Integrated method and system of fall arrest device based on standardized rail and long-term corrosion prevention

Abstract

The application relates to the technical field of safety protection, and relates to a falling protection device integration method and system based on standardized guide rails and long-acting corrosion prevention, which comprises the following steps: surveying a wind power rod to obtain installation environment data, obtaining steel raw materials, a cutting machine, a hole opener and a falling protection device, confirming the best rotating speed, the best feeding speed and the best cutting depth based on the steel sample and the hole opener, confirming the material number and the original material set based on the steel raw materials, the cutting machine and the tower drum height, extracting the i-th original material from the original material set to obtain a drilling material set, confirming a cleaning mechanism and a film coating machine, confirming the processing material set based on the drilling material set, a spraying machine, an ultrasonic cleaning machine, a turbidity sensor and a vibration rust removal tank, confirming the corrosion prevention material set based on the processing material set and the film coating machine, confirming the falling protection device based on the standardized track and the falling protection device, and completing the falling protection device integration. The application can improve the corrosion prevention performance of the guide rail and prolong the service life of the guide rail system.

Description

Technical Field

[0001] This invention relates to the field of safety protection technology, and in particular to a method and system for integrating a fall arrest device based on standardized guide rails and long-term corrosion protection. Background Technology

[0002] With industrial development, workers in high-altitude operations such as wind turbine towers often need to rely on vertical guide rails and fall arrest devices to achieve safe climbing and work protection.

[0003] Currently, guide rail processing and fall protection device installation are mostly completed in stages and procedures, with different construction teams typically handling guide rail drilling, anti-corrosion treatment, and fall protection device assembly separately.

[0004] While the above methods can achieve the assembly of anti-fall guide rail systems, they lack optimization of process parameters for materials and equipment, which can easily lead to problems such as insufficient hole accuracy, numerous burrs, and poor coating adhesion. At the same time, traditional anti-corrosion treatments have limited corrosion resistance and are difficult to adapt to high humidity and high salt spray environments for a long time, posing safety hazards. Therefore, how to improve the anti-corrosion performance of guide rails and extend the service life of guide rail systems has become an urgent problem to be solved. Summary of the Invention

[0005] This invention provides an integrated method for a fall arrest device based on standardized guide rails and long-term corrosion protection, as well as a computer-readable storage medium. Its main purpose is to improve the corrosion resistance of the guide rails and extend the service life of the guide rail system.

[0006] To achieve the above objectives, the present invention provides a method for integrating a standardized guide rail with a long-term corrosion-resistant fall arrestor, comprising:

[0007] Once the wind turbine poles are identified, a survey is conducted to obtain installation environment data, including: tower height and reserved hole height values.

[0008] Acquire steel raw materials, cutting machines, hole punching machines, and fall protection devices;

[0009] Steel samples are obtained by taking samples of the raw steel materials;

[0010] Based on steel samples and the drilling machine, the optimal rotation speed, optimal feed rate, and optimal depth of cut were determined.

[0011] Based on the steel raw materials, cutting machine, and tower height, the number of materials and the original material set are determined.

[0012] Extract the i-th reserved hole height value from the reserved hole height value set, and extract the i-th original material from the original material set;

[0013] Calculate the drilling distance based on the height value of the i-th reserved hole;

[0014] The drilling material is determined based on the drilling machine, optimal rotation speed, optimal feed rate, optimal cutting depth, drilling distance, and the i-th original material.

[0015] Let I = i + 1, take I as i, return to the steps of extracting the i-th reserved hole height value from the reserved hole height value set and extracting the i-th original material from the original material set, until i equals the number of materials, summarize the drilling materials, and obtain the drilling material set;

[0016] The cleaning mechanism and coating machine were identified. The cleaning mechanism includes: a sprayer, an ultrasonic cleaner, a turbidity sensor, and a vibration rust removal tank.

[0017] The treatment material set was identified based on the drilling material set, sprayer, ultrasonic cleaner, turbidity sensor, and vibration rust removal tank.

[0018] Based on the processing material set and the coating machine, the anti-corrosion material set was identified.

[0019] Standardized tracks were identified based on a collection of anti-corrosion materials and wind turbine poles.

[0020] Based on standardized tracks and fall arrestors, fall protection devices were identified and integrated.

[0021] Optionally, determining the optimal rotational speed, optimal feed rate, and optimal depth of cut based on the steel sample and the drilling machine includes:

[0022] Confirm the spindle speed control range, feed rate control range, and depth of cut control range of the drilling machine. Based on the preset first sampling interval, uniformly sample the spindle speed control range to obtain a spindle speed test values. Based on the preset second sampling interval, uniformly sample the feed rate control range to obtain b feed rate test values. Based on the preset third sampling interval, uniformly sample the depth of cut control range to obtain c depth of cut test values.

[0023] n comprehensive test groups are obtained using a spindle speed test values, b feed rate test values, and c depth of cut test values, where n = a × b × c, and each of the n comprehensive test groups includes: one spindle speed test value, one feed rate test value, and one depth of cut test value;

[0024] Perform the following operation on each of the n comprehensive test groups:

[0025] Input the spindle speed test value, feed rate test value and depth of cut test value from the comprehensive test group into the hole punching machine to obtain the test hole punching machine;

[0026] Test holes are obtained by drilling holes in steel samples using a test hole drilling machine;

[0027] The drilling quality score is determined based on the test holes;

[0028] The drilling quality scores are summarized to obtain multiple drilling quality scores;

[0029] The best drilling quality score was determined based on multiple drilling quality scores. The best drilling quality score is the highest drilling quality score among the multiple drilling quality scores.

[0030] The spindle speed test value, feed rate test value, and depth of cut test value in the comprehensive test group corresponding to the best drilling quality score are respectively taken as the best spindle speed, best feed rate, and best depth of cut.

[0031] Optionally, the step of determining the drilling quality score based on the test hole includes:

[0032] Obtain the target aperture, micrometer, roughness tester, and measuring microscope;

[0033] A Cartesian coordinate system is established with the center of the bottom circle of the test hole as the origin, any diameter of the bottom circle as the x-axis, and the diameter perpendicular to any diameter of the bottom circle as the y-axis.

[0034] Using a micrometer, the diameter of the test hole at a preset first depth is measured along the x-axis and y-axis of the Cartesian coordinate system to obtain the first x-diameter and the first y-diameter.

[0035] The second x-diameter and the second y-diameter are determined based on a micrometer, a Cartesian coordinate system, and a preset second depth.

[0036] The average aperture is determined based on the first x aperture, the first y aperture, the second x aperture, and the second y aperture, wherein the average aperture is the average value of the first x aperture, the first y aperture, the second x aperture, and the second y aperture.

[0037] The aperture error is determined based on the target aperture and the average aperture, where the aperture error is the absolute difference between the target aperture and the average aperture.

[0038] The roughness of the test hole is obtained by using a roughness tester to measure the roughness of the test hole.

[0039] The burr height was obtained by microscopic measurement of the test hole using a measuring microscope;

[0040] The drilling quality score is calculated based on the hole diameter error, hole roughness, and burr height.

[0041] Optionally, determining the number of materials and the original material set based on the steel raw material, cutting machine, and tower height includes:

[0042] Obtain steel raw material parameter data, including: cross-sectional width, cross-sectional height, and elastic modulus;

[0043] Calculate the maximum length of the material based on the cross-sectional width, cross-sectional height, and elastic modulus;

[0044] The number of materials is determined based on the maximum length of the material and the height of the tower.

[0045] Based on the length and number of materials, the steel raw material is cut using a cutting machine to obtain the original material set.

[0046] Optionally, determining the number of materials based on the maximum material length and tower height includes:

[0047] Calculate the material length based on the maximum material length;

[0048] The number of materials is calculated based on the tower height and material length.

[0049] Optionally, the step of determining the drilling material based on the drilling machine, optimal rotational speed, optimal feed rate, optimal depth of cut, drilling distance, and the i-th original material includes:

[0050] The optimal rotation speed, optimal feed rate, and optimal depth of cut are input into the hole-opening machine to obtain the target hole-opening machine.

[0051] Number the i-th original material to obtain the numbered material;

[0052] Based on the numbered materials, the directional materials were identified, including: the installation start end and the installation end.

[0053] The drilling location is determined based on the orientation of the material, the starting point of the installation, and the drilling distance.

[0054] A hole is drilled at the target drilling location using a target drilling machine to obtain drilled material.

[0055] Optionally, the process of identifying the treatment material set based on the drilling material set, sprayer, ultrasonic cleaner, turbidity sensor, and vibration rust removal tank includes:

[0056] For each borehole material in the borehole material set, perform the following operations:

[0057] The drilling material is deburred to obtain a burr-free material;

[0058] The burr-free material is cleaned using a spray machine to obtain a cleaned material;

[0059] The cleaning material is placed into an ultrasonic cleaner to obtain the target cleaning material;

[0060] Start the target cleaning machine, use the started target cleaning machine to perform ultrasonic cleaning on the cleaning material, and use a turbidity sensor to monitor the turbidity of the target cleaning machine to obtain the turbidity of the cleaning liquid.

[0061] When the turbidity of the cleaning solution reaches the preset turbidity threshold, the target cleaning machine is turned off, and clean material is obtained.

[0062] Clean materials are treated with a vibrating rust removal tank to remove rust, resulting in rust-removed materials.

[0063] The rust-removing material is washed with water and air-dried to obtain the treated material;

[0064] The processed materials are compiled to obtain a set of processed materials.

[0065] Optionally, the determination of the anti-corrosion material set based on the processed material set and the coating machine includes:

[0066] To obtain conductive powder, zinc powder, and surface-modifying materials;

[0067] Obtain multiple conductive powder addition ratios, and perform the following operation for each of the multiple conductive powder addition ratios:

[0068] Obtain the test material by weighing zinc powder of a preset first mass to obtain the first raw material;

[0069] The conductive powder is mixed with the first raw material according to the conductive powder addition ratio to obtain the primer raw material;

[0070] The spraying test material was identified based on the test materials, coating machine, and primer raw materials.

[0071] The performance of the sprayed test material is tested to obtain a spraying quality score;

[0072] The spraying quality scores are summarized to obtain multiple spraying quality scores;

[0073] The best quality score was determined based on multiple coating quality scores, where the best quality score is the highest among the multiple coating quality scores.

[0074] The optimal ratio is the proportion of conductive powder added corresponding to the best quality score.

[0075] Based on the processing materials, coating machine, optimal ratio, conductive powder, zinc powder, and surface modification materials, the anti-corrosion material set was identified.

[0076] Optionally, the performance testing of the sprayed test material to obtain a spraying quality score includes:

[0077] Acquire salt spray test chamber, camera, and hardness tester;

[0078] The hardness of the sprayed test material is obtained by using a hardness tester to test the hardness of the coating.

[0079] The test material was photographed using a camera to obtain images of the original material.

[0080] The corrosion resistance of the sprayed test material was tested using a salt spray test chamber to obtain corrosion test material. The salt spray concentration, test temperature and test time for the corrosion resistance test of the sprayed test material were preset in the salt spray test chamber.

[0081] The corrosion test material is photographed using a camera to obtain images of the corroded material;

[0082] The severity of corrosion was determined based on the original material images, corroded material images, and a pre-built image processing model.

[0083] The coating quality score is calculated based on the coating hardness and corrosion severity.

[0084] To achieve the above objectives, the present invention also provides an integrated system for fall arrest devices based on standardized guide rails and long-term corrosion resistance, comprising:

[0085] The basic material acquisition module is used to identify wind turbine poles, survey the wind turbine poles, and obtain installation environment data. The installation environment data includes: tower height and reserved hole height values, and acquisition of steel raw materials, cutting machines, hole drilling machines and fall protection devices.

[0086] The raw material cutting module is used to sample steel raw materials to obtain steel samples. Based on the steel samples and the hole punching machine, the optimal rotation speed, optimal feed speed and optimal cutting depth are determined. Based on the steel raw materials, the cutting machine and the tower height, the number of materials and the raw material set are determined.

[0087] The drilling material acquisition module is used to extract the i-th reserved hole height value from the reserved hole height value set, extract the i-th original material from the original material set, calculate the drilling distance based on the i-th reserved hole height value, and confirm the drilling material based on the hole opener, optimal rotation speed, optimal feed rate, optimal cutting depth, drilling distance, and the i-th original material. Let I = i + 1, take I as i, return to the steps of extracting the i-th reserved hole height value from the reserved hole height value set and extracting the i-th original material from the original material set, until i equals the number of materials, summarize the drilling materials, and obtain the drilling material set.

[0088] The fall protection device integration module is used to identify the cleaning mechanism and coating machine. The cleaning mechanism includes a sprayer, an ultrasonic cleaner, a turbidity sensor, and a vibration rust removal tank. Based on the drilling material set, the sprayer, the ultrasonic cleaner, the turbidity sensor, and the vibration rust removal tank, the treatment material set is identified. Based on the treatment material set and the coating machine, the anti-corrosion material set is identified. Based on the anti-corrosion material set and the wind turbine pole, the standardized track is identified. Based on the standardized track and the fall protection device, the fall protection device is identified, thus completing the fall protection device integration.

[0089] To address the above problems, the present invention also provides an electronic device, the electronic device comprising:

[0090] Memory, storing at least one instruction; and

[0091] The processor executes the instructions stored in the memory to implement the above-described method for integrating a fall arrestor based on standardized guide rails and long-term corrosion resistance.

[0092] To address the aforementioned problems, the present invention also provides a computer-readable storage medium storing at least one instruction, which is executed by a processor in an electronic device to implement the aforementioned method for integrating a fall arrestor based on standardized guide rails and long-term corrosion resistance.

[0093] To address the problems described in the background art, this invention identifies wind turbine poles, surveys them, and obtains installation environment data. This data includes a set of tower height and pre-drilled hole height values. Therefore, this embodiment of the invention obtains installation environment data by surveying pre-identified wind turbine poles. This facilitates the subsequent identification of the original material set based on the tower height and pre-drilled hole height values, thereby acquiring steel raw materials, a cutting machine, a drilling machine, and a fall arrestor. Furthermore, by pre-acquiring the steel raw materials, cutting machine, and drilling machine, this embodiment facilitates the subsequent cutting of multiple steel raw materials using the cutting machine and the drilling of the cut steel raw materials using the drilling machine, thus obtaining the original material set and pre-acquiring fall arrestors. The protector facilitates subsequent integration with standardized tracks. Steel samples are taken to obtain steel samples. This embodiment of the invention facilitates subsequent testing of the steel samples. Based on the steel samples and the drilling machine, the optimal rotational speed, optimal feed rate, and optimal cutting depth are determined. This embodiment of the invention utilizes a pre-obtained drilling machine to test the steel samples, thereby obtaining the optimal rotational speed, optimal feed rate, and optimal cutting depth. This facilitates the subsequent acquisition of the drilling material set based on the optimal rotational speed, optimal feed rate, and optimal cutting depth, improving the corrosion resistance of the guide rail. Based on the steel raw materials, the cutting machine, and the tower height, the number of materials and the original material set are determined. This embodiment of the invention calculates the number of materials and then uses the cutting machine... The steel raw material is cut according to the number of materials to obtain the original material set. The i-th reserved hole height value is extracted from the reserved hole height value set, and the i-th original material is extracted from the original material set. It can be seen that the embodiment of the present invention analyzes each reserved hole height value and the original material separately, and calculates the drilling distance based on the i-th reserved hole height value. It can be seen that the embodiment of the present invention facilitates subsequent drilling of the original material based on the drilling distance by calculating the drilling distance. Based on the hole opener, optimal speed, optimal feed rate, optimal cutting depth, drilling distance, and the i-th original material, the drilling material is identified. Let I = i + 1, take I as i, and return to the process of extracting the i-th reserved hole height value from the reserved hole height value set and the i-th original material from the original material set. The process begins with the initial material selection, continuing until i equals the number of materials. The drilled materials are then aggregated to obtain a drilled material set. This embodiment of the invention utilizes a drilling machine to individually drill each original material under optimal feed rate, cutting depth, and drilling distance conditions, thereby obtaining the best-performing drilled material. This improves the corrosion resistance of the guide rail and extends the service life of the guide rail system. The cleaning mechanism and coating machine are identified. The cleaning mechanism includes a sprayer, an ultrasonic cleaner, a turbidity sensor, and a vibration rust removal tank. This embodiment of the invention, by pre-identifying the cleaning mechanism including the sprayer, ultrasonic cleaner, turbidity sensor, and vibration rust removal tank, facilitates subsequent cleaning of the drilled materials, improving their cleanliness.This improves the coating quality of the cleaning material using a coating machine. Based on the drilled material set, sprayer, ultrasonic cleaner, turbidity sensor, and vibration rust removal tank, the treatment material set is identified. Therefore, this embodiment of the invention cleans each drilled material in the drilled material set using a sprayer, ultrasonic cleaner, turbidity sensor, and vibration rust removal tank, thereby obtaining the treatment material set and improving the corrosion resistance of the guide rail. Based on the treatment material set and the coating machine, the anti-corrosion material set is identified. Therefore, this embodiment of the invention sprays each treatment material in the treatment material set using a coating machine, thereby obtaining long-lasting anti-corrosion properties. The invention utilizes anti-corrosion materials to improve the corrosion resistance of the guide rail. Based on the collection of anti-corrosion materials and the wind turbine pole, a standardized track is identified. This embodiment of the invention ensures that the anti-corrosion materials are tightly connected inside the wind turbine pole by sequentially installing them according to their numbering order, thus obtaining a standardized track and extending the service life of the guide rail system. Based on the standardized track and the fall arrestor, a fall protection device is identified and integrated. This embodiment of the invention connects the fall arrestor to the standardized track, thereby completing the fall protection device integration, improving the corrosion resistance of the guide rail, and extending the service life of the guide rail system. Therefore, this invention can improve the corrosion resistance of the guide rail and extend the service life of the guide rail system. Attached Figure Description

[0094] Figure 1 This is a flowchart illustrating an embodiment of the present invention for a method of integrating a standardized guide rail and a long-lasting corrosion-resistant fall arrestor.

[0095] Figure 2 A functional block diagram of an integrated system for fall arrest devices based on standardized guide rails and long-term corrosion resistance, provided in an embodiment of the present invention;

[0096] Figure 3 This is a schematic diagram of the structure of an electronic device that implements the method for integrating a standardized guide rail and a long-term corrosion-resistant anti-fall device, according to an embodiment of the present invention.

[0097] Explanation of reference numerals in the attached figures:

[0098] 1. Electronic device; 10. Processor; 11. Storage device; 12. Bus.

[0099] The realization of the objective, functional features and advantages of the present invention will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0100] It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

[0101] This application provides a method for integrating a fall arrestor based on standardized guide rails and long-term corrosion resistance. The execution entity of this method includes, but is not limited to, at least one of the following electronic devices that can be configured to execute the method provided in this application: a server, a terminal, etc. In other words, the method can be executed by software or hardware installed on a terminal device or a server device, and the software can be a blockchain platform. The server includes, but is not limited to, a single server, a server cluster, a cloud server, or a cloud server cluster.

[0102] Reference Figure 1 The diagram shown is a flowchart illustrating a method for integrating a standardized guide rail and a long-term corrosion-resistant fall arrestor according to an embodiment of the present invention. In this embodiment, the method for integrating a standardized guide rail and a long-term corrosion-resistant fall arrestor includes:

[0103] S1. Identify the wind turbine poles, conduct a survey of the wind turbine poles, and obtain installation environment data, including: tower height and reserved hole height values, and obtain information on steel raw materials, cutting machines, hole drilling machines, and fall protection devices.

[0104] For example, Xiao Zhang is a technician at a wind turbine company. He needs to install standardized guide rails and fall arrestors inside the already installed wind turbine tower to ensure the safety of wind turbine maintenance personnel working at heights. Xiao Zhang identifies the wind turbine pole and surveys it to determine the installation environment data and obtain information on steel materials and fall protection devices, facilitating the subsequent installation of the standardized guide rails and fall arrestors.

[0105] It needs to be explained that a wind turbine pole is a type of wind turbine tower. The survey of the wind turbine pole refers to: measuring the height of the wind turbine tower where standardized guide rails and fall arrestors are to be installed, obtaining the tower's height, and measuring and recording the height values ​​of each pre-drilled hole inside the tower, thus forming a set of pre-drilled hole height values. The installation environment data consists of the tower's height and the set of pre-drilled hole height values. The tower height refers to the height of the wind turbine tower itself, and the set of pre-drilled hole height values ​​is the collection of height values ​​for each pre-drilled hole inside the tower. The steel raw material is carbon structural steel. The cutting machine is a metal band saw; optionally, a milling CNC GB4260 is used. The drilling machine is a punching machine; optionally, a Weihan CNC350 CNC punching machine is used. The fall arrestor is a fall protection device; optionally, a HARU fall arrestor is used.

[0106] S2. Take samples of the steel raw materials to obtain steel samples. Based on the steel samples and the hole punching machine, determine the optimal rotation speed, optimal feed speed and optimal cutting depth.

[0107] It should be explained that the sampling of steel raw materials to obtain steel samples means cutting a certain length of steel from the steel raw materials, and the certain length of steel is the steel sample.

[0108] Specifically, the determination of the optimal rotational speed, optimal feed rate, and optimal depth of cut based on steel samples and the drilling machine includes:

[0109] Confirm the spindle speed control range, feed rate control range, and depth of cut control range of the drilling machine. Based on the preset first sampling interval, uniformly sample the spindle speed control range to obtain a spindle speed test values. Based on the preset second sampling interval, uniformly sample the feed rate control range to obtain b feed rate test values. Based on the preset third sampling interval, uniformly sample the depth of cut control range to obtain c depth of cut test values.

[0110] n comprehensive test groups are obtained using a spindle speed test values, b feed rate test values, and c depth of cut test values, where n = a × b × c, and each of the n comprehensive test groups includes: one spindle speed test value, one feed rate test value, and one depth of cut test value;

[0111] Perform the following operation on each of the n comprehensive test groups:

[0112] Input the spindle speed test value, feed rate test value and depth of cut test value from the comprehensive test group into the hole punching machine to obtain the test hole punching machine;

[0113] Test holes are obtained by drilling holes in steel samples using a test hole drilling machine;

[0114] The drilling quality score is determined based on the test holes;

[0115] The drilling quality scores are summarized to obtain multiple drilling quality scores;

[0116] The best drilling quality score was determined based on multiple drilling quality scores. The best drilling quality score is the highest drilling quality score among the multiple drilling quality scores.

[0117] The spindle speed test value, feed rate test value, and depth of cut test value in the comprehensive test group corresponding to the best drilling quality score are respectively taken as the best spindle speed, best feed rate, and best depth of cut.

[0118] It should be explained that the spindle speed control range of a hole punching machine refers to the adjustable range of the spindle speed. The feed rate control range refers to the adjustable range of the tool's movement speed relative to the workpiece during the cutting process; and the depth of cut control range refers to the adjustable range of the depth the tool penetrates into the workpiece with each cut. These spindle speed control range, feed rate control range, and depth of cut control range can all be obtained from the product manuals provided by the hole punching machine manufacturer.

[0119] For example, if the rotational speed control range of the drilling machine is 200-1200 rpm, the feed rate control range is 100-500 mm / min, the cutting depth control range is 0.5-2 mm, the preset first sampling interval is 200 rpm, the preset second sampling interval is 100 mm / min, and the preset third sampling interval is 0.5 mm, then by uniformly sampling the rotational speed control range based on the preset first sampling interval, the resulting six spindle speed test values ​​are: 200 rpm, 400 rpm, 6... At 00 rpm, 800 rpm, 1000 rpm, and 1200 rpm, the feed rate control range is uniformly sampled based on a preset second sampling interval, resulting in five feed rate test values: 100 mm / min, 200 mm / min, 300 mm / min, 400 mm / min, and 500 mm / min. Based on a preset third sampling interval, the depth of cut control range is uniformly sampled, resulting in four depth of cut test values: 0.5 mm, 1 mm, 1.5 mm, and 2 mm. Therefore, the 120 comprehensive test groups obtained using the six spindle speed test values, five feed rate test values, and four depth of cut test values ​​are: (200 rpm, 100 mm / min, 0.5 mm), (200 rpm, 200 mm / min, 1 mm), ..., (1200 rpm, 500 mm / min, 1.5 mm), (1200 rpm, 500 mm / min, 2 mm). After extracting the spindle speed test value, feed rate test value, and depth of cut test value from the first comprehensive test group, the spindle speed test value is 200 rpm, the feed rate test value is 100 mm / min, and the depth of cut test value is 0.5 mm.

[0120] It should be explained that a test drilling machine refers to a drilling machine that has been programmed with spindle speed test values, feed rate test values, and depth of cut test values. The process of using a test drilling machine to drill holes in a steel sample to obtain test holes refers to using the drilling machine to perform drilling operations on the surface of the steel sample to form through holes, which are the test holes.

[0121] It should be understood that the method for extracting the spindle speed test value, feed rate test value and depth of cut test value from the comprehensive test group corresponding to the best drilling quality score is the same as the method for extracting the spindle speed test value, feed rate test value and depth of cut test value from the comprehensive test group, and will not be described again here in the embodiments of the present invention.

[0122] Understandably, the optimal spindle speed refers to the spindle speed test value in the comprehensive test group corresponding to the optimal drilling quality score, the optimal feed rate refers to the feed rate test value in the comprehensive test group corresponding to the optimal drilling quality score, and the optimal depth of cut refers to the depth of cut test value in the comprehensive test group corresponding to the optimal drilling quality score.

[0123] Specifically, the determination of the drilling quality score based on the test hole includes:

[0124] Obtain the target aperture, micrometer, roughness tester, and measuring microscope;

[0125] A Cartesian coordinate system is established with the center of the bottom circle of the test hole as the origin, any diameter of the bottom circle as the x-axis, and the diameter perpendicular to any diameter of the bottom circle as the y-axis.

[0126] Using a micrometer, the diameter of the test hole at a preset first depth is measured along the x-axis and y-axis of the Cartesian coordinate system to obtain the first x-diameter and the first y-diameter.

[0127] The second x-diameter and the second y-diameter are determined based on a micrometer, a Cartesian coordinate system, and a preset second depth.

[0128] The average aperture is determined based on the first x aperture, the first y aperture, the second x aperture, and the second y aperture, wherein the average aperture is the average value of the first x aperture, the first y aperture, the second x aperture, and the second y aperture.

[0129] The aperture error is determined based on the target aperture and the average aperture, where the aperture error is the absolute difference between the target aperture and the average aperture.

[0130] The roughness of the test hole is obtained by using a roughness tester to measure the roughness of the test hole.

[0131] The burr height was obtained by microscopic measurement of the test hole using a measuring microscope;

[0132] The drilling quality score is calculated based on the hole diameter error, hole roughness, and burr height. The calculation formula is as follows:

[0133]

[0134] Where Q represents the drilling quality score, ΔD represents the hole diameter error, and R... a H represents the roughness of the small hole. b Let e ​​represent the burr height, e be the natural constant, and ln be the natural logarithm.

[0135] It should be explained that the target aperture refers to the diameter of a standard through hole, which can be determined based on design drawings and technical specifications. The micrometer is an inside micrometer; optionally, a Brady three-jaw blind-hole inside micrometer can be used. The roughness tester is a portable roughness tester; optionally, a Beijing Times SHR210 handheld roughness tester can be used. The measuring microscope is a microscope; optionally, an OLYMPUS DSX2000 can be used. For ease of understanding, the test hole is simplified to a cylinder here. The method of using a micrometer to measure the diameter of the test hole at a predetermined first depth along both the x-axis and y-axis of a Cartesian coordinate system to obtain the first x-diameter and first y-diameter refers to: measuring the diameter in the x-direction of the test hole at the predetermined first depth using a micrometer along the x-axis of a Cartesian coordinate system; and measuring the diameter in the y-direction of the test hole at the predetermined first depth using a micrometer along the y-axis of a Cartesian coordinate system; and measuring the diameter in the y-direction of the test hole at the predetermined first depth using a micrometer; and measuring the diameter in the y-direction of the test hole at the predetermined first depth using a micrometer.

[0136] It should be understood that the method for determining the second x-diameter and the second y-diameter based on a micrometer, a Cartesian coordinate system, and a preset second depth is the same as the method for using a micrometer to test the diameter at a preset first depth in the test hole according to the x-axis direction and the y-axis direction in the Cartesian coordinate system, respectively, to obtain the first x-diameter and the first y-diameter. The embodiments of the present invention will not be described in detail here.

[0137] Optionally, the first depth is one-third of the height of the cylinder corresponding to the test hole, and the second depth is two-thirds of the height of the cylinder corresponding to the test hole.

[0138] It should be explained that the roughness test of the test hole using a roughness tester to obtain the hole roughness refers to measuring the surface roughness of the inner surface of the test hole using a roughness tester. The surface roughness of the inner surface of the test hole is the same as the surface roughness of the inner surface of the test hole. Furthermore, the method for measuring the surface roughness of the inner surface of the test hole using a roughness tester is a publicly disclosed technique, and will not be described again here. The microscopic measurement of the test hole using a measuring microscope to obtain the burr height refers to placing the test hole under a measuring microscope, observing the tiny protrusions at the hole opening and hole wall edges using high magnification, and measuring the maximum height of the burr protruding outward from the workpiece surface reference line. The maximum height of the burr protruding outward from the workpiece surface reference line is the burr height. The drilling quality score reflects the processing quality of the test hole; the higher the drilling quality score, the higher the processing quality of the test hole.

[0139] S3. Based on the steel raw materials, cutting machine, and tower height, determine the number of materials and the original material set. Extract the i-th reserved hole height value from the reserved hole height value set and extract the i-th original material from the original material set. Calculate the drilling distance based on the i-th reserved hole height value.

[0140] For example, if the set of reserved hole height values ​​is {5m, 10m, 15m, 20m, 25m, 30m}, then the height value of the third reserved hole extracted from the set of reserved hole height values ​​is 15m.

[0141] Specifically, the determination of the number of materials and the original material set based on the steel raw materials, cutting machine, and tower height includes:

[0142] Obtain steel raw material parameter data, including: cross-sectional width, cross-sectional height, and elastic modulus;

[0143] The maximum length of the material is calculated based on the cross-sectional width, cross-sectional height, and elastic modulus, using the following formula:

[0144]

[0145] Among them, L max E represents the maximum length of the material. mat α represents the elastic modulus, b represents the cross-sectional width, h represents the cross-sectional height, F is the preset impact load, and α mat β is the preset first deflection parameter. mat γ is the preset second deflection parameter. gl These are the preset cross-sectional parameters;

[0146] The number of materials is determined based on the maximum length of the material and the height of the tower.

[0147] Based on the length and number of materials, the steel raw material is cut using a cutting machine to obtain the original material set.

[0148] It should be explained that the steel raw material parameter data refers to data reflecting the unique performance characteristics of steel, and this data includes: cross-sectional width, cross-sectional height, and elastic modulus. Specifically, cross-sectional width refers to the width of the steel cross-section, cross-sectional height refers to the height of the steel cross-section, and elastic modulus refers to the ratio of strain caused by unit stress during the elastic deformation stage of the steel. Maximum material length refers to the maximum allowable single length of steel during use, provided that structural strength and stiffness requirements are met. The impact load is manually set by the wind power company's technicians based on the maximum weight of wind turbine maintenance personnel, and the value is twice the maximum weight of the wind turbine maintenance personnel. For example, if the maximum weight of a wind turbine maintenance personnel is 75 kg, then the impact load is 150 kN. The first deflection parameter, the second deflection parameter, and the cross-sectional parameter are all values ​​manually set by the wind turbine company's technicians. Optionally, the first deflection parameter is 5, the second deflection parameter is 48, and the cross-sectional parameter is 12.

[0149] Specifically, determining the number of materials based on the maximum material length and tower height includes:

[0150] The material length is calculated based on its maximum length, using the following formula:

[0151]

[0152] Among them, L mat This represents the material length, and A is a preset rounding factor. Indicates rounding down;

[0153] The number of materials is calculated based on the tower height and material length, using the following formula:

[0154]

[0155] Where, N mat H represents the number of materials. t Indicates the height of the tower;

[0156] Understandably, material length refers to the actual cut length of a single steel bar, and the number of materials refers to the required number of steel bars. The rounding factor is a value manually set by the wind power company's technical personnel; optionally, the rounding factor is 10. The phrase "based on material length and number of materials, using a cutting machine to cut the steel raw material to obtain the original material set" means: using a cutting machine to cut the entire steel raw material into raw materials of the specified length, and then summarizing these raw materials to obtain the original material set. The quantity of raw materials in the original material set is the number of materials.

[0157] In detail, the formula for calculating the drilling distance is as follows:

[0158] d i =i×Bh i +δ

[0159] Where, d i Let B represent the distance of the i-th hole, and let h represent the material length. i This represents the height value of the i-th reserved hole in the set of reserved hole height values, where δ is the reserved distance.

[0160] It should be explained that the drilling distance refers to the distance along the length of the material from one end of the material to the center of the i-th reserved hole. The reserved distance is a value set manually by the wind power company's technicians. Optional, the reserved distance is 0.5 meters.

[0161] S4. Based on the drilling machine, optimal rotation speed, optimal feed rate, optimal cutting depth, drilling distance, and the i-th original material, the drilling material is determined. Let I = i + 1, take I as i, and return to the steps of extracting the i-th reserved hole height value from the reserved hole height value set and extracting the i-th original material from the original material set, until i equals the number of materials. Summarize the drilling materials to obtain the drilling material set.

[0162] Specifically, the determination of the drilling material based on the drilling machine, optimal rotational speed, optimal feed rate, optimal depth of cut, drilling distance, and the i-th original material includes:

[0163] The optimal rotation speed, optimal feed rate, and optimal depth of cut are input into the hole-opening machine to obtain the target hole-opening machine.

[0164] Number the i-th original material to obtain the numbered material;

[0165] Based on the numbered materials, the directional materials were identified, including: the installation start end and the installation end.

[0166] The drilling location is determined based on the orientation of the material, the starting point of the installation, and the drilling distance.

[0167] A hole is drilled at the target drilling location using a target drilling machine to obtain drilled material.

[0168] It should be explained that the target drilling machine refers to a drilling machine with the optimal rotation speed, optimal feed rate, and optimal cutting depth input. Numbering the i-th original material to obtain numbered material means assigning a unique number (e.g., 1, 2, 3…) to the i-th steel piece in the set of cut original materials. This allows for accurate tracking of the material during subsequent processing, inspection, and installation, ensuring a one-to-one correspondence between processing data and specific materials, avoiding confusion. The numbered material is the original material after this numbering process. Drilling at the drilling position using the target drilling machine to obtain drilled material means using the target drilling machine to drill at the drilling position on the directional material. The drilled material is the directional material obtained after the target drilling machine has completed the drilling operation.

[0169] For ease of understanding, this embodiment simplifies the numbered material into a cuboid, where the length of the cuboid is much greater than its width and height. From the original material set, the first original material is extracted and assigned the number 1 as its unique identifier, thus obtaining the numbered material. Using a vertex of the cuboid corresponding to the numbered material as the origin, the longest, second longest, and shortest edges are identified based on this vertex. The longest edge is the longest of the three edges of the cuboids intersecting at the vertex, the second longest edge is the second longest of the three edges of the cuboids intersecting at the vertex, and the shortest edge is the shortest of the three edges of the cuboids intersecting at the vertex. A spatial rectangular coordinate system is established with the longest edge as the y-axis, the second longest edge as the x-axis, and the shortest edge as the z-axis. On the cuboid corresponding to the numbered material, an arbitrary longest edge is selected as a reference edge. One end of this reference edge is determined as the installation start end, and the other end as the installation end end. The direction from the installation start end to the installation end end is the installation direction, thereby identifying the directional material. If the longest edge of the cuboid is 3 meters, the second longest edge is 0.2 meters, the shortest edge is 0.1 meters, and the drilling distance is 2.5 meters, then the coordinates of the drilling position in the spatial rectangular coordinate system are (0.1, 0.1, 2.5) meters.

[0170] S5. Identify the cleaning mechanism and coating machine. The cleaning mechanism includes: a sprayer, an ultrasonic cleaner, a turbidity sensor, and a vibration rust removal tank.

[0171] It should be explained that the cleaning mechanism refers to a system integrating a sprayer, an ultrasonic cleaner, a turbidity sensor, and a vibratory rust removal tank, used for cleaning drilled materials. The sprayer is a high-pressure spray cleaner; optionally, a Yongyue through-type ultrasonic cleaner can be used as the sprayer, positioned at the front end of the cleaning line. The ultrasonic cleaner is a multi-tank ultrasonic cleaner; optionally, a Buck fully automatic multi-tank ultrasonic cleaner can be used, pre-installed in the cleaning section after the sprayer. The turbidity sensor is a turbidity sensor; optionally, a First FST100-ZD102 intelligent turbidity sensor can be used, pre-installed in the ultrasonic cleaner. The vibratory rust removal tank is a device used for rust removal and cleaning of metal surfaces, positioned at the end of the cleaning line. The coating machine is a fully automatic coating machine; optionally, a Yasuda No.542-AB automatic coating machine can be used.

[0172] S6. Based on the drilling material set, spraying machine, ultrasonic cleaning machine, turbidity sensor and vibration rust removal tank, the treatment material set is identified. Based on the treatment material set and coating machine, the anti-corrosion material set is identified.

[0173] Specifically, the treatment material set identified based on the drilling material set, sprayer, ultrasonic cleaner, turbidity sensor, and vibration rust removal tank includes:

[0174] For each borehole material in the borehole material set, perform the following operations:

[0175] The drilling material is deburred to obtain a burr-free material;

[0176] The burr-free material is cleaned using a spray machine to obtain a cleaned material;

[0177] The cleaning material is placed into an ultrasonic cleaner to obtain the target cleaning material;

[0178] Start the target cleaning machine, use the started target cleaning machine to perform ultrasonic cleaning on the cleaning material, and use a turbidity sensor to monitor the turbidity of the target cleaning machine to obtain the turbidity of the cleaning liquid.

[0179] When the turbidity of the cleaning solution reaches the preset turbidity threshold, the target cleaning machine is turned off, and clean material is obtained.

[0180] Clean materials are treated with a vibrating rust removal tank to remove rust, resulting in rust-removed materials.

[0181] The rust-removing material is washed with water and air-dried to obtain the treated material;

[0182] The processed materials are compiled to obtain a set of processed materials.

[0183] It should be explained that the deburring treatment of the drilling material refers to using sandpaper to polish the surface and burrs of the drilling material and the hole opening, thereby removing the burrs. The burr-free material refers to the drilling material after deburring. The cleaning of the burr-free material using a spray machine refers to using a spray machine to clean the surface of the burr-free material. The cleaned material refers to the burr-free material after cleaning. The target cleaning machine refers to an ultrasonic cleaning machine containing the cleaning material. The ultrasonic cleaning of the cleaning material using the started target cleaning machine refers to using the started target cleaning machine to deeply clean the surface of the cleaning material to remove residual dirt. The turbidity monitoring of the target cleaning machine using a turbidity sensor to obtain the turbidity of the cleaning fluid refers to using a turbidity sensor to monitor the turbidity of the cleaning fluid in the target cleaning machine. The turbidity of the cleaning fluid in the target cleaning machine is the cleaning fluid turbidity. The method of using a turbidity sensor to monitor the turbidity of the cleaning fluid in the target cleaning machine is existing technology and will not be described further in this embodiment of the invention.

[0184] It should be understood that the clean material is the cleaning material after ultrasonic cleaning. The rust removal treatment of the clean material using a vibratory rust removal tank refers to removing oxides from the surface of the clean material using a vibratory rust removal tank. This method of removing oxides from the surface of the clean material using a vibratory rust removal tank is existing technology and will not be described further here. The rust removal material refers to the clean material after rust removal treatment. The water washing and air drying of the rust removal material refers to rinsing the surface of the rust removal material with clean water and then air drying it naturally. The treated material refers to the rust removal material after water washing and air drying, and the treated material set is a collection of treated materials. The turbidity threshold is set by the wind turbine company's technicians based on historical ultrasonic cleaning records. For example, the maximum turbidity of the cleaning fluid during historical ultrasonic cleaning processes is used as the turbidity threshold.

[0185] Specifically, the set of anti-corrosion materials identified based on the processing material set and the coating machine includes:

[0186] To obtain conductive powder, zinc powder, and surface-modifying materials;

[0187] Obtain multiple conductive powder addition ratios, and perform the following operation for each of the multiple conductive powder addition ratios:

[0188] Obtain the test material by weighing zinc powder of a preset first mass to obtain the first raw material;

[0189] The conductive powder is mixed with the first raw material according to the conductive powder addition ratio to obtain the primer raw material;

[0190] The spraying test material was identified based on the test materials, coating machine, and primer raw materials.

[0191] The performance of the sprayed test material is tested to obtain a spraying quality score;

[0192] The spraying quality scores are summarized to obtain multiple spraying quality scores;

[0193] The best quality score was determined based on multiple coating quality scores, where the best quality score is the highest among the multiple coating quality scores.

[0194] The optimal ratio is the proportion of conductive powder added corresponding to the best quality score.

[0195] Based on the processing materials, coating machine, optimal ratio, conductive powder, zinc powder, and surface modification materials, the anti-corrosion material set was identified.

[0196] It should be explained that the conductive powder is graphite powder, and the zinc powder refers to fine granular material made by mechanically crushing metallic zinc. The surface modifier is a surface modifier; optionally, silane coupling agent KH792 is used as the surface modifier. The test material is a carbon structural steel. Obtaining multiple conductive powder addition ratios means: confirming the range of conductive powder addition ratios, where the range refers to the adjustable range of the conductive powder addition ratio, which can be obtained from the product technical manual provided by the graphite powder manufacturer. Based on a preset fourth sampling interval, uniform sampling is performed on the conductive powder addition ratio range to obtain multiple conductive powder addition ratios.

[0197] For example, if the conductive powder addition ratio range is 1-2% and the fourth sampling interval is 0.5%, then after uniformly sampling the conductive powder addition ratio range based on the preset fourth sampling interval, the three conductive powder addition ratios obtained are: 1%, 1.5% and 2%.

[0198] It should be explained that the conductive powder addition ratio refers to the mass ratio of conductive powder to zinc powder, and the first raw material refers to zinc powder with a mass of a first mass. The phrase "mixing the conductive powder with the first raw material according to the conductive powder addition ratio" means calculating the mass of conductive powder based on the first mass and the conductive powder addition ratio, using the following formula: m c =λ×m Zn , where m c The mass of conductive powder is represented by λ, the proportion of conductive powder added is represented by m. Zn The first mass refers to the amount of conductive powder weighed, which is equal to the mass of the conductive powder. This conductive powder is then mixed with the first raw material to obtain the primer raw material. The primer raw material is the mixed conductive powder and the first raw material. The determination of the spray test material based on the test material, coating machine, and primer raw material means that the primer raw material is sprayed onto the surface of the test material using a coating machine. The method of spraying the primer raw material onto the surface of the test material using a coating machine is existing technology and will not be described further in this embodiment.

[0199] It should be understood that the "anti-corrosion material set" determined based on the processing material set, coating machine, optimal ratio, conductive powder, zinc powder, and surface modification material refers to: mixing conductive powder with zinc powder and surface modification material in the optimal ratio to obtain a spraying raw material; adding the spraying raw material to the coating machine; and using the coating machine to spray the processing material set to obtain the anti-corrosion material set. The anti-corrosion material set refers to the processed material set after spraying, wherein the addition ratio of surface modification material is preset. The first mass is set manually by the wind turbine company's technicians based on the capacity of the coating machine's material cylinder. For example, if the capacity of the coating machine's material cylinder is 5kg, then the first mass is 4kg. The addition ratio of surface modification material is a value set manually by the wind turbine company's technicians; optionally, the addition ratio of surface modification material is 1%.

[0200] In detail, the performance testing of the sprayed test material to obtain a spraying quality score includes:

[0201] Acquire salt spray test chamber, camera, and hardness tester;

[0202] The hardness of the sprayed test material is obtained by using a hardness tester to test the hardness of the coating.

[0203] The test material was photographed using a camera to obtain images of the original material.

[0204] The corrosion resistance of the sprayed test material was tested using a salt spray test chamber to obtain corrosion test material. The salt spray concentration, test temperature and test time for the corrosion resistance test of the sprayed test material were preset in the salt spray test chamber.

[0205] The corrosion test material is photographed using a camera to obtain images of the corroded material;

[0206] The severity of corrosion was determined based on the original material images, corroded material images, and a pre-built image processing model.

[0207] The coating quality score is calculated based on the coating hardness and corrosion severity, using the following formula:

[0208]

[0209] Among them, W Q H represents the coating quality score. R ε represents the coating hardness, ε represents the corrosion severity, T represents the preset test time, and arctan represents the arctangent function.

[0210] It should be explained that the salt spray test chamber is a salt spray corrosion test chamber; optionally, the Beijing Yashilin YWX / Q-150 salt spray corrosion test chamber can be used as the salt spray test chamber. The hardness tester is a Rockwell hardness tester; optionally, the Zhijin ZVHBS-3000AET can be used as the hardness tester. The camera is used to film the sprayed test materials and corrosion test materials; optionally, a Canon R50 can be used as the camera.

[0211] It should be understood that the salt spray test chamber used to test the corrosion resistance of the sprayed test material refers to using a salt spray test chamber to test the corrosion resistance of the sprayed test material. The method for testing the corrosion resistance of the sprayed test material using a salt spray test chamber is existing technology and will not be elaborated further in this embodiment. The corrosion test material refers to the sprayed test material after the corrosion resistance test. The salt spray concentration and test temperature are manually set by the wind turbine company's technicians according to GB / T10125-2021 "Artificial Atmosphere Corrosion Test - Salt Spray Test". The test time is set by the wind turbine company's technicians based on the coating's intended use. For example, if the coating is intended for general outdoor use, the test time is 36–120 hours. If the coating is intended for marine or high-salt environments, the test time is 250 hours or more. If the coating is intended for high-end corrosion protection, such as for offshore platforms, the test time is 500–1500 hours or longer.

[0212] It is understood that the hardness test of the sprayed test material using a hardness tester to obtain the coating hardness means that the hardness of the surface of the sprayed test material is measured by the hardness tester, and the coating hardness is the same as the surface hardness of the sprayed test material. The technology of measuring the surface hardness of the sprayed test material using a hardness tester is existing technology and will not be described in detail here.

[0213] It should be explained that the phrase "using a camera to photograph the sprayed test material to obtain an original material image" means that the camera is used to photograph an image of the surface of the sprayed test material, and the original material image is the image of the surface of the sprayed test material.

[0214] It should be understood that the method of using a camera to photograph the corrosion test material to obtain an image of the corrosion material is the same as the method of using a camera to photograph the sprayed test material to obtain an image of the original material, and will not be described again here in this embodiment of the invention. An image of the corrosion material refers to an image of the surface of the corrosion test material.

[0215] It should be explained that corrosion severity reflects the degree of corrosion of the sprayed test material after the anti-corrosion performance test. The greater the corrosion degree, the more severely the sprayed test material is corroded after the anti-corrosion performance test. The main operating principle of the image processing model is as follows: First, the convolutional neural network in the image processing model is used to process the original material image and the corroded material image through multi-layer convolution, pooling, and activation functions to obtain two material image feature vectors. Then, the cosine similarity between the two material image feature vectors is calculated, and the absolute difference between the cosine similarity and 1 is calculated. This absolute difference is the corrosion severity. The above process is a publicly available technical solution, and will not be repeated here in the embodiments of this invention. The spraying quality score reflects the overall quality of the spraying effect. The higher the spraying quality score, the better the spraying effect and the more superior the coating performance.

[0216] S7. Based on the anti-corrosion materials and wind turbine poles, a standardized track is identified. Based on the standardized track and fall protection device, a fall protection device is identified, and the fall protection device integration is completed.

[0217] It should be explained that the standardization of the track based on the anti-corrosion material set and wind turbine pole refers to: installing the anti-corrosion materials from the set in numerical order onto the wind turbine pole from the bottom. During installation, the through holes drilled in the anti-corrosion materials are precisely aligned with the pre-drilled holes inside the wind turbine pole, and bolts are used to tighten them, achieving a stable connection between the anti-corrosion materials and the wind turbine pole, ensuring the accurate positioning and reliable installation of the standard track. The fall protection device based on the standardized track and fall arrestor refers to: aligning the guide pulley of the fall arrestor with the guide rail groove, inserting and fixing it from the end or opening of the guide rail, allowing the fall arrestor to run smoothly along the guide rail and maintain its locking function. The guide pulley is a roller assembly installed on the fall arrestor, usually made of metal or high-strength engineering plastic, capable of rolling within the guide rail groove. The guide rail groove refers to a longitudinal opening on the guide rail body specifically designed to accommodate the pulley or guide component. The guide rail end is the physical end of the guide rail, usually the highest point (top end) or the lowest point (bottom end) of the guide rail installation.

[0218] For example, after obtaining the fall protection device, Xiao Zhang completed the integration of the fall protection device.

[0219] To address the problems described in the background art, this invention identifies wind turbine poles, surveys them, and obtains installation environment data. This data includes a set of tower height and pre-drilled hole height values. Therefore, this embodiment of the invention obtains installation environment data by surveying pre-identified wind turbine poles. This facilitates the subsequent identification of the original material set based on the tower height and pre-drilled hole height values, thereby acquiring steel raw materials, a cutting machine, a drilling machine, and a fall arrestor. Furthermore, by pre-acquiring the steel raw materials, cutting machine, and drilling machine, this embodiment facilitates the subsequent cutting of multiple steel raw materials using the cutting machine and the drilling of the cut steel raw materials using the drilling machine, thus obtaining the original material set and pre-acquiring fall arrestors. The protector facilitates subsequent integration with standardized tracks. Steel samples are taken to obtain steel samples. This embodiment of the invention facilitates subsequent testing of the steel samples. Based on the steel samples and the drilling machine, the optimal rotational speed, optimal feed rate, and optimal cutting depth are determined. This embodiment of the invention utilizes a pre-obtained drilling machine to test the steel samples, thereby obtaining the optimal rotational speed, optimal feed rate, and optimal cutting depth. This facilitates the subsequent acquisition of the drilling material set based on the optimal rotational speed, optimal feed rate, and optimal cutting depth, improving the corrosion resistance of the guide rail. Based on the steel raw materials, the cutting machine, and the tower height, the number of materials and the original material set are determined. This embodiment of the invention calculates the number of materials and then uses the cutting machine... The steel raw material is cut according to the number of materials to obtain the original material set. The i-th reserved hole height value is extracted from the reserved hole height value set, and the i-th original material is extracted from the original material set. It can be seen that the embodiment of the present invention analyzes each reserved hole height value and the original material separately, and calculates the drilling distance based on the i-th reserved hole height value. It can be seen that the embodiment of the present invention facilitates subsequent drilling of the original material based on the drilling distance by calculating the drilling distance. Based on the hole opener, optimal speed, optimal feed rate, optimal cutting depth, drilling distance, and the i-th original material, the drilling material is identified. Let I = i + 1, take I as i, and return to the process of extracting the i-th reserved hole height value from the reserved hole height value set and the i-th original material from the original material set. The process begins with the initial material selection, continuing until i equals the number of materials. The drilled materials are then aggregated to obtain a drilled material set. This embodiment of the invention utilizes a drilling machine to individually drill each original material under optimal feed rate, cutting depth, and drilling distance conditions, thereby obtaining the best-performing drilled material. This improves the corrosion resistance of the guide rail and extends the service life of the guide rail system. The cleaning mechanism and coating machine are identified. The cleaning mechanism includes a sprayer, an ultrasonic cleaner, a turbidity sensor, and a vibration rust removal tank. This embodiment of the invention, by pre-identifying the cleaning mechanism including the sprayer, ultrasonic cleaner, turbidity sensor, and vibration rust removal tank, facilitates subsequent cleaning of the drilled materials, improving their cleanliness.This improves the coating quality of the cleaning material using a coating machine. Based on the drilled material set, sprayer, ultrasonic cleaner, turbidity sensor, and vibration rust removal tank, the treatment material set is identified. Therefore, this embodiment of the invention cleans each drilled material in the drilled material set using a sprayer, ultrasonic cleaner, turbidity sensor, and vibration rust removal tank, thereby obtaining the treatment material set and improving the corrosion resistance of the guide rail. Based on the treatment material set and the coating machine, the anti-corrosion material set is identified. Therefore, this embodiment of the invention sprays each treatment material in the treatment material set using a coating machine, thereby obtaining long-lasting anti-corrosion properties. The invention utilizes anti-corrosion materials to improve the corrosion resistance of the guide rail. Based on the collection of anti-corrosion materials and the wind turbine pole, a standardized track is identified. This embodiment of the invention ensures that the anti-corrosion materials are tightly connected inside the wind turbine pole by sequentially installing them according to their numbering order, thus obtaining a standardized track and extending the service life of the guide rail system. Based on the standardized track and the fall arrestor, a fall protection device is identified and integrated. This embodiment of the invention connects the fall arrestor to the standardized track, thereby completing the fall protection device integration, improving the corrosion resistance of the guide rail, and extending the service life of the guide rail system. Therefore, this invention can improve the corrosion resistance of the guide rail and extend the service life of the guide rail system.

[0220] like Figure 2 The diagram shown is a functional block diagram of an integrated system for fall arrest devices based on standardized guide rails and long-term corrosion protection, provided in an embodiment of the present invention.

[0221] The fall arrestor integrated system 100 based on standardized guide rails and long-term corrosion resistance described in this invention can be installed in electronic devices. Depending on the functions implemented, the fall arrestor integrated system 100 may include a basic material acquisition module 101, a raw material cutting module 102, a drilling material acquisition module 103, and a fall arrestor integration module 104. The module described in this invention can also be called a unit, referring to a series of computer program segments that can be executed by the processor of an electronic device and perform a fixed function, stored in the memory of the electronic device.

[0222] The basic material acquisition module 101 is used to identify the wind turbine pole, conduct a survey of the wind turbine pole, and obtain installation environment data. The installation environment data includes: tower height and reserved hole height value set, and acquisition of steel raw materials, cutting machine, hole drilling machine and fall protection device.

[0223] The raw material cutting module 102 is used to sample the steel raw material to obtain a steel sample. Based on the steel sample and the hole punch, the optimal rotation speed, the optimal feed speed and the optimal cutting depth are determined. Based on the steel raw material, the cutting machine and the tower height, the number of materials and the raw material set are determined.

[0224] The drilling material acquisition module 103 is used to extract the i-th reserved hole height value from the reserved hole height value set, extract the i-th original material from the original material set, calculate the drilling distance based on the i-th reserved hole height value, and confirm the drilling material based on the hole opener, optimal rotation speed, optimal feed rate, optimal cutting depth, drilling distance, and the i-th original material. Let I = i + 1, take I as i, return to the steps of extracting the i-th reserved hole height value from the reserved hole height value set and extracting the i-th original material from the original material set, until i equals the number of materials, summarize the drilling materials, and obtain the drilling material set.

[0225] The fall protection device integration module 104 is used to identify the cleaning mechanism and the coating machine. The cleaning mechanism includes a sprayer, an ultrasonic cleaner, a turbidity sensor, and a vibration rust removal tank. Based on the drilling material set, the sprayer, the ultrasonic cleaner, the turbidity sensor, and the vibration rust removal tank, the processing material set is identified. Based on the processing material set and the coating machine, the anti-corrosion material set is identified. Based on the anti-corrosion material set and the wind turbine pole, the standardized track is identified. Based on the standardized track and the fall protector, the fall protection device is identified, thus completing the integration of the fall protection device.

[0226] In detail, the modules in the integrated system 100 of the fall arrestor based on standardized guide rails and long-term corrosion resistance described in this embodiment of the invention adopt the same characteristics as described above during use. Figure 1 The method described above, which integrates standardized guide rails with long-term corrosion-resistant anti-fall devices, uses the same technical means and can produce the same technical effect, so it will not be elaborated here.

[0227] like Figure 3 The diagram shown is a structural schematic of an electronic device that implements a method for integrating a standardized guide rail with a long-term corrosion-resistant anti-fall device, according to an embodiment of the present invention.

[0228] The electronic device 1 may include a processor 10, a memory 11 and a bus 12, and may also include a computer program stored in the memory 11 and capable of running on the processor 10, such as a method program for integrating a fall arrestor based on standardized guide rails and long-term corrosion resistance.

[0229] The memory 11 includes at least one type of readable storage medium, such as flash memory, portable hard drive, multimedia card, card-type memory (e.g., SD or DX memory), magnetic memory, disk, optical disk, etc. In some embodiments, the memory 11 can be an internal storage unit of the electronic device 1, such as a portable hard drive. In other embodiments, the memory 11 can be an external storage device of the electronic device 1, such as a plug-in portable hard drive, smart media card (SMC), secure digital card (SD), flash card, etc., equipped on the electronic device 1. Furthermore, the memory 11 includes both internal storage units and external storage devices of the electronic device 1. The memory 11 can be used not only to store application software and various types of data installed on the electronic device 1, such as code for a method program integrating a standardized guide rail and a long-lasting corrosion-resistant fall arrestor, but also to temporarily store data that has been output or will be output.

[0230] In some embodiments, the processor 10 may be composed of integrated circuits, such as a single packaged integrated circuit or multiple integrated circuits with the same or different functions, including combinations of one or more central processing units (CPUs), microprocessors, digital processing chips, graphics processors, and various control chips. The processor 10 is the control unit of the electronic device, connecting various components of the entire electronic device through various interfaces and lines. It executes programs or modules stored in the memory 11 (e.g., a method program for integrating standardized guide rails with long-term corrosion-resistant fall arrestors) and calls data stored in the memory 11 to perform various functions of the electronic device 1 and process data.

[0231] The bus 12 can be a peripheral component interconnect (PCI) bus or an extended industry standard architecture (EISA) bus, etc. The bus 12 can be divided into an address bus, a data bus, a control bus, etc. The bus 12 is configured to realize the connection and communication between the memory 11 and at least one processor 10, etc.

[0232] Figure 3 Only electronic devices with components are shown; it will be understood by those skilled in the art that... Figure 3The structure shown does not constitute a limitation on the electronic device 1, and may include fewer or more components than shown, or combine certain components, or have different component arrangements.

[0233] For example, although not shown, the electronic device 1 may also include a power supply (such as a battery) to power various components. Preferably, the power supply can be logically connected to the at least one processor 10 through a power management device, thereby enabling functions such as charging management, discharging management, and power consumption management. The power supply may also include one or more DC or AC power supplies, recharging devices, power fault detection circuits, power converters or inverters, power status indicators, and other arbitrary components. The electronic device 1 may also include various sensors, Bluetooth modules, Wi-Fi modules, etc., which will not be described in detail here.

[0234] Furthermore, the electronic device 1 may also include a network interface. Optionally, the network interface may include a wired interface and / or a wireless interface (such as a Wi-Fi interface, a Bluetooth interface, etc.), which is typically used to establish communication connections between the electronic device 1 and other electronic devices.

[0235] Optionally, the electronic device 1 may further include a user interface, which may be a display, an input unit (such as a keyboard), or a standard wired or wireless interface. Optionally, in some embodiments, the display may be an LED display, a liquid crystal display, a touch-sensitive liquid crystal display, or an OLED (Organic Light-Emitting Diode) touchscreen. The display may also be appropriately referred to as a screen or display unit, used to display information processed in the electronic device 1 and to display a visual user interface.

[0236] The program for the integration method of a fall arrestor based on standardized guide rails and long-term corrosion resistance, stored in the memory 11 of the electronic device 1, is a combination of multiple instructions. When run in the processor 10, it can achieve the following:

[0237] Once the wind turbine poles are identified, a survey is conducted to obtain installation environment data, including: tower height and reserved hole height values.

[0238] Acquire steel raw materials, cutting machines, hole punching machines, and fall protection devices;

[0239] Steel samples are obtained by taking samples of the raw steel materials;

[0240] Based on steel samples and the drilling machine, the optimal rotation speed, optimal feed rate, and optimal depth of cut were determined.

[0241] Based on the steel raw materials, cutting machine, and tower height, the number of materials and the original material set are determined.

[0242] Extract the i-th reserved hole height value from the reserved hole height value set, and extract the i-th original material from the original material set;

[0243] Calculate the drilling distance based on the height value of the i-th reserved hole;

[0244] The drilling material is determined based on the drilling machine, optimal rotation speed, optimal feed rate, optimal cutting depth, drilling distance, and the i-th original material.

[0245] Let I = i + 1, take I as i, return to the steps of extracting the i-th reserved hole height value from the reserved hole height value set and extracting the i-th original material from the original material set, until i equals the number of materials, summarize the drilling materials, and obtain the drilling material set;

[0246] The cleaning mechanism and coating machine were identified. The cleaning mechanism includes: a sprayer, an ultrasonic cleaner, a turbidity sensor, and a vibration rust removal tank.

[0247] The treatment material set was identified based on the drilling material set, sprayer, ultrasonic cleaner, turbidity sensor, and vibration rust removal tank.

[0248] Based on the processing material set and the coating machine, the anti-corrosion material set was identified.

[0249] Standardized tracks were identified based on a collection of anti-corrosion materials and wind turbine poles.

[0250] Based on standardized tracks and fall arrestors, fall protection devices were identified and integrated.

[0251] Specifically, the processor 10's implementation method for the above instructions can be found in [reference needed]. Figures 1 to 3 The descriptions of the relevant steps in the corresponding embodiments are not repeated here.

[0252] Furthermore, if the modules / units integrated in the electronic device 1 are implemented as software functional units and sold or used as independent products, they can be stored in a computer-readable storage medium. The computer-readable storage medium can be volatile or non-volatile. For example, the computer-readable medium may include: any entity or device capable of carrying the computer program code, a recording medium, a USB flash drive, a portable hard drive, a magnetic disk, an optical disk, a computer memory, or a read-only memory (ROM).

[0253] The present invention also provides a computer-readable storage medium storing a computer program, which, when executed by a processor of an electronic device, can perform the following:

[0254] Once the wind turbine poles are identified, a survey is conducted to obtain installation environment data, including: tower height and reserved hole height values.

[0255] Acquire steel raw materials, cutting machines, hole punching machines, and fall protection devices;

[0256] Steel samples are obtained by taking samples of the raw steel materials;

[0257] Based on steel samples and the drilling machine, the optimal rotation speed, optimal feed rate, and optimal depth of cut were determined.

[0258] Based on the steel raw materials, cutting machine, and tower height, the number of materials and the original material set are determined.

[0259] Extract the i-th reserved hole height value from the reserved hole height value set, and extract the i-th original material from the original material set;

[0260] Calculate the drilling distance based on the height value of the i-th reserved hole;

[0261] The drilling material is determined based on the drilling machine, optimal rotation speed, optimal feed rate, optimal cutting depth, drilling distance, and the i-th original material.

[0262] Let I = i + 1, take I as i, return to the steps of extracting the i-th reserved hole height value from the reserved hole height value set and extracting the i-th original material from the original material set, until i equals the number of materials, summarize the drilling materials, and obtain the drilling material set;

[0263] The cleaning mechanism and coating machine were identified. The cleaning mechanism includes: a sprayer, an ultrasonic cleaner, a turbidity sensor, and a vibration rust removal tank.

[0264] The treatment material set was identified based on the drilling material set, sprayer, ultrasonic cleaner, turbidity sensor, and vibration rust removal tank.

[0265] Based on the processing material set and the coating machine, the anti-corrosion material set was identified.

[0266] Standardized tracks were identified based on a collection of anti-corrosion materials and wind turbine poles.

[0267] Based on standardized tracks and fall arrestors, fall protection devices were identified and integrated.

[0268] In the embodiments provided by this invention, it should be understood that the disclosed devices, systems, and methods can be implemented in other ways. For example, the system embodiments described above are merely illustrative, and actual implementations may have other classification methods.

[0269] The modules described as separate components may or may not be physically separate. The components shown as modules may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs.

[0270] Furthermore, the functional modules in the various embodiments of the present invention can be integrated into one processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit. The integrated unit can be implemented in hardware or in the form of hardware plus software functional modules.

[0271] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention.

[0272] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.

Claims

1. A method for integrating a fall arrest device based on standardized rails and long-lasting corrosion protection, characterized in that, The method comprises: Confirming a wind power pole, surveying the wind power pole, and obtaining installation environment data, wherein the installation environment data comprises a tower cylinder height and a reserved hole height value set; Obtaining steel raw materials, a cutting machine, a hole opener, and a falling protector; Sampling the steel raw materials to obtain a steel sample; Confirming a best rotating speed, a best feeding speed, and a best cutting depth based on the steel sample and the hole opener; Confirming a material number and an original material set based on the steel raw materials, the cutting machine, and the tower cylinder height; Extracting an i-th reserved hole height value from the reserved hole height value set and an i-th original material from the original material set; Calculating a punching distance according to the i-th reserved hole height value; Confirming a drilling material based on the hole opener, the best rotating speed, the best feeding speed, the best cutting depth, the punching distance, and the i-th original material; Setting I=i+1, taking I as i, returning the step of extracting the i-th reserved hole height value from the reserved hole height value set and the i-th original material from the original material set until i is equal to the material number, and obtaining a drilling material set by collecting the drilling materials; Confirming a cleaning mechanism and a film coating machine, wherein the cleaning mechanism comprises a spraying machine, an ultrasonic cleaner, a turbidity sensor, and a vibration derusting tank; Confirming a processing material set based on the drilling material set, the spraying machine, the ultrasonic cleaner, the turbidity sensor, and the vibration derusting tank; Confirming a corrosion-resistant material set based on the processing material set and the film coating machine; Confirming a standardized track based on the corrosion-resistant material set and the wind power pole; Confirming an anti-falling device based on the standardized track and the falling protector, and completing integration of the anti-falling device.

2. The method of integrating fall arrest device based on standardized rail and long-term corrosion prevention according to claim 1, wherein, The confirming of the best rotating speed, the best feeding speed, and the best cutting depth based on the steel sample and the hole opener comprises: Confirming a rotating speed control range, a feeding speed control range, and a cutting depth control range of the hole opener, uniformly sampling the rotating speed control range based on a preset first sampling interval to obtain a number a of spindle rotating speed test values, uniformly sampling the feeding speed control range based on a preset second sampling interval to obtain a number b of feeding speed test values, and uniformly sampling the cutting depth control range based on a preset third sampling interval to obtain a number c of cutting depth test values; Obtaining n comprehensive test groups by using the a spindle rotating speed test values, the b feeding speed test values, and the c cutting depth test values, wherein n=a×b×c, and each of the n comprehensive test groups comprises one spindle rotating speed test value, one feeding speed test value, and one cutting depth test value; For each of the n comprehensive test groups, the following operations are performed: Inputting the spindle rotating speed test value, the feeding speed test value, and the cutting depth test value in the comprehensive test group into the hole opener to obtain a test hole opener; Performing a punching operation on the steel sample by using the test hole opener to obtain a test hole; Confirming a punching quality score based on the test hole; Collecting the punching quality scores to obtain a plurality of punching quality scores; Confirming a best punching quality score based on the plurality of punching quality scores, wherein the best punching quality score is the largest punching quality score in the plurality of punching quality scores. The spindle speed test value, the feed speed test value and the cutting depth test value in the comprehensive test group corresponding to the best perforation quality score are taken as the best speed, the best feed speed and the best cutting depth respectively.

3. The method of integrating a fall arrest device based on standardized rails and long-lasting corrosion protection according to claim 2, characterized in that, The perforation quality score is confirmed based on the test hole, and the method comprises the following steps: Obtain the target hole diameter, the micrometer, the roughness tester and the measuring microscope; Take the center of the bottom surface circle of the test hole as the coordinate origin, take an arbitrary diameter of the bottom surface circle as the x-axis, and take a diameter perpendicular to the arbitrary diameter of the bottom surface circle as the y-axis to establish a plane rectangular coordinate system; Use the micrometer to test the hole diameter at the preset first depth in the test hole in the x-axis direction of the plane rectangular coordinate system and the y-axis direction of the plane rectangular coordinate system to obtain the first x-hole diameter and the first y-hole diameter; Confirm the second x-hole diameter and the second y-hole diameter based on the micrometer, the plane rectangular coordinate system and the preset second depth; Confirm the average hole diameter based on the first x-hole diameter, the first y-hole diameter, the second x-hole diameter and the second y-hole diameter, wherein the average hole diameter is the average of the first x-hole diameter, the first y-hole diameter, the second x-hole diameter and the second y-hole diameter; Confirm the hole diameter error based on the target hole diameter and the average hole diameter, wherein the hole diameter error is the absolute difference between the target hole diameter and the average hole diameter; Use the roughness tester to test the roughness of the test hole to obtain the small hole roughness; Use the measuring microscope to perform microscopic measurement on the test hole to obtain the burr height; Calculate the perforation quality score according to the hole diameter error, the small hole roughness and the burr height.

4. The method of integrating a fall arrest device based on standardized rails and long-lasting corrosion protection according to claim 3, characterized in that, The material quantity and the original material set are confirmed based on the steel raw material, the cutting machine and the tower height, and the method comprises the following steps: Obtain the steel raw material parameter data, wherein the steel raw material parameter data comprises the cross-sectional width, the cross-sectional height and the elastic modulus; Calculate the maximum material length according to the cross-sectional width, the cross-sectional height and the elastic modulus; Confirm the material quantity based on the maximum material length and the tower height; Cut the steel raw material by using the cutting machine based on the material length and the material quantity to obtain the original material set.

5. The method of integrating fall arrest device based on standardized rail and long-term corrosion prevention according to claim 4, characterized in that, The material quantity is confirmed based on the maximum material length and the tower height, and the method comprises the following steps: Calculate the material length according to the maximum material length; Calculate the material quantity according to the tower height and the material length.

6. The method of integrating fall arrest device based on standardized rail and long-lasting corrosion protection as claimed in claim 5 wherein, The drilled material is confirmed based on the hole drilling machine, the best speed, the best feed speed, the best cutting depth, the drilling distance and the i-th original material, and the method comprises the following steps: Input the best speed, the best feed speed and the best cutting depth into the hole drilling machine to obtain a target hole drilling machine; Number the i-th original material to obtain a numbered material; Confirm the directional material based on the numbered material, wherein the directional material comprises the installation starting end and the installation ending end; Confirm the drilling position based on the directional material, the installation starting end and the drilling distance; Drill the drilling position by using the target hole drilling machine to obtain the drilled material.

7. The method of integrating fall arrest device based on standardized rail and long-lasting corrosion protection, as claimed in claim 6, wherein, The processed material set is confirmed based on the drilled material set, the spraying machine, the ultrasonic cleaner, the turbidity sensor and the vibration derusting tank, and the method comprises the following steps: Perform the following operations on each drilled material in the drilled material set: Perform deburring treatment on the drilled material to obtain a burr-free material; Clean the burr-free material by using the spraying machine to obtain a cleaned material; Put the cleaning material into the ultrasonic cleaner to obtain a target ultrasonic cleaner; Start the target ultrasonic cleaner, and use the started target ultrasonic cleaner to perform ultrasonic cleaning on the cleaning material, and use the turbidity sensor to monitor the turbidity of the target ultrasonic cleaner to obtain turbidity of the cleaning liquid; When the turbidity of the cleaning liquid reaches a preset turbidity threshold, the target ultrasonic cleaner is turned off to obtain clean material; Use the vibration rust removal tank to perform rust removal treatment on the clean material to obtain rust removal material; Wash and dry the rust removal material to obtain treatment material; Collect the treatment material to obtain a treatment material set.

8. The method of integrating a fall arrest device based on standardized rails and long-lasting corrosion protection according to claim 7, characterized in that, The coating machine confirms the corrosion-resistant material set based on the treatment material set, including: Obtain conductive powder, zinc powder, and surface modification material; Obtain a plurality of conductive powder addition ratios, and for each conductive powder addition ratio in the plurality of conductive powder addition ratios, perform the following operations: Obtain test material, and weigh zinc powder with a preset first mass to obtain first raw material; Mix the conductive powder with the first raw material according to the conductive powder addition ratio to obtain primer raw material; Confirm the sprayed test material based on the test material, the coating machine, and the primer raw material; Perform performance testing on the sprayed test material to obtain a spraying quality score; Collect the spraying quality scores to obtain a plurality of spraying quality scores; Confirm the best quality score based on the plurality of spraying quality scores, wherein the best quality score is the largest spraying quality score in the plurality of spraying quality scores; The conductive powder addition ratio corresponding to the best quality score is the best ratio; Confirm the corrosion-resistant material set based on the treatment material set, the coating machine, the best ratio, the conductive powder, the zinc powder, and the surface modification material.

9. The method of integrating a fall arrest device based on standardized rails and long-lasting corrosion protection according to claim 8, characterized in that, The performance testing on the sprayed test material to obtain a spraying quality score includes: Obtain a salt spray test chamber, a camera, and a hardness tester; Use the hardness tester to perform hardness testing on the sprayed test material to obtain coating hardness; Use the camera to take pictures of the sprayed test material to obtain original material pictures; Use the salt spray test chamber to perform corrosion resistance testing on the sprayed test material to obtain corrosion test material, wherein the salt spray test chamber is preset to have a salt spray concentration, a test temperature, and a test time for performing corrosion resistance testing on the sprayed test material; Use the camera to take pictures of the corrosion test material to obtain corrosion material pictures; Confirm the corrosion severity based on the original material pictures, the corrosion material pictures, and a pre-constructed image processing model; Calculate the spraying quality score according to the coating hardness and the corrosion severity.

10. A fall arrest device integrated system based on standardized rails and long-lasting corrosion protection, characterized by, The system includes: A base material acquisition module is configured to confirm a wind turbine tower, survey the wind turbine tower, and obtain installation environment data, wherein the installation environment data includes a tower drum height and a reserved hole height value set, and obtain a steel raw material, a cutting machine, a hole opener, and a fall protector. An original material cutting module is configured to sample the steel raw material to obtain a steel sample, confirm a best rotational speed, a best feed speed, and a best cutting depth based on the steel sample and the hole opener, and confirm a material number and an original material set based on the steel raw material, the cutting machine, and the tower drum height. The drilling material obtaining module is used for extracting the i th reserved hole height value from the reserved hole height value set, extracting the i th raw material from the raw material set, calculating the drilling distance according to the i th reserved hole height value, confirming the drilling material based on the hole opener, the optimal rotating speed, the optimal feeding speed, the optimal cutting depth, the drilling distance and the i th raw material, setting I=i+1, taking I as i, returning to the steps of extracting the i th reserved hole height value from the reserved hole height value set and extracting the i th raw material from the raw material set until i is equal to the material number, and collecting the drilling materials to obtain a drilling material set; The falling protection device integration module is used for confirming the cleaning mechanism and the film coating machine, wherein the cleaning mechanism comprises a spraying machine, an ultrasonic cleaning machine, a turbidity sensor and a vibration rust removal tank, a processing material set is confirmed based on the drilling material set, the spraying machine, the ultrasonic cleaning machine, the turbidity sensor and the vibration rust removal tank, a corrosion-resistant material set is confirmed based on the processing material set and the film coating machine, a standardized track is confirmed based on the corrosion-resistant material set and the wind power pole, a falling protection device is confirmed based on the standardized track and the fall arrestor, and the falling protection device integration is completed.

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