Device for measuring flatness of arch crown protective layer of arch culvert of expressway

By introducing a combined shock absorption mechanism of friction plate, repulsive magnet and shock-absorbing spring into the flatness measurement device of the arched culvert arch roof protective layer of highway, as well as a detachable disassembly design, the problems of vibration impact and transportation inconvenience during device movement are solved, and the accuracy and portability of measurement data are achieved.

CN120991760APending Publication Date: 2025-11-21QINHUANGDAO ROAD&BRIDGE CONSTRUCT DEV CO LTD
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Patent Information

Application Number
CN202511337538.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-18
Publication Date
2025-11-21

AI Technical Summary

Technical Problem

The existing highway arch culvert arch protection layer flatness measurement device lacks a shock absorption mechanism during movement, which leads to sensor data deviation. In addition, the rigid connection between the device and the vehicle body makes transportation inconvenient and the device too bulky.

Method used

The system employs a combination of friction plates and friction sleeves, repulsive magnets, and shock-absorbing springs to create a shock-absorbing mechanism, as well as a detachable disassembly mechanism. Through frictional damping and magnetic force to buffer vibrations, it enables rapid disassembly and assembly and reduces transportation volume.

Benefits of technology

It effectively buffers external vibrations, ensures the accuracy of measurement data, and facilitates quick disassembly and transportation of the device, thus improving portability.

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Abstract

The invention discloses an expressway arched culvert vault protection layer flatness measuring device, and relates to the technical field of flatness measuring devices.The expressway arched culvert vault protection layer flatness measuring device comprises a moving vehicle, a mounting groove is formed in the top of the moving vehicle, bottom plates are fixedly connected to the bottom of an inner cavity of the mounting groove and are evenly distributed, a mounting plate is arranged above the moving vehicle, and the mounting plate is fixedly connected to the bottom of the inner cavity of the mounting groove. The flatness measuring device comprises a bottom plate, a mounting plate is fixedly connected to the top of the bottom plate, a fixing plate is inserted into the top of the mounting plate, an infrared measurer is screwed to the top of the fixing plate, four friction plates are fixedly connected to the top of the bottom plate, and a top plate is slidably connected to the outer sides of the friction plates. When the mobile vehicle carries the measuring device to advance, external vibration can be buffered, the external vibration can be prevented from being directly transmitted to the measuring mechanism to cause obvious deviation of data acquired by the sensor, the size of the device in the transportation process is reduced, the occupied space of the device is reduced, and the device is convenient to carry.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of flatness measuring devices, in particular to a flatness measuring device for the arch top protection layer of an arch-shaped culvert on a highway. BACKGROUND

[0002] The flatness measuring device for the arch top protection layer of an arch-shaped culvert on a highway is an intelligent device for quickly and accurately detecting the flatness of the surface of the arch top of a culvert. It usually uses laser scanning, 3D imaging or high-precision sensor technology, and combines an automatic walking mechanism to achieve full-arch-top coverage measurement. The device can adapt to the curved surface of the arch, collect three-dimensional point cloud data in real time, and calculate the flatness deviation (such as mean square deviation and maximum height difference) through an algorithm to generate a visual heat map and a detection report. The precision can reach ±0.5mm, which is significantly better than traditional manual detection methods. The core advantage of the device is its high efficiency (10 minutes to complete 100 meters of detection), safety (avoiding high-altitude manual work), and support for data cloud storage and remote analysis, making it widely used in the construction acceptance and maintenance monitoring of highways and railway tunnels.

[0003] The existing flatness measuring device for the arch top protection layer of an arch-shaped culvert on a highway lacks an effective damping mechanism during mobile measurement. When the mobile vehicle carrying the measuring device travels, external vibrations are directly transmitted to the measuring mechanism, causing significant deviation in the data collected by the sensor and affecting the accuracy of the measurement results. In addition, the measuring mechanism and the mobile vehicle body of the device are rigidly connected, which not only makes the measuring unit unable to be quickly disassembled, but also makes the overall size too large during transportation, increasing the difficulty of transportation and making it difficult to meet the portability requirements of field work. Therefore, a new technical solution is needed to solve this problem. SUMMARY

[0004] The technical solutions in the embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor are within the scope of protection of the present application.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a flatness measuring device for the arch top protection layer of an arch-shaped culvert on a highway, comprising a mobile vehicle, a mounting slot is opened on the top of the mobile vehicle, a bottom plate is fixedly connected to the inner cavity bottom of the mounting slot, and the bottom plates are uniformly distributed, an installation plate is arranged above the mobile vehicle, a fixed plate is inserted into the top of the installation plate, and an infrared measurer is screwed into the top of the fixed plate.

[0006] Preferably, the top of the bottom plate is fixedly connected with four friction plates, the outer side of the friction plate is slidably connected with a top plate, the top of the top plate is fixedly connected with four friction sleeves, the inner side of the friction sleeve is in contact with the friction plate, and damping effect is generated through the friction between the friction plate and the friction sleeve.

[0007] Preferably, the top of the bottom plate is fixedly connected with four shock-absorbing springs, and the top of the bottom plate and the bottom of the top plate are fixedly connected with repelling magnets.

[0008] Preferably, the top of the top plate is fixedly connected with a bearing frame, and the top of the bearing frame is fixedly connected with the mounting plate.

[0009] Preferably, one side of the mounting plate is fixedly connected with a mounting bin, and the inside of the mounting bin is slidably connected with two positioning dowels, one end of the positioning dowel penetrates through the mounting bin and extends to the inside of the mounting plate, and the main structure is mounted through the mounting bin.

[0010] Preferably, the other end of the positioning dowel is fixedly connected with a connecting rod, and the outer side of the connecting rod is sleeved with a compression spring, and the positioning dowel is compressed and limited through the compression spring.

[0011] Preferably, one end of the connecting rod penetrates through the mounting bin and extends to the outside of the mounting bin, one end of the connecting rod is fixedly connected with a connecting plate, one side of the connecting plate is rotatably connected with a handle, one end of the handle penetrates through the connecting plate and extends to the other side of the connecting plate, one end of the handle is fixedly connected with a locking bolt, the locking bolt is screwed with the mounting bin, and the position of the positioning dowel is fixed through the screwing of the locking bolt and the mounting bin.

[0012] Compared with the prior art, the present application has the following advantages:

[0013] 1. The highway arched culvert crown protection layer flatness measuring device, through the damping mechanism, when the moving vehicle carries the measuring device to travel, external vibration can be buffered, external vibration is prevented from being directly transmitted to the measuring mechanism, data collected by the sensor is prevented from being significantly deviated, and the accuracy of the measurement result is affected.

[0014] 2. The highway arched culvert crown protection layer flatness measuring device, through the dismounting mechanism, the measuring mechanism and the moving vehicle body can be quickly dismounted and separated, the volume of the device in the transportation process is reduced, the occupied space of the device is reduced, and the device is convenient to carry. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1The front view three-dimensional structural schematic diagram of the highway arched culvert arch top protection layer flatness measuring device provided by the present application;

[0016] Figure 2 The rear view three-dimensional structural schematic diagram of the highway arched culvert arch top protection layer flatness measuring device provided by the present application;

[0017] Figure 3 The shock-absorbing mechanism cross-sectional structural schematic diagram of the highway arched culvert arch top protection layer flatness measuring device provided by the present application;

[0018] Figure 4 The dismounting mechanism cross-sectional structural schematic diagram of the highway arched culvert arch top protection layer flatness measuring device provided by the present application;

[0019] In the figure: 100, a mobile vehicle; 110, a mounting groove; 120, a bottom plate; 121, a friction plate; 130, a top plate; 131, a friction sleeve; 140, a shock-absorbing spring; 150, a repelling magnet; 160, a bearing frame; 200, a mounting plate; 210, a fixed plate; 220, an infrared measuring device; 230, a mounting bin; 231, a positioning tenon; 240, a connecting rod; 241, a compression spring; 250, a connecting plate; 260, a handle; 261, a locking bolt. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the present application.

[0021] Embodiment 1: Please refer to Figures 1-4 The present application provides a highway arched culvert arch top protection layer flatness measuring device, which comprises a mobile vehicle 100. The top of the mobile vehicle 100 is provided with a mounting groove 110. The inner cavity bottom of the mounting groove 110 is fixedly connected with a bottom plate 120, and the bottom plate 120 is uniformly distributed. The top of the bottom plate 120 is fixedly connected with four friction plates 121. The outer side of the friction plate 121 is slidingly connected with a top plate 130. The top of the top plate 130 is fixedly connected with four friction sleeves 131. The inner side of the friction sleeve 131 is in contact with the friction plate 121. Four shock-absorbing springs 140 are fixedly connected between the top of the bottom plate 120 and the bottom of the top plate 130. Repelling magnets 150 are fixedly connected to the top of the bottom plate 120 and the bottom of the top plate 130. A bearing frame 160 is fixedly connected to the top of the top plate 130. The top of the bearing frame 160 is fixedly connected with a mounting plate 200.

[0022] Specifically, when subjected to external vibration, the vibration is received by the mounting plate 200, the bearing frame 160 connected with the mounting plate 200 exerts pressure on the top plate 130 connected therewith, the top plate 130 moves on the friction plate 121, the friction plate 121 rubs against the friction sleeve 131 to generate damping, meanwhile, the movement of the top plate 130 causes the top plate 130 to approach the bottom plate 120, the two repelling magnets 150 approach to generate repulsion, and the shock-absorbing spring 140 installed between the top plate 130 and the bottom plate 120 deforms, the damping generated by the friction plate 121 and the friction sleeve 131, in combination with the repulsion of the repelling magnets 150 and the shock-absorbing spring 140, buffers and offsets the external vibration.

[0023] Embodiment 2: Please refer to Figures 1-4 The top of the mounting plate 200 is inserted with the fixing plate 210, the top of the fixing plate 210 is screwed with the infrared measurer 220, one side of the mounting plate 200 is fixedly connected with the mounting bin 230, the inside of the mounting bin 230 is slidably connected with two positioning dowels 231, one end of the positioning dowel 231 penetrates through the mounting bin 230 and extends to the inside of the mounting plate 200, the other end of the positioning dowel 231 is fixedly connected with the connecting rod 240, the outside of the connecting rod 240 is sleeved with the compression spring 241, one end of the connecting rod 240 penetrates through the mounting bin 230 and extends to the outside of the mounting bin 230, and one end of the connecting rod 240 is fixedly connected with the connecting plate 250, one side of the connecting plate 250 is rotatably connected with the handle 260, one end of the handle 260 penetrates through the connecting plate 250 and extends to the other side of the connecting plate 250, and one end of the handle 260 is fixedly connected with the locking bolt 261, the locking bolt 261 is screwed with the mounting bin 230.

[0024] Specifically, the locking bolt 261 is unscrewed from the mounting bin 230 by rotating the handle 260, then the connecting plate 250 drives the connecting rod 240 to move by pulling the handle 260 outward, the positioning dowel 231 connected with the connecting rod 240 extrudes the compression spring 241, the fixing of the fixing plate 210 is cancelled, then the fixing plate 210 is removed from the mounting plate 200, the infrared measurer 220 is detached from the fixing plate 210, when installing, the infrared measurer 220 is screwed on the fixing plate 210, then the fixing plate 210 is inserted into the mounting plate 200, the handle 260 is loosened to reset and extend the compression spring 241 extruded by the positioning dowel 231, the positioning dowel 231 is pushed to move to insert into the fixing plate 210, then the handle 260 is rotated to screw the locking bolt 261 with the mounting bin 230.

[0025] Working principle: when subjected to external vibration, through the installation plate 200 to accept the vibration, make with the installation plate 200 connected to the carrier 160 to the top plate 130 connected to the pressure, make the top plate 130 on the friction plate 121 move, make the friction plate 121 and friction sleeve 131 friction to generate damping, at the same time due to the movement of the top plate 130, make the top plate 130 close to the bottom plate 120, make two repulsion magnets 150 close to generate repulsion, and due to the top plate 130 close to the bottom plate 120 make the shock absorbing spring 140 installed between them to deform, the damping generated by the friction plate 121 and the friction sleeve 131, cooperate with the repulsion magnet 150 and the shock absorbing spring 140 to buffer the external vibration;

[0026] By rotating the handle 260 to cancel the screw connection with the installation bin 230, then pull the handle 260 to make the connecting plate 250 drive the connecting rod 240 to move, make the positioning tenon 231 connected with the connecting rod 240 extrude the compression spring 241, then cancel the fixation of the fixed plate 210, then move to the installation bin 230, then the fixed plate 210 can be taken out from the installation plate 200, then the infrared measurer 220 is disassembled from the fixed plate 210, when installing, the infrared measurer 220 is screwed on the fixed plate 210, then the fixed plate 210 is inserted into the installation plate 200, then the handle 260 is loosened to make the positioning tenon 231 extrude the positioning compression spring 241 reset and extend, push the positioning tenon 231 to move to make the positioning tenon 231 insert into the fixed plate 210, then rotate the handle 260 to make the locking bolt 261 screw with the installation bin 230.

[0027] It will be obvious to a person skilled in the art that, without departing from the spirit or essential characteristics of the application, the present application can be implemented in other specific forms. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the description given above, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the scope of the claims.

Claims

1. A device for measuring the flatness of the protective layer of the arched culvert arch on highways, comprising a mobile vehicle (100), characterized in that, The top of the mobile vehicle (100) has an installation groove (110), and the bottom of the inner cavity of the installation groove (110) is fixedly connected to a base plate (120), and the base plates (120) are evenly distributed. An mounting plate (200) is provided above the mobile vehicle (100), a fixing plate (210) is inserted into the top of the mounting plate (200), and an infrared measuring device (220) is screwed onto the top of the fixing plate (210).

2. The device for measuring the flatness of the protective layer of the arched culvert arch as described in claim 1, characterized in that, The top of the base plate (120) is fixedly connected to four friction plates (121), and the outer side of the friction plates (121) is slidably connected to a top plate (130). The top of the top plate (130) is fixedly connected to four friction sleeves (131), and the inner side of the friction sleeves (131) is in contact with the friction plates (121).

3. The device for measuring the flatness of the protective layer of the arched culvert arch as described in claim 2, characterized in that, Four shock-absorbing springs (140) are fixedly connected between the top of the base plate (120) and the bottom of the top plate (130), and repulsive magnets (150) are fixedly connected between the top of the base plate (120) and the bottom of the top plate (130).

4. The device for measuring the flatness of the protective layer of the arched culvert arch as described in claim 3, characterized in that, A support frame (160) is fixedly connected to the top of the top plate (130), and the top of the support frame (160) is fixedly connected to the mounting plate (200).

5. The device for measuring the flatness of the protective layer of the arched culvert arch as described in claim 1, characterized in that, The mounting plate (200) is fixedly connected to one side of the mounting chamber (230), and two positioning tenons (231) are slidably connected inside the mounting chamber (230). One end of the positioning tenon (231) passes through the mounting chamber (230) and the fixed plate (210) and extends into the interior of the mounting plate (200).

6. The device for measuring the flatness of the protective layer of the arched culvert arch as described in claim 5, characterized in that, The other end of the positioning latch (231) is fixedly connected to a connecting rod (240), and a compression spring (241) is sleeved on the outside of the connecting rod (240).

7. The device for measuring the flatness of the protective layer of the arched culvert arch as described in claim 6, characterized in that, One end of the connecting rod (240) passes through the mounting chamber (230) and extends to the outside of the mounting chamber (230). A connecting plate (250) is fixedly connected to one end of the connecting rod (240). A handle (260) is rotatably connected to one side of the connecting plate (250). One end of the handle (260) passes through the connecting plate (250) and extends to the other side of the connecting plate (250). A locking bolt (261) is fixedly connected to one end of the handle (260). The locking bolt (261) is screwed into the mounting chamber (230).

Citation Information

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