Compressor positioning and mounting device and method thereof

Abstract

The invention discloses a compressor positioning and mounting device and method.The compressor positioning and mounting device comprises a positioning support arranged on the outer side of a compressor body and a ground guide mechanism arranged at the ground mounting position, and the positioning support comprises a transverse column arranged on the side face of the compressor body and a longitudinal column connected to the transverse column; a positioning clamping block is arranged on the longitudinal column; the ground guide mechanism comprises a base arranged on the ground and a vertical seat connected to the base; a funnel-shaped guide seat is arranged on the vertical seat, a guide block is movably clamped in the funnel-shaped guide seat, and a slope guide groove is formed in the guide block; and a height supporting block is movably clamped on the vertical seat. According to the compressor positioning and mounting device, the funnel-shaped guide seat is designed on the vertical seat, the funnel-shaped guide seat can position and guide the compressor body and the positioning support in the longitudinal position, meanwhile, the guide blocks are designed in the vertical seat and the funnel-shaped guide seat, it is guaranteed that the mounting position is accurate, and time and labor are saved in the operation process.

Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of compressor installation, and particularly relates to a compressor positioning and installation device and a method thereof. BACKGROUND

[0002] In the prior art, the compressor needs to be positioned and installed. In the traditional installation steps, the compressor is usually hoisted at the target position and horizontally positioned and vertically positioned at the target position to ensure that the positioning and installation position of the compressor is accurate.

[0003] In the current process of hoisting and aligning the compressor, the traditional positioning method is to mark the position on the cement base, and the hoisting equipment is continuously controlled to align the equipment installation position. After the subsequent equipment is lowered, it is usually difficult to achieve accurate alignment of the position, and multiple alignment and positioning are required, which is complicated and time-consuming and laborious, and the compressor cannot be aligned and installed at one time. The compressor is usually large in size and heavy in weight, and it is inconvenient to operate when adjusting the subsequent position.

[0004] Therefore, it is urgent to design a compressor positioning and installation device to solve the above-mentioned problems. SUMMARY

[0005] To solve the technical problems that the hoisting equipment is continuously controlled to align the equipment installation position, it is difficult to achieve accurate alignment of the position, multiple alignment and positioning are required, and the operation is complicated and time-consuming and laborious, a compressor positioning and installation device is provided to solve the problem of accurate positioning and installation of the compressor.

[0006] To achieve the above-mentioned purpose, the specific technical scheme of the compressor positioning and installation device of the present application is as follows: A compressor positioning and installation device, comprising a positioning bracket (1) arranged outside a compressor main body (8) and a ground guide mechanism (2) arranged at a ground installation position, the positioning bracket (1) comprising a horizontal column (11) arranged at the side of the compressor main body (8) and a vertical column (12) connected to the horizontal column (11), and the vertical column (12) is provided with a positioning clamping block (13); The ground guide mechanism (2) comprises a base (21) arranged on the ground and a vertical seat (22) connected to the base (21); The vertical seat (22) is provided with a funnel-shaped guide seat (3), the inside of the funnel-shaped guide seat (3) movably clamps a guide block (4), the guide block (4) is provided with an inclined surface guide groove (41), and the vertical seat (22) movably clamps a height supporting block (5).

[0007] Further, the vertical seat (22) is provided with a limiting seat (221) and a limiting groove (222) for supporting the guide block (4) and the height block (5) respectively.

[0008] Further, the ground guiding mechanism (2) is provided with a lifting mechanism (7) corresponding to the height block (5).

[0009] Further, the lifting mechanism (7) comprises an electric push rod (71) connected to the base (21) and a cross arm (72) connected to the output end of the electric push rod (71), and the height block (5) is connected to the cross arm (72), and the cross arm (72) is slidingly connected in the vertical seat (22).

[0010] Further, the vertical seat (22) is provided with an adjusting mechanism (6) for adjusting the position of the guide block (4).

[0011] Further, the adjusting mechanism (6) comprises a face plate (61) connected to the vertical seat (22) and a lead screw (62) threadedly connected to the face plate (61), and the lead screw (62) is rotationally connected to the guide block (4).

[0012] Further, the face plate (61) is provided with a reinforcing sleeve (611), and the guide block (4) is connected with a reinforcing column (63) which is slidingly connected in the reinforcing sleeve (611).

[0013] Further, the reinforcing column (63) is provided with a scale groove (631), and the reinforcing sleeve (611) is provided with an arrow (612) for indicating the scale groove (631), and the scale indicated by the arrow (612) corresponds to the depth of the guide block (4) in the funnel-shaped guide seat (3).

[0014] Further, the vertical seat (22) is connected with a first supporting rod (721) inside, and the vertical seat (22) is connected with a second supporting rod (731) outside, the cross arm (72) is slidingly connected to the first supporting rod (721), and the height block (5) is connected with a reinforcing support (73) which is slidingly connected to the second supporting rod (731).

[0015] A compressor positioning and installing method comprises the compressor positioning and installing device according to any one of claims 1 to 9, and mainly comprises the following steps: S1, fixing the positioning bracket (1) to the outer side of the compressor body (8); S2, measuring the installation position on site, and fixing the ground guiding mechanism (2) to the target position on the ground; S3, measure the bottom coordinates of the funnel-shaped guide seat (3), and ensure that the coordinate positions of the funnel-shaped guide seat (3) are accurate; S4, adjust the positions of the guide blocks (4) and measure the minimum distance between the two groups of guide blocks (4) in the transverse direction, and ensure that the transverse spacing values of the compressor body (8) and the positioning support (1) are accurate; S5, adjust the height of the height supporting block (5), and ensure that the installation height position is accurate; S6, hoist the compressor body (8) and the positioning support (1) as a whole, so that the positioning clamping block (13) is aligned with the inner clamping of the funnel-shaped guide seat (3), and the precise positioning and installation of the compressor body (8) are realized.

[0016] The compressor positioning and installation device has the following advantages: By designing the positioning support and the ground guide mechanism to cooperate, the funnel-shaped guide seat is designed on the vertical seat, the funnel-shaped guide seat can realize the longitudinal position positioning and guiding of the compressor body and the positioning support, guide blocks are designed in the vertical seat and the funnel-shaped guide seat, the guide blocks can realize the transverse position positioning and guiding of the compressor body and the positioning support, and finally, the height supporting block is designed to position the height of the compressor body and the positioning support. Therefore, when hoisting the compressor body and the positioning support to install at the target position, the compressor body and the positioning support are quickly lowered and positioned at the target installation position, the installation position is accurate, the operation process is time-saving and labor-saving, and the use requirement is met.

[0017] The height of the height supporting block is adjusted conveniently through the design of the lifting mechanism, and after the positioning and installation of the compressor body, the compressor body and the positioning support are conveniently jacked up for other operations, so that the installation of the compressor body is convenient and fast. Through the design of the adjusting mechanism, the position of the guide block is adjusted, so that the transverse position spacing of the guide block is adjusted, and the transverse position of the compressor body and the positioning support is quickly positioned, and the positioning and installation of the compressor body are convenient.

[0018] The application realizes lateral support of the guide block by designing the reinforcing column and the reinforcing sleeve, so that the stress of the guide block is stable, and the position of the guide block is adjusted conveniently through the design of the arrow and the scale groove, so that the position adjustment of the guide block is accurate, and the position is accurate when the compressor body and the positioning support are positioned and installed. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a whole structure schematic view of the compressor positioning and installation device; Figure 2 It is a side view of the compressor positioning and installation device; Figure 3 It is a disassembly schematic view of the compressor body of the compressor positioning and installation device; Figure 4 This is a schematic diagram of the positioning bracket of the compressor positioning and mounting device of the present invention; Figure 5 This is a first-view structural schematic diagram of the vertical seat of the compressor positioning and mounting device of the present invention; Figure 6 This is a second-view structural schematic diagram of the vertical seat of the compressor positioning and mounting device of the present invention; Figure 7 This is a schematic diagram of the lifting mechanism of the compressor positioning and mounting device of the present invention; Figure 8 This is a schematic diagram of the adjusting mechanism of the compressor positioning and mounting device of the present invention; Figure 9 The compressor positioning and installation device of the present invention Figure 8 Enlarged diagram of part A in the middle; Figure 10 This is a schematic diagram of the limiting seat of the compressor positioning and mounting device of the present invention.

[0020] Explanation of markings in the diagram: 1. Positioning bracket; 11. Horizontal column; 12. Longitudinal column; 13. Positioning block; 2. Ground guide mechanism; 21. Base; 22. Vertical seat; 221. Limiting seat; 222. Limiting groove; 3. Funnel-shaped guide seat; 4. Guide block; 41. Inclined guide groove; 5. Height support block; 6. Adjustment mechanism; 61. Panel; 611. Reinforcing sleeve; 612. Arrow; 62. Lead screw; 63. Reinforcing column; 631. Scale groove; 7. Lifting mechanism; 71. Electric push rod; 72. Cross arm; 721. First support rod; 73. Reinforcing brace; 731. Second support rod; 8. Compressor body. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0022] Those skilled in the art will understand that although some embodiments herein include certain features included in other embodiments but not others, combinations of features from different embodiments are intended to be within the scope of the invention and form different embodiments. For example, in the claims, any of the claimed embodiments can be used in any combination.

[0023] The following is a reference to the appendix. Figure 1 To be continued Figure 10The compressor positioning and mounting device of the present invention is described.

[0024] like Figure 1 As shown, the compressor positioning and installation device of the present invention includes a positioning bracket 1 disposed on the outside of the compressor body 8 and a ground guide mechanism 2 disposed on the ground installation position. The positioning bracket 1 includes a transverse column 11 disposed on the side of the compressor body 8 and a longitudinal column 12 connected to the transverse column 11. The longitudinal column 12 is provided with a positioning block 13.

[0025] The positioning bracket 1 has a simple structure. When fixing the position of the positioning bracket to the compressor body 8, the horizontal column 11 is first fixed to the compressor body 8 with bolts, and then the vertical column 12 is fixed to the horizontal column 11. This allows the positioning bracket 1 to be installed on the outside of the compressor body 8. After the compressor body 8 is installed, the positioning bracket 1 can be removed and reused when installing new equipment.

[0026] Furthermore, such as Figures 1 to 4 As shown, the ground guiding mechanism 2 includes a base 21 fixed on the ground and a vertical seat 22 fixedly connected to the base 21; the base 21 is fixed to the target ground by expansion bolts, and the vertical seat 22 is supported by the base 21.

[0027] In this embodiment, preferably, a funnel-shaped guide seat 3 is provided on the vertical seat 22, and a guide block 4 is movably engaged inside the funnel-shaped guide seat 3. The guide block 4 is provided with an inclined guide groove 41. The upper opening of the funnel-shaped guide seat 3 is large and the lower opening is small. Therefore, when the compressor body 8 and the positioning bracket 1 are hoisted and positioned as a whole, it is convenient for the positioning block 13 to quickly align with the position of the funnel-shaped guide seat 3.

[0028] When the compressor body 8 and the positioning bracket 1 are lowered, the positioning block 13 will slide along the inner wall of the funnel-shaped guide seat 3, so as to accurately fall into the bottom of the funnel-shaped guide seat 3. The bottom opening of the funnel-shaped guide seat 3 is small, thereby realizing the positioning and guidance of the compressor body 8 in the installation position, and quickly guiding the longitudinal orientation of the compressor body 8 to the installation position.

[0029] Furthermore, such as Figures 8 to 10 As shown, during the longitudinal alignment of the compressor body 8, due to the design of the guide block 4 and the inclined guide groove 41, the horizontal guide block 4 also forms a layout with a large opening at the top and a small opening at the bottom. Therefore, when the compressor body 8 falls, the positioning block 13 in the horizontal position is guided by the inclined guide groove 41, thus accurately guiding the compressor body 8 to the horizontal target installation position.

[0030] A height support block 5 is movably engaged on the vertical seat 22. Finally, the device, through the setting of the height support block 5, enables the bottom height position to be quickly positioned when the compressor body 8 is horizontally aligned, ensuring the accurate positioning of the compressor body 8 during installation.

[0031] In this embodiment, preferably, the vertical seat 22 is provided with a limiting seat 221 and a limiting groove 222. The limiting seat 221 and the limiting groove 222 are respectively used to support the guide block 4 and the height support block 5. The guide block 4 is movably engaged inside the limiting seat 221 to ensure the stability of the force on the guide block 4. The height support block 5 is slidably connected inside the limiting groove 222 to ensure the stability of the force on the height support block 5.

[0032] Furthermore, such as Figures 4 to 7 As shown, the ground guide mechanism 2 is equipped with a lifting mechanism 7 for the height support block 5. The design of the lifting mechanism 7 makes it easy to adjust the height of the height support block 5. At the same time, after the compressor body 8 is positioned and installed, it is also easy to lift the compressor body 8 and the positioning bracket 1 to perform other operations temporarily, thereby facilitating the quick installation of the compressor body 8.

[0033] In this embodiment, the lifting mechanism 7 includes an electric push rod 71 fixedly connected to the base 21 and a cross arm 72 fixedly connected to the output end of the electric push rod 71. The height support block 5 is fixedly connected to the cross arm 72, and the cross arm 72 is slidably connected in the vertical seat 22. When adjusting the height of the compressor body 8 and the positioning bracket 1, the electric push rod 71 provides power drive. When the electric push rod 71 works, it drives the cross arm 72 to move, the cross arm 72 drives the height support block 5 to move, the height support block 5 drives the positioning bracket 1 to move, and the positioning bracket 1 drives the compressor body 8 to move. Therefore, the height adjustment operation of the height support block 5 is convenient and it is easy to realize the height installation and positioning of the compressor body 8.

[0034] Preferably, a first support rod 721 is fixedly connected inside the vertical seat 22, and a second support rod 731 is fixedly connected outside the vertical seat 22. The horizontal arm 72 is slidably connected to the first support rod 721, and a reinforcing brace 73 is connected to the height support block 5. The reinforcing brace 73 is slidably connected to the second support rod 731. The arrangement of the first support rod 721 and the second support rod 731 ensures that the horizontal arm 72 and the height support block 5 are subjected to stable force and accurate position, and are not prone to displacement. When the horizontal arm 72 moves, it moves along the first support rod 721. At the same time, the horizontal arm 72 also drives the reinforcing brace 73 to move along the second support rod 731, so that the height support block 5 is subjected to double lateral support and is subjected to stable force.

[0035] The vertical seat 22 is provided with an adjustment mechanism 6 for adjusting the position of the guide block 4. The adjustment mechanism 6 facilitates the adjustment of the position of the guide block 4, thereby adjusting the spacing of the guide block 4 in the lateral position, and quickly positioning the compressor body 8 and the positioning bracket 1 in the lateral direction, ensuring convenient positioning and installation of the compressor body 8.

[0036] The adjustment mechanism 6 includes a panel 61 fixedly connected to the vertical seat 22 and a screw 62 threadedly connected to the panel 61. The screw 62 is rotatably connected to the guide block 4. The panel 61 is provided with a reinforcing sleeve 611. The guide block 4 is fixedly connected with a reinforcing column 63. The reinforcing column 63 is slidably connected inside the reinforcing sleeve 611. The adjustment mechanism 6 has a simple structure. When it is necessary to adjust the position of the guide block 4, the screw 62 can be rotated directly. The screw 62 pushes the guide block 4 to slide along the limiting seat 221. At the same time, the guide block 4 drives the reinforcing column 63 to slide along the reinforcing sleeve 611, so that the guide block 4 is laterally supported and the guide block 4 is under stable force.

[0037] Preferably, the reinforcing column 63 is provided with a scale groove 631, and the reinforcing sleeve 611 is provided with an arrow 612 for indicating the scale groove 631. The scale of the scale groove 631 indicated by the arrow 612 corresponds to the depth of the guide block 4 inside the funnel-shaped guide seat 3. The setting of the arrow 612 and the scale groove 631 facilitates the quick adjustment of the position of the guide block 4, so that the position adjustment of the guide block 4 is accurate, thereby ensuring the accurate positioning of the compressor body 8 and the positioning bracket 1 during positioning and installation.

[0038] This invention provides a method for positioning and installing a compressor, which mainly includes the following steps: S1. Fix the positioning bracket 1 to the outside of the compressor body 8; S2. Measure the installation location on site and fix the ground guide mechanism 2 at the target location on the ground; S3. Measure the coordinates of the bottom of the funnel-shaped guide seat 3 to ensure that the coordinate position of the funnel-shaped guide seat 3 is accurate; S4. Adjust the position of guide block 4 and measure the minimum distance between the two sets of guide blocks 4 in the lateral direction to ensure that the lateral spacing between compressor body 8 and positioning bracket 1 is accurate. S5. Adjust the height of height support block 5 to ensure accurate installation height. S6. Hoist the compressor body 8 and the positioning bracket 1 together so that the positioning block 13 is aligned with the inside of the funnel-shaped guide seat 3 and engaged, thereby achieving precise positioning and installation of the compressor body 8.

[0039] Based on the compressor positioning and installation device, the present invention can easily adjust the position of the guide block 4 through the adjustment mechanism 6, thereby adjusting the spacing of the guide blocks in the lateral position, and quickly positioning the compressor body 8 and the positioning bracket 1 in the lateral direction, ensuring convenient positioning and installation of the compressor body 8.

[0040] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation of the present invention. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the scope of protection of the claims of the present invention.

Claims

1. A compressor positioning and installation device, comprising a positioning bracket (1) disposed on the outside of the compressor body (8) and a ground guide mechanism (2) disposed at the ground installation position, characterized in that, The positioning bracket (1) includes a transverse column (11) disposed on the side of the compressor body (8) and a longitudinal column (12) connected to the transverse column (11), and a positioning block (13) is provided on the longitudinal column (12). The ground guiding mechanism (2) includes a base (21) set on the ground and a vertical seat (22) connected to the base (21). The vertical seat (22) is provided with a funnel-shaped guide seat (3), and a guide block (4) is movably engaged inside the funnel-shaped guide seat (3). The guide block (4) is provided with an inclined guide groove (41). A height support block (5) is movably engaged on the vertical seat (22).

2. The compressor positioning and installation device according to claim 1, characterized in that, The vertical seat (22) is provided with a limiting seat (221) and a limiting groove (222), which are used to support the guide block (4) and the height support block (5), respectively.

3. The compressor positioning and installation device according to claim 1, characterized in that, The ground guide mechanism (2) is provided with a lifting mechanism (7) for the height support block (5).

4. The compressor positioning and installation device according to claim 3, characterized in that, The lifting mechanism (7) includes an electric push rod (71) connected to the base (21) and a horizontal arm (72) connected to the output end of the electric push rod (71). The height support block (5) is connected to the horizontal arm (72), and the horizontal arm (72) is slidably connected to the vertical seat (22).

5. The compressor positioning and installation device according to claim 4, characterized in that, The vertical seat (22) is provided with an adjustment mechanism (6) for adjusting the position of the guide block (4).

6. The compressor positioning and installation device according to claim 5, characterized in that, The adjustment mechanism (6) includes a panel (61) connected to the vertical seat (22) and a lead screw (62) threadedly connected to the panel (61), the lead screw (62) being rotatably connected to the guide block (4).

7. The compressor positioning and installation device according to claim 6, characterized in that, The panel (61) is provided with a reinforcing sleeve (611), and the guide block (4) is connected with a reinforcing column (63), which is slidably connected inside the reinforcing sleeve (611).

8. The compressor positioning and installation device according to claim 7, characterized in that, The reinforcing column (63) is provided with a scale groove (631), and the reinforcing sleeve (611) is provided with an arrow (612) for indicating the scale groove (631). The scale of the scale groove (631) indicated by the arrow (612) corresponds to the depth of the guide block (4) inside the funnel-shaped guide seat (3).

9. The compressor positioning and mounting device according to claim 4, characterized in that, The vertical seat (22) is internally connected to a first support rod (721), and the vertical seat (22) is externally connected to a second support rod (731). The horizontal arm (72) is slidably connected to the first support rod (721), and the height support block (5) is connected to a reinforcing brace (73), which is slidably connected to the second support rod (731).

10. A compressor positioning and installation method, comprising the compressor positioning and installation device as described in any one of claims 1 to 9, characterized in that, The main steps include: S1. Fix the positioning bracket (1) to the outside of the compressor body (8); S2. Measure the installation location on site and fix the ground guide mechanism (2) at the target location on the ground; S3. Measure the bottom coordinates of the funnel-shaped guide (3) to ensure that the coordinate position of the funnel-shaped guide (3) is accurate; S4. Adjust the position of the guide block (4) and measure the minimum distance between the two sets of guide blocks (4) in the lateral direction to ensure that the lateral spacing between the compressor body (8) and the positioning bracket (1) is accurate. S5. Adjust the height of the height support block (5) to ensure accurate installation height. S6. The compressor body (8) and the positioning bracket (1) are hoisted together so that the positioning block (13) is aligned with the inside of the funnel-shaped guide seat (3) to achieve precise positioning and installation of the compressor body (8).

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