Appearance flaw detection device for valve body production and processing
By designing a rotary clamping and air-blowing dust removal appearance defect detection device, the high cost problem caused by the need for multiple detection heads in traditional devices is solved, realizing all-round detection and efficient dust removal of valve bodies.
Patent Information
- Application Number
- CN202511485278.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2025-11-28
AI Technical Summary
Traditional appearance defect detection devices require multiple detection heads when inspecting three-dimensional valve bodies, which increases the inspection cost.
A device for detecting appearance defects, comprising a workbench, a fixed base, a mounting sleeve, an auxiliary structure, and a blowing structure, was designed. The auxiliary structure rotates the valve body and uses centrifugal force for multi-directional clamping, while the blowing structure removes dust, achieving all-round detection without the need for multiple sets of detection heads.
It enables comprehensive visual inspection of valve bodies, reduces inspection costs, and improves inspection efficiency and effectiveness through centrifugal force clamping and air blowing dust removal.
Smart Images
Figure CN121027152A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of valve body production appearance detection, and particularly relates to a valve body production appearance defect detection device. BACKGROUND
[0002] The valve body is a core component of the valve, as a key carrier of the fluid control system, the core role of the valve body is to build a medium flow channel and bear the system pressure, and the structure needs to meet the sealing, pressure bearing and fluid dynamics requirements, after the same batch of valve bodies is produced, the appearance of the same batch of valve bodies needs to be sampled and inspected to ensure the quality of the valve bodies, and a step of detecting the appearance defects is performed during the sampling and inspection, the appearance defect detection device of industrial vision is used during the appearance defect detection, however, the traditional appearance defect detection device still has some problems during use. When the traditional appearance defect detection device detects the appearance defects of the valve body, since the valve body is three-dimensional, a single angle detection head cannot detect the overall outer side of the valve body, which leads to the need to install multiple detection heads on the appearance of the valve body during detection, which leads to an increase in detection cost during detection, and therefore a valve body production appearance defect detection device is needed to solve the above problems. SUMMARY
[0003] The purpose of the present application is to provide a valve body production appearance defect detection device to solve the defect that the existing appearance defect detection device cannot detect the overall outer side of the valve body due to the three-dimensional structure of the valve body, which leads to the need to install multiple detection heads on the appearance of the valve body during detection, which leads to an increase in detection cost during detection.
[0004] In order to solve the above technical problems, the present application provides the following technical scheme: a valve body production appearance defect detection device, comprising a workbench and a control panel; The top end of the workbench is provided with a fixing seat, the top end of the fixing seat is provided with a mounting sleeve, the top end of the mounting sleeve is provided with a limiting groove, the top end of the limiting groove is placed with a valve body, the inside of the top end of the mounting sleeve is provided with a moving groove, and the inside of the mounting sleeve is provided with an auxiliary structure. The auxiliary structure comprises a connecting disc, the bottom end of the connecting disc is installed on the fixing base, the top end of the connecting disc is connected with the bottom end of the mounting sleeve, one side of the connecting disc is installed with a motor, the inside of the mounting sleeve is installed with a clamping seat, one side of the top end of the clamping seat is installed with a fixed plate, one side of the fixed plate is installed with a reset spring, one side of the reset spring is installed with a sliding block, the inside of the moving groove is installed with a clamping block, the bottom end of the clamping block is installed with a pressing block, the other side of the top end of the clamping seat is installed with a blocking block.
[0005] Preferably, the two ends of the reset spring are fixed with one side of the fixed plate and one side of the sliding block respectively, and the reset spring and the sliding block form an extension structure.
[0006] Preferably, the clamping seat is provided with a sliding groove on both sides, an oil cavity is formed in the inside of the clamping seat, an oil outlet is formed in the inside of the sliding groove, a fixed head is installed in the inside of the oil outlet, an installation block is installed in the inside of the oil cavity, a telescopic spring is installed on one side of the installation block, and one end of the telescopic spring is fixed with one end of the fixed head.
[0007] Preferably, the clamping block is provided with multiple groups, and the multiple groups of clamping blocks are annularly distributed in the inside of the top end of the mounting sleeve, so that the clamping effect is better and more firm.
[0008] Preferably, the two ends of the sliding block are inserted into the inside of the sliding groove, and the sliding block and the sliding groove form a sliding connection.
[0009] Preferably, the oil outlet is provided with two groups, and the two groups of oil outlets are symmetrically distributed on both sides of the oil cavity.
[0010] Preferably, one side of the top end of the workbench is installed with a moving assembly, one side of the moving assembly is installed with an industrial camera, one side of the moving assembly is installed with a control panel, and the inside of the mounting sleeve is provided with a blowing structure.
[0011] Preferably, the blowing structure comprises a gear ring, the gear ring is installed on the top end of the workbench at the bottom of the mounting sleeve, the inside of the mounting sleeve is installed with a fixing sleeve, the inside of the fixing sleeve is fixed with a fixed frame, the top end of the fixed frame is installed with a fan blade, the bottom end of the fan blade is installed with a gear, the inside of the bottom end of the fixing seat is formed with an air inlet, and the top end of the fan blade is installed with a blowing head.
[0012] Preferably, the blowing head is provided with multiple groups, and the multiple groups of blowing heads are annularly distributed on the top end of the mounting sleeve.
[0013] Preferably, the gear is provided with multiple groups, and the multiple groups of gears are engaged with the gear ring.
[0014] The valve body appearance defect detection device for valve body production and processing has the advantages that: the auxiliary structure can be used for rotating detection of the valve body, so that the valve body is more convenient to detect, and the rotating centrifugal force can be used for clamping the valve body during rotation, so that the valve body is more stable during rotation, and the blowing structure can be used to drive the fan blades to rotate to generate wind power to blow dust on the surface of the valve body without an additional power source; When the appearance defect of the sample valve body is detected, the valve body is first placed in the limiting groove at the top end of the mounting sleeve, and the limiting groove is used to preliminarily limit the position of the valve body, so that the position of the valve body does not deviate during initial rotation, thereby completing the preliminary limiting work. Further, when the valve body is placed, the motor drives the connecting disc to rotate, and the mounting sleeve is driven to rotate by the rotation of the connecting disc, and the valve body is driven to rotate by the rotation of the mounting sleeve, and the industrial camera is started to work during rotation, so that the different surfaces of the valve body can pass in front of the industrial camera in turn, so that the industrial camera can detect the appearance of the valve body without setting multiple industrial cameras, thereby reducing the cost. Further, when the mounting sleeve rotates, centrifugal force is generated, and the sliding block moves at the top end of the clamping seat under the action of the centrifugal force. When the sliding block moves, the side of the extrusion block is provided with an inclined angle, so that the extrusion block is pressed to move upward when the sliding block contacts the bottom end of the extrusion block. The extrusion block moves upward to push the clamping block upward, so that the extrusion block is pushed out from the inside of the moving groove and attached to the outside of the bottom end of the valve body. Multiple extrusion blocks are used to clamp the bottom end of the valve body from multiple directions, so that the clamping effect is better and more stable, thereby completing the clamping work, so that the position of the valve body does not deviate during rotation, thereby affecting the detection effect. Further, the clamping structure utilizes the centrifugal force of rotation to convert the centrifugal force of the sliding block into upward clamping force of the extrusion block, which ensures reliable clamping and does not block the appearance detection area of the valve body. This clamping method does not need manual operation, so that the clamping is more convenient, and during the appearance defect detection, the clamping work of the mounting sleeve does not stop as long as the mounting sleeve is rotating, and when the valve body detection is completed, the sliding block is pulled back to the original position under the action of the return spring, so that the extrusion block falls to complete the clamping and falling work, thereby facilitating the detection work of the next group of valve bodies. Further, when the slider moves at the top end of the clamping seat, the two sides of the slider slide in the inner part of the sliding groove, and whenever the two sides of the slider pass the position of the fixed head, the clamping seat is pressed to move inward by a part, thereby opening the oil outlet, making the lubricating oil in the oil cavity flow out, lubricating the sliding groove, reducing the friction between the slider and the sliding groove, thereby completing the work of reducing the friction; By setting the blowing structure, when the valve body is clamped and rotated, the mounting sleeve drives the fixed sleeve to rotate, and the fixed sleeve makes the gear at the bottom end of the fan blade contact with the gear ring in the rotating process, so that the fan blade is driven to rotate through the meshing between the gear and the gear ring, and the flowing air is sprayed out through the blowing head in the rotating process of the fan blade, so that the dust on the surface of the valve body is cleaned, and the dust is prevented from being left on the surface of the valve body, so that the effect of detection of the industrial camera is affected due to the dust when working, thereby completing the dust removal work. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a front view three-dimensional structure schematic diagram of the present application; Figure 2 It is a side view three-dimensional structure schematic diagram of the present application; Figure 3 It is a top view three-dimensional structure schematic diagram of the present application; Figure 4 It is a top view partial cross-section three-dimensional structure schematic diagram of the present application; Figure 5 It is a top view cross-section three-dimensional structure schematic diagram of the present application; Figure 6 It is a bottom view three-dimensional structure schematic diagram of the present application; Figure 7 It is a bottom view three-dimensional structure schematic diagram of the motor of the present application; Figure 8 It is a top view three-dimensional structure schematic diagram of the blowing structure of the present application; Figure 9 It is a bottom view three-dimensional structure schematic diagram of the blowing structure of the present application; Figure 10 It is a front view three-dimensional structure schematic diagram of the clamping seat of the present application; Figure 11 It is a bottom view structure schematic diagram of the clamping seat of the present application; Figure 12 It is a front view cross-section structure schematic diagram of the clamping seat of the present application; Figure 13 It is Figure 12 It is a partial enlarged structure schematic diagram of A in the middle.
[0016] The figure mark explanation: 1, workbench; 2, control panel; 3, moving assembly; 4, fixed seat; 5, valve body; 6, industrial camera; 7, auxiliary structure; 701, motor; 702, connecting disc; 703, clamping seat; 704, sliding groove; 705, fixed plate; 706, return spring; 707, sliding block; 708, extrusion block; 709, clamping block; 7010, blocking block; 7011, oil cavity; 7012, oil outlet; 7013, fixed head; 7014, extension spring; 7015, mounting block; 8, mounting sleeve; 9, blowing structure; 901, blowing head; 902, gear ring; 903, fixed sleeve; 904, fan blade; 905, gear; 906, air inlet; 907, fixed frame; 10, limiting groove; 11, moving groove. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0018] Please refer to Figures 1-13 The present application provides a kind of appearance defect detection device for valve body production and processing, including workbench 1 and control panel 2; The top of the workbench 1 is provided with a fixed seat 4, the top of the fixed seat 4 is provided with a mounting sleeve 8, the top of the mounting sleeve 8 is provided with a limiting groove 10, the top of the limiting groove 10 is placed with a valve body 5, the inside of the top of the mounting sleeve 8 is provided with a moving groove 11, and the inside of the mounting sleeve 8 is provided with an auxiliary structure 7.
[0019] Please refer to Figures 1-13The auxiliary structure 7 comprises a connecting disc 702, which is installed at the bottom end of the fixing base 4, and the top end of the connecting disc 702 is connected with the bottom end of the mounting sleeve 8, and one side of the connecting disc 702 is provided with the motor 701, and the inside of the mounting sleeve 8 is provided with the clamping seat 703, and one side of the top end of the clamping seat 703 is provided with the fixing plate 705, and one side of the fixing plate 705 is provided with the reset spring 706, and one side of the reset spring 706 is provided with the sliding block 707, and the inside of the moving slot 11 is provided with the clamping block 709, and the bottom end of the clamping block 709 is provided with the extrusion block 708, and the other side of the top end of the clamping seat 703 is provided with the blocking block 7010; the two ends of the reset spring 706 are fixed with one side of the fixing plate 705 and one side of the sliding block 707 respectively, and the reset spring 706 and the sliding block 707 form a telescopic structure; the two sides of the clamping seat 703 are provided with the sliding slot 704, the inside of the clamping seat 703 is provided with the oil cavity 7011, the inside of the sliding slot 704 is provided with the oil outlet 7012, the inside of the oil outlet 7012 is provided with the fixing head 7013, the inside of the oil cavity 7011 is provided with the mounting block 7015, one side of the mounting block 7015 is provided with the telescopic spring 7014, and one end of the telescopic spring 7014 is fixed with one end of the fixing head 7013; the clamping block 709 is provided with a plurality of groups, and the plurality of groups of clamping blocks 709 are annularly distributed in the inside of the top end of the mounting sleeve 8; the two ends of the sliding block 707 are inserted into the inside of the sliding slot 704, and the sliding block 707 and the sliding slot 704 form a sliding connection; the oil outlet 7012 is provided with two groups, and the two groups of oil outlets 7012 are symmetrically distributed on the two sides of the oil cavity 7011.
[0020] Specifically, in this embodiment, when the appearance defect detection of the valve body 5 is carried out, first, the valve body 5 is placed into the limiting groove 10 at the top end of the mounting sleeve 8. At this time, the use of the limiting groove 10 can preliminarily limit the position of the valve body 5. After the valve body 5 is placed, the external power source starts the motor 701. After starting, the motor 701 drives the connecting disc 702 to rotate, and the connecting disc 702 drives the mounting sleeve 8 to rotate in the process of rotating. The mounting sleeve 8 drives the valve body 5 to rotate. When the valve body 5 rotates, the industrial camera 6 is started to work. At this time, the rotating valve body 5 can make different surfaces of the valve body 5 pass in front of the industrial camera 6 in turn, so that the industrial camera 6 can detect the appearance of the valve body 5 without needing to be provided with multiple industrial cameras 6 to detect the appearance of all surfaces of the valve body 5, thereby reducing the use cost during detection. When the mounting sleeve 8 rotates, a centrifugal force is generated. Under the action of the centrifugal force, the sliding block 707 moves to one side at the top end of the clamping seat 703. When the sliding block 707 moves to one side, the return spring 706 is deformed. When the sliding block 707 moves, because one side of the extrusion block 708 is provided with an inclined angle, when the sliding block 707 contacts the extrusion block 708, the extrusion block 708 is pressed to move upward. When the extrusion block 708 moves upward, the clamping block 709 is pushed to move upward, so that the clamping block 709 is ejected from the inside of the moving slot 11. Through the use of multiple extrusion blocks 708, the bottom end of the valve body 5 can be clamped in multiple directions to complete the clamping of the valve body 5, so that the valve body 5 does not move during detection, preventing the movement of the valve body 5 from affecting the detection effect. Moreover, the clamping is achieved by using the centrifugal force of rotation, so that the centrifugal force of the sliding block 707 is converted into the upward clamping force of the extrusion block 708, which ensures the reliability of clamping and does not block the appearance detection area of the valve body 5. This clamping method does not need manual operation, so that clamping is more convenient. Moreover, during the appearance defect detection, as long as the mounting sleeve 8 is rotating, the clamping work will not stop. After the valve body 5 is detected, under the action of the return spring 706, the sliding block 707 is pulled back to the original position, so that the extrusion block 708 falls to complete the clamping and falling work, facilitating the detection of the next valve body 5. Moreover, when the sliding block 707 moves at the top end of the clamping seat 703, the two sides of the sliding block 707 slide in the sliding slot 704. Whenever the two sides of the sliding block 707 pass the position of the fixed head 7013, the fixed head 7013 is pressed to move inward, so that the oil outlet 7012 is opened, the lubricating oil in the oil cavity 7011 flows out, the sliding slot 704 is lubricated, the friction between the sliding block 707 and the sliding slot 704 is reduced, and the effect of reducing the friction is achieved. When the sliding block 707 moves away from the position of the fixed head 7013, under the action of the extension spring 7014, the fixed head 7013 returns to the original position, and the oil outlet 7012 is blocked, so that the sliding slot 704 is lubricated in a timely manner.
[0021] See Figures 1-9 A movable component 3 is installed on one side of the top of the workbench 1. An industrial camera 6 is installed on one side of the movable component 3. A control panel 2 is installed on one side of the movable component 3. A blowing structure 9 is provided inside the mounting sleeve 8. The blowing structure 9 includes a gear ring 902, which is installed on the top of the workbench 1 at the bottom of the mounting sleeve 8. A fixing sleeve 903 is installed inside the mounting sleeve 8. A fixing frame 907 is fixed inside the fixing sleeve 903. A fan blade 904 is installed on the top of the fixing frame 907. A gear 905 is installed on the bottom of the fan blade 904. An air inlet 906 is opened inside the fixing seat 4 at the bottom of the gear 905. A blower head 901 is installed on the top of the fan blade 904. Multiple sets of blower heads 901 are provided, and the multiple sets of blower heads 901 are arranged in a ring at the top of the mounting sleeve 8. Multiple sets of gears 905 are provided, and the multiple sets of gears 905 mesh with the gear ring 902.
[0022] Specifically, in this embodiment, when the valve body 5 rotates, the mounting sleeve 8 drives the fixed sleeve 903 to rotate. During the rotation of the fixed sleeve 903, the gear 905 at the bottom of the fan blade 904 comes into contact with the gear ring 902. Through the meshing between the gear 905 and the gear ring 902, the fan blade 904 is driven to rotate. During the rotation of the fan blade 904, airflow is generated, and the flowing air is sprayed out through the blower head 901 to clean the dust on the surface of the valve body 5, preventing dust from remaining on the surface of the valve body 5 and causing the industrial camera 6 to be affected by dust during operation. This completes the dust removal work. When the industrial camera 6 is performing inspection, it uploads the captured data to the terminal for analysis, thereby detecting defects in the appearance of the valve body 5, and finally completing the inspection of defects on the outside of the valve body 5.
[0023] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A device for detecting appearance defects in valve body manufacturing, characterized in that: Includes a workbench (1) and a control panel (2); The top of the workbench (1) is equipped with a fixed seat (4), the top of the fixed seat (4) is equipped with an installation sleeve (8), the top of the installation sleeve (8) is provided with a limit groove (10), the top of the limit groove (10) is placed with a valve body (5), the top of the installation sleeve (8) is provided with a moving groove (11), and the inside of the installation sleeve (8) is provided with an auxiliary structure (7). The auxiliary structure (7) includes a connecting plate (702), which is installed at the bottom of the fixed base (4). The top of the connecting plate (702) is connected to the bottom of the mounting sleeve (8). A motor (701) is installed on one side of the connecting plate (702). A clamping seat (703) is installed inside the mounting sleeve (8). A fixing plate (705) is installed on one side of the top of the clamping seat (703). A return spring (706) is installed on one side of the fixing plate (705). A slider (707) is installed on one side of the return spring (706). A clamping block (709) is installed inside the moving groove (11). A squeezing block (708) is installed at the bottom of the clamping block (709). A blocking block (7010) is installed on the other side of the top of the clamping seat (703).
2. The appearance defect detection device for valve body manufacturing and processing according to claim 1, characterized in that: The two ends of the return spring (706) are fixed to one side of the fixed plate (705) and one side of the slider (707), respectively, and the return spring (706) and the slider (707) form a telescopic structure.
3. The appearance defect detection device for valve body manufacturing and processing according to claim 1, characterized in that: The clamping seat (703) has sliding grooves (704) on both sides, and an oil cavity (7011) is provided inside the clamping seat (703). An oil outlet (7012) is provided inside the sliding groove (704). A fixing head (7013) is installed inside the oil outlet (7012). An installation block (7015) is installed inside the oil cavity (7011). A telescopic spring (7014) is installed on one side of the installation block (7015). One end of the telescopic spring (7014) is fixed to one end of the fixing head (7013).
4. The appearance defect detection device for valve body manufacturing and processing according to claim 1, characterized in that: The clamping blocks (709) are provided in multiple sets, and the multiple sets of clamping blocks (709) are arranged in a ring inside the top of the mounting sleeve (8).
5. The appearance defect detection device for valve body manufacturing and processing according to claim 1, characterized in that: The two ends of the slider (707) are inserted into the interior of the slide groove (704), and the slider (707) and the slide groove (704) form a sliding connection.
6. The appearance defect detection device for valve body manufacturing and processing according to claim 3, characterized in that: The oil outlet (7012) is provided in two sets, and the two sets of oil outlets (7012) are symmetrically distributed on both sides of the oil cavity (7011).
7. The appearance defect detection device for valve body manufacturing and processing according to claim 1, characterized in that: A movable component (3) is installed on one side of the top of the workbench (1), an industrial camera (6) is installed on one side of the movable component (3), a control panel (2) is installed on one side of the movable component (3), and a blower structure (9) is provided inside the mounting sleeve (8).
8. The appearance defect detection device for valve body manufacturing and processing according to claim 7, characterized in that: The blowing structure (9) includes a gear ring (902), which is installed on the top of the bottom workbench (1) of the mounting sleeve (8). A fixing sleeve (903) is installed inside the mounting sleeve (8). A fixing frame (907) is fixed inside the fixing sleeve (903). A fan blade (904) is installed on the top of the fixing frame (907). A gear (905) is installed on the bottom of the fan blade (904). An air inlet (906) is opened inside the fixing seat (4) at the bottom of the gear (905). A blower head (901) is installed on the top of the fan blade (904).
9. The appearance defect detection device for valve body manufacturing and processing according to claim 8, characterized in that: The blower head (901) is provided in multiple sets, and the multiple sets of blower heads (901) are distributed in a ring at the top of the mounting sleeve (8).
10. The appearance defect detection device for valve body manufacturing and processing according to claim 8, characterized in that: The gear (905) is provided in multiple sets, and the multiple sets of gears (905) mesh with the gear ring (902).