 1 and the two transition shafts 5 are supported at both ends by tapered roller bearings 10, which can bear axial force and radial force, and the tapered roller bearings 10 are of the split type, which makes it convenient to assemble and disassemble the input gear shaft 1 and adjust the bearing clearance, the shaft sleeve 7 is heat treated, and the outer surface has a hardness of HRC 60-62, which is high, wear-resistant and long in service life, and the shaft sleeve 7 can be conveniently replaced when it is finally worn out, which avoids failure of the input gear shaft 1 due to wear, the spacer plate 11 is provided with a threaded hole in the middle, the outer ring of the tapered roller bearing 10 is retained in the inner hole of the transmission case 13 after the input gear shaft 1 is disassembled, the long rod is screwed into the threaded hole in the middle of the spacer plate 11, and the spacer plate 11 is pulled outward by the long rod, so that the outer ring of the tapered roller bearing 10 is pulled out of the inner hole of the case;

[0055] The intermediate gear shaft one 2, the intermediate gear shaft two 3, the long output shaft 4 and the two short output shafts 6 are supported at both ends by double-row self-aligning cylindrical roller bearings 12, which can bear axial force and radial force, and the double-row self-aligning cylindrical roller bearings 12 are installed in pairs, which allows the shaft to have a small amount of swing, which reduces the coaxiality requirement of the two ends of the shaft and the coaxiality requirement of the bearing mounting holes of the two ends, and the appropriate type of bearing is selected, the bearings arranged on the split surface of the transmission case 13 are installed in pairs by using double-row self-aligning cylindrical roller bearings 12, the input gear shaft 1 and the transition shaft 5 are installed in the lower case, the tapered roller bearings 10 used ensure convenient installation, and the spacer plate 11 with a threaded center added makes it more convenient to disassemble and assemble the outer ring of the tapered roller bearing 10;

[0056] The temperature sensor arranged in the transmission case 13 can monitor the temperature in the case in real time when it is working, if the temperature in the case rises rapidly, it indicates that a large amount of heat is generated during the meshing transmission between the gears in the transmission case 13, i.e. there is a large friction between the gears, in order to avoid wear and insufficient transmission precision of the high-temperature gears under a large friction, cooling oil is introduced into the pipeline 16 and sprayed through the atomizing nozzle 17, the tooth surfaces of the gears are sprayed, so that the gears can be cooled and lubricated, the gears are cooled, and the meshing transmission friction between the gears is reduced, so that when a large amount of heat is generated during the transmission friction of the gears in the transmission case 13, the meshing tooth surfaces of the gears can be sprayed with cooling oil in time for rapid cooling and temperature reduction, and the transmission friction between the gears is reduced, which ensures the stability and reliability of the transmission.

[0057] The above is only the preferred specific implementation of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can make equivalent replacement or change according to the technical solution and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A transmission box for a horizontal three-rotor devolatilization mixer, comprising a transmission box body (13), characterized in that, The transmission housing (13) is provided with an input gear shaft (1), and an intermediate gear shaft one (2) and an intermediate gear shaft two (3) are respectively provided on one side of the input gear shaft (1). A long output shaft (4) is provided on the outside of the shaft end of the input gear shaft (1). A transition shaft (5) is provided on both sides of the long output shaft (4). A short output shaft (6) is provided on the outside of the two transition shafts (5). A transmission stabilizing plate (14) is provided at the end of the transmission housing (13). A drive gear (101) is fixed on the input gear shaft (1). A first driven gear (201) and a first transmission gear (202) are fixed on the first intermediate gear shaft (2). A second driven gear (301) and a second transmission gear (302) are fixed on the second intermediate gear shaft (3). The input gear shaft (1), the first intermediate gear shaft (2), and the second intermediate gear shaft (3) are all integrated shaft and gear designs. The drive gear (101) meshes with the first driven gear (201), and the first transmission gear (202) meshes with the first driven gear (201). The second driven gear (301) meshes with the shaft. The long output shaft (4) is fixed with a shaft drive gear (401) and a shaft output gear (402). The second drive gear (302) meshes with the shaft drive gear (401). The transition shaft (5) is fixed with a transition gear (501). The short output shaft (6) is fixed with a driven output gear (601). The shaft output gear (402) meshes with the transition gears (501) on both sides respectively. The transition gears (501) mesh with the driven output gear (601). Multiple stabilizing plates (15) are fixed inside the transmission housing (13). The stabilizing plates (15) are used to stabilize the rotation of each shaft component inside the transmission housing (13). Pipes (16) are installed on the stabilizing plates (15). Atomizing nozzles (17) are provided on the pipes (16). A temperature sensor is provided inside the transmission housing (13).

2. The transmission box for the horizontal three-rotor devolatilization mixer according to claim 1, characterized in that, A bushing (7) is provided on the outer wall of the input gear shaft (1), and an O-ring (8) is installed in the inner hole of the bushing (7). The inner hole of the O-ring (8) is in transition fit with the outer circle of the input gear shaft (1).

3. The transmission box for the horizontal three-rotor devolatilization mixer according to claim 2, characterized in that, A skeleton oil seal (9) is installed on the outer wall of the bushing (7). The O-ring (8) and the skeleton oil seal (9) are used to seal the lubricating oil in the transmission housing (13) in the housing so that the lubricating oil does not leak along the input gear shaft (1).

4. The transmission box for the horizontal three-rotor devolatilization mixer according to claim 1, characterized in that, Two pads (11) are provided on the outer side wall of the input gear shaft (1). The pads (11) are threaded in the middle. Double-row self-aligning cylindrical roller bearings (12) are installed at both ends of the intermediate gear shaft one (2), intermediate gear shaft two (3), long output shaft (4) and two short output shafts (6). Tapered roller bearings (10) are installed at both ends of the input gear shaft (1) and the two transition shafts (5).

Citation Information

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