Strength testing equipment for alloy wire
The automatic winding design of the electric rotating column and guide wire assembly solves the problems of inconsistent length and stress concentration caused by manual winding of alloy wire, ensuring the accuracy and safety of alloy wire strength testing.
Patent Information
- Application Number
- CN202511527503.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2025-11-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In existing alloy wire tensile strength tests, manual winding of the alloy wire leads to inconsistent winding lengths at both ends, resulting in stress concentration on one side and causing the fracture location to shift, thus affecting the accuracy of the test results.
It adopts an electric rotating column and wire groove design, and controls the rotation angle by automatically winding the alloy wire. Combined with the wire guide assembly and pressure plate structure, it ensures that the winding length of the alloy wire at both ends is consistent, avoids stress concentration, and the wire guide groove and cylinder assist in maintaining consistent alloy wire tension.
This improved the accuracy of alloy wire strength test results, reduced the risk of hand injuries to workers, and increased the automation level of the test and the quality of winding.
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Figure CN120992360A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of testing, more particularly, it relates to a strength testing device for alloy wire. BACKGROUND
[0002] The strength testing of alloy wire is a comprehensive system for evaluating its mechanical properties, and the tensile testing is a commonly used method, which simulates the stress state under axial tensile load to obtain the strength, plasticity and fracture characteristics of the alloy wire, thereby providing key data support for material selection, production process verification, product quality control and failure analysis.
[0003] At present, the testing process of the tensile strength of alloy wire is as follows: the staff first winds the two ends of the alloy wire on two cylindrical shafts with annular grooves; then separates the two cylindrical shafts in opposite directions to apply axial tensile force to the alloy wire; during the testing process, the tensile sensor monitors the tensile strength of the alloy wire in real time until the alloy wire breaks, thereby completing the testing of the ultimate tensile properties.
[0004] However, the manual winding of the alloy wire cannot guarantee the consistency of the length of the two ends, that is, the length of the manually wound alloy wire cannot be guaranteed, so that during the testing process, the lengths of the two ends will change unequally, and then the single-sided stress concentration occurs, at this time, the fracture position of the alloy wire deviates, resulting in that the fracture occurs at one end in advance, rather than at the effective test section position, thereby affecting the final strength test result. SUMMARY
[0005] In view of the deficiencies of the prior art, the purpose of the present application is to provide a strength testing device for alloy wire.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a strength testing device for alloy wire, comprising a workbench, a control console mounted on the top of the workbench and a testing assembly, one side of the testing assembly is provided with a wire guide assembly.
[0007] The testing assembly comprises a moving mechanism, an upper testing mechanism mounted on the top of one side of the moving mechanism and a lower testing mechanism sliding on the side wall of the moving mechanism, one side of the upper testing mechanism is provided with an upper wire winding mechanism, and one side of the lower testing mechanism is provided with a lower wire winding mechanism.
[0008] The upper wire winding mechanism comprises an upper electric rotating column rotating on one side of the upper testing mechanism, an upper wire winding groove is formed in the outer side wall of the upper electric rotating column, an upper wire placing groove is formed in the end of the upper electric rotating column, and the upper wire placing groove is in communication with the upper wire winding groove.
[0009] The lower winding mechanism comprises a lower electric rotating column rotating on one side of the lower testing mechanism, a lower winding groove is formed in the outer side wall of the lower electric rotating column, and a lower wire slot is formed in the end of the lower electric rotating column and is in communication with the lower winding groove.
[0010] The upper electric rotating column is provided with an upper support at the end thereof, an upper wire column is rotatably connected to the side wall of the upper support, the upper wire column penetrates through the upper support and extends into the upper wire slot and is rotatably connected to an upper pressing plate, and the upper pressing plate is located in the upper wire slot.
[0011] The lower electric rotating column is provided with a lower support at the end thereof, a lower wire column is rotatably connected to the side wall of the lower support, a lower pressing plate is arranged in the lower wire slot, and the lower wire column penetrates through the lower support and is rotatably connected to the lower pressing plate.
[0012] The moving mechanism comprises an electric sliding rail mechanism mounted on the top of the workbench and two through grooves formed on one side of the electric sliding rail mechanism, a measuring scale is mounted on one side of the electric sliding rail mechanism and between the two through grooves, and the lower testing mechanism penetrates through the two through grooves and is slidably connected to the electric sliding rail mechanism.
[0013] The upper testing mechanism comprises a multi-stage telescopic cylinder screw-connected to the inside of one side of the electric sliding rail mechanism, a piston rod of the multi-stage telescopic cylinder penetrates vertically downward through the top of the electric sliding rail mechanism and is mounted with a tension sensor, the bottom of the tension sensor is connected with a first mounting seat, and the upper winding mechanism is rotatably connected to one side of the first mounting seat.
[0014] The lower testing mechanism comprises a sliding table, one side of the sliding table penetrates through the two through grooves and is slidably connected to the electric sliding rail mechanism, the side of the sliding table away from the electric sliding rail mechanism is mounted with a second mounting seat, and the lower winding mechanism is rotatably connected to one side of the second mounting seat.
[0015] The first mounting seat is provided with a first pressing plate on one side thereof and above the upper winding mechanism, and the second mounting seat is provided with a second pressing plate on one side thereof and below the lower winding mechanism.
[0016] By adopting the above technical scheme, the alloy wire end is first fixed in the wire slot by rotating the wire column and the pressing plate, and then the automatic winding and the control of the rotating angle are completed by rotating and cooperating the upper electric rotating column and the lower electric rotating column, so that the length of the alloy wire at both ends is consistent, the fracture position is prevented from deviating due to the stress concentration on one side, the strength test result is ensured to be accurate, and the manual work is replaced to reduce the hand injury of the staff.
[0017] The application is further provided with: the guide wire assembly comprises a fixed plate connected to one side of the moving mechanism, one side of the fixed plate is threadedly connected with a lead screw, one end of the lead screw is rotationally connected with a U-shaped plate, the other end of the U-shaped plate is arranged through the lead screw, and two guide rods are symmetrically connected to the side of the U-shaped plate close to the fixed plate, and the two guide rods are arranged through the lead screw.
[0018] The application is further provided with: the inside of the U-shaped plate is provided with a guide wire groove, two auxiliary rods are symmetrically connected to one side of the guide wire groove, and the two auxiliary rods are arranged through the inner side wall of the guide wire groove, a gas cylinder is horizontally installed on one side of the U-shaped plate, and the piston rod end of the gas cylinder extends to the inside of the U-shaped plate and is connected with the guide wire groove.
[0019] The application is further provided with: the opening position of the guide wire groove is symmetrically connected with two protrusions, and the side of the two protrusions is provided with an arc-shaped part.
[0020] By adopting the above technical scheme, after the two ends of the alloy wire are fixed on the upper electric rotating column or the lower electric rotating column, the alloy wire in the effective test section between the upper electric rotating column and the lower electric rotating column enters the inside of the guide wire groove, then the upper electric rotating column is driven to move downward by the multi-stage telescopic cylinder to wind the alloy wire, the lower electric rotating column is driven to move upward by the electric sliding rail mechanism, at the same time, the upper electric rotating column and the lower electric rotating column are close to each other and rotate at the same time, and the rotating directions are opposite, without rotating in sequence, in this process, the piston rod of the gas cylinder is retracted and moves the guide wire groove, the guide wire groove pulls the alloy wire in the effective test section transversely, in this state, the alloy wire is guided and gradually spirally wound on the outer wall of the upper electric rotating column and the lower electric rotating column, and when the guide wire groove guides the alloy wire in the effective test section, the alloy wire is pulled transversely and is in a tension state, thereby ensuring that the alloy wire wound on the upper electric rotating column or the lower electric rotating column has the same tension degree. After winding is completed, the upper electric rotating column moves upward, at this time, the alloy wire is pulled in the vertical direction, after tensioning is completed, the staff can record the positions of the upper electric rotating column and the lower electric rotating column on the measuring scale, then the lower electric rotating column starts to move downward to pull the alloy wire, in the pulling process, the alloy wire gradually deforms, and at the same time, the tension sensor records test data, until the alloy wire is pulled off, by arranging the two protrusions at the opening of the guide wire groove and the arc-shaped part on the side of the protrusions, when the alloy wire enters the guide wire groove, the alloy wire is guided and limited by the protrusions to ensure that it stably enters the inside of the guide wire groove, the effect of assisting the alloy wire to accurately enter the guide wire groove, reducing the abrasion of the alloy wire in the guide wire process, and ensuring smooth winding and guiding is achieved, by arranging the first pressing plate and the second pressing plate, when the alloy wire is broken on the outer wall of the upper electric rotating column, the first pressing plate limits the range of the broken alloy wire, thereby reducing the disorder of the broken alloy wire.
[0021] In summary, the present application includes at least one of the following beneficial technical effects: (1) By setting the electric rotating column and the wire slot, the alloy wire end is first fixed in the wire slot by rotating the wire column to drive the pressing plate, and then the automatic winding and the control of the rotation angle are completed by the rotation of the upper and lower electric rotating columns, which ensures the consistency of the winding length of the alloy wire ends, avoids the displacement of the fracture position caused by the single-sided stress concentration to ensure the accuracy of the strength test results, and reduces the hand injury of the staff.
[0022] (2) By setting the wire guide assembly, the position of the U-shaped plate is adjusted to fit the end of the rotating column, so that the effective test section of the alloy wire enters the wire guide slot, and the cylinder pulls the alloy wire in the wire guide slot during winding to make it tensioned and guided to spiral without overlapping, which ensures the same tension during winding, avoids uneven tension or overlapping to cause excessive local stress, and ensures the winding quality.
[0023] (3) By setting the first and second pressing plates, the alloy wire is limited by the pressing plate when the alloy wire breaks and the alloy wire is broken, which reduces the disorder of the alloy wire after breaking and facilitates the removal of the alloy wire. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 The overall structure of the alloy wire strength testing device is shown in the schematic diagram.
[0025] Figure 2 The cooperation structure of the test assembly and the wire guide assembly in the present application is shown in the schematic diagram.
[0026] Figure 3 Another perspective structure of Figure 2 is shown in the schematic diagram.
[0027] Figure 4 The cooperation structure of the upper test mechanism and the upper wire winding mechanism in the present application is shown in the schematic diagram.
[0028] Figure 5 The structure of the upper wire winding mechanism in the present application is shown in the schematic diagram.
[0029] Figure 6 The cooperation structure of the lower test mechanism and the lower wire winding mechanism in the present application is shown in the schematic diagram.
[0030] Figure 7 The structure of the lower wire winding mechanism in the present application is shown in the schematic diagram.
[0031] Figure 8 The cooperation structure of the upper wire winding mechanism and the lower wire winding mechanism in the present application is shown in the schematic diagram.
[0032] Figure 9The structure schematic diagram of the guide wire assembly in the application.
[0033] Figure 10 The structure schematic diagram of the guide wire groove in the application.
[0034] Legend: 1, workbench; 2, control console; 3, test assembly; 31, moving mechanism; 311, electric sliding rail mechanism; 312, through slot; 313, measuring scale; 32, upper test mechanism; 321, tension sensor; 322, first mounting seat; 323, multi-stage telescopic cylinder; 324, first pressing plate; 33, lower test mechanism; 331, sliding table; 332, second mounting seat; 333, second pressing plate; 34, upper winding mechanism; 341, upper electric rotating column; 342, upper winding groove; 343, upper wire slot; 344, upper support; 345, upper wire column; 346, upper pressing plate; 35, lower winding mechanism; 351, lower electric rotating column; 352, lower winding groove; 353, lower wire slot; 354, lower support; 355, lower wire column; 356, lower pressing plate; 4, guide wire assembly; 41, fixed plate; 42, guide rod; 43, screw rod; 44, U-shaped plate; 45, guide wire groove; 46, air cylinder; 47, auxiliary rod; 48, protrusion. DETAILED DESCRIPTION
[0035] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
[0036] It should be noted that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as generally understood by those skilled in the art to which the present application belongs.
[0037] Please refer to Figures 1-10 The present application provides the following technical solutions: Embodiment one, please refer to Figure 1 A strength testing device for alloy wire, comprising a workbench 1, a control console 2 and a test assembly 3 installed on the top of the workbench 1, the control console 2 is electrically connected with the test assembly 3, the control console 2 is used for controlling the operation of the test assembly 3, so that the test assembly 3 can test the strength of the alloy wire.
[0038] Please refer to Figures 2-4 The specific structure of the test assembly 3 is as follows: The testing assembly 3 comprises a moving mechanism 31, an upper testing mechanism 32 mounted on the top of one side of the moving mechanism 31, and a lower testing mechanism 33 sliding on the side wall of the moving mechanism 31, one side of the upper testing mechanism 32 is rotatably provided with an upper winding mechanism 34, one side of the lower testing mechanism 33 is rotatably provided with a lower winding mechanism 35, the alloy wire is wound on the upper winding mechanism 34 and the lower winding mechanism 35, then the lower winding mechanism 35 is driven to move downward by the moving mechanism 31, so that the alloy wire is pulled, and the lower testing mechanism 33 tests the pulling force of the alloy wire during the pulling process until the alloy wire is pulled off, thereby testing the pulling strength of the alloy wire.
[0039] Referring to Figure 3 , the specific structure of the moving mechanism 31 is as follows: The moving mechanism 31 comprises an electric sliding rail mechanism 311 mounted on the top of the workbench 1 and two through grooves 312 opened on one side of the electric sliding rail mechanism 311, a measuring scale 313 is mounted on one side of the electric sliding rail mechanism 311 between the two through grooves 312, the lower testing mechanism 33 penetrates through the two through grooves 312 and is slidingly connected with the electric sliding rail mechanism 311, the electric sliding rail mechanism 311 is composed of a housing and an electric sliding rail, the electric sliding rail is vertically mounted in the housing, the through grooves 312 are opened on the side wall of the housing, the electric sliding rail can be a stepper motor linear sliding rail seat module, which is not specifically limited here, the lower testing mechanism 33 is connected with the sliding seat of the electric sliding rail, when the electric sliding rail is started, the lower testing mechanism 33 is driven to move downward by the sliding seat, thereby the lower winding mechanism 35 moves downward, the lower winding mechanism 35 and the upper winding mechanism 34 are separated, thereby the pulling strength test of the alloy wire is performed.
[0040] Referring to Figure 3 , Figure 4 and Figure 8 , the upper testing mechanism 32 comprises a multi-stage telescopic cylinder 323 screw-connected to the inside of one side of the electric sliding rail mechanism 311, the piston rod of the multi-stage telescopic cylinder 323 penetrates through the top of the electric sliding rail mechanism 311 vertically downward and is provided with a pulling force sensor 321, the bottom of the pulling force sensor 321 is connected with a first mounting seat 322, the upper winding mechanism 34 is rotatably connected to one side of the first mounting seat 322, the multi-stage telescopic cylinder 323 is used for adjusting the height of the pulling force sensor 321 and the upper winding mechanism 34, and the pulling force sensor 321 is in a suspended state, and the first mounting seat 322 is used for connecting the pulling force sensor 321 and the upper winding mechanism 34.
[0041] Referring to Figure 6The lower test mechanism 33 comprises a sliding table 331, one side of the sliding table 331 penetrating through the two through grooves 312 and being in sliding connection with the electric sliding rail mechanism 311, and the side of the sliding table 331 away from the electric sliding rail mechanism 311 is provided with a second mounting seat 332. The lower winding mechanism 35 is rotationally connected to one side of the second mounting seat 332. The sliding table 331 is connected with the sliding seat sliding on the electric sliding rail. When the sliding table 331 moves with the sliding seat, the sliding table 331 is guided through the two through grooves 312. The second mounting seat 332 is used for mounting and positioning the lower winding mechanism 35. During the movement of the sliding table 331, the distance between the lower winding mechanism 35 and the upper winding mechanism 34 changes. When they are separated from each other, the alloy wire is pulled, and the top end of the alloy wire exerts a downward pulling force on the upper winding mechanism 34. The upper winding mechanism 34 pulls the tension sensor 321 downward. The alloy wire between the lower winding mechanism 35 and the upper winding mechanism 34 is an effective test section. At this time, the tension sensor 321 tests the tensile strength of the alloy wire, until the alloy wire is broken.
[0042] When the alloy wire test is completed, the staff removes the alloy wire and replaces it with a new alloy wire. The two ends of the new alloy wire to be tested are wound on the outer wall of the upper winding mechanism 34 and the lower winding mechanism 35 respectively. Then the distance between the upper winding mechanism 34 and the lower winding mechanism 35 is adjusted, so as to test the tensile strength of the alloy wire again by using the tension sensor 321.
[0043] In the embodiment two, the length of the manually wound alloy wire cannot be guaranteed, so that the lengths of the two ends wound in the test process will change by different amounts, and then unbalanced stress concentration occurs. At this time, the breaking position of the alloy wire deviates, so that the breaking occurs in one end in advance, rather than in the effective test section, thereby affecting the final strength test result.
[0044] Therefore, the upper winding mechanism 34 and the lower winding mechanism 35 are further improved.
[0045] Referring to Figures 4-7 The upper winding mechanism 34 comprises an upper electric rotating column 341 rotationally connected to one side of the upper test mechanism 32. An upper winding groove 342 is formed in the outer side wall of the upper electric rotating column 341. An upper wire placing groove 343 is formed in the end of the upper electric rotating column 341. The upper wire placing groove 343 is in communication with the upper winding groove 342. An upper support 344 is mounted on the end of the upper electric rotating column 341. An upper wire column 345 is rotationally connected to the side wall of the upper support 344. The upper wire column 345 penetrates through the upper support 344 and extends into the inside of the upper wire placing groove 343 and is rotationally connected with an upper pressing plate 346. The upper pressing plate 346 is located in the inside of the upper wire placing groove 343.
[0046] When the worker winds the alloy wire on the upper winding mechanism 34, first, the worker sets the end of the alloy wire inside the upper wire slot 343, then rotates by rotating the upper wire column 345, and then uses the upper pressing plate 346 to press the alloy wire inside the upper wire slot 343, and then winds the alloy wire upward inside the upper winding slot 342, and the winding length is half a circle, and then the alloy wire extends vertically downward to the lower winding mechanism 35 for winding.
[0047] Referring to Figures 4-7 The lower winding mechanism 35 comprises a lower electric rotating column 351 rotating on one side of the lower testing mechanism 33, the outer side wall of the lower electric rotating column 351 is provided with a lower winding slot 352, the end of the lower electric rotating column 351 is provided with a lower wire slot 353, the lower wire slot 353 is in communication with the lower winding slot 352, the end of the lower electric rotating column 351 is provided with a lower support 354, the side wall of the lower support 354 is rotatably connected with a lower wire column 355, the inside of the lower wire slot 353 is provided with a lower pressing plate 356, and the lower wire column 355 penetrates through the lower support 354 and is rotatably connected with the lower pressing plate 356.
[0048] After the alloy wire is fixed from the upper winding mechanism 34, the worker sets the bottom end of the alloy wire inside the lower wire slot 353, then rotates by rotating the lower wire column 355, and then uses the lower pressing plate 356 to press the alloy wire inside the lower wire slot 353, and then winds the alloy wire upward inside the lower winding slot 352, and the winding length is half a circle, at this time, the two ends of the alloy wire are fixed on the upper winding mechanism 34 and the lower winding mechanism 35 respectively.
[0049] In this embodiment, after the alloy wire is fixed, the upper electric rotating column 341 and the lower electric rotating column 351 are rotated, and the lower winding mechanism 35 is moved upward to cooperate, and then the automatic winding of the alloy wire is realized, and the winding of the upper electric rotating column 341 and the lower electric rotating column 351 is performed in sequence, that is, the upper electric rotating column 341 is wound first, at this time, the lower winding mechanism 35 is moved upward to cooperate, until the winding of the alloy wire on the upper electric rotating column 341 is completed, then the upper electric rotating column 341 stops rotating, the lower winding mechanism 35 is moved upward again and rotates synchronously to wind, until the winding of the alloy wire on the lower electric rotating column 351 is completed, by controlling the rotation angle of the upper electric rotating column 341 and the lower electric rotating column 351, the length of the alloy wire wound is consistent, and manual operation is replaced, reducing the situation of hand injury of the worker, and after winding is completed, the alloy wire tensile strength test is performed.
[0050] In the single-side winding process of the upper electric rotating column 341 or the lower electric rotating column 351, tension imbalance may occur, i.e. in the mechanical winding process, the lower winding mechanism 35 needs to be controlled to move and wind in linkage, if the alloy wire itself is bent, the tension of the alloy wire is relatively complex, which causes the instantaneous effective length of the alloy wire to change unevenly in the winding process, and further causes the tension to be large and small.
[0051] Referring to Figure 9 and Figure 10 Therefore, the wire guide assembly 4 is installed on one side of the test assembly 3, which is used to assist in guiding the alloy wire. The ends of the alloy wire cannot overlap each other during the winding process on the outer wall of the upper electric rotating column 341 or the lower electric rotating column 351. The overlapping steel wire sections are pressed against each other, which not only forms a local stress far exceeding the normal tension at the contact point, but also may cause the steel wire to break prematurely. Although manual operation can achieve the purpose of winding, the tension cannot be controlled, and there is a situation of single-side stress concentration.
[0052] Referring to Figure 9 and Figure 10 Therefore, the wire guide assembly 4 includes a fixed plate 41 connected to one side of the moving mechanism 31. One side of the fixed plate 41 is threadedly connected with a lead screw 43. One end of the lead screw 43 is rotatably connected with a U-shaped plate 44. The other end of the U-shaped plate 44 penetrates through the lead screw 43. Two guide rods 42 are symmetrically connected to the side of the U-shaped plate 44 close to the fixed plate 41. Both of the two guide rods 42 penetrate through the lead screw 43.
[0053] When the two ends of the alloy wire are fixed on the upper electric rotating column 341 or the lower electric rotating column 351 and have not been wound yet, the staff adjusts the position of the U-shaped plate 44 by rotating the lead screw 43, and the U-shaped plate 44 is attached to the outer wall end position of the upper electric rotating column 341 and the lower electric rotating column 351.
[0054] Referring to Figure 9 and Figure 10The inside of the U-shaped plate 44 is provided with a wire guide groove 45, one side of the wire guide groove 45 is symmetrically connected with two auxiliary rods 47, the two auxiliary rods 47 are both arranged through the inner side wall of the wire guide groove 45, one side of the U-shaped plate 44 is horizontally provided with a gas cylinder 46, the piston rod end of the gas cylinder 46 extends to the inside of the U-shaped plate 44 and is connected with the wire guide groove 45, the opening position of the wire guide groove 45 is symmetrically connected with two protrusions 48, one side of the two protrusions 48 is both provided with an arc-shaped part, after the two ends of the alloy wire are respectively fixed on the upper electric rotating column 341 or the lower electric rotating column 351, the effective test section of the alloy wire between the upper electric rotating column 341 and the lower electric rotating column 351 enters the inside of the wire guide groove 45, then the upper electric rotating column 341 is driven to move downward by the multi-stage telescopic cylinder 323, the alloy wire is wound, the lower electric rotating column 351 is driven to move upward by the electric sliding rail mechanism 311, at the same time, the upper electric rotating column 341 and the lower electric rotating column 351 are close to each other and rotate at the same time, and the rotating directions are opposite, without rotating in sequence, in this process, the piston rod of the gas cylinder 46 is retracted and moves the wire guide groove 45, the wire guide groove 45 transversely pulls the effective test section of the alloy wire, in this state, the alloy wire is guided and gradually spirally wound on the outer wall of the upper electric rotating column 341 and the lower electric rotating column 351, and when the wire guide groove 45 guides the effective test section of the alloy wire, the alloy wire is transversely pulled and is in a tension state, thereby ensuring that the alloy wire wound on the upper electric rotating column 341 or the lower electric rotating column 351 has the same tension degree.
[0055] After the winding is completed, the upper electric rotating column 341 moves upward, at this time the alloy wire is tensioned in the vertical direction, after the tensioning is completed, the staff can record the positions of the upper electric rotating column 341 and the lower electric rotating column 351 on the measuring scale 313, then the lower electric rotating column 351 starts to move downward to pull the alloy wire, in the pulling process, the alloy wire is gradually deformed, and at the same time the tension sensor 321 records the test data, until the alloy wire is pulled off.
[0056] By arranging the two protrusions 48 at the opening of the wire guide groove 45 and the arc-shaped parts on one side of the protrusions 48, when the alloy wire enters the wire guide groove 45, the alloy wire is limited and guided by the protrusions 48, which ensures that the alloy wire stably enters the inside of the wire guide groove 45, and achieves the effects of assisting the alloy wire to accurately enter the wire guide groove 45, reducing the wear of the alloy wire in the wire guiding process, and ensuring smooth winding and guiding.
[0057] When the alloy wire is broken in the effective test section, since the alloy wire is broken in a lengthened and tightened state, the alloy wire will be broken on the outer wall of the upper electric rotating column 341 and the lower electric rotating column 351, after the alloy wire is broken, the winding state of the alloy wire will be disordered, and then the alloy wire is not convenient to take off.
[0058] To this end, the first pressing plate 324 is installed on one side of the first mounting seat 322 and above the upper winding mechanism 34, and the second pressing plate 333 is installed on one side of the second mounting seat 332 and below the lower winding mechanism 35. By setting the first pressing plate 324 and the second pressing plate 333, when the alloy wire breaks on the outer wall of the upper electric rotating column 341, the first pressing plate 324 limits the range of the broken alloy wire, thereby reducing the disorder of the broken alloy wire.
[0059] Specifically, when the alloy wire breaks on the outer wall of the lower electric rotating column 351, the second pressing plate 333 also limits the breaking range, so that the broken alloy wire is constrained in a certain area, avoiding excessive scattering of the broken alloy wire, which leads to winding disorder. After the test is completed, the staff can more conveniently and quickly clean and remove the broken alloy wire, reduce the cleaning time, improve the efficiency of the entire test process, and at the same time, the setting of the first pressing plate 324 and the second pressing plate 333 can also protect the upper winding mechanism 34 and the lower winding mechanism 35 to a certain extent, preventing the broken alloy wire from causing accidental damage to the equipment.
[0060] Obviously, the above-described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should belong to the scope of protection of the present application.
Claims
1. A strength testing apparatus for alloy wire, characterized by: Including workbench (1), control console (2) and test assembly (3) installed on the top of workbench (1), one side of test assembly (3) is provided with guide wire assembly (4); The test assembly (3) includes a moving mechanism (31), an upper test mechanism (32) installed on one side of the top of the moving mechanism (31), and a lower test mechanism (33) sliding on the side wall of the moving mechanism (31), one side of the upper test mechanism (32) is provided with an upper winding mechanism (34), one side of the lower test mechanism (33) is provided with a lower winding mechanism (35); The upper winding mechanism (34) includes an upper electric rotating column (341) rotating on one side of the upper test mechanism (32), an upper winding groove (342) is formed in the outer side wall of the upper electric rotating column (341), an upper wire placing groove (343) is formed in the end of the upper electric rotating column (341), and the upper wire placing groove (343) is in communication with the upper winding groove (342); The lower winding mechanism (35) includes a lower electric rotating column (351) rotating on one side of the lower test mechanism (33), a lower winding groove (352) is formed in the outer side wall of the lower electric rotating column (351), a lower wire placing groove (353) is formed in the end of the lower electric rotating column (351), and the lower wire placing groove (353) is in communication with the lower winding groove (352); The guide wire assembly (4) includes a fixed plate (41) connected to one side of the moving mechanism (31), a screw rod (43) threadedly connected to one side of the fixed plate (41), a U-shaped plate (44) rotatably connected to one end of the screw rod (43), the other end of the U-shaped plate (44) penetrating through the screw rod (43), two guide rods (42) symmetrically connected to one side of the U-shaped plate (44) close to the fixed plate (41), both the guide rods (42) penetrating through the screw rod (43), a guide wire groove (45) arranged in the U-shaped plate (44), a gas cylinder (46) horizontally mounted on one side of the U-shaped plate (44), and the piston rod end of the gas cylinder (46) extending into the U-shaped plate (44) and connected with the guide wire groove (45).
2. A strength testing apparatus for alloy wire as defined in claim 1, wherein: An upper support (344) is mounted on the end of the upper electric rotating column (341), an upper wire column (345) is rotatably connected to the side wall of the upper support (344), the upper wire column (345) penetrates through the upper support (344) and extends into the upper wire placing groove (343) and is rotatably connected with an upper pressing plate (346), and the upper pressing plate (346) is located in the upper wire placing groove (343).
3. A strength testing apparatus for alloy wire as defined in claim 2, wherein: A lower support (354) is mounted on the end of the lower electric rotating column (351), a lower wire column (355) is rotatably connected to the side wall of the lower support (354), a lower pressing plate (356) is arranged in the lower wire placing groove (353), and the lower wire column (355) penetrates through the lower support (354) and is rotatably connected with the lower pressing plate (356).
4. The strength testing apparatus for alloy wire of claim 1, wherein: The moving mechanism (31) comprises an electric slide rail mechanism (311) mounted on the top of the workbench (1) and two through grooves (312) formed on one side of the electric slide rail mechanism (311), a measuring scale (313) is mounted on one side of the electric slide rail mechanism (311) and between the two through grooves (312), and the lower testing mechanism (33) penetrates through the two through grooves (312) and is in sliding connection with the electric slide rail mechanism (311).
5. A strength testing apparatus for alloy wire as defined in claim 4, wherein: The upper testing mechanism (32) comprises a multi-stage telescopic cylinder (323) which is screw-connected to the inside of one side of the electric slide rail mechanism (311), the piston rod of the multi-stage telescopic cylinder (323) penetrates through the top of the electric slide rail mechanism (311) vertically downward and is provided with a tension sensor (321), the bottom of the tension sensor (321) is connected with a first mounting seat (322), and the upper wire winding mechanism (34) is rotationally connected to one side of the first mounting seat (322).
6. A strength testing apparatus for alloy wire as defined in claim 5, wherein: The lower testing mechanism (33) comprises a sliding table (331) which penetrates through the two through grooves (312) and is in sliding connection with the electric slide rail mechanism (311) on one side, a second mounting seat (332) is mounted on the side of the sliding table (331) away from the electric slide rail mechanism (311), and the lower wire winding mechanism (35) is rotationally connected to one side of the second mounting seat (332).
7. A strength testing apparatus for alloy wire as defined in claim 6, wherein: A first pressing plate (324) is mounted on one side of the first mounting seat (322) and above the upper wire winding mechanism (34), and a second pressing plate (333) is mounted on one side of the second mounting seat (332) and below the lower wire winding mechanism (35).
8. The strength testing apparatus for alloy wire of claim 1, wherein: Two auxiliary rods (47) are symmetrically connected on one side of the wire guide groove (45), and the two auxiliary rods (47) both penetrate through the inner side wall of the wire guide groove (45).
9. A strength testing apparatus for alloy wire according to claim 8, wherein: Two protrusions (48) are symmetrically connected at the opening position of the wire guide groove (45), and the two protrusions (48) are both provided with an arc-shaped part on one side.
Citation Information
Patent Citations
Guide wire tension testing device
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