Bulletproof square cabin large plate

Abstract

The invention provides a bulletproof square cabin large plate which comprises a steel frame, an inner skin, an outer skin, a bulletproof layer and a filling layer, and the steel frame is formed by enclosing a plurality of connected rectangular frames through steel pipes; the bulletproof layer is of an uncovered tetragonal structure, the closed end of the bulletproof layer is installed in the rectangular frame of the steel frame, and the edge of the open end of the bulletproof layer is folded outwards and connected to the rectangular frame of the steel frame in a lap joint mode. The filling layer is made of a light material and is filled in the uncovered tetragonal cavity of the bulletproof layer; the steel frame, the bulletproof layer and the filling layer are sealed between the inner skin and the outer skin. The bulletproof performance of the shelter can be improved by adding bulletproof materials into the large board of the shelter on the premise that the sealing performance of the shelter is not damaged, modular inlaying of the bulletproof boards is adopted, cracks and defect aggravation formed by bullet shooting are effectively restrained, and the later maintenance cost is greatly reduced.

Description

Technical Field

[0001] This invention relates to a modular cabin panel, belonging to the field of modular cabins. Background Technology

[0002] The invention of gunpowder ushered in the era of firearms, leading to the continuous development of various guns and cannons. To withstand the damage from gunfire, people have constantly invented various protective methods and equipment. Furthermore, the protective capabilities of various types of modular shelters widely used in battlefield environments have been subject to even more stringent requirements.

[0003] As the core component of the shelter, the main plate directly determines the overall strength and rigidity of the shelter. Currently, there are two common types of bulletproof shelter main plates on the market: one type achieves bulletproof protection by covering the outside of the main plate, and the other type achieves bulletproof protection by bonding non-metallic bulletproof plates to the inside of the main plate to form a whole.

[0004] The method of covering the large plate with bulletproof plates fails to form an integral structure between the bulletproof plates and the plate, making the interface between the two materials prone to corrosion. Moreover, the screw-on covering method requires drilling holes in the large plate, which not only compromises the integrity of the container but also adversely affects its airtightness and electromagnetic shielding performance.

[0005] The method of bonding bulletproof plates to the interior of a large panel can only be used with non-metallic, lightweight bulletproof materials. Furthermore, this single-layer bonding method severely limits the thickness of the bulletproof plates, making it unsuitable for container cabins with higher bulletproof requirements. Additionally, these non-metallic bulletproof plates are expensive, making cost control difficult. Summary of the Invention

[0006] In order to overcome the shortcomings of the prior art, the present invention provides a bulletproof cabin panel that can improve the bulletproof performance of the cabin by adding bulletproof materials inside the cabin panel without compromising the cabin's airtightness.

[0007] The technical solution adopted by the present invention to solve its technical problem is: a bulletproof container panel, comprising a steel frame, inner and outer skins, a bulletproof layer and a filling layer.

[0008] The steel frame is made of steel pipes forming several connected rectangular frames; the bulletproof layer is an open-top cuboid structure, with the closed end installed inside the rectangular frame of the steel frame and the open end edge folded outwards and overlapped on the rectangular frame of the steel frame; the filling layer is made of lightweight material and is filled in the open-top cuboid cavity of the bulletproof layer; the steel frame, bulletproof layer and filling layer are sealed between the inner and outer skins.

[0009] The inner and outer skins are made of aluminum plates with a thickness of 0.8 to 2 mm.

[0010] The steel frame is constructed by welding square steel tubing.

[0011] The bulletproof layer is made of bulletproof steel plate or composite bulletproof plate.

[0012] The filling layer is made of high-density polyurethane foam board or honeycomb core board.

[0013] The inner and outer skins and the steel frame, the steel frame and the bulletproof layer, and the bulletproof layer and the inner and outer skins are all bonded together using thermosetting resin and curing agent.

[0014] The bulletproof layer and the steel frame are riveted together by drilling.

[0015] The beneficial effects of this invention are:

[0016] 1) This invention provides a solution for manufacturing bulletproof container panels by adding a bulletproof layer inside the container panel, which can both efficiently avoid damaging the container's airtightness and firmly fix the bulletproof material.

[0017] 2) By embedding a bulletproof layer inside the bulkhead panel, this invention effectively avoids the crack defects and structural damage problems of the bulkhead panel that cannot be avoided by conventionally welding / screwing bulletproof plates on the outer surface of the bulkhead panel, thus enabling the bulkhead to have both excellent bulletproof capability and excellent sealing performance.

[0018] 3) The present invention adopts modular inlay of bulletproof plates, which effectively suppresses the aggravation of cracks and defects caused by bullet shooting, limits the damage to a local area, and greatly reduces the later maintenance costs. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of the present invention;

[0020] Figure 2 yes Figure 1 A magnified view of a portion of the image;

[0021] Figure 3 This is an assembly diagram of the present invention;

[0022] In the diagram, 1-outer skin, 2-adhesive layer, 3-steel frame, 4-adhesive layer, 5-bulletproof plate, 6-adhesive layer, 7-high-density polyurethane foam board, 8-adhesive layer, 9-inner skin. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments. The present invention includes, but is not limited to, the following embodiments.

[0024] The bulletproof container structure designed in this invention consists of a steel frame, inner and outer skins, and an internal bulletproof layer and filling layer.

[0025] The structure, from the outside to the inside, includes an outer skin, adhesive, steel frame, bulletproof layer, filling layer, adhesive layer, and inner skin.

[0026] The inner and outer skins constituting the structure are aluminum plates with a thickness of 0.8 to 2 mm.

[0027] The steel frame constituting the structure is welded from square steel tubes.

[0028] The bulletproof layer constituting the structure is a bulletproof steel plate / composite bulletproof plate.

[0029] The filling layer constituting the structure is a high-density polyurethane foam board / honeycomb core board.

[0030] The adhesive layer constituting the structure is composed of thermosetting resin and curing agent.

[0031] The processing method for the bulletproof container plate provided by this invention includes the following steps:

[0032] Step 1: Plasma cutting of aluminum sheet to specific design dimensions, followed by cleaning and polishing to complete the fabrication of inner and outer skins;

[0033] Step 2: Weld square steel pipes according to the specific design drawings, clean the slag and straighten the shape after welding to complete the design of the steel frame;

[0034] Step 3: Cut the bulletproof plate according to the specific design drawings, and clean it up after completion;

[0035] Step 4: Bend / mill the bulletproof plate according to the specific design drawings to form an open-top cuboid shape;

[0036] Step 5: Cut high-density polyurethane foam boards / honeycomb core boards according to the specific design drawings;

[0037] Step Six: Apply adhesive evenly to the surface of the outer skin, steel frame, and bulletproof plate, and then stack the steel frame onto one side of the outer skin;

[0038] Step 7: Embed the bulletproof plate into the steel frame, then drill holes and rivet the two together;

[0039] Step 8: Apply adhesive evenly to the surface of the bulletproof plate and the high-density polyurethane foam board / honeycomb core board, and then embed the high-density polyurethane foam board / honeycomb core board into the bulletproof plate;

[0040] Step 9: Apply adhesive evenly to the surface of the high-density polyurethane foam board / honeycomb core board and the inner skin, and then stack the inner skin onto the previously completed semi-finished product;

[0041] Step 10: Place the bonded semi-finished product on a press and press it to cure and shape. The pressing temperature is room temperature, the pressure is 5MPa, and the pressing time is 30 minutes.

[0042] Step 11: After the press is finished pressing, the large modular unit is removed, and the production of the modular unit is complete.

[0043] Examples of embodiments of the present invention Figure 1 and Figure 2 As shown, it consists of an outer skin, a steel frame, bulletproof steel plates, high-density polyurethane foam board, an inner skin, and an adhesive layer.

[0044] 1 is the outer skin, which is made of thin aluminum plate;

[0045] The second layer is an adhesive layer, mainly used to bond the outer skin 1 and the steel frame 3;

[0046] The third part is a steel frame, which mainly serves as the support for the large modular unit and the installation location for the bulletproof steel plate.

[0047] The 4th layer is an adhesive layer, mainly used to bond the steel frame 3 and the bulletproof plate 5;

[0048] The fifth layer is a bulletproof plate, which is the main layer for resisting bullet impact;

[0049] The 6 is an adhesive layer, mainly used to bond the bulletproof plate 5 and the high-density polyurethane foam board 7.

[0050] The 7 is a high-density polyurethane foam board, mainly used for insulation of shelters and as a buffer layer in the event of bullet impact.

[0051] The 8 is an adhesive layer, mainly used to bond the high-density polyurethane foam board 7 and the inner skin 9;

[0052] The 9th layer is the inner skin, which is made of thin aluminum sheet.

[0053] like Figure 3 As shown, the processing method of the bulletproof shelter plate provided in this embodiment of the invention includes the following steps:

[0054] Step 1: Plasma cutting of aluminum sheet to specific design dimensions, followed by cleaning and polishing to complete the fabrication of inner and outer skins;

[0055] Step 2: Weld square steel pipes according to the specific design drawings, clean the slag and straighten the shape after welding to complete the design of the steel frame;

[0056] Step 3: Cut the bulletproof plate according to the specific design drawings, and clean it up after completion;

[0057] Step 4: Bend the bulletproof metal plate according to the specific design drawings;

[0058] Step 5: Cut high-density polyurethane foam boards / honeycomb core boards according to the specific design drawings;

[0059] Step Six: Apply adhesive evenly to the outer skin, steel frame, and bulletproof plate, and then stack the steel frame onto the outer skin;

[0060] Step 7: Insert the bulletproof plates into the steel frame one by one, and then drill holes and rivet them together;

[0061] Step 8: Apply adhesive evenly to the bulletproof plate, steel frame, and high-density polyurethane foam board / honeycomb core board, and then embed the high-density polyurethane foam board / honeycomb core board into the bulletproof plate.

[0062] Step 9: Apply adhesive evenly to the high-density polyurethane foam board / honeycomb core board and the inner skin, and then stack the inner skin onto the previously completed semi-finished product;

[0063] Step 10: Place the bonded semi-finished product on a press and press it to cure and shape. The pressing temperature is room temperature, the pressure is 5MPa, and the pressing time is 30 minutes.

[0064] Step 11: After the press is finished pressing, the large modular unit is removed, and the production of the modular unit is complete.

Claims

1. A bulletproof container panel, comprising a steel frame, inner and outer skins, a bulletproof layer, and a filling layer, characterized in that, The steel frame is made of steel pipes forming several connected rectangular frames; the bulletproof layer is an open-top cuboid structure, with the closed end installed inside the rectangular frame of the steel frame and the open end edge folded outwards and overlapped on the rectangular frame of the steel frame; the filling layer is made of lightweight material and is filled in the open-top cuboid cavity of the bulletproof layer; the steel frame, bulletproof layer and filling layer are sealed between the inner and outer skins.

2. The bulletproof shelter panel according to claim 1, characterized in that, The inner and outer skins are made of aluminum plates with a thickness of 0.8 to 2 mm.

3. The bulletproof container panel according to claim 1, characterized in that, The steel frame is constructed by welding square steel tubing.

4. The bulletproof shelter panel according to claim 1, characterized in that, The bulletproof layer is made of bulletproof steel plate or composite bulletproof plate.

5. The bulletproof container panel according to claim 1, characterized in that, The filling layer is made of high-density polyurethane foam board or honeycomb core board.

6. The bulletproof container panel according to claim 1, characterized in that, The inner and outer skins and the steel frame, the steel frame and the bulletproof layer, and the bulletproof layer and the inner and outer skins are all bonded together using thermosetting resin and curing agent.

7. The bulletproof container panel according to claim 1, characterized in that, The bulletproof layer and the steel frame are riveted together by drilling.

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