Manufacturing method of pioneering lining sweat guiding strip of riding helmet

Abstract

The invention relates to the field of riding helmets, in particular to a manufacturing method of a pioneering lining sweat guiding strip of a riding helmet, which comprises the steps of material preparation, sweat guiding strip design, manufacturing process and sweat guiding strip process flow division. According to the manual process, a screen opening plate is designed for positioning according to a specific helmet, printing is carried out for more than 10 times (the sweat guiding strip is made of silica gel), and then low-temperature baking is carried out to increase the adhesion degree of the silica gel and cloth. 2, a machine automatic process: specially customizing a machine, firstly fixing a helmet lining, then automatically spraying a sweat guide strip (made of silica gel) by the machine, then baking at a low temperature to increase the adhesion degree of the silica gel and the material, and through a unique sweat guide structure design, realizing efficient guide and discharge of sweat, and effectively improving riding comfort and safety; meanwhile, the sweat guiding strip is simple in manufacturing process, low in cost and easy to produce, popularize and apply on a large scale, and has good market prospects and economic benefits.

Description

Technical Field

[0001] This invention belongs to the field of cycling helmets, specifically relating to a method for manufacturing an innovative sweat-wicking strip for the inner lining of a cycling helmet. Background Technology

[0002] With the widespread popularity of cycling, the market demand for cycling helmets, as key equipment for ensuring the safety of cyclists' heads, is growing daily. During cycling, cyclists generate a lot of heat, and the head, as an important part of heat dissipation, constantly secretes sweat. However, existing cycling helmets have significant shortcomings in managing sweat.

[0003] Traditional cycling helmets have a simple inner liner structure and lack an effective sweat-wicking mechanism. When a cyclist sweats, the sweat easily accumulates between the helmet liner and the head, causing discomfort and affecting riding comfort. Prolonged sweat retention can also breed bacteria, producing odors and harming the cyclist's skin health. Furthermore, accumulated sweat can run down the head and into the eyes, obstructing the cyclist's vision and increasing safety hazards. Summary of the Invention

[0004] To address the aforementioned issues, this invention provides a novel method for manufacturing a sweat-wicking strip for the inner lining of a cycling helmet, encompassing material preparation, sweat-wicking strip design, manufacturing process, and installation method.

[0005] Material preparation includes the selection of sweat-wicking materials and auxiliary materials;

[0006] Sweat-wicking material: Selected polymer materials with good sweat-wicking and antibacterial properties, using specially treated polyester fiber materials;

[0007] Auxiliary materials: Prepare an appropriate amount of adhesive, fasteners, and other auxiliary materials. The adhesive is used to fix the sweatband to the helmet liner and must have good adhesion and water resistance to ensure that the sweatband will not fall off during long-term use;

[0008] Sweatband design includes shape design and sweat channel design;

[0009] Shape Design: The shape of the sweatband is designed based on the shape of the helmet liner and the contour of the human head. Generally, the sweatband is elongated, and its length and width are determined according to the size of the helmet and the sweat-wicking requirements.

[0010] Sweat-wicking channel design: Sweat-wicking channels are designed on the surface of the sweat-wicking strip. Laser engraving or molding methods can be used to create grooves of a certain depth and width on the surface of the sweat-wicking strip. The direction of the sweat-wicking channels should be designed according to the direction of sweat flow, generally sloping from the sweat-collecting area to the sweat-draining area to allow for smooth sweat flow.

[0011] The manufacturing process includes material cutting, sweat-wicking channel processing, and surface treatment;

[0012] The installation method includes cleaning the helmet liner, determining the installation location, and securing the sweatband.

[0013] Furthermore, the sweat-wicking material has a rich microporous structure, enabling it to quickly absorb sweat and conduct it to the material surface, where it is then expelled through evaporation. Simultaneously, antibacterial agents are added to the material to effectively inhibit the growth of bacteria, fungi, and other microorganisms, ensuring the hygienic performance of the sweat-wicking strip.

[0014] Furthermore, the auxiliary material, the fixing buckle, can further enhance the fixing effect of the sweatband and prevent it from shaking during cycling.

[0015] Furthermore, the shape design features a wider sweat-collecting area at one end of the sweatband to collect sweat produced on the head, and a narrower sweat-draining area at the other end, which connects to the helmet's vent or the outside to drain sweat from the helmet.

[0016] Furthermore, the sweat-wicking channel design includes the creation of tiny bumps or textures on its surface to increase the contact area between sweat and the channel, thereby improving sweat-wicking efficiency.

[0017] Furthermore, the material is cut: using a laser cutter or mold cutting equipment, the prepared sweat-wicking material is cut according to the designed shape. During the cutting process, dimensional accuracy must be ensured to guarantee that all parts of the sweat-wicking strip meet the design requirements.

[0018] Furthermore, the sweat-wicking channels are processed as follows: The sweat-wicking channels are created using laser engraving. The cut sweat-wicking strip is placed on a laser engraving machine, and engraving is performed according to a pre-designed sweat-wicking channel pattern. During the engraving process, the laser power and engraving speed must be carefully controlled to ensure that the depth and width of the sweat-wicking channels are uniform. Alternatively, if a mold-forming method is used, the sweat-wicking material is placed in a pre-made mold, and the material is shaped through processes such as heating and pressurization to form a sweat-wicking strip with sweat-wicking channels.

[0019] Furthermore, the surface treatment involves applying a surface treatment to the manufactured sweatband to improve its smoothness and antibacterial properties. This can be done by coating the surface with an antibacterial coating, followed by curing the coating through processes such as drying. Simultaneously, the surface of the sweatband is polished to remove burrs and imperfections, improving the smooth flow of sweat.

[0020] Furthermore, regarding cleaning the helmet liner: Before installing the sweatband, clean the liner of the cycling helmet to remove surface dust and stains. You can use a mild detergent and a soft-bristled brush to clean it, then rinse it with clean water and let it air dry.

[0021] Furthermore, determining the installation location: Based on the design of the sweatband and the structure of the helmet liner, determine the installation location of the sweatband. Generally, the sweatband should be installed on the forehead area of ​​the helmet liner, as the forehead is an area that produces a lot of sweat. At the same time, ensure that the sweat-wicking area of ​​the sweatband is connected to the helmet's ventilation opening or the outside so that sweat can be discharged smoothly.

[0022] Secure the sweatband: Use adhesive to attach the sweatband to the designated position on the helmet liner. When applying the adhesive, apply it evenly to ensure full adhesion between the sweatband and the liner. After attachment, use securing clips to further secure the sweatband and prevent it from shifting or falling off during riding. The placement of the securing clips should be determined based on the shape and structure of the sweatband, generally at both ends or in the middle.

[0023] The technical solution provided by this invention features a unique sweat-wicking strip for cycling helmet lining, characterized by its sweat-wicking structure design, material application, and integrated design concept. Compared to existing helmet lining sweat-wicking technologies, the sweat-wicking channel design of this invention is more scientific and rational, achieving efficient sweat wicking based on sweat flow patterns. The selected novel sweat-wicking material possesses excellent sweat-wicking and antibacterial properties, which are not found in traditional materials. The integrated design concept perfectly integrates the sweat-wicking strip with the helmet lining, improving the overall performance of the helmet. Through its unique sweat-wicking structure design, efficient sweat guidance and drainage are achieved, effectively improving cycling comfort and safety. The application of the novel sweat-wicking material not only improves sweat-wicking efficiency but also enhances antibacterial properties and reduces odor generation. The integrated design concept enhances the overall aesthetics and stability of the helmet. Both professional cyclists and daily commuters can benefit from the sweat-wicking strip of this invention. Furthermore, the sweat-wicking strip has a simple manufacturing process, low cost, and is easy to mass-produce and promote, possessing good market prospects and economic benefits. Attached Figure Description

[0024] Various other advantages and benefits will become apparent to those skilled in the art upon reading the following detailed description of preferred embodiments. The accompanying drawings are for illustrative purposes only and are not intended to limit the invention.

[0025] Figure 1 This is a schematic diagram of the first embodiment of a method for manufacturing an innovative sweat-wicking strip for the inner lining of a cycling helmet according to the present invention.

[0026] Figure 2This is a schematic diagram of a second embodiment of a method for manufacturing an innovative sweat-wicking strip for the inner lining of a cycling helmet according to the present invention. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0028] Those skilled in the art will understand that, unless specifically stated otherwise, the singular forms “a,” “an,” “the,” and “the” used herein may also include the plural forms. It should be further understood that the term “comprising” as used in this specification means the presence of features, integers, steps, operations, elements, and / or components, but does not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and / or groups thereof.

[0029] A novel manufacturing method for the inner sweat-wicking strips of a cycling helmet, such as... Figure 1 As shown, this includes material preparation, sweatband design, manufacturing process, and installation method:

[0030] Material preparation includes the selection of sweat-wicking materials and auxiliary materials;

[0031] Sweat-wicking material: Selected polymer materials with good sweat-wicking and antibacterial properties, using specially treated polyester fiber materials;

[0032] Auxiliary materials: Prepare an appropriate amount of adhesive, fasteners, and other auxiliary materials. The adhesive is used to fix the sweatband to the helmet liner and must have good adhesion and water resistance to ensure that the sweatband will not fall off during long-term use;

[0033] Sweatband design includes shape design and sweat channel design;

[0034] Shape Design: The shape of the sweatband is designed based on the shape of the helmet liner and the contour of the human head. Generally, the sweatband is elongated, and its length and width are determined according to the size of the helmet and the sweat-wicking requirements.

[0035] Sweat-wicking channel design: Sweat-wicking channels are designed on the surface of the sweat-wicking strip. Laser engraving or molding methods can be used to create grooves of a certain depth and width on the surface of the sweat-wicking strip. The direction of the sweat-wicking channels should be designed according to the direction of sweat flow, generally sloping from the sweat-collecting area to the sweat-draining area to allow for smooth sweat flow.

[0036] The manufacturing process includes material cutting, sweat-wicking channel processing, and surface treatment;

[0037] The installation method includes cleaning the helmet liner, determining the installation location, and securing the sweatband.

[0038] In this embodiment, the sweat-wicking material has a rich microporous structure, enabling it to quickly absorb sweat and conduct it to the material surface, where it is then expelled through evaporation. Simultaneously, antibacterial agents are added to the material to effectively inhibit the growth of bacteria, fungi, and other microorganisms, ensuring the hygienic performance of the sweat-wicking strip.

[0039] Specifically, the riders need to ride at high intensity for extended periods. During the race, they sweat profusely, and if the helmet liner cannot effectively wick away sweat, the sweat will obscure their vision, affecting their performance and potentially leading to accidents.

[0040] In this embodiment, the auxiliary material, the fixing buckle, can further enhance the fixing effect of the sweatband and prevent it from shaking during cycling.

[0041] Specifically, the situation improved significantly after installing sweat-wicking strips in cycling helmets. The antibacterial material in the sweat-wicking strips effectively inhibited bacterial growth and reduced odor. Even in the hot summer, the sweat-wicking strips effectively wick away sweat, keeping the head dry.

[0042] In this embodiment, the shape design is as follows: one end of the sweat-wicking strip is designed as a wider sweat-collecting area to collect sweat produced by the head; the other end is designed as a narrower sweat-draining area, which is connected to the helmet's ventilation opening or the outside to drain sweat out of the helmet.

[0043] Specifically, for cyclists who commute daily, comfort and hygiene are important considerations when choosing a helmet. One office worker who commutes daily by bicycle found that the lining of his traditional helmet tended to develop an unpleasant odor in the summer, which bothered him greatly.

[0044] In this embodiment, the material cutting involves using a laser cutter or mold cutting equipment to cut the prepared sweat-wicking material into the designed shape. During the cutting process, dimensional accuracy must be ensured to guarantee that all parts of the sweat-wicking strip meet the design requirements.

[0045] Specifically, it can be cut according to the required shape, making material cutting more efficient and comprehensive, and making the cutting more precise.

[0046] In this embodiment, the sweat-wicking channels are processed as follows: The sweat-wicking channels are created using laser engraving. The cut sweat-wicking strip is placed on a laser engraving machine, and engraving is performed according to a pre-designed sweat-wicking channel pattern. During the engraving process, the laser power and engraving speed must be carefully controlled to ensure that the depth and width of the sweat-wicking channels are uniform. Alternatively, if a mold-forming method is used, the sweat-wicking material is placed in a pre-made mold, and the material is shaped through processes such as heating and pressurization to form a sweat-wicking strip with sweat-wicking channels.

[0047] Specifically, this invention applies to road bike helmets, mountain bike helmets, and motorcycle helmets. Whether you're a professional cyclist or a daily commuter, you can benefit from the sweatbands of this invention. Furthermore, the sweatbands are simple to manufacture, low in cost, and easy to mass-produce and widely apply.

[0048] In this embodiment, the surface treatment involves applying a surface treatment to the manufactured sweatband to improve its smoothness and antibacterial properties. This can be achieved by coating the surface of the sweatband with an antibacterial coating, followed by drying to cure the coating. Simultaneously, the surface of the sweatband is polished to remove burrs and imperfections, improving the smooth flow of sweat.

[0049] Specifically, cycling helmets with sweat-wicking linings performed exceptionally well during competitions. The sweat-collecting area of ​​the sweat-wicking strip quickly collected sweat from the rider's forehead and guided it to the wicking area through sweat channels. The wicking area is connected to the helmet's ventilation openings, allowing sweat to escape quickly and keeping the rider's head dry.

[0050] In this embodiment, the cleaning of the helmet liner involves cleaning the helmet liner before installing the sweatband to remove surface dust and stains. A mild detergent and a soft brush can be used for cleaning, followed by rinsing with clean water and allowing it to air dry.

[0051] The inner lining of the specific cycling helmet is thoroughly cleaned to remove surface dust and stains, further increasing the stability of the installation and adhesion.

[0052] In this embodiment, determining the installation position involves determining the installation position of the sweatband based on its design and the structure of the helmet liner. Generally, the sweatband should be installed on the forehead area of ​​the helmet liner, as the forehead is where sweat is produced in large quantities. Simultaneously, it is important to ensure that the sweat-wicking area of ​​the sweatband is connected to the helmet's ventilation openings or the outside to allow for proper sweat drainage.

[0053] Secure the sweatband: Use adhesive to attach the sweatband to the designated position on the helmet liner. When applying the adhesive, apply it evenly to ensure full adhesion between the sweatband and the liner. After attachment, use the fasteners to further secure the sweatband and prevent it from shaking or falling off during riding. The installation position of the fasteners should be determined according to the shape and structure of the sweatband, and is generally installed at both ends or in the middle of the sweatband.

[0054] This invention specifically addresses the challenges of traditional helmet linings in terms of sweat drainage and hygiene, demonstrating significant innovation. Through a unique sweat-wicking structure design, it achieves efficient sweat guidance and evaporation, effectively improving riding comfort and safety. The application of new sweat-wicking materials not only enhances sweat-wicking efficiency but also strengthens antibacterial properties and reduces odor.

[0055] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. A method for manufacturing an innovative sweat-wicking strip lining for a cycling helmet, characterized in that, This includes material preparation, sweatband design, manufacturing process, and installation methods; Material preparation includes the selection of sweat-wicking materials and auxiliary materials; Sweat-wicking material: Selected polymer materials with good sweat-wicking and antibacterial properties, using specially treated polyester fiber materials; Auxiliary materials: Prepare an appropriate amount of adhesive, fasteners, and other auxiliary materials. The adhesive is used to fix the sweatband to the helmet liner and must have good adhesion and water resistance to ensure that the sweatband will not fall off during long-term use; Sweatband design includes shape design and sweat channel design; Shape Design: The shape of the sweatband is designed based on the shape of the helmet liner and the contour of the human head. Generally, the sweatband is elongated, and its length and width are determined according to the size of the helmet and the sweat-wicking requirements. Sweat-wicking channel design: Sweat-wicking channels are designed on the surface of the sweat-wicking strip. Laser engraving or molding methods can be used to create grooves of a certain depth and width on the surface of the sweat-wicking strip. The direction of the sweat-wicking channels should be designed according to the direction of sweat flow, generally sloping from the sweat-collecting area to the sweat-draining area to allow for smooth sweat flow. The manufacturing process includes material cutting, sweat-wicking channel processing, and surface treatment; The installation method includes cleaning the helmet liner, determining the installation location, and securing the sweatband.

2. The method for manufacturing the innovative sweat-wicking strip lining of a cycling helmet according to claim 1, characterized in that, The sweat-wicking material has a rich microporous structure, enabling it to quickly absorb sweat and conduct it to the material surface, where it is then expelled through evaporation. Simultaneously, antibacterial agents are added to the material to effectively inhibit the growth of bacteria, fungi, and other microorganisms, ensuring the hygienic performance of the sweatband.

3. The method for manufacturing an innovative sweat-wicking strip for the inner lining of a cycling helmet according to claim 1, characterized in that, The auxiliary material, the fixing buckle, can further enhance the fixing effect of the sweatband and prevent it from shaking during cycling.

4. The method for manufacturing an innovative sweat-wicking strip for the inner lining of a cycling helmet according to claim 1, characterized in that, The shape design features a wider sweat-collecting area at one end to collect sweat from the head, and a narrower sweat-draining area at the other end to connect to the helmet's vents or the outside to drain sweat from the helmet.

5. The method for manufacturing an innovative sweat-wicking strip for the inner lining of a cycling helmet according to claim 1, characterized in that, The sweat-wicking channel design includes the creation of tiny bumps or textures on the surface of the sweat-wicking channel to increase the contact area between sweat and the channel, thereby improving sweat-wicking efficiency.

6. The method for manufacturing an innovative sweat-wicking strip for the inner lining of a cycling helmet according to claim 1, characterized in that, Material cutting: Using a laser cutter or mold cutting equipment, the prepared sweat-wicking material is cut according to the designed shape. Dimensional accuracy must be ensured during the cutting process to guarantee that all parts of the sweat-wicking strip meet design requirements.

7. The method for manufacturing an innovative sweat-wicking strip lining for a cycling helmet according to claim 1, characterized in that, The sweat-wicking channels are fabricated using laser engraving. The cut sweat-wicking strip is placed on a laser engraving machine, and the channel is engraved according to a pre-designed pattern. During engraving, the laser power and engraving speed must be carefully controlled to ensure the depth and width of the sweat-wicking channels are uniform. Alternatively, if a mold-forming method is used, the sweat-wicking material is placed in a pre-made mold, and the material is shaped through heating and pressurization to form a sweat-wicking strip with sweat-wicking channels.

8. The method for manufacturing an innovative sweat-wicking strip for the inner lining of a cycling helmet according to claim 1, characterized in that, The surface treatment involves applying a surface treatment to the manufactured sweatband to improve its smoothness and antibacterial properties. This can be done by coating the surface with an antibacterial coating, followed by drying to cure the coating. Simultaneously, the surface is polished to remove burrs and imperfections, improving the smooth flow of sweat.

9. The method for manufacturing an innovative sweat-wicking strip for the inner lining of a cycling helmet according to claim 1, characterized in that, Cleaning the helmet liner: Before installing the sweatband, clean the liner of the cycling helmet to remove surface dust and stains. You can use a mild detergent and a soft brush to clean it, then rinse it with clean water and let it air dry.

10. The method for manufacturing an innovative sweat-wicking strip for the inner lining of a cycling helmet according to claim 1, characterized in that, Determining the installation location: Based on the design of the sweatband and the structure of the helmet liner, determine the installation location of the sweatband. Generally, the sweatband should be installed on the forehead area of ​​the helmet liner, as the forehead is an area that produces a lot of sweat. At the same time, ensure that the sweat-wicking area of ​​the sweatband is connected to the helmet's ventilation opening or the outside so that sweat can be discharged smoothly. Secure the sweatband: Use adhesive to attach the sweatband to the designated position on the helmet liner. When applying the adhesive, apply it evenly to ensure full adhesion between the sweatband and the liner. After attachment, use the fasteners to further secure the sweatband and prevent it from shaking or falling off during riding. The installation position of the fasteners should be determined according to the shape and structure of the sweatband, and is generally installed at both ends or in the middle of the sweatband.

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