Control system for optimizing technological parameters of spraying glazing robot
By designing a robot parameter monitoring, analysis, and remote control system, the problem of insufficient intelligence in spraying monitoring and control of existing robot process control systems has been solved. This enables real-time status monitoring and parameter optimization of robot operations, thereby improving the spraying effect.
Patent Information
- Application Number
- CN202511222537.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-29
- Publication Date
- 2025-11-28
AI Technical Summary
Existing robotic process control systems are not intelligent enough in terms of spraying monitoring and control, and cannot effectively optimize the spraying effect, which affects practical use.
A control system was designed, comprising a robot parameter monitoring system, a parameter analysis system, a remote control system, and an optimization and integrated management system, to achieve remote monitoring and parameter optimization of robot operations.
It enables real-time status monitoring and parameter analysis of robot operations, improves the intelligence and efficiency of spraying control, and optimizes the spraying effect.
Smart Images
Figure CN121018548A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of robot control, and particularly relates to a control system for process parameter optimization of a spraying glazing robot. BACKGROUND
[0002] The control system for process parameter optimization of a robot is a supporting device for robot optimization control. The robot glazing is composed of a robot, an automatic rotating table, a glaze supply system, a spray gun system, lighting and dust removal facilities. The robot can well control the spraying time and quality, and the product glazing is uniform and has high consistency. With the continuous development of science and technology, people have higher and higher requirements for the control system for process parameter optimization of a robot.
[0003] The existing robot process control system has certain disadvantages in use. First, the existing robot process control system cannot conveniently and quickly monitor and control the spraying robot in use, and the intelligent control effect cannot meet the requirements, which is not conducive to the use of people. In addition, the existing robot process control system cannot well optimize the robot in use, reduces the spraying effect, and brings certain adverse effects to the actual use process. Therefore, the control system for process parameter optimization of a spraying glazing robot is proposed. SUMMARY
[0004] The technical problem solved by the present application is that, in view of the deficiencies in the prior art, the present application provides a control system for process parameter optimization of a spraying glazing robot, which is provided with a robot parameter monitoring system, a robot parameter analysis system, a robot remote control system and a robot optimization comprehensive management system, can conveniently and quickly remotely monitor the robot operation, can real-timely understand the robot operation state, can arrange and analyze each parameter of the robot, and can optimize the robot through the analyzed structure, so that the problems in the background art can be effectively solved.
[0005] The technical scheme is that, in order to achieve the above-mentioned purpose, the present application adopts the following technical scheme: a control system for process parameter optimization of a spraying glazing robot, comprising a robot parameter monitoring system, a robot parameter analysis system, a robot remote control system and a robot optimization comprehensive management system, the robot parameter monitoring system is connected with the robot parameter analysis system and the robot remote control system, the robot remote control system is connected with the robot optimization comprehensive management system, the robot optimization comprehensive management system comprises an optimization management module, a robot maintenance module, a robot state verification module, a robot state abnormality alarm module, a robot state monitoring module and a robot state control module, and the optimization management module is connected with the robot maintenance module, the robot state verification module, the robot state abnormality alarm module, the robot state monitoring module and the robot state control module.
[0006] As a preferred technical solution of the present application, the robot parameter monitoring system comprises a material temperature detection module, a material humidity detection module, a material volume detection module, a spraying pressure detection module, a CCD detection module, a data storage and classification module, a remote wireless transmission module, a data summary module, a wireless terminal module and a data output module. The material temperature detection module, the material humidity detection module, the material volume detection module, the spraying pressure detection module and the CCD detection module are connected to the data storage and classification module. The data storage and classification module is connected to the remote wireless transmission module. The remote wireless transmission module is connected to the data summary module. The data summary module is connected to the wireless terminal module. The wireless terminal module is connected to the data output module.
[0007] As a preferred technical solution of the present application, the robot parameter analysis system comprises a performance detection module, a data analysis module, an analysis and evaluation module, a spraying temperature and humidity analysis module, a spraying water resistance analysis module, a spraying curing property analysis module and a spraying stability analysis module. The performance detection module is connected to the data analysis module. The data analysis module is connected to the analysis and evaluation module. The analysis and evaluation module is connected to the spraying temperature and humidity analysis module, the spraying water resistance analysis module, the spraying curing property analysis module and the spraying stability analysis module.
[0008] As a preferred technical solution of the present application, the robot remote control system comprises a robot information arrangement and interaction module, a central control module, a data collector, a power supply circuit, an algorithm control module, a transmission module, a background management module and an algorithm debugging module. The robot information arrangement and interaction module is connected to the central control module. The central control module is connected to the power supply circuit, the algorithm control module, the background management module and the algorithm debugging module.
[0009] As a preferred technical solution of the present application, the optimization management module is bidirectionally connected to a robot maintenance module, a robot state checking module, a robot state abnormality alarm module, a robot state monitoring module and a robot state control module.
[0010] As a preferred technical solution of the present application, the output ends of the material temperature detection module, the material humidity detection module, the material volume detection module, the spraying pressure detection module and the CCD detection module are electrically connected to the input end of the data storage and classification module. The output end of the data storage and classification module is remotely and wirelessly connected to the input end of the data summary module through the remote wireless transmission module. The output end of the data summary module performs signal output through the wireless terminal module and the data output module.
[0011] As a preferred technical scheme of the present application, the output end of the performance detection module is connected with the input end of the data analysis module, the output end of the data analysis module is connected with the input end of the analysis and evaluation module, and the analysis and evaluation module is bidirectionally connected with the spraying temperature and humidity analysis module, the spraying water resistance analysis module, the spraying solidification analysis module and the spraying stability analysis module.
[0012] As a preferred technical scheme of the present application, the output end of the robot information arrangement interaction module is connected with the input end of the central control module, and the central control module controls the power circuit, the algorithm control module, the background management module and the algorithm debugging module.
[0013] Advantages: Compared with the prior art, the present application provides a control system for optimizing process parameters of a spraying glazing robot, which has the following advantages: the control system for optimizing process parameters of the spraying glazing robot is provided with a robot parameter monitoring system, a robot parameter analysis system, a robot remote control system and a robot optimization comprehensive management system, can conveniently and quickly remotely monitor the robot operation, can real-timely understand the robot operation state, can arrange and analyze each parameter of the robot, can optimize and control the robot through the analyzed structure, and has the simple structure, convenient operation and better use effect relative to the traditional mode. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a whole structure schematic view of the control system for optimizing process parameters of the spraying glazing robot.
[0015] Figure 2 It is a structure schematic view of the robot parameter monitoring system in the control system for optimizing process parameters of the spraying glazing robot.
[0016] Figure 3 It is a structure schematic view of the robot parameter analysis system in the control system for optimizing process parameters of the spraying glazing robot.
[0017] Figure 4 It is a structure schematic view of the robot remote control system in the control system for optimizing process parameters of the spraying glazing robot.
[0018] Figure 5 It is a structure schematic view of the robot optimization comprehensive management system in the control system for optimizing process parameters of the spraying glazing robot. DETAILED DESCRIPTION
[0019] The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings and specific embodiments. However, those skilled in the art will understand that the embodiments described below are some embodiments of the present invention, but not all embodiments, and are only used to illustrate the present invention, and should not be regarded as limiting the scope of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Where specific conditions are not specified in the embodiments, conventional conditions or conditions recommended by the manufacturer shall be followed. Where the manufacturers of reagents or instruments are not specified, they are all conventional products that can be purchased commercially.
[0020] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0021] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0022] like Figures 1-5As shown, a control system for optimizing process parameters of a spraying and glazing robot includes a robot parameter monitoring system, a robot parameter analysis system, a robot remote control system, and a robot optimization and comprehensive management system. The robot parameter monitoring system is connected to the robot parameter analysis system and the robot remote control system. The robot remote control system is connected to the robot optimization and comprehensive management system. The robot optimization and comprehensive management system includes an optimization management module, a robot maintenance module, a robot status verification module, a robot status anomaly alarm module, a robot status monitoring module, and a robot status control module. The optimization management module is connected to the robot maintenance module, robot status verification module, robot status anomaly alarm module, robot status monitoring module, and robot status control module. With the robot parameter monitoring system, robot parameter analysis system, robot remote control system, and robot optimization and comprehensive management system, it can conveniently and quickly remotely monitor robot operations, understand the robot's operational status in real time, and organize and analyze various robot parameters to optimize robot control based on the analyzed structure.
[0023] Furthermore, the robot parameter monitoring system includes a material temperature detection module, a material humidity detection module, a material volume detection module, a spraying pressure detection module, a CCD detection module, a data storage and classification module, a remote wireless transmission module, a data aggregation module, a wireless terminal module, and a data output module. The material temperature detection module, material humidity detection module, material volume detection module, spraying pressure detection module, and CCD detection module are all connected to the data storage and classification module. The data storage and classification module is connected to the remote wireless transmission module. The remote wireless transmission module is connected to the data aggregation module. The data aggregation module is connected to the wireless terminal module. The wireless terminal module is connected to the data output module.
[0024] Furthermore, the robot parameter analysis system includes a performance testing module, a data analysis module, an analysis and evaluation module, a spraying temperature and humidity analysis module, a spraying water resistance analysis module, a spraying curing analysis module, and a spraying stability analysis module. The performance testing module is connected to the data analysis module, the data analysis module is connected to the analysis and evaluation module, and the analysis and evaluation module is connected to the spraying temperature and humidity analysis module, the spraying water resistance analysis module, the spraying curing analysis module, and the spraying stability analysis module.
[0025] Furthermore, the robot remote control system includes a robot information processing and interaction module, a central control module, a data acquisition unit, a power supply circuit, an algorithm control module, a transmission module, a back-end management module, and an algorithm debugging module. The robot information processing and interaction module is connected to the central control module, and the central control module is connected to the power supply circuit, the algorithm control module, the back-end management module, and the algorithm debugging module.
[0026] Furthermore, the bidirectional connection between the optimization management module and the robot maintenance module, robot status verification module, robot status anomaly alarm module, robot status monitoring module, and robot status control module is optimized.
[0027] Furthermore, the outputs of the material temperature detection module, material humidity detection module, material volume detection module, spraying pressure detection module, and CCD detection module are electrically connected to the input of the data storage and classification module. The output of the data storage and classification module is remotely wirelessly connected to the input of the data aggregation module through a remote wireless transmission module. The output of the data aggregation module outputs signals to the data output module through a wireless terminal module.
[0028] Furthermore, the output of the performance testing module is connected to the input of the data analysis module, the output of the data analysis module is connected to the input of the analysis and evaluation module, and the analysis and evaluation module is bidirectionally connected to the spraying temperature and humidity analysis module, the spraying water resistance analysis module, the spraying curing analysis module, and the spraying stability analysis module.
[0029] Furthermore, the output of the robot information processing and interaction module is connected to the input of the central control module, which controls the power supply circuit, algorithm control module, background management module, and algorithm debugging module.
[0030] Working principle: The outputs of the material temperature detection module, material humidity detection module, material volume detection module, spraying pressure detection module, and CCD detection module are electrically connected to the input of the data storage and classification module. The analysis and evaluation module is bidirectionally connected to the spraying temperature and humidity analysis module, spraying water resistance analysis module, spraying curing analysis module, and spraying stability analysis module. The output of the robot information processing and interaction module is connected to the input of the central control module. The central control module controls the power circuit, algorithm control module, background management module, and algorithm debugging module. It is equipped with a robot parameter monitoring system, a robot parameter analysis system, a robot remote control system, and a robot optimization and comprehensive management system, which can conveniently and quickly monitor the robot's operation remotely, understand the robot's operating status in real time, and process and analyze various robot parameters to optimize the robot's control through the analysis structure.
[0031] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention.
Claims
1. A control system for optimizing process parameters of a spraying and glazing robot, comprising a robot parameter monitoring system, a robot parameter analysis system, a robot remote control system, and a robot optimization integrated management system, characterized in that: The robot parameter monitoring system connects the robot parameter analysis system and the robot remote control system. The robot remote control system connects to the robot optimization and comprehensive management system. The robot optimization and comprehensive management system includes an optimization management module, a robot maintenance module, a robot status verification module, a robot status anomaly alarm module, a robot status monitoring module, and a robot status control module. The optimization management module connects to the robot maintenance module, the robot status verification module, the robot status anomaly alarm module, the robot status monitoring module, and the robot status control module.
2. The control system for optimizing process parameters of a spray glazing robot according to claim 1, characterized in that: The robot parameter monitoring system includes a material temperature detection module, a material humidity detection module, a material volume detection module, a spraying pressure detection module, a CCD detection module, a data storage and classification module, a remote wireless transmission module, a data aggregation module, a wireless terminal module, and a data output module. The material temperature detection module, material humidity detection module, material volume detection module, spraying pressure detection module, and CCD detection module are all connected to the data storage and classification module. The data storage and classification module is connected to the remote wireless transmission module. The remote wireless transmission module is connected to the data aggregation module. The data aggregation module is connected to the wireless terminal module. The wireless terminal module is connected to the data output module.
3. The control system for optimizing process parameters of a spray glazing robot according to claim 1, characterized in that: The robot parameter analysis system includes a performance testing module, a data analysis module, an analysis and evaluation module, a spraying temperature and humidity analysis module, a spraying water resistance analysis module, a spraying curing analysis module, and a spraying stability analysis module. The performance testing module is connected to the data analysis module, the data analysis module is connected to the analysis and evaluation module, and the analysis and evaluation module is connected to the spraying temperature and humidity analysis module, the spraying water resistance analysis module, the spraying curing analysis module, and the spraying stability analysis module.
4. The control system for optimizing process parameters of a spray glazing robot according to claim 1, characterized in that: The robot remote control system includes a robot information processing and interaction module, a central control module, a data acquisition unit, a power supply circuit, an algorithm control module, a transmission module, a background management module, and an algorithm debugging module. The robot information processing and interaction module is connected to the central control module, and the central control module is connected to the power supply circuit, the algorithm control module, the background management module, and the algorithm debugging module.
5. A control system for optimizing process parameters of a spray glazing robot according to claim 1, characterized in that: The optimization management module is bidirectionally connected to the robot maintenance module, robot status verification module, robot status anomaly alarm module, robot status monitoring module, and robot status control module.
6. A control system for optimizing process parameters of a spray glazing robot according to claim 2, characterized in that: The output terminals of the material temperature detection module, material humidity detection module, material volume detection module, spraying pressure detection module, and CCD detection module are electrically connected to the input terminal of the data storage and classification module. The output terminal of the data storage and classification module is remotely wirelessly connected to the input terminal of the data aggregation module through a remote wireless transmission module. The output terminal of the data aggregation module outputs signals to the data output module through a wireless terminal module.
7. A control system for optimizing process parameters of a spray glazing robot according to claim 3, characterized in that: The output of the performance testing module is connected to the input of the data analysis module, the output of the data analysis module is connected to the input of the analysis and evaluation module, and the analysis and evaluation module is bidirectionally connected to the spraying temperature and humidity analysis module, the spraying water resistance analysis module, the spraying curing analysis module, and the spraying stability analysis module.
8. A control system for optimizing process parameters of a spray glazing robot according to claim 4, characterized in that: The output of the robot information processing and interaction module is connected to the input of the central control module, which controls the power supply circuit, algorithm control module, background management module, and algorithm debugging module.