Building wall insulation board installation construction equipment

Abstract

The invention discloses a building wall insulation board installation construction device which comprises a supporting table, a plurality of supporting columns and a plurality of supporting columns, and a discharging opening is formed in the middle of the supporting table; a pull-out opening is formed in the middle of the placing table and is used for placing the insulation board packaged in the plastic bag; the cutting mechanism comprises a rodless air cylinder and a cutting knife, and the rodless air cylinder drives the cutting knife to move along the Z-shaped track through a parallelogram connecting rod mechanism so that L-shaped openings can be formed in the left side and the right side of the plastic bag in a cutting mode correspondingly; the winding mechanism comprises a motor and a rotating pipe, and the motor drives the rotating pipe to rotate and is used for pulling out the plastic bags left after cutting through the pulling-out opening and winding the plastic bags into bundles; and the discharging mechanism comprises a hydraulic cylinder, and the hydraulic cylinder drives the winding mechanisms on the two sides to move along the L-shaped track so that the wound plastic bags can be discharged out through the discharging opening. According to the building wall insulation board installation construction equipment, automatic cutting and orderly recycling are achieved, and dust exposure is reduced, so that the construction safety, the environmental protection property and the automation level are improved.

Description

Technical Field

[0001] This invention relates to the technical field of building construction, specifically to a construction equipment for installing building wall insulation boards. Background Technology

[0002] In building exterior wall insulation construction, insulation materials such as rock wool boards are typically transported and stored in plastic bags to prevent moisture damage. However, unpacking at the construction site presents numerous safety hazards and environmental problems: First, rock wool is composed of numerous fine fibers, which easily scatter during unpacking. If operators are not wearing protective equipment, these fibers can easily be inhaled into the lungs, and long-term exposure may cause respiratory diseases, posing a serious occupational health risk. Second, traditional unpacking methods often involve manually cutting open the packaging bags with knives, a rough operation that frequently damages the surface of the rock wool boards, further exacerbating fiber release.

[0003] Furthermore, unpacked plastic bags are often carelessly discarded at construction sites, affecting the cleanliness of the work environment. The bags often contain loose rock wool debris, which, if not properly disposed of, can cause secondary dust pollution when exposed to wind. Additionally, loosely stacked bags take up significant space, hindering material management and safe passage on the construction site.

[0004] Currently, there is no dedicated equipment for the integrated automatic unpacking, packaging, and recycling of insulation boards. Most existing technologies rely on manual operation, resulting in low efficiency, significant pollution, and prominent safety hazards. Therefore, there is an urgent need for a construction equipment for building wall insulation boards that can automatically cut, systematically recycle, and reduce dust exposure, thereby improving construction safety, environmental friendliness, and automation levels. Summary of the Invention

[0005] The purpose of this invention is to provide a construction equipment for installing building wall insulation boards, so as to solve the above-mentioned defects caused by the prior art.

[0006] A construction device for installing building wall insulation panels, comprising: Support platform with an unloading outlet in the middle; The placement platform is centrally located above the support platform, with a pull-out opening in the middle for placing the insulation board sealed in a plastic bag. A pair of cutting mechanisms are symmetrically arranged on the left and right sides of the support platform. The cutting mechanism includes a rodless cylinder and a cutting blade. The rodless cylinder drives the cutting blade to move along a Z-shaped trajectory through a parallelogram linkage mechanism to cut L-shaped openings on the left and right sides of the plastic bag respectively. A pair of winding mechanisms are symmetrically arranged on the left and right sides of the support platform. The winding mechanism includes a motor and a rotating tube. The motor drives the rotating tube to rotate, which is used to pull out the remaining plastic bags after cutting through the pull-out and wind them into a bundle. A pair of unloading mechanisms are symmetrically arranged on the front and rear sides of the support platform. The unloading mechanism includes a hydraulic cylinder, which drives the winding mechanism on both sides to move along an L-shaped trajectory to unload the rolled plastic bag through the unloading outlet.

[0007] Preferably, the rodless cylinder is vertically mounted on the support platform via a fixed tube, and a movable plate is connected to its pneumatic slider. A linkage plate is arranged parallel to the side of the movable plate. Two pairs of symmetrically arranged hinge bars are hinged between the opposite sides of the movable plate and the linkage plate, and a pair of return springs are vertically connected between them. The cutting blade is vertically connected to the inner side of the linkage plate. A guide plate is connected to the upper end of the fixed tube, and a Z-shaped guide groove is formed on it. A guide post extends outward from the side of the linkage plate, and the guide post slides in conjunction with the guide groove.

[0008] Preferably, the motor is installed in the middle of the fixed plate, and its output end is coaxially connected to the rotating tube. The outer end of the rotating tube has a circumferential circular array of multiple air intake holes, and the inner end has an axial linear array of multiple adsorption holes. The air intake holes are externally sealed with air intake rings, and the adsorption holes are externally sealed with adsorption covers. The surface of the adsorption covers is uniformly distributed with adsorption grooves.

[0009] Preferably, the hydraulic cylinder is vertically mounted on the support platform, and its piston rod is connected to a moving tube at the top. A pair of moving plates are symmetrically connected to both ends of the moving tube. A linkage plate is arranged parallel to the side of the moving plate. Two pairs of symmetrically arranged hinge bars are hinged between the opposite sides of the moving plate and the linkage plate, and a pair of return springs are vertically connected between them. A pair of guide plates are symmetrically connected to both sides of the support platform, and L-shaped guide grooves are opened on them. A guide post extends outward from the side of the linkage plate and slides with the guide post. The two ends of the fixed plate are correspondingly connected to the adjacent linkage plates.

[0010] Preferably, a pair of suction tubes are symmetrically connected to the side of the suction ring.

[0011] Preferably, an O-ring is provided between the suction ring and the rotating tube.

[0012] Preferably, a pair of heating rollers are distributed in parallel below the pull-out outlet, and two pairs of fixed seats are symmetrically connected to both ends of the pull-out outlet. Guide posts are slidably connected to the fixed seats through guide sleeves, and fixed plates are connected to their inner ends. The two ends of the heating rollers are correspondingly connected to the adjacent fixed plates.

[0013] Preferably, a compression spring is fitted onto the guide post.

[0014] Compared with the prior art, the present invention has the following advantages: 1. Significantly reduce health risks: Through automated cutting and closed-loop winding and recycling, the equipment avoids close-range manual cutting of plastic bags, reducing direct contact between operators and rock wool fibers. At the same time, the equipment quickly recycles the packaging bags during the unpacking process, preventing residual debris from being dispersed into the air, effectively controlling dust pollution and protecting the respiratory health of construction workers.

[0015] 2. Achieve orderly recycling of packaging bags: The equipment is equipped with a double-sided winding mechanism, which can automatically pull out the cut plastic bags and tightly wind them into bundles, avoiding the random disposal of packaging bags, improving the cleanliness of the construction site, and meeting the requirements of green construction and civilized construction site management.

[0016] 3. Prevent secondary pollution: The packaging bag is completely sealed and recycled during the winding process. The rock wool debris remaining inside the bag is wrapped inside the core and will not escape again due to wind or handling, thus completely eliminating the problem of secondary pollution caused by "fragmentation after unpacking".

[0017] 4. Saves space and facilitates management: The original loose plastic bags that occupy several square meters of space are compressed into compact plastic rolls, reducing the volume by more than 80%, which makes it easier to centrally store and recycle them, significantly reducing the pressure of material stacking on construction sites.

[0018] In summary, this invention not only achieves efficient disassembly and automatic recycling of insulation board packaging, but also controls the risk of rock wool fiber diffusion at the source, solving four major pain points on construction sites: "dust generation during unpacking, random bag disposal, debris residue, and large land occupation." It has outstanding safety, environmental, and economic benefits, and is suitable for various construction sites, warehousing centers, and precast component processing plants, with broad prospects for promotion and application. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention.

[0020] Figure 2 This is a schematic diagram of the overall front view of the present invention.

[0021] Figure 3 This is a structural diagram of the support platform and the placement platform.

[0022] Figure 4 This is a three-dimensional structural diagram of the cutting mechanism.

[0023] Figure 5 This is a schematic diagram of the winding section in the winding mechanism.

[0024] Figure 6 This is a schematic diagram of a partial explosion in the wound section.

[0025] Figure 7 This is a schematic diagram of the preheating section in the winding mechanism.

[0026] Figure 8 for Figure 7 A magnified view of a portion of point A in the middle.

[0027] Figure 9 This is a three-dimensional structural diagram of the unloading mechanism.

[0028] Figure 10 for Figure 9 A magnified view of a section at point B.

[0029] in: 10-Support platform; 10a-Discharge outlet; 20 - Placement platform; 20a - Pull-out outlet; 30-Cutting mechanism; 301-Fixed tube; 302-Rodless cylinder; 303-Moving plate one; 304-Linkage plate one; 305-Hinge strip one; 306-Reset spring one; 307-Cutting blade; 308-Guide plate one; 308a-Guide groove one; 309-Guide post one; 40-Winding mechanism; 401-Fixed plate; 402-Motor; 403-Rotating tube; 403a-Suction hole; 403b-Adsorption hole; 404-Suction ring; 405-Suction pipe; 406-Adsorption cover; 406a-Adsorption groove; 407-Fixed base; 408-Guide sleeve; 409-Guide post; 410-Fixed plate; 411-Heating roller; 412-O-ring seal; 413-Compression spring; 50-Unloading mechanism; 501-Hydraulic cylinder; 502-Moving pipe; 503-Moving plate two; 504-Linkage plate two; 505-Hinge bar two; 506-Reset spring two; 507-Guide plate two; 507a-Guide groove two; 508-Guide column two; 60 - Plastic bags; 70-Insulation board. Detailed Implementation

[0030] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.

[0031] like Figures 1 to 10 As shown, a construction equipment for installing building wall insulation boards includes: Support platform 10, with unloading outlet 10a in the middle; The placement platform 20 is centrally located above the support platform 10, and has a pull-out outlet 20a in the middle for placing the insulation board 70 sealed in the plastic bag 60. A pair of cutting mechanisms 30 are symmetrically arranged on the left and right sides of the support platform 10. The cutting mechanism 30 includes a rodless cylinder 302 and a cutting blade 307. The rodless cylinder 302 drives the cutting blade 307 to move along a Z-shaped trajectory through a parallelogram linkage mechanism to cut L-shaped openings on the left and right sides of the plastic bag 60 respectively. A pair of winding mechanisms 40 are symmetrically arranged on the left and right sides of the support platform 10. The winding mechanism 40 includes a motor 402 and a rotating tube 403. The motor 402 drives the rotating tube 403 to rotate, which is used to pull out the remaining plastic bags 60 after cutting through the pull-out port 20a and wind them into a bundle. A pair of unloading mechanisms 50 are symmetrically arranged on the front and rear sides of the support platform 10. The unloading mechanism 50 includes a hydraulic cylinder 501. The hydraulic cylinder 501 drives the winding mechanism 40 on both sides to move along an L-shaped trajectory so as to unload the rolled plastic bag 60 through the unloading outlet 10a.

[0032] In this embodiment, the rodless cylinder 302 is vertically mounted on the support platform 10 via a fixing tube 301. A movable plate 303 is connected to its pneumatic slider. A linkage plate 304 is arranged parallel to the side of the movable plate 303. Two pairs of symmetrically arranged hinge bars 305 are hinged between the opposite sides of the movable plate 303 and the linkage plate 304, and a pair of return springs 306 are vertically connected between them. The cutting blade 307 is vertically connected to the inner side of the linkage plate 304. A guide plate 308 is connected to the upper end of the fixing tube 301, and a Z-shaped guide groove 308a is formed on it. A guide post 309 extends outward from the side of the linkage plate 304, and the guide post 309 slides in cooperation with the guide groove 308a. The movable plate 303, the linkage plate 304, and the two pairs of hinge bars 305 constitute a parallelogram linkage mechanism. The rodless cylinder 302, through a parallelogram linkage mechanism and a Z-shaped guide groove 308a, drives the cutting blade 307 to move along the Z-shaped trajectory, completing the cutting action of "first cutting down, then cutting horizontally, then cutting vertically", and forming an L-shaped cutting seam on the plastic bag 60.

[0033] In this embodiment, the motor 402 is mounted in the middle of the fixed plate 401, and its output end is coaxially connected to the rotating tube 403. The outer end of the rotating tube 403 has a plurality of suction holes 403a arranged in a circumferential circular array, and the inner end has a plurality of adsorption holes 403b arranged in a linear array along the axis. The suction holes 403a are externally sealed with suction rings 404, and the adsorption holes 403b are externally sealed with adsorption covers 406. The surface of the adsorption covers 406 is uniformly distributed with adsorption grooves 406a. By drawing air from the suction rings 404, air can be drawn from the rotating tube 403 and the adsorption covers 406, creating a negative pressure environment inside the adsorption grooves 406a, thereby adsorbing the plastic bag 60 onto the rotating tube 403.

[0034] In this embodiment, the hydraulic cylinder 501 is vertically mounted on the support platform 10, and its piston rod is connected upward to a moving tube 502. A pair of moving plates 503 are symmetrically connected to both ends of the moving tube 502. A linkage plate 504 is arranged parallel to the side of the moving plate 503. Two pairs of symmetrically arranged hinge bars 505 are hinged between the opposite sides of the moving plate 503 and the linkage plate 504, and a pair of return springs 506 are vertically connected between them. A pair of guide plates 507 are symmetrically connected to both sides of the support platform 10, and L-shaped guide grooves 507a are opened on them. A guide post 508 extends outward from the side of the linkage plate 504. The guide post 508 slides in cooperation with the guide groove 507a. The two ends of the fixed plate 401 are correspondingly connected to the adjacent linkage plate 504. The parallelogram linkage mechanism is composed of movable plate 503, linkage plate 504, and two pairs of hinge bars 505. Hydraulic cylinder 501 drives winding mechanism 40 to move along L-shaped trajectory through parallelogram linkage mechanism and L-shaped guide groove 507a, to complete the action of "vertically pulling plastic bag sheet and horizontally detaching plastic bag roll".

[0035] In this embodiment, a pair of suction pipes 405 are symmetrically connected to the side of the suction ring 404. The suction pipes 405 are used to connect to an external negative pressure source to provide negative pressure to the adsorption groove 406a on the adsorption cover 406.

[0036] In this embodiment, an O-ring 412 is provided between the suction ring 404 and the rotating tube 403. The O-ring 412 ensures the airtightness between the suction ring 404 and the rotating tube 403, preventing air leakage.

[0037] In this embodiment, a pair of heating rollers 411 are arranged parallel to each other below the pull-out outlet 20a. Two pairs of fixing seats 407 are symmetrically connected to both ends of the pull-out outlet 20a. Guide posts 409 are slidably connected to the fixing seats 407 via guide sleeves 408, and fixing plates 410 are connected to their inner ends. The two ends of the heating rollers 411 are correspondingly connected to the adjacent fixing plates 410. When the plastic bag 60 passes between the pair of heating rollers 411, the pair of heating rollers 411 preheats and softens the plastic bag 60, making it easier to pull out and roll into a bundle later.

[0038] In this embodiment, a compression spring 413 is fitted onto the guide post 409. The compression spring 413 is used to provide a clamping force to the heating roller 411, so that the heating roller 411 is in close contact with the plastic bag 60, thus ensuring the heating effect.

[0039] The working principle of a building wall insulation board installation equipment: S1: Place the insulation board 70, which is encapsulated in the plastic bag 60, on the placement platform 20. The bottom surface of the plastic bag 60 is laid flat above the pull-out port 20a and adsorbed onto the upper side of the adsorption covers 406 on both sides. S2: The rodless cylinder 302 drives its pneumatic slider to move downward, which in turn drives the moving plate 303 to move downward. Through the parallelogram linkage mechanism composed of the moving plate 303, the linkage plate 304 and two pairs of hinge bars 305, the linkage plate 304 moves along a predetermined trajectory under the coordinated action of the guide post 309 and the Z-shaped guide groove 308a. The cutting blade 307 moves along the Z-shaped trajectory to complete the action of "first cutting vertically, then cutting horizontally, and finally cutting vertically", forming L-shaped openings on the left and right sides of the plastic bag 60 respectively. S3: After the plastic bag 60 is cut open, the operator can easily remove the insulation board 70 inside the plastic bag 60 for subsequent wall installation work. The remaining plastic bag 60 is left on the placement table 20, ready to be recycled. S4: Hydraulic cylinder 501 drives moving tube 502 to move downward, which in turn drives moving plate 503 to move downward. Through the parallelogram linkage mechanism formed by moving plate 503, linkage plate 504 and two pairs of hinge bars 505, linkage plate 504 moves along a predetermined trajectory under the coordinated action of guide column 508 and L-shaped guide groove 507a. The winding mechanism 40 moves step by step along the L-shaped trajectory to complete the action of "vertically pulling the plastic bag sheet and horizontally detaching the plastic bag roll". The bundled plastic bags fall automatically through the unloading outlet 10a under the action of gravity, completing the unloading.

[0040] Therefore, the disclosed embodiments described above are merely illustrative in all respects and are not exhaustive. All modifications within the scope of this invention or its equivalents are included in this invention.

Claims

1. A construction equipment for installing building wall insulation boards, characterized in that, include: Support platform (10), with a discharge outlet (10a) in the middle; The placement platform (20) is centrally located above the support platform (10) and has a pull-out outlet (20a) in the middle for placing the insulation board (70) sealed in the plastic bag (60). A pair of cutting mechanisms (30) are symmetrically arranged on the left and right sides of the support platform (10). The cutting mechanism (30) includes a rodless cylinder (302) and a cutting blade (307). The rodless cylinder (302) drives the cutting blade (307) to move along a Z-shaped trajectory through a parallelogram linkage mechanism to cut L-shaped openings on the left and right sides of the plastic bag (60). A pair of winding mechanisms (40) are symmetrically arranged on the left and right sides of the support platform (10). The winding mechanism (40) includes a motor (402) and a rotating tube (403). The motor (402) drives the rotating tube (403) to rotate, which is used to pull out the remaining plastic bags (60) after cutting through the pull-out port (20a) and wind them into a bundle. A pair of unloading mechanisms (50) are symmetrically arranged on the front and rear sides of the support platform (10). The unloading mechanism (50) includes a hydraulic cylinder (501). The hydraulic cylinder (501) drives the winding mechanism (40) on both sides to move along an L-shaped trajectory to unload the rolled plastic bag (60) through the unloading outlet (10a).

2. The construction equipment for installing building wall insulation boards according to claim 1, characterized in that, The rodless cylinder (302) is vertically mounted on the support platform (10) via a fixed tube (301). A movable plate (303) is connected to its pneumatic slider. A linkage plate (304) is arranged parallel to the side of the movable plate (303). Two pairs of symmetrically arranged hinge bars (305) are hinged between the opposite sides of the movable plate (303) and the linkage plate (304). A pair of return springs (306) are also vertically connected between them. The cutting blade (307) is vertically connected to the inner side of the linkage plate (304). A guide plate (308) is connected to the upper end of the fixed tube (301). A Z-shaped guide groove (308a) is opened on the plate. A guide post (309) extends outward from the side of the linkage plate (304). The guide post (309) and the guide groove (308a) slide together.

3. The construction equipment for installing building wall insulation boards according to claim 1, characterized in that, The motor (402) is installed in the middle of the fixed plate (401), and its output end is coaxially connected to the rotating tube (403). The outer end of the rotating tube (403) has a circumferential circular array of multiple air intake holes (403a) and the inner end has an axial linear array of multiple adsorption holes (403b). The external sealing sleeve of the air intake hole (403a) is provided with an air intake ring (404), and the external sealing of the adsorption hole (403b) is connected with an adsorption cover (406). The surface of the adsorption cover (406) is uniformly distributed with adsorption grooves (406a).

4. The construction equipment for installing building wall insulation boards according to claim 3, characterized in that, The hydraulic cylinder (501) is vertically mounted on the support platform (10), and its piston rod is connected upward to the moving tube (502). A pair of moving plates (503) are symmetrically connected to both ends of the moving tube (502). A linkage plate (504) is arranged parallel to the side of the moving plate (503). Two pairs of symmetrically arranged hinge bars (505) are hinged between the opposite sides of the moving plate (503) and the linkage plate (504), and a pair of return springs (506) are vertically connected between them. A pair of guide plates (507) are symmetrically connected to both sides of the support platform (10), and an L-shaped guide groove (507a) is opened on it. A guide post (508) extends outward from the side of the linkage plate (504). The guide post (508) and the guide groove (507a) are slidably engaged. The two ends of the fixed plate (401) are correspondingly connected to the adjacent linkage plate (504).

5. The building wall insulation board installation equipment according to claim 3, characterized in that, A pair of suction tubes (405) are symmetrically connected to the side of the suction ring (404).

6. The building wall insulation board installation equipment according to claim 3, characterized in that, An O-ring (412) is provided between the suction ring (404) and the rotating tube (403).

7. The construction equipment for installing building wall insulation boards according to claim 1, characterized in that, A pair of heating rollers (411) are distributed in parallel below the pull-out port (20a). Two pairs of fixed seats (407) are symmetrically connected to both ends of the pull-out port (20a). A guide post (409) is slidably connected to the fixed seat (407) through a guide sleeve (408). A fixed plate (410) is connected to its inner end. The two ends of the heating roller (411) are correspondingly connected to the adjacent fixed plates (410).

8. The building wall insulation board installation equipment according to claim 7, characterized in that, A compression spring (413) is fitted onto the guide post (409).

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