A honing device for automobile steering gear production

Abstract

The application discloses a honing device for automobile steering gear production and relates to the technical field of automobile manufacturing. The honing device comprises a device host, a grinding head power module, a chip removal mechanism and a detection mechanism. The chip removal mechanism is arranged on the inner side of the device host. The detection mechanism is arranged at the bottom of the chip removal mechanism. The chip removal mechanism comprises a booster ring, a sealing cylinder and a liquid injection hole. The grinding head power module is arranged on the top of the device host. The booster ring is arranged on the inner side of the sealing cylinder. The liquid injection hole is arranged at the bottom of the sealing cylinder. The sealing cylinder is used for sealing and limiting the booster ring. The sealing cylinder is used for sealing the communication hole. When the metal particles are repeatedly honed by the honing head, the metal particles are prone to rubbing against the internal hole of the steering gear. The honing device can avoid the production of non-standard scratches different from honing lines, thereby reducing the adverse effects of honing processing quality.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of automobile manufacturing, in particular to a honing device for automobile steering gear production. BACKGROUND

[0002] The automobile steering gear is a core component of an automobile steering system, which functions to amplify and change the steering force input by a driver through a steering wheel, so as to drive a steering transmission mechanism, so that the automobile steering wheel is deflected according to the will of the driver, so as to complete the steering action of the vehicle, which can reduce the force required by the driver to control the steering wheel, accurately control the steering angle, and ensure the accuracy and stability of the driving direction of the vehicle.

[0003] The honing device is used in the production of the steering gear mainly because the key matching components in the steering gear require extremely high dimensional accuracy, surface finish and shape accuracy, so as to ensure the smoothness, sealing property and service life of the steering process. As a precision machining process, the honing can remove the small excess amount and correct the roundness and cylindricity errors of the workpiece through the relative movement of the grinding head and the workpiece, and form a uniform cross-hatch pattern on the surface, which can improve the surface finish and facilitate the storage of lubricating oil, so as to meet the strict accuracy requirements of the core components of the steering gear.

[0004] However, the existing honing device for automobile steering gear production has the following disadvantages:

[0005] The honing devices for automobile steering gear production on the market all use honing equipment for machining various types of parts to hone the steering gear. Since the honing head is mostly made of diamond as the honing material, the steering gear can be well honed during machining. However, due to the relatively long housing of some types of steering gears, the metal particles generated during actual honing work of the common honing device cannot be carried out from the inside of the steering gear by the cooling liquid in time, so that these metal particles are easily rubbed with the internal hole of the steering gear when being repeatedly honed by the honing head, which produces non-standard scratches different from the honing lines, thereby reducing the honing processing quality.

[0006] Therefore, the application provides a honing device for automobile steering gear production to solve the above problems. SUMMARY

[0007] The purpose of the present application is to provide a honing device for automobile steering gear production, when the device is honing the automobile steering gear, the power module of the grinding head is turned on at the same time, the second water pump sends the cooling liquid to the water jet head through the pipeline, the related parts are moved by the motor ring integrated frame, the pressure ring moves axially on the reciprocating threaded sleeve, the cooling liquid is pressurized by combining the structure in the sealing cylinder, is sprayed at high speed through the liquid injection hole, accurately cools the contact part of the honing head and the steering gear, removes the debris, and to avoid the rotation deviation of the long honing head, the bottom of the honing head is provided with a butt joint pipe, which has a sliding rod and a bottom pressure sensor, the hollow cylinder drives the butt joint pipe to move upward and fit the honing head, the first cylinder drives the sliding rod to fit the honing head hole, the horizontal state of the honing head is detected by five pressure sensors, and the processing stability is ensured.

[0008] To achieve the above purpose, the present application provides the following technical scheme: a honing device for automobile steering gear production, comprising a device host, a grinding head power module, a chip removal mechanism and a detection mechanism, the chip removal mechanism is arranged on the inner side of the device host, and the detection mechanism is arranged at the bottom of the chip removal mechanism;

[0009] The chip removal mechanism comprises a honing head, a pressure ring, a sealing cylinder and a liquid injection hole, the grinding head power module is arranged at the top of the device host, the pressure ring is arranged on the inner side of the sealing cylinder, the liquid injection hole is located at the bottom of the sealing cylinder, the sealing cylinder is used for sealing and limiting the pressure ring, the sealing cylinder is used for sealing the communication hole, the pressure ring is located on the outer side of the reciprocating threaded sleeve, the pressure ring is in threaded connection with the reciprocating threaded sleeve, the sealing cylinder is located on the outer side of the pressure ring, a plurality of sliding bars are arranged on the outer side of the pressure ring, a plurality of sliding grooves are formed in the inner side of the sealing cylinder, a water guide hole is formed in the top of the inner side of the sealing cylinder, another group of water guide holes are formed in the bottom of the inner side of the sealing cylinder, a water guide channel is formed between the upper and lower corresponding water guide holes, the water guide channel is located in the sealing cylinder, the upper and lower groups of water guide holes are in communication with the corresponding water guide channels, a one-way door is rotatably connected to the inner side of the lower water guide hole, the honing head is arranged at the bottom of the grinding head power module, a motor ring frame integration is sleeved on the outer side of the honing head, a gear is arranged at the output end of the motor ring frame integration, a gear ring is arranged on the outer side of the honing head, the gear ring is in meshing connection with the gear, a connecting ring is arranged at the bottom of the gear ring, a plurality of liquid inlet holes are formed in the inner side of the connecting ring, a reciprocating threaded sleeve is arranged at the bottom of the connecting ring, a sealing ring is arranged at the bottom of the connecting ring, the sealing ring is located on the outer side of the reciprocating threaded sleeve, a pressure spring is arranged at the bottom of the sealing ring, another end of the pressure spring is arranged with a ring groove, the ring groove is formed in the top of the pressure ring, and a plurality of hole channels are formed in the bottom of the honing head.

[0010] Preferably, the sliding bar is in sliding connection with the sliding groove, a rotating groove is formed in the top of the honing head, the bottom of the booster ring is rotatably arranged in the inner side of the rotating groove, and a communication groove is formed in the top outer side of the booster ring.

[0011] Preferably, a communication hole is formed in the outer side of the honing head, a pressure distribution bin is formed in the inner side of the honing head, and a liquid injection hole is formed in the inner side of the pressure distribution bin.

[0012] Preferably, the other end of the liquid injection hole penetrates the honing head, the communication hole, the pressure distribution bin and the liquid injection hole are in communication with each other, the liquid injection holes are in position correspondence with the diamond friction pieces on the honing head, and a butt joint pipe is arranged at the bottom of the honing head.

[0013] Preferably, a plurality of drainage holes are formed in the outer side of the butt joint pipe, a rubber sleeve is arranged on the outer side of the butt joint pipe, the size of the rubber sleeve can be changed according to the size of the honing head used, the diameter of the rubber sleeve is equal to the maximum diameter of the honing head, the rubber sleeve is a slope funnel with a large top and a small bottom, a drainage pipe is in sliding connection with the inner side of the bottom of the butt joint pipe, the other end of the drainage pipe is in communication with a second water pump, the other end of the second water pump is in communication with a filter box, the bottom of the filter box is in communication with a cooling bin, the other side of the top of the cooling bin is in communication with a first water pump, and the output end of the first water pump is in communication with a water inlet pipe.

[0014] Preferably, the other end of the water inlet pipe is in communication with a stretch water pipe, a water spraying head is arranged at the other end of the stretch water pipe, the water spraying head is sleeved on the outer side of the honing head, the water spraying head is located at the top of the gear ring, a moving sleeve frame is arranged on the outer side of the water spraying head, a sliding rod is in sliding connection with the inner side of the moving sleeve frame, a telescopic spring is sleeved on the outer side of the sliding rod, the telescopic spring is located at the top of the moving sleeve frame, and the sliding rod is arranged on the inner side of the equipment host.

[0015] Preferably, the detection mechanism comprises a hollow air cylinder, the hollow air cylinder is arranged on the inner side of the equipment host, a support disc is arranged at the output end top of the hollow air cylinder, a plurality of first air cylinders are arranged on the top of the support disc, a lifting disc is arranged at the top of the plurality of first air cylinders, a plurality of sliding holes are formed in the inner side of the butt joint pipe, a sliding rod is in sliding connection with the inner side of the sliding hole, a plurality of sliding grooves are formed in the outer side of the bottom of the butt joint pipe, the other end of the sliding rod is in sliding connection with the inner side of the sliding groove, the other end of the sliding rod is located in the inner side of the support disc, a pressure sensor is arranged at the other end top of the sliding rod, and a sealing disc sleeve is arranged on the top of the pressure sensor.

[0016] Preferably, the sealing disc sleeve is in sliding connection with the lifting disc, a water receiving disc is arranged on the outer side of the hollow air cylinder, a drainage fence is formed in the top of the equipment host, and the inner side diameter of the liquid injection hole is in a ratio of one to two to the inner side diameter of the water guide hole.

[0017] The beneficial effects of the present application compared with the prior art are:

[0018] 1. The present application opens the power module of the grinding head to drive the honing head to work when the device is honing the automobile steering gear, and synchronously starts the second water pump to send the coolant to the water spraying head through the water inlet pipe and the stretching water pipe, and sprays it to the inside of the steering gear shell. In order to make the coolant uniformly and high-speed flow to the contact part of the honing head and the steering gear, and quickly remove the waste chips, the motor ring integrated frame is opened, the gear, the gear ring and the connecting ring drive the reciprocating threaded sleeve to make the booster ring move linearly in the axial direction, and the sliding groove and the sliding bar ensure stable movement. When the booster ring moves up, it pushes the coolant in the sealing cylinder, and the coolant flows to the bottom through the water guide hole and the water guide way. After the coolant increases, the liquid inlet hole is sealed by the sealing ring, and the coolant is extruded to the bottom. The one-way door prevents backflow, and continuously flows out from the liquid outlet hole. When the booster ring descends, it quickly presses out the remaining coolant to form a jet, enhances the chip removal capacity, and the coolant with waste chips passes through the rubber sleeve, the drain hole, the butt joint pipe and the drain pipe, is filtered through the filter box and cooled through the cooling box, and is recycled by the first water pump. The moving sleeve frame and other components on the outside of the water spraying head adapt to the expansion of the honing head, guarantee the angle and amount of the coolant input, realize the cooling and pressurized jet cleaning of the key parts worked by the honing head, and make the coolant with waste chips discharged through the special channel, so that the waste chips do not affect the subsequent honing processing work.

[0019] 2. The device of the present application is easy to cause the center deviation of the bottom honing head when it rotates due to the length problem of the elongated honing head and the connecting rod clamping it, and affects the processing. Therefore, the butt joint pipe is arranged at the bottom of the honing head, the sliding rod is arranged in the pipe, the pressure sensor is arranged at the bottom of the sliding rod, the hollow air cylinder is opened when honing, the supporting disc and the butt joint pipe are driven to move up until they are attached to the bottom of the honing head, the first air cylinder is opened, the lifting disc drives the sliding rod to slide up until the multiple sliding rods are tightly limited with the hole of the bottom of the honing head, and meanwhile, the five pressure sensors at the bottom of the sliding rod move up to contact and limit the sealing sleeve disc, and the value change of the pressure sensors can verify whether the honing head is horizontal. Subsequently, the butt joint pipe works synchronously with the honing head and keeps tight, and the value change of the five pressure sensors can detect the rotating state of the honing head, so as to avoid the adverse processing effect on the steering gear. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a front view structure perspective view of the honing device for automobile steering gear production of the present application.

[0021] Figure 2 It is a structure split perspective view of the honing device for automobile steering gear production of the present application.

[0022] Figure 3 It is a chip removal mechanism split perspective view of the honing device for automobile steering gear production of the present application.

[0023] Figure 4 It is a partial exploded perspective view of the chip removal mechanism in the honing device for producing automobile steering gear;

[0024] Figure 5 It is an enlarged view of A in Figure 4 ;

[0025] Figure 6 It is a sectional view of the honing head in the honing device for producing automobile steering gear;

[0026] Figure 7 It is a partial exploded perspective view of the detection mechanism in the honing device for producing automobile steering gear;

[0027] Figure 8 It is an enlarged view of B in Figure 7 ;

[0028] In the figure: 1, device host; 2, chip removal mechanism; 201, honing head; 202, motor ring frame integration; 203, gear; 204, gear ring; 205, connecting ring; 206, liquid inlet hole; 207, reciprocating threaded sleeve; 208, sealing ring; 209, pressure spring; 210, booster ring; 211, ring groove; 212, sliding bar; 213, communication groove; 214, sealing cylinder; 215, sliding groove; 216, one-way door; 217, rotating groove; 218, communication hole; 219, liquid injection hole; 220, pressure dividing chamber; 221, water guide hole; 222, water guide; 223, water injection head; 224, stretch water pipe; 225, moving sleeve frame; 226, sliding rod; 227, telescopic spring; 228, water inlet pipe; 229, first water pump; 230, rubber sleeve; 231, butt joint pipe; 232, drainage hole; 233, drainage pipe; 234, second water pump; 235, filter box; 236, cooling chamber; 3, detection mechanism; 301, hollow air cylinder; 302, support disc; 303, first air cylinder; 304, lifting disc; 305, sealing disc sleeve; 306, sliding hole; 307, sliding rod; 308, pressure sensor; 309, sliding groove; 4, grinding head power module; 5, water receiving tray; 6, drainage fence. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0030] Embodiment 1, according to Figure 1 - Figure 4The utility model discloses a kind of honing devices for automobile steering gear production, including equipment host 1, abrasive head power module 4, chip removal mechanism 2 and detection mechanism 3, chip removal mechanism 2 is arranged at the inside of equipment host 1, detection mechanism 3 is arranged at the bottom of chip removal mechanism 2, chip removal mechanism 2 includes honing head 201, booster ring 210, sealing cylinder 214 and liquid injection hole 219, abrasive head power module 4 is arranged at the top of equipment host 1, booster ring 210 is arranged at the inside of sealing cylinder 214, liquid injection hole 219 is located at the bottom of sealing cylinder 214, sealing cylinder 214 is used to seal and limit booster ring 210, sealing cylinder 214 is used to seal communication hole 218, booster ring 210 is located at the outside of reciprocating threaded sleeve 207, booster ring 210 is threadedly connected with reciprocating threaded sleeve 207, sealing cylinder 214 is located at the outside of booster ring 210, the outside of booster ring 210 is equipped with a plurality of sliding strips 212, the inside of sealing cylinder 214 is equipped with a plurality of sliding grooves 215, the top of the inside of sealing cylinder 214 is equipped with water guide hole 221, the bottom of the inside of sealing cylinder 214 is equipped with another group of water guide hole 221, water guide channel 222 is located between the water guide hole 221 of correspondence between upper and lower, water guide channel 222 is located in the inside of sealing cylinder 214, and the water guide hole 221 of two groups is communicated with the corresponding water guide channel 222, and the inside of lower water guide hole 221 is rotatably connected with one-way door 216, honing head 201 is arranged at the bottom of abrasive head power module 4, motor ring frame integration 202 is sleeved on the outside of honing head 201, gear 203 is arranged at the output end of motor ring frame integration 202, gear ring 204 is arranged at the outside of honing head 201, gear ring 204 is engaged with gear 203, connecting ring 205 is arranged at the bottom of gear ring 204, a plurality of liquid inlet holes 206 are formed in the inside of connecting ring 205, reciprocating threaded sleeve 207 is arranged at the bottom of connecting ring 205, sealing ring 208 is arranged at the bottom of connecting ring 205, sealing ring 208 is located at the outside of reciprocating threaded sleeve 207, pressure spring 209 is arranged at the bottom of sealing ring 208, another end of pressure spring 209 is arranged with ring groove 211, ring groove 211 is formed at the top of booster ring 210, and a plurality of hole channels are formed in the bottom of honing head 201.

[0031] The effect achieved by the whole embodiment 1 is that when the device is honing the steering gear of the automobile, the power module 4 of the grinding head is turned on to drive the honing head 201 to start the honing work, at this time the second water pump 234 is also turned on synchronously, the cooling liquid is transmitted to the water spraying head 223 through the water inlet pipe 228 and the stretching water pipe 224, and is sprayed to the inside of the honing steering gear shell by the water spraying head 223. In order to make the cooling liquid uniformly and at high flow rate to cool and clean the key position of the honing head 201 and the steering gear shell, and quickly remove the waste particles generated during processing, the motor ring integrated frame needs to be turned on, the gear 203 drives the gear ring 204 to rotate, the gear ring 204 drives the connecting ring 205 to rotate, and the connecting ring 205 drives the reciprocating threaded sleeve 207; at the same time, the booster ring 210 meshing with the reciprocating threaded sleeve 207 repeatedly moves linearly in the axial direction, and the sliding of the sliding groove 215 and the sliding bar 212 keeps the axial movement period of the threaded sleeve stable. When the booster ring 210 moves upward, the cooling liquid flowing into the sealing cylinder 214 from the liquid inlet hole 206 is pushed upward, and the bottom of the cooling liquid is limited. The water guide hole 221 and the water guide 222 on the inside top of the sealing cylinder 214 flow to the space at the bottom of the sealing cylinder 214. At the initial stage of the upward movement of the sealing cylinder 214, due to the greater weight of the cooling liquid at the top of the liquid inlet hole 206, the cooling liquid is not easily pushed out of the liquid inlet hole 206 by the upwardly moving sealing cylinder 214, but directly flows to the water guide hole 221 at the bottom of the sealing cylinder 214 through the water guide hole 221 and the water guide 222 on the inside top of the sealing cylinder 214. Then flow to the bottom of the sealing cylinder 214, when the cooling liquid at the bottom of the sealing cylinder 214 reaches a certain amount, the water guide hole 221 at the bottom is immersed in the deeper position of the cooling liquid, the gravitational potential energy of the top cooling liquid on the bottom decreases, and the speed of the cooling liquid entering the sealing cylinder 214 slows down. At this time, the sealing ring 208 at the top of the booster ring 210 contacts the bottom of the connecting ring 205, and gradually seals the liquid inlet hole 206 on the connecting ring 205 under the pushing of the booster ring 210 and the pressure spring 209. The cooling liquid cannot enter or exit from the liquid inlet hole 206. The booster ring 210 continues to move upward until the sealing ring 208 retracts into the ring groove 211. During this process, the cooling liquid at the top of the sealing cylinder 214 is squeezed to the bottom by the booster ring 210. The communication groove 213 on the booster ring 210 corresponds to the top water guide hole 221 to avoid blocking the water guide hole 221 and keep it unobstructed. The one-way door 216 inside the water guide hole 221 at the bottom of the sealing cylinder 214 can prevent the cooling liquid from flowing back.

[0032] Embodiment 2, according to Figure 2 Figure 6 ​As shown, the sliding bar 212 is in sliding connection with the sliding groove 215, the top of the honing head 201 is provided with a rotating groove 217, the bottom of the booster ring 210 is located on the inner side of the rotating groove 217, the top outer side of the booster ring 210 is provided with a communication groove 213, the outer side of the honing head 201 is provided with a communication hole 218, the inner side of the honing head 201 is provided with a pressure distribution bin 220, the inner side of the pressure distribution bin 220 is provided with a liquid injection hole 219, the other end of the liquid injection hole 219 penetrates the honing head 201, the communication hole 218, the pressure distribution bin 220 and the liquid injection hole 219 are all in communication with each other, the liquid injection hole 219 is in position correspondence with the diamond friction sheet on the honing head 201, the bottom of the honing head 201 is provided with a butt joint pipe 231, a plurality of drain holes 232 are provided on the outer side of the butt joint pipe 231, a rubber sleeve 230 is arranged on the outer side of the butt joint pipe 231, the size of the rubber sleeve 230 can be changed according to the size of the honing head 201 used, the diameter of the rubber sleeve 230 is equal to the maximum diameter of the honing head 201, the rubber sleeve 230 is a slope funnel shape with a large top and a small bottom, the bottom inner side of the butt joint pipe 231 is in sliding connection with a drain pipe 233, the other end of the drain pipe 233 is communicated with a second water pump 234, the other end of the second water pump 234 is communicated with a filter box 235, the bottom of the filter box 235 is communicated with a cooling bin 236, the other side of the top of the cooling bin 236 is communicated with a first water pump 229, the output end of the first water pump 229 is communicated with a water inlet pipe 228, the other end of the water inlet pipe 228 is communicated with a stretching water pipe 224, a water spraying head 223 is arranged at the other end of the stretching water pipe 224, the water spraying head 223 is sleeved on the outer side of the honing head 201, the water spraying head 223 is located on the top of the gear ring 204, a moving sleeve frame 225 is arranged on the outer side of the water spraying head 223, a slide rod 226 is in sliding connection with the inner side of the moving sleeve frame 225, a telescopic spring 227 is sleeved on the outer side of the slide rod 226, the telescopic spring 227 is located on the top of the moving sleeve frame 225, and the slide rod 226 is arranged on the inner side of the equipment main machine 1.

[0033] The effect achieved by the whole embodiment 2 is that the coolant in the sealing cylinder 214 is always in communication with the communication hole 218 throughout the process, continuously flowing downward from the spray hole 219, ensuring that the bottom of the diverter is continuously moistened. Based on the reciprocating rod principle, the booster ring 210 rises to the highest point and then descends. Since the spray hole 219 is smaller than the water guide hole 221, most of the remaining coolant in the space of the sealing cylinder 214 at the bottom of the booster ring 210 is quickly pressed out by the descending booster ring 210 through pressure, increasing the flow speed of the coolant and causing the spray hole 219 to form a spray phenomenon. The high-speed sprayed coolant performs close-range spray cleaning on the corresponding honing head 201 area, impacting the waste adhering to the inner surface of the diverter, enhancing the ability to remove residual waste. The coolant with waste flows downward and is limited by the rubber sleeve 230, flowing from the internal funnel-shaped structure to the drain hole 232, entering the drain pipe 233 through the connecting pipe 231, and then being filtered by the filter box 235 and cooled by the cooling box. The coolant is then reused by the first water pump 229. Throughout the process, the moving sleeve 225 on the outside of the water spray head 223 is limited and blocked by the diverter to avoid interfering with the honing work. The moving sleeve 225, the extension spring 227, and the slide rod 226 adapt to the extension state of the honing head 201 to ensure the input angle and amount of coolant.

[0034] Embodiment 3, according to Figure 4 Figure 8 As shown in the figure, the detection mechanism 3 includes a hollow cylinder 301, which is installed inside the equipment host 1. The output end top of the hollow cylinder 301 is provided with a support disc 302. The top of the support disc 302 is provided with a plurality of first air cylinders 303. The top of the plurality of first air cylinders 303 is provided with a lifting disc 304. The inner side of the connecting pipe 231 is provided with a plurality of sliding holes 306. The inner side of the sliding hole 306 is slidably connected with a sliding rod 307. The bottom outer side of the connecting pipe 231 is provided with a plurality of sliding grooves 309. The other end of the sliding rod 307 is slidably connected inside the sliding groove 309. The other end of the sliding rod 307 is located inside the support disc 302. The other end top of the sliding rod 307 is provided with a pressure sensor 308. The top of the pressure sensor 308 is provided with a sealing disc sleeve 305. The sealing disc sleeve 305 is slidably connected with the lifting disc 304. The outer side of the hollow cylinder 301 is provided with a water collecting disc 5. The top of the equipment host 1 is provided with a drain bar 6. The inner diameter of the spray hole 219 is one-half of the inner diameter of the water guide hole 221.

[0035] ​The effect achieved by the whole embodiment 3 is that: because the internal channel of the deflector is longer, the lengthened honing head 201 and the connecting rod clamping it are easy to cause the honing head 201 at the bottom end to deviate from the center when rotating, affecting the honing work. Therefore, the butt joint pipe 231 is arranged at the bottom of the honing head 201, the sliding rod 307 is slidingly installed in the pipe, the pressure sensor 308 is arranged at the bottom of the sliding rod 307, when honing, the hollow air cylinder 301 is opened to drive the supporting disc 302 and the butt joint pipe 231 to move upwards until the top of the butt joint pipe 231 is in contact with the bottom of the honing head 201, at this time, the first air cylinder 303 is opened to drive the lifting disc 304 to move upwards, the lifting disc 304 pushes the sliding rod 307 to slide upwards until the plurality of sliding rods 307 are in close contact with the hole channel arranged at the bottom of the honing head 201 and are limited, at the same time, the pressure sensor 308 at the bottom of the sliding rod 307 is synchronously moved upwards, the top of the pressure sensor 308 contacts the bottom of the sealing sleeve disc and is limited, the values of the five pressure sensors 308 in different directions start to change, whether the honing head 201 is in a horizontal state can be verified through the value changes, then, the butt joint pipe 231 works together with the honing head 201 and always keeps close contact, through detecting the value changes of the five pressure sensors 308 during the rotation of the honing head 201 and the whole honing process, the rotating state of the honing head 201 can be monitored in real time, and the deflector is avoided from being affected by bad processing.

[0036] The working principle of the whole device is: when the device is honing the steering gear of the car, the power module 4 of the grinding head is started to drive the honing head 201 to start honing work, at this time the second water pump 234 is started to transmit the cooling liquid to the water jet head 223 through the water inlet pipe 228 and the stretching water pipe 224, and the cooling liquid is sprayed into the inside of the honing head 201 and the steering gear shell, in order to make the cooling liquid uniform and have high flow rate to cool and clean the key position contacted by the honing head 201 and the steering gear shell, so that the waste particles generated during processing are quickly removed, at this time the motor ring integrated frame is started to drive the gear ring 204 to rotate through the gear 203, the gear ring 204 drives the connecting ring 205 to rotate, the connecting ring 205 drives the reciprocating threaded sleeve 207 at the same time, and the booster ring 210 engaged with the reciprocating threaded sleeve 207 repeatedly moves linearly on the reciprocating threaded sleeve 207, at this time the sliding between the sliding groove 215 and the sliding bar 212 makes the axial movement period of the threaded sleeve stable, when the booster ring 210 moves upward, the cooling liquid flowing into the sealing cylinder 214 from the liquid inlet hole 206 is pushed upward, at this time the bottom of the cooling liquid is limited, so that the cooling liquid flows into the space at the bottom of the sealing cylinder 214 through the water guide hole 221 and the water guide 222 on the inside top of the sealing cylinder 214, at the initial stage of the upward movement of the sealing cylinder 214, because the weight of the cooling liquid at the top of the liquid inlet hole 206 is large, the cooling liquid is not easy to be pushed out of the liquid inlet hole 206 by the sealing cylinder 214 moving upward, but directly flows into the water guide hole 221 at the bottom of the sealing cylinder 214 through the water guide hole 221 and the water guide 222 on the inside top of the sealing cylinder 214, and then flows to the bottom of the sealing cylinder 214, when the cooling liquid at the bottom of the sealing cylinder 214 reaches a certain amount, the water guide hole 221 at the bottom of the sealing cylinder 214 is immersed in a position where the cooling liquid is relatively deep at this time, the gravitational potential energy of the cooling liquid at the top on the bottom is small, the speed of the cooling liquid into the sealing cylinder 214 slows down, and at this time the sealing ring 208 at the top of the booster ring 210 contacts the bottom of the connecting ring 205, and gradually pushes the sealing ring 208 to seal the liquid inlet hole 206 opened on the connecting ring 205 through the booster ring 210 and the pressure spring 209, so that the cooling liquid cannot enter and exit from the liquid inlet hole 206, at this time the booster ring 210 continues to move upward until the sealing ring 208 retracts into the ring groove 211, in this process, the cooling liquid at the top of the sealing cylinder 214 is pressed into the bottom of the sealing cylinder 214 by the booster ring 210 in the form of extrusion, the communication groove 213 opened on the booster ring 210 corresponds to the water guide hole 221 at the top to avoid blocking the water guide hole 221, so as to keep the water guide hole 221 unblocked, and because the one-way door 216 is arranged inside the water guide hole 221 at the bottom of the sealing cylinder 214, the cooling liquid is prevented from flowing back, in the whole process, the cooling liquid in the sealing cylinder 214 is always in communication with the communication hole 218, and the cooling liquid continuously flows downward from the liquid jet hole 219, so as to ensure that the bottom of the steering gear remains wet,When the booster ring 210 rises to the highest point, it will then descend, because the water jet hole 219 of the flow water is smaller than the water guide hole 221, at this time, the cooling liquid in the space of the sealing cylinder 214 at the bottom of the booster ring 210 remains most of the time, the descending booster ring 210 will quickly press the remaining cooling liquid out through pressure, increasing the speed of the cooling liquid flow in the process, so that the water jet hole 219 forms a jet phenomenon, through the high-speed sprayed cooling liquid, the corresponding honing head 201 area is close-range contact type jet cleaning, the waste adhering to the inner surface of the steering vane is impacted, the cleaning ability of the residual waste is improved, at this time, the cooling liquid with waste flows downward through the rubber sleeve 230, flows from the inside of the funnel-shaped rubber sleeve 230 to the drain hole 232, and finally flows to the drain pipe 233 through the interface pipe 231, then is filtered through the filter box 235, cooled by the cooling box, and then is put into circulation again through the first water pump 229 for recycling, in the whole process, the moving sleeve frame 225 outside the water jet head 223 is blocked outside by the steering vane, avoiding interference with the honing work, the moving sleeve frame 225, the telescopic spring 227 and the slide rod 226 adapt to the honing head 201 in the telescopic state, and guarantee the input angle and input amount of the cooling liquid.

[0037] Because the internal channel of the steering vane is long, the lengthened honing head 201 and the connecting rod clamping the honing head 201 are prone to cause the honing head 201 at the bottom end to deviate from the center during rotation, which affects the honing work, therefore, the interface pipe 231 is arranged at the bottom of the honing head 201, the sliding rod 307 slides in the interface pipe 231, the pressure sensor 308 is arranged at the bottom of the sliding rod 307, the hollow air cylinder 301 is opened during honing work, the hollow air cylinder 301 drives the supporting disc 302 and the interface pipe 231 to move upward, until the top of the interface pipe 231 contacts and adheres to the bottom of the honing head 201, at this time, the first air cylinder 303 is opened to drive the lifting disc 304 to move upward, the lifting disc 304 drives the sliding rod 307 to slide upward, until the plurality of sliding rods 307 are tightly combined with and limited by the holes in the bottom of the honing head 201, at the same time, the pressure sensor 308 at the bottom of the sliding rod 307 moves upward synchronously, its top contacts the bottom of the sealing sleeve disc and is limited thereby, the values of the five pressure sensors 308 in different directions begin to change, thereby the change of the values of the five pressure sensors 308 can verify whether the honing head 201 is in a horizontal state, then the interface pipe 231 works with the honing head 201, and always maintains a tightly combined state with the honing head 201, through this way, the change of the values of the five pressure sensors 308 during the rotation and the whole honing work of the honing head 201 is detected randomly, so as to avoid the adverse processing effect on the steering vane.

[0038] Although the present application has been described in detail with reference to the foregoing embodiments, the technical solutions recorded in the foregoing embodiments can be modified, or some of the technical features can be replaced by equivalent features, by those skilled in the art, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A honing device for automobile steering gear production, comprising a device host (1), a grinding head power module (4), a chip removal mechanism (2) and a detection mechanism (3), characterized in that: The chip removal mechanism (2) is arranged on the inner side of the device host (1), and the detection mechanism (3) is arranged on the bottom of the chip removal mechanism (2); The chip removal mechanism (2) comprises a honing head (201), a booster ring (210), a sealing cylinder (214) and a liquid injection hole (219), the grinding head power module (4) is arranged on the top of the device host (1), the booster ring (210) is arranged on the inner side of the sealing cylinder (214), the liquid injection hole (219) is located at the bottom of the sealing cylinder (214), the sealing cylinder (214) is used for sealing and limiting the booster ring (210), the sealing cylinder (214) is used for sealing the communication hole (218), the booster ring (210) is located on the outer side of the reciprocating threaded sleeve (207), the booster ring (210) is threadedly connected with the reciprocating threaded sleeve (207), the sealing cylinder (214) is located on the outer side of the booster ring (210), a plurality of sliding bars (212) are arranged on the outer side of the booster ring (210), a plurality of sliding grooves (215) are formed in the inner side of the sealing cylinder (214), a water guide hole (221) is formed in the top of the inner side of the sealing cylinder (214), another group of water guide holes (221) are formed in the bottom of the inner side of the sealing cylinder (214), a water guide channel (222) is formed between the upper and lower water guide holes (221), the water guide channel (222) is located in the sealing cylinder (214), the upper and lower groups of water guide holes (221) are in communication with the corresponding water guide channels (222), a one-way door (216) is rotatably connected to the inner side of the lower water guide hole (221), the honing head (201) is arranged at the bottom of the grinding head power module (4), a motor ring rack integration (202) is arranged on the outer side of the honing head (201), a gear (203) is arranged on the output end of the motor ring rack integration (202), a gear ring (204) is arranged on the outer side of the honing head (201), the gear ring (204) is engaged with the gear (203), a connecting ring (205) is arranged at the bottom of the gear ring (204), a plurality of liquid inlet holes (206) are formed in the inner side of the connecting ring (205), a reciprocating threaded sleeve (207) is arranged at the bottom of the connecting ring (205), a sealing ring (208) is arranged at the bottom of the connecting ring (205), the sealing ring (208) is located on the outer side of the reciprocating threaded sleeve (207), a pressure spring (209) is arranged at the bottom of the sealing ring (208), another end of the pressure spring (209) is arranged with a ring groove (211), the ring groove (211) is formed at the top of the booster ring (210), and a plurality of holes are formed in the bottom of the honing head (201).

2. The honing apparatus for producing a steering gear of an automobile according to claim 1, characterized by: The sliding bar (212) is in sliding connection with the sliding groove (215), a rotating groove (217) is formed in the top of the honing head (201), the bottom of the booster ring (210) is rotatably arranged in the rotating groove (217), and a communication groove (213) is formed in the top outer side of the booster ring (210).

3. The honing device for producing automobile steering gears according to claim 1, characterized in that: The outer side of the honing head (201) is provided with a communication hole (218), and the inner side of the honing head (201) is provided with a pressure distribution bin (220), and the inner side of the pressure distribution bin (220) is provided with a liquid injection hole (219).

4. The honing apparatus for producing a steering gear of an automobile according to claim 3, characterized by: The other end of the liquid injection hole (219) penetrates the honing head (201), the communication hole (218), the pressure distribution bin (220) and the liquid injection hole (219) are all communicated with each other, the liquid injection hole (219) is corresponding to the position of the diamond friction piece on the honing head (201), and the bottom of the honing head (201) is provided with a butt joint pipe (231).

5. The honing device for producing automobile steering gears according to claim 4, characterized in that: The outer side of the butt joint pipe (231) is provided with a plurality of drainage holes (232), the outer side of the butt joint pipe (231) is provided with a rubber sleeve (230), the size of the rubber sleeve (230) can be changed according to the size of the honing head (201), the diameter of the rubber sleeve (230) is equal to the maximum diameter of the honing head (201), the rubber sleeve (230) is a slope funnel with large top and small bottom, the bottom of the butt joint pipe (231) is slidably connected with a drain pipe (233), the other end of the drain pipe (233) is communicated with a second water pump (234), the other end of the second water pump (234) is communicated with a filter box (235), the bottom of the filter box (235) is communicated with a cooling bin (236), the other side of the top of the cooling bin (236) is communicated with a first water pump (229), and the output end of the first water pump (229) is communicated with a water inlet pipe (228).

6. The honing device for producing automobile steering gears according to claim 5, characterized in that: The other end of the water inlet pipe (228) is communicated with a stretch water pipe (224), the other end of the stretch water pipe (224) is provided with a water injection head (223), the water injection head (223) is sleeved on the outer side of the honing head (201), the water injection head (223) is located on the top of the gear ring (204), the outer side of the water injection head (223) is provided with a moving sleeve frame (225), the inner side of the moving sleeve frame (225) is slidably connected with a slide rod (226), the outer side of the slide rod (226) is sleeved with a telescopic spring (227), the telescopic spring (227) is located on the top of the moving sleeve frame (225), and the slide rod (226) is arranged on the inner side of the equipment host (1).

7. The honing apparatus for producing a steering gear of an automobile according to claim 1, characterized by: The detection mechanism (3) includes a hollow cylinder (301) installed on the inner side of the equipment host (1), the top of the output end of the hollow cylinder (301) is provided with a supporting disc (302), the top of the supporting disc (302) is provided with a plurality of first air cylinders (303), the top of the plurality of first air cylinders (303) is provided with a lifting disc (304), a plurality of sliding holes (306) are formed in the inner side of the butt joint pipe (231), the inner side of the sliding hole (306) is slidably connected with a sliding rod (307), a plurality of sliding grooves (309) are formed in the bottom outer side of the butt joint pipe (231), the other end of the sliding rod (307) is slidably connected in the inner side of the sliding groove (309), the other end of the sliding rod (307) is located in the inner side of the supporting disc (302), the other end of the sliding rod (307) is provided with a pressure sensor (308) on the top, and the top of the pressure sensor (308) is provided with a sealing disc sleeve (305).

8. The honing apparatus for producing a steering gear of an automobile according to claim 7, characterized by: The sealing disc sleeve (305) is slidably connected with the lifting disc (304), the outer side of the hollow cylinder (301) is provided with a water collecting disc (5), the top of the equipment host (1) is provided with a water drainage fence (6), and the inner side diameter of the liquid injection hole (219) and the inner side diameter of the water guide hole (221) are in a ratio of 1:2.

Images