Automatic detection device for connector

By combining optical inspection components and automation components, efficient automatic inspection and sorting of connectors is achieved, solving the problem of low efficiency in traditional manual inspection and improving production efficiency and product sorting convenience.

CN121017108APending Publication Date: 2025-11-28JIANGSU SIRUIYI PRECISION TECH CO LTD
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Patent Information

Application Number
CN202511216012.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-28
Publication Date
2025-11-28

AI Technical Summary

Technical Problem

Traditional connector testing methods rely on manual operation, which is inefficient and cannot meet the needs of batch testing.

Method used

By employing optical inspection components in conjunction with stacking and carrying components, automated visual inspection of connectors is achieved. Furthermore, through the design of components for feeding, receiving, carrying, and concentrating defective products, continuous inspection and sorting of connectors are realized.

Benefits of technology

It improved the efficiency of connector inspection, reduced inspection time, and enabled effective sorting of finished and defective products, thereby reducing the workload of personnel and the burden of subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of high-density connector detection, in particular to an automatic detection device for a connector, and aims to solve the problems that a manual operation mode is relatively time-consuming and relatively low in efficiency under batch connector detection operation. An optical detection assembly is arranged at the top end of the vertical plate and is used for forming visual detection of the connector; and the two supporting frames are fixedly connected to the two ends of the top of the bearing table correspondingly, supporting plates are fixedly connected to the top ends of the two supporting frames correspondingly, and stacking assemblies are arranged at the top ends of the two supporting plates correspondingly. The connector detection device has the advantages that sequential detection of the connectors is achieved, the detection time consumption of a single connector is greatly shortened, the overall efficiency is higher, effective sorting of finished connectors and defective connectors can be achieved, and the overall device is more convenient.
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Description

Technical Field

[0001] This application relates to the field of high-density connector testing, and in particular to an automatic connector testing device. Background Technology

[0002] High-density connectors are electronic connectors designed to provide a large number of signal transmissions within a limited space. They are commonly used in electronic devices, especially in applications requiring large amounts of data and signal transmission, such as computers, communication equipment, data centers, and network equipment. In the assembly and production process of some small high-density connectors, the auxiliary connection material strips of the product are usually bent, cut, and stamped. As the processing goes on, some metal shavings will remain on the assembled connectors. However, in traditional technology, the detection of metal debris on connectors mainly involves workers using imaging equipment to capture images of the product, magnify the images, and then conduct visual inspections. In the case of batch connector inspection, manual operation is relatively time-consuming and inefficient. Summary of the Invention

[0003] To address the problem that manual operation is relatively time-consuming and inefficient in batch connector inspection, this application provides an automatic connector inspection device.

[0004] The automatic connector testing device provided in this application adopts the following technical solution: An automatic connector testing device, comprising: A support platform, with a vertical plate fixedly connected to the middle of the top of the support platform, and an optical detection component provided at the top of the vertical plate, the optical detection component being used for visual inspection of the connector; Two support frames are fixedly connected to the two ends of the top of the support platform, and a support plate is fixedly connected to the top of each of the two support frames. A stacking assembly is provided on the top of each of the two support plates. One of the stacking assemblies is used to stack square tubes with connectors, and the other stacking assembly is used to stack empty square tubes. A feeding assembly, which is mounted on top of one of the stacking assemblies, is used to supply square tubes with connectors to the stacking assembly; A receiving assembly, which is mounted on one side of another stacking assembly, is used to cooperate with the square tube connector at the other stacking assembly to collect finished products. A carrier assembly, which is assembled between two stacking assemblies, is used to deliver connectors to the optical detection assembly; A defective product collection assembly, which is mounted on the top of a support platform, is used to collect defective connectors.

[0005] By adopting the above technical solution, continuous detection of connector defects can be achieved, making the whole process more time-saving and more efficient.

[0006] Optionally, the stacking assembly includes: Two uprights are fixedly connected to the two ends of the top of the support plate, and stacking racks are fixedly connected to the sides of the two uprights that are close to each other. An L-shaped groove for accommodating square tubes is opened in the middle of the two stacking racks. Two limiting components are respectively assembled at one end of the bottom of two stacking racks to limit the square tube. A material rack box is fixedly connected to the top of one of the support plates. The material rack box is used to receive the square tube after the connector is discharged. Linear guide rail A is fixedly connected to the top of the support plate. A displacement push plate is horizontally slidably connected to the top of the linear guide rail A. Both ends of the top of the displacement push plate are fixedly connected to the receiving seats. Cylinder A is fixedly connected to the bottom end of the support plate. A push plate is fixedly connected to the bottom of the displacement push plate, and the output end of cylinder A is also fixedly connected to the push plate. Cylinder B is vertically fixedly connected to the bottom end of the support plate. A storage groove is provided at one end of the top of the support plate. An adjustment plate is fixedly connected inside the storage groove, and the output end of cylinder B is fixedly connected to the storage groove.

[0007] By adopting the above technical solution, the square tubes can be effectively placed in conjunction with the L-shaped chute, and the square tubes can be moved to the preset positions in sequence by means of the displacement push plate.

[0008] Optionally, the limiting component includes: An assembly ear is fixedly connected to one end of the bottom of the stacking frame. A cylinder C is fixedly connected to one side of the assembly ear. A limit seat is fixedly connected to the output end of the cylinder C. A cavity is opened inside the limit seat. A vibration motor is fixedly connected inside the cavity.

[0009] By adopting the above technical solution, the square tube can be effectively guided during the transmission of the connector to the carrier component, thus preventing uncontrollable movement of the square tube.

[0010] Optionally, the feeding assembly includes: The feeding rack is fixedly connected between the top ends of the two uprights. Linear guide rails B are fixedly connected to the inner walls of both ends of the feeding rack. Linear sliders are slidably connected to the outer sides of the two linear guide rails B. A displacement rod is vertically slidably connected to the end of the linear slider away from the linear guide rail B. A support plate is fixedly connected between the bottoms of two displacement rods, and multiple vacuum suction cups for picking up square tubes are fixedly connected to the support plate. Two central shafts are rotatably connected to the two ends of the top of the loading rack. An eccentric plate A is fixedly connected to the end of the two central shafts that is close to each other. An assembly rod is fixedly connected to the end of the eccentric plate A that is away from the central shafts. The top ends of the two displacement rods are rotatably connected to the outside of the two assembly rods. A transmission box is fixedly connected to one end of the loading rack. A transmission motor is fixedly connected to one side of the transmission box. A transmission spur gear is fixedly connected to the output end of the transmission motor. A reduction spur gear is fixedly connected to one end of the central shaft located inside the transmission box, and the reduction spur gear meshes with the transmission spur gear. Two stabilizing frames are fixedly connected to the two ends of the top of the feeding frame, and a linkage shaft is rotatably connected between the two stabilizing frames. Eccentric plates B are fixedly connected to both ends of the linkage shaft, and the ends of the two eccentric plates B away from the linkage shaft are fixedly connected to two assembly rods respectively. The loading tray has multiple insert rods A fixedly connected to the bottom of one end. The bottom of the inner side of the loading rack has insertion holes A corresponding to the insert rods A one by one, and the insert rods A are inserted into the insertion holes A.

[0011] By adopting the above technical solution, the L-shaped chute and square tube can be used to form an effective stacking of non-detection connectors, which greatly reduces the stacking time of square tubes and makes the overall operation more continuous.

[0012] Optionally, the receiving assembly includes: The receiving rack is fixedly connected to one end of the top of the support platform near another support plate. Both ends of one side of the receiving rack are fixedly connected to linear guide rails C. A lifting frame is slidably connected between the two linear guide rails C. Both ends of the lifting frame are fixedly connected to insert rods B. A rodless cylinder is fixedly connected to the middle of one side of the receiving rack, and the output end of the rodless cylinder is fixedly connected to the lifting frame. The positioning frame has an assembly plate fixedly connected to its back side. Both ends of the assembly plate are fixedly connected to insertion holes B. The assembly plate is sleeved on the outside of the insertion rod B through the insertion holes B. The front side of the positioning frame has multiple collection plates fixedly connected to it. Each collection plate has a limit groove at the end away from the positioning frame.

[0013] By adopting the above technical solution, the finished connectors after testing can be centrally stored using empty square tubes, which facilitates subsequent handling by personnel.

[0014] Optionally, the carrier component includes: A transfer plate is fixedly connected to the bottom end of one side of the upright plate. The transfer plate has a finished product transfer channel and a defective product transfer channel inside. The two ends of the finished product transfer channel face the two support plates respectively, and one end of the defective product transfer channel faces the defective product collection assembly. A pusher plate is slidably connected to the other end of the defective product transmission channel. A cylinder D is fixedly connected to the other side of the upright plate, and the output end of the cylinder D is fixedly connected to the pusher plate.

[0015] By adopting the above technical solution, the connector can be passed sequentially between two stacking components to facilitate detection by the optical detection component.

[0016] Optionally, the defective product collection component includes: The storage racks A and B are fixedly connected to the top of the support platform, and the top of the storage racks A and B are provided with storage grooves for accommodating square tubes. A receiving plate is fixedly connected to the top of one side of the placement rack A. A positioning block is fixedly connected to one end of the top of the placement rack A. A cylinder E is fixedly connected to one side of the positioning block. A guide plate is fixedly connected to the output end of the cylinder E.

[0017] By adopting the above technical solutions, it is possible to effectively classify defective connectors and non-defective connectors in conjunction with the carrier components.

[0018] Optionally, the receiving seat is Z-shaped, and the height difference between the two ends of the top of the receiving seat is adapted to the height of a single square tube.

[0019] By adopting the above technical solution, the lower end of the receiving seat can accommodate a single square tube, and when the subsequent receiving seat pushes the square tube, the higher end of the receiving seat can block the other square tubes, preventing the other square tubes from sliding uncontrollably.

[0020] Optionally, the end of the loading tray away from the insertion rod A is bent upwards, and baffles are fixedly connected to both ends of the top of the loading tray.

[0021] By adopting the above technical solution, after the vacuum suction cup picks up the square tube at the loading tray, the slope of the loading tray allows the next square tube to reach the position to be picked up and wait for feeding. The baffle can block the two ends of the square tube to prevent the feeding component from detaching from the loading tray.

[0022] Optionally, a positioning magnetic sheet is fixedly connected to the bottom of the socket A, the plug rod A is made of metal, and the plug rod A is also magnetically connected to the positioning magnetic sheet.

[0023] By adopting the above technical solution, after the insertion rod A is inserted into the insertion hole A, the positioning magnetic sheet will hold the insertion rod A in place, thereby preventing the insertion rod A from moving uncontrollably inside the insertion hole A and ensuring the stability of the loading tray after it is placed.

[0024] In summary, this application includes at least one of the following beneficial technical effects: 1. Based on optical inspection components and combined with the structural cooperation of stacking and bearing components, this invention enables sequential inspection of connectors, greatly shortening the inspection time of a single connector and making the overall efficiency higher. In addition, with the setting of defective product collection components, it can realize the effective sorting of finished connectors and defective connectors, making the whole process more convenient.

[0025] 2. By setting up the feeding component, the present invention can replenish the square tubes in the L-shaped chute by means of the rotation of the central shaft before the square tubes with connectors are consumed, effectively reducing the feeding intensity of personnel. 3. The present invention, through the setting of the receiving component, can effectively receive the square tube after the integrated connector, greatly reducing the burden of personnel in the later processing. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the structure of an automatic connector detection device according to an embodiment of this application.

[0027] Figure 2 This is a front view of an automatic connector detection device according to an embodiment of this application.

[0028] Figure 3 This is an assembly diagram of the feeding component in an embodiment of this application.

[0029] Figure 4 This is an assembly diagram of the limiting component according to an embodiment of this application.

[0030] Figure 5 This is a schematic diagram of the structure of the limiting component in an embodiment of this application.

[0031] Figure 6 This is a schematic diagram of the assembly structure of the vacuum suction cup according to an embodiment of this application.

[0032] Figure 7 This is an assembly diagram of the linkage shaft in an embodiment of this application.

[0033] Figure 8 This is an assembly diagram of the eccentric plate B in an embodiment of this application.

[0034] Figure 9 This is a schematic diagram of the structure of the receiving component in an embodiment of this application.

[0035] Figure 10This is a schematic diagram of the limiting slide groove in an embodiment of this application.

[0036] Figure 11 This is a schematic diagram of the structure of the carrier component in an embodiment of this application.

[0037] Figure 12 This is a schematic diagram of the structure of the defective product collection component in the embodiments of this application.

[0038] Figure 13 This is a schematic diagram showing the separation of the placement rack A and the positioning block in an embodiment of this application.

[0039] Figure 14 This is a schematic diagram of the square tube structure according to an embodiment of this application.

[0040] Explanation of reference numerals in the attached drawings: 1. Support platform; 2. Vertical plate; 3. Optical inspection assembly; 4. Support frame; 5. Support plate; 6. Stacking assembly; 7. Feeding assembly; 8. Receiving assembly; 9. Supporting assembly; 10. Defective product collection assembly; 11. Vertical frame; 12. Stacking rack; 13. L-shaped chute; 14. Limiting assembly; 15. Material rack box; 16. Linear guide rail A; 17. Displacement push plate; 18. Receiving seat; 19. Cylinder A; 20. Push plate; 21. Cylinder B; 22. Adjusting push plate; 23. Assembly ear; 24. Cylinder C; 25. Limiting seat; 26. Cavity; 27. Vibration motor; 28. Feeding rack; 29. ​​Linear guide rail B; 30. Linear slider; 31. Displacement rod; 32. Supporting plate; 33. Vacuum suction cup; 34. Central shaft; 35. Eccentric plate A 36. Assembly rod; 37. Transmission box; 38. Transmission motor; 39. Transmission spur gear; 40. Reduction spur gear; 41. Stabilizing frame; 42. Linkage shaft; 43. Eccentric plate B; 44. Loading tray; 45. Insert rod A; 46. Insertion hole A; 47. Receiving rack; 48. Linear guide rail C; 49. Lifting frame; 50. Insert rod B; 51. Rodless cylinder; 52. Positioning frame; 53. Assembly plate; 54. Insertion hole B; 55. Collection plate; 56. Limiting groove; 57. Transfer plate; 58. Finished product transfer channel; 59. Defective product transfer channel; 60. Push plate; 61. Cylinder D; 62. Placement rack A; 63. Placement rack B; 64. Placement groove; 65. Receiving plate; 66. Stop; 67. Positioning block; 68. Cylinder E; 69. Guide plate; 70. Square tube. Detailed Implementation

[0041] The following is in conjunction with the appendix Figure 1-14 This application will be described in further detail.

[0042] This application discloses an automatic connector testing device. (Refer to...) Figure 1 and Figure 2 An automatic connector testing device includes: A support platform 1 is provided, and a vertical plate 2 is fixedly connected to the middle of the top of the support platform 1. An optical inspection component 3 is provided at the top of the vertical plate 2. The optical inspection component 3 is used to perform visual inspection of the connector. Two support frames 4 are fixedly connected to the two ends of the top of the support platform 1. Support plates 5 are fixedly connected to the top of each of the two support frames 4. Stacking components 6 are provided on the top of each of the two support plates 5. One stacking component 6 is used to stack square tubes 70 with connectors, and the other stacking component 6 is used to stack empty square tubes 70.

[0043] The feeding assembly 7 is mounted on top of one of the stacking assemblies 6 and is used to supply the stacking assembly 6 with a square tube 70 with a connector.

[0044] The receiving assembly 8 is assembled on one side of another stacking assembly 6 and is used to collect the finished product connector with the square tube 70 at the other stacking assembly 6.

[0045] The carrier component 9 is assembled between the two stacking components 6 and is used to pass the connector to the optical inspection component 3.

[0046] Defective product collection assembly 10 is assembled on the top of the support platform 1 and is used to collect defective connectors.

[0047] In this embodiment, the optical detection component 3 includes a light source for emitting light signals; a coupler for effectively coupling the light signals emitted by the light source into a connector; a detector for detecting light signals returning from the other end of the connector; a lens system for focusing the light signals, improving coupling efficiency and detection sensitivity; and a circuit board including an amplifier circuit, a signal processing circuit, and an interface circuit for amplifying the detected signals and performing necessary processing.

[0048] The principle is as follows: The light signal emitted by the light source enters the connector through the coupler. The light signal is transmitted in the connector. If the connector is good, most of the light signal will reach the other end through the connector. At the other end of the connector, some light signal may be reflected back. This reflected light can be detected by the detector. The detector converts the light signal into an electrical signal. The intensity of the electrical signal can reflect the intensity of the light signal. If there are defects in the connector, such as dust, oil, or uneven fiber end faces, it will cause the reflection of the light signal to increase or decrease. These changes can be detected by the detector. The amplification circuit amplifies the weak electrical signal output by the detector. The signal processing circuit can perform various functions, such as filtering, signal conversion, data acquisition and processing. The processed signal can be output to a display device or communicate with other systems through the interface circuit, thereby providing real-time feedback on the connection status. In summary, the optical detection component 3 is a mature existing technology and will not be described in detail here.

[0049] Reference Figure 3 and Figure 4 The stacking assembly 6 includes: two uprights 11, which are fixedly connected to the two ends of the top of the support plate 5, and stacking racks 12 are fixedly connected to the sides of the two uprights 11 that are close to each other. Each stacking rack 12 has an L-shaped groove 13 in the middle for accommodating the square tube 70. Two limiting assemblies 14 are respectively assembled at one end of the bottom of the two stacking racks 12 to limit the square tube 70. A material rack box 15 is fixedly connected to the top of one of the support plates 5 to receive the square tube 70 after the connector is discharged.

[0050] Linear guide rail A16 is fixedly connected to the top of support plate 5. A displacement push plate 17 is horizontally slidably connected to the top of linear guide rail A16. Both ends of the top of displacement push plate 17 are fixedly connected to receiving seats 18. Cylinder A19 is fixedly connected to the bottom of support plate 5. A push plate 20 is fixedly connected to the bottom of displacement push plate 17, and the output end of cylinder A19 is also fixedly connected to push plate 20. Cylinder B21 is vertically fixedly connected to the bottom of support plate 5. A storage groove is provided at one end of the top of support plate 5. An adjusting plate is fixedly connected inside the storage groove, and the output end of cylinder B21 is fixedly connected to the storage groove. Reference Figure 4 A clearance groove is provided in the middle of the top of the support plate 5, and the push plate 20 is located inside the clearance groove. The clearance groove can prevent the support plate 5 from affecting the displacement of the push plate 20. Both ends of the bottom of the displacement push plate 17 are fixedly connected to limit sliders, and the displacement push plate 17 is connected to the linear guide rail A16 through the limit sliders. The limit sliders enable the displacement push plate 17 to form an effective connection with the linear guide rail A16 and ensure the smoothness of the displacement push plate 17 sliding along the linear guide rail A16. In this embodiment, the receiving seat 18 is Z-shaped, and the height difference between the two ends of the top of the receiving seat 18 is adapted to the height of a single square tube 70. Through the structural characteristics of the receiving seat 18, the lower end of the receiving seat 18 can accommodate a single square tube 70, and when the receiving seat 18 pushes the square tube 70, the higher end of the receiving seat 18 can block the other square tubes 70, preventing the other square tubes 70 from sliding uncontrollably.

[0051] Reference Figure 5The limiting component 14 includes a mounting ear 23, which is fixedly connected to one end of the bottom of the stacking frame 12. A cylinder C24 is fixedly connected to one side of the mounting ear 23. The output end of the cylinder C24 is fixedly connected to a limiting seat 25. A cavity 26 is opened inside the limiting seat 25, and a vibration motor 27 is fixedly connected inside the cavity 26. The limiting seat 25 is U-shaped. Through the structural characteristics of the limiting seat 25, when the limiting seat 25 moves downward, the two ends of the limiting seat 25 can simultaneously limit the two ends of the square tube 70, ensuring the application effect of the limiting seat 25.

[0052] The vibration motor 27 includes: a coil: made of wire, which generates a magnetic field when an electric current flows through it; a magnet: the magnet is opposite the coil, and when the coil is energized, the interaction force between the magnet and the coil causes the coil to move; a spring: connected between the coil and the magnet, used to return the coil to its original position and provide elastic force during vibration; and a metal block: connected to the spring, whose movement generates vibration. The vibration motor 27 is mature prior art and will not be described in detail here.

[0053] Reference Figures 6-8 The feeding assembly 7 includes a feeding rack 28, which is fixedly connected between the top ends of two uprights 11. Linear guide rails B29 are fixedly connected to the inner walls of both ends of the feeding rack 28. Linear sliders 30 are slidably connected to the outer sides of both linear guide rails B29. A displacement rod 31 is vertically slidably connected to the end of each linear slider 30 away from the linear guide rail B29. A support plate 32 is fixedly connected between the bottoms of the two displacement rods 31. Multiple vacuum suction cups 33 for picking up the square tube 70 are fixedly connected to the support plate 32. Two central shafts 34 are rotatably connected to the top ends of the feeding rack 28. An eccentric plate A35 is fixedly connected to the end of each central shaft 34 that is close to each other. An assembly rod 36 is fixedly connected to the end of the eccentric plate A35 away from the central shaft 34, and the top ends of the two displacement rods 31 are rotatably connected to the outer sides of the two assembly rods 36. A transmission box 37 is fixedly connected to one end of the loading rack 28. A transmission motor 38 is fixedly connected to one side of the transmission box 37. A transmission spur gear 39 is fixedly connected to the output end of the transmission motor 38. A reduction spur gear 40 is fixedly connected to one end of one of the central shafts 34 located inside the transmission box 37, and the reduction spur gear 40 meshes with the transmission spur gear 39.

[0054] Two stabilizing frames 41 are fixedly connected to the two ends of the top of the loading rack 28, and a linkage shaft 42 is rotatably connected between the two stabilizing frames 41. Eccentric plates B43 are fixedly connected to both ends of the linkage shaft 42, and the ends of the two eccentric plates B43 away from the linkage shaft 42 are fixedly connected to two assembly rods 36 respectively. A loading tray 44 has multiple insertion rods A45 fixedly connected to the bottom of one end. The bottom inner side of the loading rack 28 has insertion holes A46 corresponding to each insertion rod A45, and the insertion rods A45 are inserted into the insertion holes A46. Reference Figure 7 The diameter of the transmission spur gear 39 is smaller than the diameter of the reduction spur gear 40. By changing the diameters of the transmission spur gear 39 and the reduction spur gear 40, the rotational speed of the central shaft 34 can be effectively controlled. Reference Figure 6 In this embodiment, the end of the loading tray 44 away from the insertion rod A45 is bent upwards, and baffles are fixedly connected to both ends of the top of the loading tray 44. Due to the structural characteristics of the loading tray 44, after the vacuum suction cup 33 picks up the square tube 70 at the loading tray 44, the slope of the loading tray 44 allows the next square tube 70 to reach the position to be picked up, ready for loading. The baffles prevent the two ends of the square tube 70 from detaching from the loading tray 44. Reference Figure 6 A positioning magnetic plate is fixedly connected to the bottom of the socket A46. The insertion rod A45 is made of metal and is also magnetically connected to the positioning magnetic plate. By using the positioning magnetic plate, after the insertion rod A45 is inserted into the socket A46, the positioning magnetic plate will hold the insertion rod A45 in place, thus preventing uncontrollable movement of the insertion rod A45 inside the socket A46 and ensuring the stability of the loading tray 44 after it is properly positioned.

[0055] Reference Figure 9 The receiving assembly 8 includes a receiving rack 47, which is fixedly connected to one end of the top of the support platform 1 near another support plate 5. Linear guide rails C48 are fixedly connected to both ends of one side of the receiving rack 47. A lifting frame 49 is slidably connected between the two linear guide rails C48. Insert rods B50 are fixedly connected to both ends of the lifting frame 49. A rodless cylinder 51 is fixedly connected to the middle of one side of the receiving rack 47, and the output end of the rodless cylinder 51 is fixedly connected to the lifting frame 49. A positioning frame 52 has an assembly plate 53 fixedly connected to its back. Insert holes B54 are fixedly connected to both ends of the assembly plate 53. The assembly plate 53 is sleeved on the outside of the insert rods B50 through the insert holes B54. Multiple collection plates 55 are fixedly connected to the front of the positioning frame 52. Each collection plate 55 has a limit groove 56 at its end away from the positioning frame 52.

[0056] Reference Figure 11The supporting component 9 includes a transfer plate 57, which is fixedly connected to the bottom end of one side of the upright plate 2. The transfer plate 57 has a finished product transfer channel 58 and a defective product transfer channel 59 inside. Both ends of the finished product transfer channel 58 face the two supporting plates 5, and one end of the defective product transfer channel 59 faces the defective product collection component 10. A pusher plate 60 is slidably connected to the other end inside the defective product transfer channel 59. A cylinder D61 is fixedly connected to the other side of the upright plate 2, and the output end of the cylinder D61 is fixedly connected to the pusher plate 60. In this embodiment, the top of the transfer plate 57 is made of a transparent material. Due to the material properties of the top of the transfer plate 57, it will not obstruct the optical detection component 3, thereby ensuring the detection effect of the optical detection component 3.

[0057] Reference Figure 12 and Figure 13 The defective product collection assembly 10 includes a collection rack A62 and a collection rack B63, both of which are fixedly connected to the top of the support platform 1. The top of each collection rack A62 and collection rack B63 has a collection groove 64 for accommodating the square tube 70. A receiving plate 65 is fixedly connected to the top of one side of the collection rack A62. A positioning block 67 is fixedly connected to one end of the top of the collection rack A62, and a cylinder E68 is fixedly connected to one side of the positioning block 67. A guide plate 69 is fixedly connected to the output end of the cylinder E68.

[0058] Reference Figure 13 A baffle 66 is bolted to the top of the receiving plate 65. The baffle 66 can block the connectors transmitted through the defective product transmission channel 59, preventing the connectors from detaching from the receiving plate 65. A linear guide rod is slidably connected to the top of the positioning block 67, and the end of the linear guide rod near the guide plate 69 is also fixedly connected to the guide plate 69.

[0059] The implementation principle of the automatic connector testing device of this application is as follows: After the connectors are assembled, they are fed one by one into the testing device using an air pump. Figure 14 The square tube 70 shown (each square tube 70 can store multiple connectors) is filled until the square tube 70 is full. Then, the worker places the square tube 70 on the loading tray 44 to wait for the material to be loaded, and places a square tube 70 in the placement slot 64.

[0060] The subsequent personnel move the loading tray 44 with the square tube 70 to the inside of the loading rack 28, and align the insertion rod A45 with the insertion hole A46. Then, the loading tray 44 is lowered to move the insertion rod A45 into the insertion hole A46, thus positioning the loading tray 44. Then, the vacuum suction cup 33 picks up the square tube 70 closest to the loading rack 28, and the drive motor 38 is started to cause the drive spur gear 39 to move the reduction spur gear 40, thereby driving the assembly rod 36 to rotate through the central shaft 34 and the eccentric plate A35.

[0061] When the assembly rod 36 rotates with the central shaft rod 34, it pulls the displacement rod 31 vertically under the limit of the linear slider 30. At the same time, the displacement rod 31 drives the linear slider 30 to slide along the linear guide rail B29 until the bottom end of the bearing plate 32 corresponds to the L-shaped groove 13. Then, the vacuum suction cup 33 stops sucking up the square tube 70, and under the action of gravity, the square tube 70 can fall into the L-shaped groove 13 and be received by the receiving seat 18. This process can be repeated to achieve convenient feeding of the square tube 70. After the square tube 70 is fed into the outer wall of the loading tray 44, the next loading tray 44 can be replaced.

[0062] Empty square tubes 70 are stacked inside another L-shaped chute 13 and received by another receiving seat 18. Then, cylinder A19 is activated to push push plate 20. With the connection between push plate 20 and displacement push plate 17, displacement push plate 17 can drive receiving seat 18 to slide along linear guide rail A16, so as to push a square tube 70 received by receiving seat 18 along L-shaped chute 13 towards limiting seat 25. Then, cylinder C24 is activated to push limiting seat 25 vertically. With the structural characteristics of limiting seat 25, the square tube 70 pushed by receiving seat 18 can be limited at limiting seat 25.

[0063] Then, cylinder B21 is activated to push the adjusting push plate 22 upward. As the adjusting push plate 22 contacts the square tube 70, one end of the square tube 70 can tilt. Then, vibration motor 27 is activated. The vibration generated by vibration motor 27 can be transmitted to square tube 70 through limit seat 25, causing the connector inside square tube 70 to be pushed to the finished product transmission channel 58. When the connector reaches the optical detection component 3, the connector is visually inspected by the optical detection component 3. When the optical detection component 3 observes that there are no metal shavings on the surface of the connector, the connector that has been inspected continues to move along the finished product transmission channel 58 as the next connector is pushed, until the connector reaches the empty square tube 70, so that the inspected connector can be received by the square tube 70.

[0064] When the empty square tube 70 is full, the cylinder A19 is activated to push the full square tube 70 toward the collection plate 55 until the square tube 70 reaches the inside of the limiting slide 56 for storage. When a single limiting slide 56 is full, the rodless cylinder 51 is activated to drive the lifting frame 49 to adjust along the linear guide rail C48 so that the height of the next collection plate 55 is adapted to the pushing height of the receiving seat 18. When multiple limiting slides 56 are full, the positioning frame 52 is lifted to disengage the eccentric plate B43 from the insertion rod B50, and other positioning frames 52 can be replaced.

[0065] When the optical inspection component 3 observes obvious metal shavings on the connector surface, the starting cylinder D61 pushes the pusher 60 to move along the defective product transfer channel 59 to push the defective product toward the receiving plate 65. Then, the starting cylinder E68 moves the defective product transfer channel 59 closer to the placement rack A62 to pull the connector at the receiving plate 65 toward the square tube 70 at the placement slot 64.

[0066] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. An automatic connector testing device, characterized in that: include: A support platform (1) is provided with a vertical plate (2) fixedly connected to the middle of the top of the support platform (1). An optical detection component (3) is provided at the top of the vertical plate (2). The optical detection component (3) is used to form a visual inspection of the connector. Two support frames (4) are fixedly connected to the two ends of the top of the support platform (1). The top of each of the two support frames (4) is fixedly connected to a support plate (5). The top of each of the two support plates (5) is provided with a stacking assembly (6). One of the stacking assemblies (6) is used to stack square tubes (70) with connectors, and the other stacking assembly (6) is used to stack empty square tubes (70). A feeding assembly (7) is mounted on the top of one of the stacking assemblies (6) for supplying a square tube (70) with a connector to the stacking assembly (6). A receiving assembly (8) is mounted on one side of another stacking assembly (6) for collecting finished connectors from a square tube (70) at the other stacking assembly (6). A carrier assembly (9) is assembled between two stacking assemblies (6) for passing a connector to an optical detection assembly (3); Defective product collection assembly (10), which is mounted on the top of the support platform (1) for collecting defective connectors.

2. The automatic connector testing device according to claim 1, characterized in that: The stacking assembly (6) includes: Two uprights (11) are fixedly connected to the two ends of the top of the support plate (5). Stacking racks (12) are fixedly connected to the side of the two uprights (11) that are close to each other. An L-shaped groove (13) for accommodating square tubes (70) is opened in the middle of the two stacking racks (12). Two limiting components (14) are respectively assembled at one end of the bottom of two stacking racks (12) for limiting the square tube (70). A material rack box (15) is fixedly connected to the top of one of the support plates (5). The material rack box (15) is used to receive the square tube (70) after the connector is discharged. Linear guide rail A (16) is fixedly connected to the top of support plate (5). The top of linear guide rail A (16) is horizontally slidably connected to displacement push plate (17). Both ends of the top of displacement push plate (17) are fixedly connected to support seats (18). Cylinder A (19) is fixedly connected to the bottom end of the support plate (5), and a push plate (20) is fixedly connected to the bottom of the displacement push plate (17), and the output end of the cylinder A (19) is also fixedly connected to the push plate (20). Cylinder B (21) is vertically fixedly connected to the bottom end of the support plate (5). A storage groove is provided at one end of the top of the support plate (5). An adjustment plate is fixedly connected inside the storage groove, and the output end of the cylinder B (21) is fixedly connected to the storage groove.

3. The automatic connector testing device according to claim 2, characterized in that: The limiting component (14) includes: Assembly ear (23), the assembly ear (23) is fixedly connected to one end of the bottom of the stacking frame (12), a cylinder C (24) is fixedly connected to one side of the assembly ear (23), a limit seat (25) is fixedly connected to the output end of the cylinder C (24), a cavity (26) is opened inside the limit seat (25), and a vibration motor (27) is fixedly connected inside the cavity (26).

4. The automatic connector testing device according to claim 2, characterized in that: The feeding assembly (7) includes: The feeding rack (28) is fixedly connected between the top ends of the two uprights (11). Linear guide rails B (29) are fixedly connected to the inner walls of both ends of the feeding rack (28). Linear sliders (30) are slidably connected to the outer sides of the two linear guide rails B (29). A displacement rod (31) is vertically slidably connected to the end of the linear slider (30) away from the linear guide rails B (29). The support plate (32) is fixedly connected between the bottoms of the two displacement rods (31), and a plurality of vacuum suction cups (33) for picking up the square tube (70) are fixedly connected on the support plate (32). Two central shafts (34) are rotatably connected to the two ends of the top of the loading rack (28). An eccentric plate A (35) is fixedly connected to the end of the two central shafts (34) that is close to each other. An assembly rod (36) is fixedly connected to the end of the eccentric plate A (35) that is away from the central shafts (34). The top ends of the two displacement rods (31) are rotatably connected to the outside of the two assembly rods (36). A transmission box (37) is fixedly connected to one end of the loading rack (28). A transmission motor (38) is fixedly connected to one side of the transmission box (37). A transmission spur gear (39) is fixedly connected to the output end of the transmission motor (38). A reduction spur gear (40) is fixedly connected to one end of one of the central shafts (34) located inside the transmission box (37). The reduction spur gear (40) meshes with the transmission spur gear (39). Two stabilizing frames (41) are fixedly connected to the two ends of the top of the feeding frame (28). A linkage shaft (42) is rotatably connected between the two stabilizing frames (41). An eccentric plate B (43) is fixedly connected to both ends of the linkage shaft (42), and the ends of the two eccentric plates B (43) away from the linkage shaft (42) are fixedly connected to two assembly rods (36). The loading tray (44) has multiple insert rods A (45) fixedly connected to the bottom of one end. The bottom of the inner side of the feeding rack (28) is provided with insertion holes A (46) corresponding to the insert rods A (45) one by one, and the insert rods A (45) are inserted into the insertion holes A (46).

5. The automatic connector testing device according to claim 1, characterized in that: The receiving assembly (8) includes: The receiving rack (47) is fixedly connected to one end of the top of the support platform (1) near another support plate (5). Both ends of one side of the receiving rack (47) are fixedly connected to linear guide rails C (48). A lifting frame (49) is slidably connected between the two linear guide rails C (48). Both ends of the lifting frame (49) are fixedly connected to insert rods B (50). A rodless cylinder (51) is fixedly connected to the middle of one side of the receiving rack (47), and the output end of the rodless cylinder (51) is fixedly connected to the lifting frame (49). The positioning frame (52) has an assembly plate (53) fixedly connected to its back side. Both ends of the assembly plate (53) are fixedly connected to the insertion holes B (54). The assembly plate (53) is sleeved on the outside of the insertion rod B (50) through the insertion holes B (54). The front side of the positioning frame (52) is fixedly connected to a plurality of collection plates (55). Each collection plate (55) has a limit groove (56) opened at the end away from the positioning frame (52).

6. The automatic connector testing device according to claim 1, characterized in that: The carrier component (9) includes: The transfer plate (57) is fixedly connected to the bottom end of one side of the upright plate (2). The transfer plate (57) has a finished product transfer channel (58) and a defective product transfer channel (59) inside. The two ends of the finished product transfer channel (58) face the two support plates (5) respectively, and one end of the defective product transfer channel (59) faces the defective product collection assembly (10). Push plate (60) is slidably connected to the other end of the defective product transmission channel (59). A cylinder D (61) is fixedly connected to the other side of the upright plate (2), and the output end of the cylinder D (61) is fixedly connected to the push plate (60).

7. The automatic connector testing device according to claim 6, characterized in that: The defective product collection assembly (10) includes: Placement rack A (62) and placement rack B (63) are fixedly connected to the top of the support platform (1). The top of the placement rack A (62) and placement rack B (63) are provided with placement grooves (64) for accommodating square tubes (70). The receiving plate (65) is fixedly connected to the top of one side of the placement rack A (62). A positioning block (67) is fixedly connected to one end of the top of the placement rack A (62). A cylinder E (68) is fixedly connected to one side of the positioning block (67). A guide plate (69) is fixedly connected to the output end of the cylinder E (68).

8. The automatic connector testing device according to claim 2, characterized in that: The receiving seat (18) is Z-shaped, and the height difference between the two ends of the top of the receiving seat (18) is adapted to the height of the single square tube (70).

9. The automatic connector testing device according to claim 4, characterized in that: The end of the loading tray (44) away from the insertion rod A (45) is bent upward, and both ends of the top of the loading tray (44) are fixedly connected with baffles.

10. An automatic connector testing device according to claim 4, characterized in that: The bottom of the socket A (46) is fixedly connected to a positioning magnetic sheet, and the plug rod A (45) is made of metal. The plug rod A (45) is also magnetically connected to the positioning magnetic sheet.