Pipe cutting machine with rotary tool rest
Through innovative designs of the guiding structure, pipe cutting structure, and derivation processing structure, the problem of inefficient and continuous feed and rotation of the pipe cutting machine was solved, achieving efficient cutting and fixed-length guidance of steel pipes, and improving equipment integration and production efficiency.
Patent Information
- Application Number
- CN202511400899.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-28
- Publication Date
- 2025-11-28
AI Technical Summary
Existing pipe cutting machines with rotating blade holders cannot efficiently and continuously handle the feeding and rotation, resulting in inconvenient equipment integration and hindering mechanized production.
A pipe cutting machine was designed, comprising a guiding structure, a pipe cutting processing structure, and a pushing processing structure. The machine uses a motor to drive an eccentric wheel for limiting, a gear plate to mesh and drive the cutting disc to rotate, and combines a motor and a telescopic rod for control to achieve the traction, cutting, and limiting of the steel pipe.
It enables efficient and continuous cutting and fixed-length guidance of steel pipes, facilitates equipment integration, and improves the efficiency of mechanized production.
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Figure CN121017645A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of pipe cutting machine equipment, in particular to a pipe cutting machine with a rotary tool holder. BACKGROUND
[0002] The pipe cutting machine is a device for cutting pipes, which realizes cutting through the cooperation of air pushing and oil, controls the movement direction of the air pressure system by the electrical system, pushes the oil circuit to make linear reciprocating motion, and realizes the expected tool path by controlling and changing the movement of the air and oil circuit based on the signals detected by the limit of the drag plate during reciprocating motion.
[0003] The pipe cutting machine with a rotary tool holder cuts pipes by rotation, but the current pipe cutting machine with a rotary tool holder cannot efficiently and continuously process the feed and rotation, and often uses independent steps for control, which is not convenient for equipment integration and is not conducive to mechanized production. SUMMARY
[0004] In view of the problems in the prior art, the present application provides a pipe cutting machine with a rotary tool holder.
[0005] The technical scheme adopted by the present application to solve the technical problem is: a pipe cutting machine with a rotary tool holder, comprising a steel pipe, a guide structure, a pipe cutting processing structure, and a pushing and deriving processing structure, the side end of the guide structure is fixedly provided with the pipe cutting processing structure, the side end of the pipe cutting processing structure is fixedly provided with the pushing and deriving processing structure, and the center of the guide structure, the pipe cutting processing structure, and the pushing and deriving processing structure is provided with the steel pipe;
[0006] The guide structure is used for guiding and supporting the steel pipe, the first electric control telescopic rod drives the movement of the baffle, eccentric wheel, motor, and mounting seat through the guide frame, the motor drives the rotation of the eccentric wheel, the protruding position of the eccentric wheel contacts the steel pipe, and the position of the steel pipe is limited;
[0007] The pipe cutting processing structure is used for cutting the steel pipe, the third tooth disc controls the rotation of the third tooth ring, the cutting part is driven to rotate by the abutting disc, so that the steel pipe is circumferentially cut, when the fourth tooth disc is engaged with the first tooth ring, the first tooth disc is driven to rotate by the second tooth ring and the second tooth disc, so that the guide disc rotates, the guide frame moves in the center through the guide groove, the cutting disc moves to the center, and the motor drives the rotation of the cutting disc for cutting;
[0008] The pushing and deriving processing structure is used for pushing and limiting the steel pipe, the second stepper motor drives the movement of the butt joint threaded seat and the matching support seat through the lead screw, so that the ball rod drives the contact limiting roller to move on the spring telescopic seat, the contact limiting roller is in extrusion contact with the steel pipe to limit the steel pipe, and the control motor guides the displacement adjustment of the steel pipe through the guide roller.
[0009] Specifically, the guide structure includes a base, a partition fixedly provided on the side of the base, a first electrically controlled telescopic rod installed on the partition, the first electrically controlled telescopic rod controls the lateral movement of the guide frame, the lower end of the guide frame slides with a limiting rod, and the limiting rod is fixedly connected to the partition, the upper end of the guide frame is fixedly connected to a mounting base, a motor is installed on the mounting base, the motor controls the rotation of the eccentric wheel, and a protective plate is fixedly provided on the upper side of the mounting base;
[0010] The motor controls the eccentric wheel to rotate between the guard plate and the mounting base, and the eccentric wheel is limited by the steel pipe through the protrusion. The first electrically controlled telescopic rod controls the guide frame to move on the limit rod and the base by telescopic movement, thus pulling the steel pipe to move.
[0011] Specifically, the pipe cutting processing structure includes a cutting guide component and a control docking component. The cutting guide component is fixedly installed at the rear end of the control docking component. The cutting guide component includes a second bearing support. A driven cutting mechanism is rotatably mounted on the second bearing support. A first bearing support is fixedly mounted on the lower side of the second bearing support. An adjustment mechanism is rotatably mounted on the first bearing support. The adjustment mechanism docks and guides the driven cutting mechanism. A mating hinge is fixedly mounted on the second bearing support.
[0012] Specifically, the adjustment mechanism includes a guide plate with three guide grooves. The guide grooves are arc-shaped. A first toothed disc is fixedly connected to the side of the guide plate. A second toothed disc is meshed with the first toothed disc. A second toothed ring is meshed with the second toothed disc. The side of the second toothed ring is fixedly connected to the first toothed ring.
[0013] The first toothed ring guides the second toothed ring to rotate, and the second toothed ring guides the first toothed disc to rotate through the second toothed disc, so that the guide disc rotates in coordination.
[0014] Specifically, the driven cutting mechanism includes a cutting processing unit and an alignment inner plate. A docking plate is fixedly connected to the side end of the alignment inner plate, and the cutting processing unit is rotatably mounted on the alignment inner plate and the docking plate.
[0015] The cutting processing unit includes a bearing roller, a third toothed ring, a bonding disc, and a cutting part. The inner ring of the third toothed ring is provided with a bearing roller, and the bonding disc is fixedly connected to the side end of the third toothed ring. The cutting part is fixedly connected to the side end of the bonding disc.
[0016] Specifically, the cutting part includes a limiting seat, a mating bolt threaded onto the limiting seat, a guide rod fixedly connected to the center of the limiting seat, a sliding block slidably connected onto the guide rod, a mating displacement block fixedly connected onto the sliding block, a mating guide fixedly connected onto the mating displacement block, a stabilizing frame fixedly connected to the lower end of the mating displacement block, a motor installed at the lower end of the stabilizing frame, and a cutting disc driven by the motor.
[0017] The limiting seat is fixedly connected to the bonding disc by the connecting bolts, and the bearing roller is rotatably connected to the bonding disc. The third toothed ring rotates to drive the bonding disc and the cutting part to move. In conjunction with the guide frame, it guides the docking displacement block and the sliding block to slide within the limiting seat and the guide rod, thereby changing the position of the stabilizing frame, the motor, and the cutting disc.
[0018] Specifically, the control docking component includes a mounting side plate, on which a first stepper motor is mounted. A third gear is driven and connected to the first stepper motor. A tension shaft is telescopically connected to the side end of the third gear, and a fourth gear is fixedly connected to the side end of the tension shaft. A push block is rotatably sleeved on the tension shaft. A push support is fixedly connected to the lower end of the push block. A second electrically controlled telescopic rod is mounted on the side end of the push support. The upper end of the push support is elastically telescopically connected to a spring rod. One side of the spring rod is fixed to a support base, and the other side of the spring rod is fixed to a fixed mounting frame. The lower end of the support base is fixedly connected to a carrier frame. The push support is slidably connected to the carrier frame. The second electrically controlled telescopic rod is fixed at the lower part of the fixed mounting frame.
[0019] Specifically, the derivation processing structure includes a fixed mounting plate, a guide slot seat fixedly mounted on the fixed mounting plate, a mounting slot plate fixedly connected to the side end of the fixed mounting plate, a control motor mounted on the mounting slot plate, a guide roller and a fifth gear disk driven and connected to the control motor, a support top frame fixedly connected to the side end of the mounting slot plate, a second stepper motor fixedly mounted at the lower end of the support top frame, a lead screw driven and connected to the second stepper motor, a mating threaded seat threadedly connected to the lead screw, a mating support fixedly connected to the mating threaded seat, the lead screw slidingly connected to a rod body set on the side of the support top frame, a ball rod provided on the mating support, the side end of the ball rod connected to a contact limiting roller, and the contact limiting roller telescopically connected to a spring telescopic seat.
[0020] Specifically, the steel pipe is guided and transported by guide rollers. The steel pipe is introduced through the center of the guide groove seat, passes through the guide rollers to reach the middle of the support top frame, and then passes through the mating support. The contact limit rollers extend and retract to squeeze and limit the steel pipe. The spring telescopic seat is hinged to the hinge shaft at the upper end of the second bearing support through the hinge shaft. The steel pipe passes through and aligns with the center of the inner plate, the mating plate, the guide plate, and the second toothed ring, and then connects to the upper end of the guide frame.
[0021] Specifically, the rear end of the fixed mounting bracket is fixedly connected to the bottom of the second bearing support. The third toothed disc, through meshing with the third toothed ring, drives the mating disc and the cutting part to rotate. The inner disc and the mating disc are aligned and supported by the bearing rollers of the third toothed ring. The push support is displaced, which drives the push block to move, causing the tension shaft to stretch and control the position of the fourth toothed disc, so that the fourth toothed disc is aligned and meshed with the first toothed ring.
[0022] The beneficial effects of this invention are:
[0023] First, the present invention enables the traction of steel pipes through the setting of the guiding structure. The first electrically controlled telescopic rod changes the position of the guide frame by telescoping, so that the guide frame moves on the limiting rod and the base. A motor is fixedly installed on the guide frame by the mounting seat. An eccentric wheel is driven on the motor. By rotating the eccentric wheel, it can squeeze and limit the steel pipe, thereby performing the traction and stretching work of the steel pipe under the telescoping of the first electrically controlled telescopic rod.
[0024] Second, the present invention facilitates steel pipe cutting through its pipe-cutting structure, while also enabling efficient and continuous processing of the feed and rotation, facilitating equipment integration and mechanized production. When the first toothed ring rotates, the second toothed ring drives the second toothed disc to rotate, causing the first toothed disc to follow suit. The first toothed disc is fixed to the guide disc, causing the guide disc to rotate and the guide groove to move accordingly. The movement of the guide groove drives the movement of the guide frame, allowing the docking displacement block and the second toothed disc to slide and adjust on the limit seat and guide rod, changing the position of the stabilizing frame. A motor is installed on the stabilizing frame, controlling the rotation of the cutting disc for pipe cutting. Simultaneously, the third toothed ring drives the mating disc to rotate, causing the cutting part to rotate in a ring, achieving continuous pipe cutting. The first stepper motor provides power, driving the third and fourth toothed discs to rotate. The extension and retraction of the second electrically controlled telescopic rod changes the position of the push support, allowing the stretching shaft to stretch, thereby changing the position of the fourth toothed disc. This enables active control of the engagement between the fourth toothed disc and the first toothed ring, facilitating separate control under independent power sources.
[0025] Third, by deriving the structural design of the processing structure, it is convenient to guide and limit the movement of the steel pipe. The control motor drives the guide roller to rotate, so that the steel pipe moves on the guide roller. At the same time, the fifth toothed disc can drive the symmetrical fifth toothed disc at the lower end to rotate, thereby guiding the movement of the steel pipe. The second stepper motor can control the rotation of the lead screw to change the position of the mating threaded seat, so that the mating threaded seat drives the mating support to move. The ball rod can adjust the movement to pull the contact limit roller to move on the spring telescopic seat. At the same time, the spring telescopic seat is hinged to the hinge shaft on the second bearing support through the hinge shaft, which can change the tilt angle, so that the contact limit roller and the steel pipe are pressed into contact, and the limiting processing work is carried out during steel pipe cutting. Attached Figure Description
[0026] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0027] Figure 1 This is a perspective view of the main body of the present invention;
[0028] Figure 2 This is a three-dimensional side view of the main body of the present invention;
[0029] Figure 3This is a three-dimensional rear view of the main body in this invention;
[0030] Figure 4 This is a perspective view of the guiding structure in this invention;
[0031] Figure 5 This is a three-dimensional exploded view of the guiding structure in this invention;
[0032] Figure 6 This is a perspective view of the tube cutting structure in this invention;
[0033] Figure 7 This is a perspective view of the cutting guide component in this invention;
[0034] Figure 8 This is a perspective view of the adjustment mechanism in this invention;
[0035] Figure 9 This is a three-dimensional exploded view of the adjustment mechanism in this invention;
[0036] Figure 10 This is a perspective view of the driven cutting mechanism in this invention;
[0037] Figure 11 This is an exploded view of the driven cutting mechanism in this invention;
[0038] Figure 12 This is a split view of the cutting processing unit in this invention;
[0039] Figure 13 This is a perspective view of the cut portion in this invention;
[0040] Figure 14 This is a three-dimensional side view of the cut portion in this invention;
[0041] Figure 15 This is a perspective view of the control docking component in this invention;
[0042] Figure 16 This is a three-dimensional view of the derivation and processing structure in this invention;
[0043] Figure 17 This is a three-dimensional exploded view of the derivation and processing structure in this invention.
[0044] In the diagram: 1-Steel pipe, 2-Guiding structure, 3-Pipe cutting structure, 4-Pushing and processing structure, 5-First electrically controlled telescopic rod, 6-Partition plate, 7-Guide frame, 8-Limiting rod, 9-Base, 10-Guard plate, 11-Eccentric wheel, 12-Motor, 13-Mounting seat, 14-Cutting guide component, 15-Control docking component, 16-Adjusting mechanism, 17-First bearing support, 18-Driven cutting mechanism, 19-Second bearing support, 20-Guide groove, 21-Guide disc, 22-First gear disc, 23-First gear ring, 24-Second gear ring, 25-Second gear disc, 26-Cutting processing unit, 27-Alignment inner disc, 28-Dating disc, 29-Bearing roller, 30-Third gear ring, 31-Fitting disc, 32-Cutting part, 33-Limiting seat, 34-Dating bolt, 35-Sliding block 36-Guide rod, 37-Dating displacement block, 38-Matching guide frame, 39-Stabilizing frame, 40-Motor, 41-Cutting disc, 42-Third gear disc, 43-Tension shaft, 44-Push block, 45-Fourth gear disc, 46-Support base, 47-Spring rod, 48-Carrier frame, 49-Pushing support, 50-Second electrically controlled telescopic rod, 51-Fixed mounting frame, 52-Mounting side plate, 53-First stepper motor, 54-Guide slot seat, 55-Fixed mounting plate, 56-Fifth gear disc, 57-Guide roller, 58-Control motor, 59-Support top frame, 60-Spring telescopic seat, 61-Contact limit roller, 62-Ball rod, 63-Matching support, 64-Screw rod, 65-Dating threaded seat, 66-Second stepper motor, 67-Mounting slot plate, 68-Hinge shaft, 69-Matching hinge seat. Detailed Implementation
[0045] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0046] The invention will be further described below with reference to the accompanying drawings.
[0047] Example
[0048] like Figures 1-17 As shown, a pipe cutting machine with a rotating blade holder according to the present invention includes a steel pipe 1, a guide structure 2, a pipe cutting processing structure 3 and a pushing processing structure 4. The pipe cutting processing structure 3 is fixedly provided on the side end of the guide structure 2, and the pushing processing structure 4 is fixedly provided on the side end of the pipe cutting processing structure 3. The steel pipe 1 is provided through the center of the guide structure 2, the pipe cutting processing structure 3 and the pushing processing structure 4.
[0049] The first electrically controlled telescopic rod 5 pushes the guard plate 10, eccentric wheel 11, motor 12, and mounting base 13 to move via the guide frame 7. The motor 12 drives the eccentric wheel 11 to rotate, causing its protruding position to contact the steel pipe 1, thus limiting the movement of the steel pipe 1. Through the guide structure 2, the steel pipe 1 can be pulled. The first electrically controlled telescopic rod 5, by extending and retracting, changes the position of the guide frame 7, causing it to move on the limiting rod 8 and base 9. The motor 12 is fixedly mounted on the guide frame 7 via the mounting base 13. The motor 12 drives the eccentric wheel 11, which, through rotation, compresses and limits the movement of the steel pipe 1. Thus, under the extension and retraction of the first electrically controlled telescopic rod 5, the steel pipe 1 is pulled and stretched. The pipe cutting structure 3 is used for steel... For the cutting of pipe 1, the third toothed disc 42 controls the rotation of the third toothed ring 30, which in turn drives the cutting part 32 to rotate via the contact disc 31, thereby performing circumferential cutting of the steel pipe 1. When the fourth toothed disc 45 meshes with the first toothed ring 23, the second toothed ring 24 and the second toothed disc 25 drive the first toothed disc 22 to rotate, causing the guide disc 21 to rotate accordingly. The guide groove 20 guides the centering movement of the guide frame 38, causing the cutting disc 41 to move towards the center. The motor 40 drives the cutting disc 41 to rotate, performing the cutting process. The structural design of the pipe cutting processing structure 3 facilitates the pipe cutting work of steel pipe 1, and also facilitates efficient and continuous processing of the feed and rotation, making it easy to integrate the equipment and facilitating mechanized production. When the first toothed ring 23 rotates, the second toothed ring... 24 drives the second gear disc 25 to rotate, causing the first gear disc 22 to rotate accordingly. The first gear disc 22 is fixed to the guide disc 21, driving the guide disc 21 to rotate, causing the guide groove 20 to move accordingly. The movement of the guide groove 20 drives the movement of the cooperating guide frame 38, allowing the docking displacement block 37 and the second gear disc 25 to slide and adjust on the limiting seat 33 and the guide rod 36, changing the position of the stabilizing frame 39. The stabilizing frame 39 is equipped with a motor 40, which controls the rotation of the cutting disc 41 to perform pipe cutting. At the same time, the third gear ring 30 can drive the mating disc 31 to rotate, causing the cutting part 32 to rotate in a ring, realizing continuous pipe cutting. The first stepper motor 53 provides power, driving the third gear disc 42 and the fourth gear disc 45 to rotate, and The extension and retraction of the second electrically controlled telescopic rod 50 changes the position of the guide support 49, allowing the tension shaft 43 to extend, thereby changing the position of the fourth gear disc 45. This enables active control of the engagement between the fourth gear disc 45 and the first gear ring 23, facilitating separate control under independent power sources. The second stepper motor 66 drives the mating threaded seat 65 and the cooperating support 63 via the lead screw 64, causing the ball rod 62 to push the contact limiting roller 61 to move on the spring telescopic seat 60. The contact limiting roller 61 presses against the steel pipe 1, limiting its movement. The control motor 58 guides the steel pipe 1's displacement adjustment via the guide roller 57. The structural design of the guide processing structure 4 facilitates the guiding and limiting of the steel pipe 1. The control motor 58 drives the guide roller 57 to rotate.This causes the steel pipe 1 to move on the guide roller 57. Simultaneously, the fifth toothed disc 56 drives the symmetrically positioned lower fifth toothed disc 56 to rotate, thus guiding the steel pipe 1. The second stepper motor 66 controls the rotation of the lead screw 64, changing the position of the mating threaded seat 65. This causes the mating threaded seat 65 to drive the mating support 63 to move. The ball rod 62 adjusts its movement, pulling the contact limiting roller 61 onto the spring telescopic seat 60. The spring telescopic seat 60 is hinged to the hinge shaft 68 on the second bearing support 19 via the hinge shaft 68, allowing for changes in its tilt angle. This ensures that the contact limiting roller 61 makes contact with the steel pipe 1, performing the limiting process during steel pipe 1 cutting.
[0050] The guide structure 2 includes a base 9, a partition 6 is fixedly provided on the side of the base 9, a first electrically controlled telescopic rod 5 is installed on the partition 6, the first electrically controlled telescopic rod 5 controls the lateral movement of the guide frame 7, the lower end of the guide frame 7 slides with the limiting rod 8, and the limiting rod 8 is fixedly connected to the partition 6, the upper end of the guide frame 7 is fixedly connected to the mounting base 13, a motor 12 is installed on the mounting base 13, the motor 12 controls the rotation of the eccentric wheel 11, and a guard plate 10 is fixedly provided on the upper side of the mounting base 13;
[0051] Motor 12 controls the eccentric wheel 11 to rotate between the guard plate 10 and the mounting base 13. The eccentric wheel 11 is pressed and limited by the protruding position against the steel pipe 1. The first electrically controlled telescopic rod 5 controls the guide frame 7 to move on the limiting rod 8 and the base 9 by telescopic movement, pulling the steel pipe 1 to pass through the guide structure 2, the pipe cutting structure 3, and the pushing processing structure 4 for continuous guiding processing. First, the guide structure 2 is controlled to work to position the front end of the steel pipe 1, thereby ensuring the stability of the steel pipe 1. At the same time, the guide structure 2 can drive the steel pipe 1 to move, thereby lifting a fixed length to achieve the purpose of fixed-length guidance. First, motor 12 controls the eccentric wheel 11 to rotate, so that the protruding position of the eccentric wheel 11 contacts and presses against the steel pipe 1 to limit the steel pipe 1, so that the steel pipe 1 is limited on the guide frame 7. At this time, the first electrically controlled telescopic rod 5 controls the extension adjustment, so that the guide frame 7 moves on the limiting rod 8 and the base 9, driving the steel pipe 1 to move together, so that the steel pipe 1 is stretched, thereby performing fixed-length guidance of the steel pipe 1.
[0052] The pipe cutting processing structure 3 includes a cutting guide component 14 and a control docking component 15. The cutting guide component 14 is fixedly installed at the rear end of the control docking component 15. The cutting guide component 14 includes a second bearing support 19, on which a driven cutting mechanism 18 is rotatably mounted. A first bearing support 17 is fixedly mounted on the lower side of the second bearing support 19, on which an adjusting mechanism 16 is rotatably mounted. The adjusting mechanism 16 docks and guides the driven cutting mechanism 18. A mating hinge seat 69 is fixedly mounted on the second bearing support 19. The work begins with the cutting of steel pipe 1. At this time, the first stepper motor 53 starts, driving the third gear disc 42, the stretching shaft 43, and the fourth gear disc 45 to rotate. The third gear disc 42 controls the rotation of the third gear ring 30, causing it to rotate on the inner alignment disc 27 and the mating disc 28 via bearing rollers 29. The rotation of the third gear ring 30 drives the mating disc 31 to move accordingly. The cutting part 32, fixedly mounted on the mating disc 31, rotates and adjusts accordingly. Simultaneously, the fourth gear disc 45 engages with the first gear ring 23, carrying... The first gear ring 23 rotates, which in turn drives the second gear ring 24 to rotate. The second gear ring 24 drives the first gear disc 22 to rotate via the second gear disc 25. The first gear disc 22 drives the guide disc 21 to rotate. At this time, the guide groove 20 moves in coordination with the guide disc 21. The guide groove 20 is adapted to the mating guide frame 38, thereby pushing the docking displacement block 37 and the sliding block 35 to move. At this time, the sliding block 35 slides and adjusts on the limit seat 33 and the guide rod 36. The docking displacement block 37 changes the position of the motor 40 and the cutting disc through the stabilizing frame 39. At position 41, motor 40 can also control the rotation of cutting disc 41, thereby performing the cutting process of steel pipe 1 through cutting disc 41. When sliding block 35 reaches the lowest position, the distance sensor in limit seat 33 senses the position of sliding block 35 and controls the second electric telescopic rod 50 to work, so that the second electric telescopic rod 50 pushes the push support 49 to move. The push support 49 drives the tension shaft 43 to stretch through push block 44, so that the fourth toothed disc 45 disengages from the first toothed ring 23. At this time, sliding block 35 is reset under the action of spring.
[0053] The adjustment mechanism 16 includes a guide plate 21, on which three guide grooves 20 are provided. The guide grooves 20 are arc-shaped. A first toothed plate 22 is fixedly connected to the side end of the guide plate 21. A second toothed plate 25 is meshed on the first toothed plate 22. A second toothed ring 24 is meshed on the second toothed plate 25. The side end of the second toothed ring 24 is fixedly connected to the first toothed ring 23.
[0054] The first toothed ring 23 guides the second toothed ring 24 to rotate, and the second toothed ring 24 guides the first toothed disc 22 to rotate through the second toothed disc 25, so that the guide disc 21 rotates in coordination.
[0055] The driven cutting mechanism 18 includes a cutting processing unit 26 and an alignment inner plate 27. A docking plate 28 is fixedly connected to the side end of the alignment inner plate 27. The cutting processing unit 26 is rotatably mounted on the alignment inner plate 27 and the docking plate 28.
[0056] The cutting processing unit 26 includes a bearing roller 29, a third toothed ring 30, a bonding disc 31, and a cutting part 32. The bearing roller 29 is provided on the inner ring of the third toothed ring 30. The bonding disc 31 is fixedly connected to the side end of the third toothed ring 30, and the cutting part 32 is fixedly connected to the side end of the bonding disc 31.
[0057] The cutting part 32 includes a limiting seat 33, a mating bolt 34 threadedly connected to the limiting seat 33, a guide rod 36 fixedly connected to the center of the limiting seat 33, a sliding block 35 slidably connected to the guide rod 36, a mating displacement block 37 fixedly connected to the sliding block 35, a mating guide frame 38 fixedly connected to the mating displacement block 37, a stabilizing frame 39 fixedly connected to the lower end of the mating displacement block 37, a motor 40 installed at the lower end of the stabilizing frame 39, and a cutting disc 41 driven by the motor 40.
[0058] The limiting seat 33 is fixedly connected to the bonding plate 31 by the connecting bolt 34, the bearing roller 29 is rotatably connected to the bonding plate 28, and the third toothed ring 30 rotates to drive the bonding plate 31 and the cutting part 32 to move. In conjunction with the guide frame 38, the docking displacement block 37 and the sliding block 35 are guided to slide within the limiting seat 33 and the guide rod 36, thereby changing the position of the stabilizing frame 39, the motor 40 and the cutting plate 41.
[0059] The control docking component 15 includes a mounting side plate 52, on which a first stepper motor 53 is mounted. A third gear 42 is driven and connected to the first stepper motor 53. A tension shaft 43 is telescopically connected to the side end of the third gear 42. A fourth gear 45 is fixedly connected to the side end of the tension shaft 43. A push block 44 is rotatably sleeved on the tension shaft 43. A push guide support 49 is fixedly connected to the lower end of the push block 44. A second electrically controlled telescopic rod 50 is mounted on the side end of the push guide support 49. The upper end of the push guide support 49 is elastically telescopically connected to a spring rod 47. One side of the spring rod 47 is fixed to a support base 46, and the other side of the spring rod 47 is fixed to a fixed mounting frame 51. The lower end of the support base 46 is fixedly connected to a carrier frame 48. The push guide support 49 is slidably connected on the carrier frame 48. The second electrically controlled telescopic rod 50 is fixed at the lower part of the fixed mounting frame 51.
[0060] The derivation processing structure 4 includes a fixed mounting plate 55, on which a guide slot seat 54 is fixedly mounted. A mounting slot plate 67 is fixedly connected to the side end of the fixed mounting plate 55. A control motor 58 is mounted on the mounting slot plate 67. A guide roller 57 and a fifth gear plate 56 are driven and connected to the control motor 58. A support top frame 59 is fixedly connected to the side end of the mounting slot plate 67. A second stepper motor 66 is fixedly mounted at the lower end of the support top frame 59. A lead screw 6 is driven and connected to the second stepper motor 66. 4. A threaded seat 65 is threaded onto the lead screw 64, and a mating support 63 is fixedly connected to the threaded seat 65. The lead screw 64 is slidably connected to a rod body located on the side of the support top frame 59. A ball rod 62 is provided on the mating support 63, and the side end of the ball rod 62 is connected to the contact limiting roller 61. The contact limiting roller 61 is telescopically connected to the spring telescopic seat 60. After being pulled to the specified length, the push-processing structure 4 also works, wherein the control motor 58 controls the rotation of the guide roller 57. A fifth toothed disc 56 is provided at the rear end of the guide roller 57, which can drive the fifth toothed disc 56 to rotate. The two fifth toothed discs 56 are meshed and connected, so that the two guide rollers 57 rotate in opposite directions, driving the steel pipe 1 to be guided. After reaching the specified length, the second stepper motor 66 works at this time, driving the lead screw 64 to rotate. The lead screw 64 is threadedly connected to a mating threaded seat 65, which allows the mating threaded seat 65 and the mating support 63 to slide and limit the position of the ball rod 62 on the side of the support top frame 59, changing the position of the ball rod 62. Both ends of the ball rod 62 are set with a spherical structure, and the spring telescopic seat 60 and the contact limiting roller 61 are set at an inclination, which can cooperate with the ball rod 62. At the same time, the spring telescopic seat 60 is hinged to the hinge shaft 68 through the mating hinge seat 69, which allows the spring telescopic seat 60 to change angle. Thus, when the ball rod 62 moves, it drives the contact limiting roller 61 to change angle and length, so that the contact limiting roller 61 is pressed into contact with the steel pipe 1, and performs the limiting work of the steel pipe 1.
[0061] The steel pipe 1 is guided and transported by the guide roller 57. The steel pipe 1 is introduced through the center of the guide groove seat 54, passes through the guide roller 57 to reach the middle of the support top frame 59, and then passes through the mating support 63. The contact limit roller 61 is extended and retracted to squeeze and limit the steel pipe 1. The spring telescopic seat 60 is hinged to the hinge shaft 68 at the upper end of the second bearing support 19 through the hinge shaft 68. The steel pipe 1 passes through and is aligned with the center of the inner plate 27, the mating plate 28, the guide plate 21, and the second toothed ring 24, and then connects to the upper end of the guide frame 7.
[0062] The rear end of the fixed mounting bracket 51 is fixedly connected to the bottom of the second bearing support 19. The third gear plate 42, through meshing with the third gear ring 30, drives the mating plate 31 and the cutting part 32 to rotate. The inner plate 27 and the mating plate 28 are aligned and supported by the bearing roller 29 for the third gear ring 30. The push support 49 is displaced, which drives the push block 44 to move, causing the tension shaft 43 to be stretched, controlling the position of the fourth gear plate 45, so that the fourth gear plate 45 is aligned and meshed with the first gear ring 23.
[0063] Working principle: The steel pipe 1 is passed through the guide structure 2, the pipe cutting structure 3, and the pushing structure 4 for continuous guiding processing. First, the guide structure 2 is controlled to operate and position the front end of the steel pipe 1 to ensure its stability. At the same time, the guide structure 2 can drive the steel pipe 1 to move, thereby lifting it to a fixed length to achieve the purpose of fixed-length guiding. First, the motor 12 controls the eccentric wheel 11 to rotate, so that the protruding part of the eccentric wheel 11 contacts and squeezes the steel pipe 1 to limit the steel pipe 1, so that the steel pipe 1 is limited on the guide frame 7. At this time, the first electric telescopic rod 5 controls the tension adjustment, so that the guide frame 7 moves on the limit rod 8 and the base 9, driving the steel pipe 1 to move together, so that the steel pipe 1 is stretched, thereby performing the fixed-length guiding work of the steel pipe 1.
[0064] After being pulled to the designated length, the push-processing structure 4 also begins to work. The control motor 58 controls the rotation of the guide roller 57. A fifth toothed disc 56 is located at the rear end of the guide roller 57, which drives the fifth toothed disc 56 to rotate. The two fifth toothed discs 56 mesh with each other, causing the two guide rollers 57 to rotate in opposite directions, guiding the steel pipe 1 to the designated length. At this point, the second stepper motor 66 starts working, driving the lead screw 64 to rotate. The lead screw 64 is threaded with a mating threaded seat 65, enabling the mating threaded seat 65 to engage with the support. 63 slides at the side end of the support top frame 59 to change the position of the ball rod 62. Both ends of the ball rod 62 are set with a spherical structure, and the spring telescopic seat 60 and the contact limiting roller 61 are set at an angle to cooperate with the ball rod 62. At the same time, the spring telescopic seat 60 is hinged to the hinge shaft 68 through the cooperation hinge seat 69, which allows the spring telescopic seat 60 to change its angle. Thus, when the ball rod 62 moves, it drives the contact limiting roller 61 to change its angle and length, so that the contact limiting roller 61 is pressed into contact with the steel pipe 1 to perform the limiting work of the steel pipe 1.
[0065] Then, the pipe cutting processing structure 3 begins operation, performing the cutting process on the steel pipe 1. At this time, the first stepper motor 53 starts, driving the third gear disc 42, the stretching shaft 43, and the fourth gear disc 45 to rotate. The third gear disc 42 controls the rotation of the third gear ring 30, causing the third gear ring 30 to rotate on the inner alignment disc 27 and the mating disc 28 via the bearing rollers 29. The rotation of the third gear ring 30 drives the mating disc 31 to move accordingly. The cutting part 32 is fixedly installed on the mating disc 31, causing the cutting part 32 to rotate and adjust accordingly. At this time, the fourth gear disc 45 also engages with the first gear ring 23, driving the first gear ring 23 to rotate. When the first gear ring 23 rotates, it drives the second gear ring 24 to rotate in coordination. The second gear ring 24 drives the first gear disc 22 to rotate via the second gear disc 25. The first gear disc 22 drives the guide disc 21 to rotate, and the guide groove 20 follows the guide disc 21. In coordination with the movement, the guide groove 20 is adapted to the guide frame 38, thereby pushing the docking displacement block 37 and the sliding block 35 to move. At this time, the sliding block 35 slides and adjusts on the limit seat 33 and the guide rod 36. The docking displacement block 37 changes the position of the motor 40 and the cutting disc 41 through the stabilizing frame 39. The motor 40 can also control the rotation of the cutting disc 41, thereby performing the cutting process of the steel pipe 1 through the cutting disc 41. When the sliding block 35 reaches the lowest position, the distance sensor in the limit seat 33 senses the position of the sliding block 35 and controls the second electric telescopic rod 50 to work, so that the second electric telescopic rod 50 pushes the push support 49 to move. The push support 49 drives the tension shaft 43 to stretch through the push block 44, so that the fourth toothed disc 45 disengages from the first toothed ring 23. At this time, the sliding block 35 resets under the action of the spring, completing the cutting process.
[0066] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A pipe cutting machine with a rotating blade holder, characterized in that: It includes a steel pipe (1), a guiding structure (2), a pipe cutting structure (3) and a pushing treatment structure (4). The guiding structure (2) is fixedly provided with the pipe cutting structure (3) at its side end, and the pipe cutting structure (3) is fixedly provided with the pushing treatment structure (4) at its side end. The steel pipe (1) is provided through the center of the guiding structure (2), the pipe cutting structure (3) and the pushing treatment structure (4). The guide structure (2) is used for guiding and supporting the steel pipe (1). The first electrically controlled telescopic rod (5) pushes the guard plate (10), eccentric wheel (11), motor (12), and mounting base (13) to move through the guide frame (7). The motor (12) drives the eccentric wheel (11) to rotate, so that the protruding position of the eccentric wheel (11) contacts the steel pipe (1) to limit the movement of the steel pipe (1). The pipe cutting structure (3) is used for cutting steel pipe (1). The third toothed disc (42) controls the rotation of the third toothed ring (30), and drives the cutting part (32) to rotate through the mating disc (31), thereby performing circumferential cutting of the steel pipe (1). When the fourth toothed disc (45) meshes with the first toothed ring (23), the first toothed disc (22) is driven to rotate through the second toothed ring (24) and the second toothed disc (25), so that the guide disc (21) rotates accordingly. The guide groove (20) guides the mating guide frame (38) to move in the center, so that the cutting disc (41) moves closer to the center. The motor (40) drives the cutting disc (41) to rotate, and performs cutting. The derivation processing structure (4) is used for the derivation and limiting of the steel pipe (1). The second stepper motor (66) drives the mating thread seat (65) and the cooperating support (63) to move through the lead screw (64), so that the ball rod (62) pushes the contact limiting roller (61) to move on the spring telescopic seat (60). The contact limiting roller (61) squeezes and contacts the steel pipe (1) to limit the steel pipe (1), and the control motor (58) guides the steel pipe (1) to adjust its displacement through the guide roller (57).
2. A pipe cutting machine with a rotating blade holder according to claim 1, characterized in that: The guide structure (2) includes a base (9), a partition (6) is fixedly provided on the side of the base (9), a first electrically controlled telescopic rod (5) is installed on the partition (6), the first electrically controlled telescopic rod (5) controls the guide frame (7) to move laterally, the lower end of the guide frame (7) slides with the limiting rod (8), and the limiting rod (8) is fixedly connected to the partition (6), the upper end of the guide frame (7) is fixedly connected to the mounting seat (13), a motor (12) is installed on the mounting seat (13), the motor (12) controls the eccentric wheel (11) to rotate, and a guard plate (10) is fixedly provided on the upper side of the mounting seat (13). The motor (12) controls the eccentric wheel (11) to rotate between the guard plate (10) and the mounting base (13), and the eccentric wheel (11) is squeezed and limited by the protruding position and the steel pipe (1). The first electric telescopic rod (5) controls the guide frame (7) to move on the limit rod (8) and the base (9) by telescopic movement, and pulls the steel pipe (1) to move.
3. A pipe cutting machine with a rotating blade holder according to claim 2, characterized in that: The tube cutting processing structure (3) includes a cutting guide component (14) and a control docking component (15). The cutting guide component (14) is fixedly installed at the rear end of the control docking component (15). The cutting guide component (14) includes a second bearing support (19). A driven cutting mechanism (18) is rotatably provided on the second bearing support (19). A first bearing support (17) is fixedly provided on the lower side of the second bearing support (19). An adjustment mechanism (16) is rotatably provided on the first bearing support (17). The adjustment mechanism (16) docks and guides the driven cutting mechanism (18). A mating hinge (69) is fixedly provided on the second bearing support (19).
4. A pipe cutting machine with a rotating blade holder according to claim 3, characterized in that: The adjustment mechanism (16) includes a guide plate (21), which has three guide grooves (20). The guide grooves (20) are arc-shaped. A first toothed plate (22) is fixedly connected to the side of the guide plate (21). A second toothed plate (25) is meshed on the first toothed plate (22). A second toothed ring (24) is meshed on the second toothed plate (25). The side of the second toothed ring (24) is fixedly connected to the first toothed ring (23). The first toothed ring (23) guides the second toothed ring (24) to rotate, and the second toothed ring (24) guides the first toothed disc (22) to rotate through the second toothed disc (25), so that the guide disc (21) rotates in coordination.
5. A pipe cutting machine with a rotating blade holder according to claim 4, characterized in that: The driven cutting mechanism (18) includes a cutting processing unit (26) and an alignment inner plate (27). A docking plate (28) is fixedly connected to the side end of the alignment inner plate (27). The cutting processing unit (26) is rotatably mounted on the alignment inner plate (27) and the docking plate (28). The cutting processing unit (26) includes a bearing roller (29), a third toothed ring (30), a bonding disc (31), and a cutting part (32). The inner ring of the third toothed ring (30) is provided with a bearing roller (29), and the bonding disc (31) is fixedly connected to the side end of the third toothed ring (30). The cutting part (32) is fixedly connected to the side end of the bonding disc (31).
6. A pipe cutting machine with a rotating blade holder according to claim 5, characterized in that: The cutting part (32) includes a limiting seat (33), a mating bolt (34) is threaded on the limiting seat (33), a guide rod (36) is fixedly connected to the center of the limiting seat (33), a sliding block (35) is slidably connected to the guide rod (36), a mating displacement block (37) is fixedly connected to the sliding block (35), a mating guide frame (38) is fixedly connected to the mating displacement block (37), a stabilizing frame (39) is fixedly connected to the lower end of the mating displacement block (37), a motor (40) is installed at the lower end of the stabilizing frame (39), and a cutting disc (41) is driven connected to the motor (40). The limiting seat (33) is fixedly connected to the bonding disc (31) by the connecting bolt (34), the bearing roller (29) is rotatably connected to the bonding disc (28), the third toothed ring (30) rotates to drive the bonding disc (31) and the cutting part (32) to move, and cooperates with the guide frame (38) to drive the docking displacement block (37) and the sliding block (35) to slide within the limiting seat (33) and the guide rod (36) to change the position of the stabilizing frame (39), the motor (40) and the cutting disc (41).
7. A pipe cutting machine with a rotating blade holder according to claim 6, characterized in that: The control docking component (15) includes a mounting side plate (52), on which a first stepper motor (53) is mounted. A third gear disk (42) is driven and connected to the first stepper motor (53). A tension shaft (43) is telescopically connected to the side end of the third gear disk (42). A fourth gear disk (45) is fixedly connected to the side end of the tension shaft (43). A push block (44) is rotatably sleeved on the tension shaft (43). A push guide support (49) is fixedly connected to the lower end of the push block (44). The second electrically controlled telescopic rod (50) is installed on the side end of (49). The upper end of the push support (49) is elastically telescopically connected to the spring rod (47). One side of the spring rod (47) is fixed to the support base (46), and the other side of the spring rod (47) is fixed to the fixed mounting frame (51). The lower end of the support base (46) is fixedly connected to the support frame (48). The push support (49) is slidably connected on the support frame (48). The second electrically controlled telescopic rod (50) is fixed at the lower part of the fixed mounting frame (51).
8. A pipe cutting machine with a rotating blade holder according to claim 7, characterized in that: The derivation processing structure (4) includes a fixed mounting plate (55), a guide slot seat (54) is fixedly provided on the fixed mounting plate (55), a mounting slot plate (67) is fixedly connected to the side end of the fixed mounting plate (55), a control motor (58) is installed on the mounting slot plate (67), a guide roller (57) and a fifth gear plate (56) are driven and connected to the control motor (58), a support top frame (59) is fixedly connected to the side end of the mounting slot plate (67), and a second stepper is fixedly installed at the lower end of the support top frame (59). The motor (66) is driven by a lead screw (64), a threaded seat (65) is threaded on the lead screw (64), a mating support (63) is fixedly connected on the threaded seat (65), the lead screw (64) is slidably connected to the rod body set on the side of the support top frame (59), a ball rod (62) is provided on the mating support (63), the side end of the ball rod (62) is connected to the contact limit roller (61), and the contact limit roller (61) is telescopically connected to the spring telescopic seat (60).
9. A pipe cutting machine with a rotating blade holder according to claim 8, characterized in that: The steel pipe (1) is guided and transported by the guide roller (57). The steel pipe (1) is introduced through the center of the guide slot seat (54), passes through the guide roller (57) to reach the middle of the support top frame (59), and then passes through the mating support seat (63). The contact limiting roller (61) is extended and retracted to squeeze and limit the steel pipe (1). The spring telescopic seat (60) is hinged to the upper end of the second bearing support (19) through the hinge shaft (68). The steel pipe (1) passes through and aligns with the center of the inner plate (27), the mating plate (28), the guide plate (21), and the second toothed ring (24), and then connects to the upper end of the guide frame (7).
10. A pipe cutting machine with a rotating blade holder according to claim 9, characterized in that: The rear end of the fixed mounting bracket (51) is fixedly connected to the bottom of the second bearing support (19). The third toothed disc (42) drives the mating disc (31) and the cutting part (32) to rotate by meshing with the third toothed ring (30). The inner disc (27) and the mating disc (28) are aligned and supported by the bearing roller (29) for the third toothed ring (30). The push support (49) is displaced, which drives the push block (44) to move, so that the stretching shaft (43) is stretched, and the position of the fourth toothed disc (45) is controlled so that the fourth toothed disc (45) is aligned and meshed with the first toothed ring (23).
Citation Information
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CN122099433A