A large gear heat treatment apparatus

Abstract

The present application relates to the field of gear manufacturing equipment, specifically is a kind of large gear heat treatment equipment, including fixture tooling, fixture tooling left side is provided with vertical, transverse moving load block by track drive assembly, load block right side lower part is fixedly installed with support plate, the processing equipment further includes the induction unit of different specifications gear slot by quick release replacement and adaptive compensation combined mode, and the decarburization unit for scraping off carbon, the present application adopts the way of quick release replacement induction block to adapt to different specifications gear slot heating, and two induction blocks are driven by connecting assembly to realize micro distance adjustment, so that the working surface of induction block always maintains constant spacing with gear slot side, guaranteeing quenching layer depth and uniformity, during the induction block movement heating process, the tooth slot side is cleaned in real time by scraping spring piece, effectively maintain the stability of working surface and gear slot gap, further improve the heat transfer performance.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of gear manufacturing equipment, in particular to a large gear heat treatment equipment. BACKGROUND

[0002] As the core component of heavy machinery transmission system, large gear often works in high load, high torque and frequent impact environment, so it has high requirements for the hardness, wear resistance and fatigue strength of the tooth surface. In order to improve the service life and reliability of the gear, the tooth surface of the gear usually needs to be heat treated, that is, quenched and tempered, so as to significantly enhance the mechanical properties of the gear.

[0003] At present, the industry generally adopts gear single tooth high frequency quenching machine tool to implement heat treatment process. The machine tool is usually equipped with a clamp tool for precise positioning and clamping of large gear, and can realize precise indexing rotation of large gear. The machine tool integrates an inductor system, which can heat each tooth of the gear by high frequency induction, so that the gear can quickly rise to quenching temperature. After heating, the gear slot part is quickly sprayed and cooled by a spraying system to complete the quenching process.

[0004] However, the existing single tooth high frequency quenching machine tool still has obvious deficiencies in practical application. First, when facing gears of different specifications, the inductor is difficult to quickly and accurately adjust the gap between the inductor and the side surface of the gear slot, resulting in uneven distribution of the induction magnetic field, reduced heat conduction efficiency, and affected uniformity and depth control of the quenched layer.

[0005] Secondly, during the continuous heating process, the inductor surface and the gear slot are easy to accumulate carbon residues. The existing equipment lacks effective online cleaning mechanism. The accumulated carbon not only hinders the effective conduction of heat, leading to energy efficiency decline, but also may affect the quality stability of the subsequent tempering process, ultimately restricting the overall processing effect and service life of the gear. SUMMARY

[0006] In order to solve the above technical problems, the technical scheme adopted by the present application is: a large gear heat treatment equipment, including a clamp tool, the left side of the clamp tool is provided with a vertical and horizontal moving bearing block through a track driving assembly, the lower right side of the bearing block is fixedly installed with a support plate, the heat treatment equipment further includes an induction unit adapted to different specifications of gear slots through the combination of quick release replacement and self-adaptive compensation, and a carbon removal unit for removing carbon.

[0007] The induction unit includes a moving plate slidingly arranged on the right side of the support plate, the right side of the support plate is provided with two front and rear symmetrical induction blocks in a detachable manner, the lower part of the moving plate is provided with two front and rear symmetrical receiving plates in a front and rear sliding manner, and the receiving plate is connected with the corresponding induction block in a detachable manner.

[0008] The carbon removing unit comprises two bearing plates arranged on the upper and lower positions of the induction block and fixedly installed on the right side of the support plate, and a plurality of scraping springs are arranged on the bearing plates through connecting assemblies.

[0009] Preferably, the moving plate is fixedly connected with the support plate through fastening screws, and a spiral spring is arranged between the two bearing plates, and the bearing plates are made of insulating and heat-insulating materials.

[0010] Preferably, the connecting assembly comprises a guide plate fixedly installed on the lower side of the right end of the bearing plate, and two groups of front and rear symmetrically arranged sliding members are arranged on the guide plate, each group comprises a plurality of sliding members arranged at equal intervals in the vertical direction, and the sliding members are connected with the corresponding scraping springs in a detachable manner.

[0011] Preferably, the scraping springs are arranged obliquely, and the outer edge positions of the scraping springs on the same group of sliding members gradually expand outward from top to bottom.

[0012] Preferably, the middle part of the scraping spring is in a hollow structure, the outer edge position of the scraping spring is provided with a carbon guide groove at equal intervals along the edge track, and the carbon guide grooves on the scraping springs at the same group of sliding members are arranged in a left and right staggered manner.

[0013] Preferably, the same group of sliding members is fixedly installed with a linkage plate on the side away from the bearing plate, and the linkage plates at the corresponding upper and lower positions are connected with a limiting plate in a left and right sliding and detachable manner, and the limiting plate is fixedly installed with a ceramic pad on the side close to the bearing plate.

[0014] Preferably, the limiting plate is internally provided with two dome-shaped columns arranged in an up and down manner and sliding in an up and down manner, a return spring is arranged between the dome-shaped column and the limiting plate, and the linkage plate is provided with a hemispherical groove for inserting the dome-shaped column at the position corresponding to the dome-shaped column.

[0015] Preferably, the bearing plate is provided with a pointed plate sliding in a left and right manner on the lower side, and the right end of the bearing plate is provided with two front and rear symmetrically arranged blocking strips sliding in a front and rear manner, the blocking strips are fixedly connected with the linkage plates at the corresponding positions, the blocking strips at the corresponding front and rear positions are slidingly connected with the corresponding inclined surfaces of the pointed plate, and a cylinder fixedly installed on the support plate is connected with the pointed plate through an extension section.

[0016] Preferably, the scraping assembly comprises a U-shaped frame fixedly installed on the upper side of the clamp tool, two front and rear arranged swinging plates are hinged to the left side of the longitudinal section of the U-shaped frame, and a plurality of scraping plates sliding in the thickness direction are arranged at equal intervals along the length direction of the swinging plate.

[0017] Preferably, a torsion spring is arranged between the swing plate and the U-shaped frame, and a tension spring is arranged between the scraping plate and the swing plate, and the length of the scraping plate extending between the two swing plates gradually increases from right to left.

[0018] The application has the advantages that: first, the application adopts the quick-release replacement of the induction block to adapt to different specifications of the gear slot for heating, and the two induction blocks are driven by the connecting assembly to realize the micro-distance adjustment, so that the working surface of the induction block always maintains a constant distance with the side surface of the gear slot, thereby ensuring the uniform distribution of the induction magnetic field, improving the heat conduction efficiency, and guaranteeing the quenching layer depth and uniformity.

[0019] Second, during the moving heating of the induction block, the carbon deposition on the side surface of the gear slot is cleaned in real time by the scraping spring, and the working surface of the induction block is cleaned after heating by the scraping assembly, so as to effectively maintain the stable gap between the working surface and the gear slot, further improve the heat conduction performance, and avoid the adverse effects of carbon deposition on the subsequent tempering quality.

[0020] Third, the multiple scraping springs arranged on the same set of sliding members have their outer edges gradually expanding outward from top to bottom, so that the scraping force is gradually increased during the cleaning of the gear slot, and the multiple layers of scraping springs arranged vertically can layer by layer scrape the carbon deposition, thereby significantly improving the carbon deposition cleaning effect and adaptability.

[0021] Fourth, the structure that the middle part of the scraping spring is hollow and the edge carbon guide groove is arranged in a staggered manner can promote the rapid falling of the carbon deposition while scraping the surface of the gear slot, avoid the influence of the carbon deposition on the scraping efficiency of the scraping spring, and maintain the stable carbon deposition cleaning ability. BRIEF DESCRIPTION OF DRAWINGS

[0022] The application will be further described below in combination with the drawings and examples.

[0023] Figure 1 is a schematic diagram of the overall structure of the application.

[0024] Figure 2 is a schematic diagram of the local structure of the induction block in the application when quenching a single tooth of the gear.

[0025] Figure 3 is a schematic diagram of the structure of the support plate, the induction block, the scraping spring and the moving plate in the application.

[0026] Figure 4 is a schematic diagram of the structure of the moving plate, the induction block and the bearing plate in the application.

[0027] Figure 5 is a schematic diagram of the structure of the bearing plate, the scraping spring, the sliding member and the linkage plate in the application.

[0028] Figure 6It is the structure schematic view of the guide plate, sliding piece, blocking strip and pointed head plate in the application.

[0029] Figure 7 It is the partial sectional view of the induction block, linkage plate, dome column and limiting plate in the application.

[0030] Figure 8 It is the partial structure schematic view of the U-shaped frame, swing plate and scraping plate in the application.

[0031] In the figure: 1, clamp tool; 2, bearing block; 3, support plate; 4, induction unit; 5, carbon removal unit; 41, moving plate; 42, induction block; 43, bearing plate; 51, bearing plate; 52, connecting assembly; 53, scraping spring piece; 54, scraping assembly; 511, pointed head plate; 512, blocking strip; 513, air cylinder; 521, guide plate; 522, sliding piece; 523, linkage plate; 524, limiting plate; 525, dome column; 541, U-shaped frame; 542, swing plate; 543, scraping plate. DETAILED DESCRIPTION

[0032] The embodiments of the present application are described in detail below. The embodiments described below are exemplary only, and are not intended to be limiting of the present application. Unless otherwise indicated, technical or conditions not specified in the embodiments are performed according to the techniques or conditions described in the literature in the art or according to the product instructions.

[0033] Referring to Figure 1 and Figure 2 , a large gear heat treatment equipment includes a clamp tool 1, a bearing block 2 vertically and horizontally movable is arranged on the left side of the clamp tool 1 through a track driving assembly, a support plate 3 is fixedly installed on the right side of the bearing block 2, the treatment equipment further includes an induction unit 4 adapted to different specifications of gear grooves through a combination of quick release replacement and self-adaptive compensation, and a carbon removal unit 5 for scraping off accumulated carbon.

[0034] Referring to Figure 1 , Figure 2 , Figure 3 and Figure 4 , the induction unit 4 includes a moving plate 41 slidingly arranged on the right side of the support plate 3, two induction blocks 42 symmetrically arranged in front and back are arranged on the right side of the support plate 3 through a detachable way of forward and backward sliding, two bearing plates 43 symmetrically arranged in front and back are slidingly arranged on the lower part of the moving plate 41, and the bearing plates 43 are connected with the corresponding induction blocks 42 through a detachable way of upward and downward sliding.

[0035] Continuing to refer to Figure 1 , Figure 2 , Figure 3 and Figure 4, except carbon unit 5 includes two bearing plates 51 fixedly installed on the right side of the support plate 3 and arranged above and below the induction block 42, and the bearing plate 51 is provided with a plurality of scraping springs 53 through a connecting assembly 52, and the connecting assembly 52 adjusts the position of the induction block 42 through the limiting induction block 42, and the fixture tool 1 is provided with a scraping assembly 54 for cleaning the induction block 42.

[0036] When the large gear needs to be quenched, first of all, the operator carries the large gear to the fixture tool 1 through the lifting equipment, and then clamps and centers the gear through the fixture tool 1, and then selects two induction blocks 42 corresponding to the profile of the gear tooth groove according to the specification of the gear tooth groove, and then the operator slides and connects the induction block 42 on the right side of the support plate 3 in the front and back direction, so that the horizontal height of the induction block 42 is locked by the support plate 3.

[0037] Then the operator manually moves the moving plate 41 downward, and the two bearing plates 43 are respectively slidably connected to the corresponding induction block 42, so that the induction block 42 moves synchronously with the bearing plate 43, and then the operator connects the high-frequency power supply to the two induction blocks 42, so that the induction block 42 can inductively heat the gear tooth groove, thereby completing the quick installation of the induction block 42.

[0038] Then the track driving assembly moves the induction block 42 to the lower side of the corresponding gear tooth groove through the bearing block 2 and the support plate 3, and at the same time, the support plate 3 drives the scraping spring 53 located at the upper part to extend into the tooth groove through the bearing plate 51 and the connecting assembly 52, and then the outer side of the scraping spring 53 is abutted on the side surface of the tooth groove through the connecting assembly 52, and at the same time, the connecting assembly 52 limits the induction block 42, and the bearing plate 51 pushes the induction block 42 outward, so that the working surface of the induction block 42 is constant distance from the side surface of the tooth groove, thereby ensuring the uniformity of the induction heating.

[0039] Then the track driving assembly moves the scraping spring 53 and the induction block 42 upward, and the induction block 42 is energized, the scraping spring 53 located at the upper part of the induction block 42 pre-cleans the side surface of the tooth groove, and the distance between the working surface of the induction block 42 and the side surface of the tooth groove is constant, and then the induction block 42 moves to the inside of the tooth groove, so that the induction block 42 heats the corresponding position of the tooth groove to the quenching temperature.

[0040] It needs to be explained that the water pipe is fixedly installed on the support plate 3 between the induction block 42 and the lower scraping elastic sheet 53, and the water pipe is connected with the cooling liquid supply device. When the induction block 42 moves and heats at the same time, the water pipe sprays the cooling liquid into the gear slot, so that the part heated to the quenching temperature in the gear slot is rapidly cooled, thereby completing quenching, and then the support plate 3 drives the lower scraping elastic sheet 53 to contact the side surface of the gear slot, so that the lower scraping elastic sheet 53 scrapes the carbon deposited on the side surface of the gear slot, ensuring the heating efficiency of the induction block 42 on the gear slot during subsequent tempering of the gear slot.

[0041] When the lower scraping elastic sheet 53 completely moves to the upper part of the gear, the induction block 42 moves to the position corresponding to the scraping assembly 54, and then the induction block 42 is horizontally moved to the inside of the scraping assembly 54 by the track driving assembly, so that the scraping assembly 54 scrapes the carbon on the working surface of the induction block 42, and then the gear is rotated by a certain angle by the clamp tool 1, and then the induction block 42 is moved to the lower part of the gear slot again, and the above steps are repeated until all the gear slots of the gear are quenched.

[0042] In order to enable the scraping elastic sheet 53 to scrape different specifications of gear slots, the present application designs the following structure: referring to Figure 2 、 Figure 3 and Figure 5 , the connecting assembly 52 comprises a guide plate 521 fixedly installed on the lower side of the right end of the bearing plate 51, and the guide plate 521 is provided with two groups of sliding members 522 arranged symmetrically in front and back, each group is composed of a plurality of sliding members 522 arranged at equal intervals in the vertical direction, the sliding members 522 are connected with the corresponding scraping elastic sheet 53 in a detachable manner, and the sliding members 522 in the same group are fixedly connected together.

[0043] Referring to Figure 3 、 Figure 5 and Figure 6 , the same group of sliding members 522 are jointly fixedly installed with a linkage plate 523 away from the side of the bearing plate 51, and the right end of the bearing plate 51 is provided with two front and back symmetrically arranged blocking strips 512 which are slidingly arranged in front and back, and the blocking strips 512 are fixedly connected with the linkage plate 523 at the corresponding position.

[0044] When the two scraping elastic sheets 53 located at the uppermost side of the upper part of the induction block 42 extend into the inside of the gear slot, the two blocking strips 512 in the upper part are also located in the inside of the gear slot, and then the two blocking strips 512 are synchronously moved in the direction away from each other, so that the two blocking strips 512 in the upper part are respectively abutted on the two side surfaces of the gear slot, and the blocking strips 512 drive the sliding members 522 at the corresponding position to synchronously move through the linkage plate 523, so that the sliding members 522 drive the two scraping elastic sheets 53 located at the uppermost side of the upper part of the induction block 42 to abut on the side surfaces of the gear slot.

[0045] Need to explain, at this time, the tooth groove on the uppermost side of the two scraping pieces 53 on the induction block 42, push the two scraping pieces 53 on the uppermost side of the induction block 42 slightly deformed, so that the scraping piece 53 through its own elastic resistance in the side of the tooth groove, ensure the contact degree of scraping piece 53 and tooth groove, in turn ensure the scraping effect on the side of the tooth groove.

[0046] Also need to explain, the left part of the sliding piece 522 is blocky, the right part is rod-shaped, the rod-shaped structure of the sliding piece 522 is provided with a groove for inserting the scraping piece 53, when the scraping piece 53 is inserted into the rod-shaped structure of the sliding piece 522, the scraping piece 53 and the sliding piece 522 are fixedly connected together through the pin, so as to facilitate the replacement of the scraping piece 53, the pin is not shown in the figure.

[0047] In order to abut the blocking strip 512 on the side of the tooth groove, the present application designs the following structure: refer to Figure 3 , Figure 5 and Figure 6 , the sharp head plate 511 is slidably arranged on the lower side of the bearing plate 51, the blocking strip 512 in the corresponding position in front and back is slidably connected with the corresponding inclined surface of the sharp head plate 511, and the gas cylinder 513 with the telescopic section fixedly connected with the sharp head plate 511 is fixedly installed on the support plate 3.

[0048] When it is needed to move the blocking strip 512 to the direction close to the side of the tooth groove, the telescopic sections of the two gas cylinders 513 are extended at the same time, so that the gas cylinder 513 pushes the sharp head plate 511 in the corresponding position to the right, the sharp head plate 511 pushes the blocking strip 512 in the corresponding position to the front and back sides, so that the upper blocking strip 512 abuts on the side of the tooth groove first.

[0049] In order to ensure the fine adjustment accuracy of the two induction blocks 42, so that the distance between the working surface of the induction block 42 and the side of the tooth groove is constant, the present application designs the following structure: refer to Figure 3 and Figure 4 , the moving plate 41 is fixedly connected with the support plate 3 through the fastening screw, the helical spring is arranged between the two receiving plates 43, and the receiving plate 43 is made of insulating and heat insulating material.

[0050] Refer to Figure 3 and Figure 7 , the limit plate 524 is connected together through the left and right sliding dismounting mode between the two corresponding positions of the linkage plates 523, and the ceramic pad is fixedly installed on the side close to the bearing plate 51 of the limit plate 524.

[0051] When the two induction blocks 42 are connected to the corresponding position of the receiving plate 43, the operator manually extrudes the two induction blocks 42, so that the two induction blocks 42 are located between the front and rear two linkage plates 523, and then the operator holds the limiting plate 524 and moves it horizontally and simultaneously slides and inserts it between the upper and lower two corresponding positions of the linkage plate 523, so that the upper and lower two linkage plates 523 can move forward and backward synchronously through the limiting plate 524, and at the same time, the two induction blocks 42 are located between the two limiting plates 524.

[0052] Then remove the external force on the two induction blocks 42, so that the spiral spring pushes the two receiving plates 43 away from each other through its own elastic force, and the receiving plate 43 drives the induction block 42 to move to abut against the ceramic pad of the limiting plate 524, so that the induction block 42 moves forward and backward synchronously with the linkage plate 523 and the blocking bar 512, and then when the blocking bar 512 abuts against the side of the gear slot, the induction block 42 moves to a position where the working surface thereof has a certain gap with the side of the gear slot, and through the pushing of the elastic force of the spiral spring, the gap between the working surface of the induction block 42 and the side of the gear slot is kept constant.

[0053] It should be noted that when the induction block 42 moves to the middle part of the gear slot, the upper two blocking bars 512 and the lower two blocking bars 512 can simultaneously contact the side of the gear slot, so that when the upper two blocking bars 512 move to the upper part of the gear, the lower two blocking bars 512 can continue to limit the induction block 42, thereby ensuring that the gap between the working surface of the induction block 42 and the side of the gear slot is constant.

[0054] In order to ensure the stable connection of the limiting plate 524 and the linkage plate 523, while maintaining the quick disassembly of the limiting plate 524 and the linkage plate 523, the present application designs the following structure: refer to Figure 7 , two dome columns 525 arranged in the upper and lower positions are arranged in the limiting plate 524 to slide up and down, a return spring is arranged between the dome column 525 and the limiting plate 524, and a hemispherical groove for inserting the dome column 525 is formed in the linkage plate 523 corresponding to the position of the dome column 525.

[0055] When the limiting plate 524 is slidably inserted into the linkage plate 523, the dome structure of the dome column 525 on the limiting plate 524 contacts the edge position of the linkage plate 523, so that the edge position of the linkage plate 523 pushes the dome column 525 to the inside of the limiting plate 524 and compresses the return spring at the corresponding position. When the limiting plate 524 is completely connected to the linkage plate 523, the dome column 525 moves and is inserted into the corresponding hemispherical groove under the pushing of the return spring, thereby locking the limiting plate 524 and the linkage plate 523 to a certain extent.

[0056] In order to improve the cleaning effect of the scraping sheet 53 on the side of the gear slot, the present application designs the following structure: refer to Figure 3 and Figure 5The outer edge positions of the scraping elastic pieces 53 on the same group of sliding pieces 522 gradually expand outward from top to bottom, the middle part of the scraping elastic piece 53 is in a hollow structure, and the outer edge positions of the scraping elastic piece 53 are provided with carbon guide grooves at equal intervals along the edge track.

[0057] When the scraping elastic piece 53 moves upward, the scraping elastic piece 53 at the same guide plate 521 sequentially contacts the tooth groove side from top to bottom, and due to the fact that the outer edge positions of the scraping elastic piece 53 on the same group of sliding pieces 522 gradually expand outward from top to bottom, the tooth groove side pushes the scraping elastic piece 53 at the same guide plate 521 from top to bottom by a reaction force, so that the deformation amount of the scraping elastic piece 53 gradually increases from top to bottom, and therefore the scraping elastic piece 53 on the same group of sliding pieces 522 can gradually increase the scraping force for cleaning the tooth groove side, and in combination with the vertically arranged multi-layer scraping elastic piece 53, the carbon deposition on the tooth groove is scraped in layers, so that the carbon cleaning effect is significantly improved, and due to the elastic force of the scraping elastic piece 53 itself, the adaptability to different tooth profiles is improved, and the cost is reduced.

[0058] When the scraping elastic piece 53 scrapes the tooth side, the left and right staggered carbon guide grooves can make the scraping elastic piece 53 completely cover the tooth side, promote the rapid falling of the carbon deposition, avoid the influence of the carbon deposition on the scraping efficiency of the scraping elastic piece 53, and maintain the continuous and stable carbon cleaning ability.

[0059] In order to remove the carbon deposition on the working surface of the induction block 42 and ensure that the heat conduction effect of the induction block 42 on each tooth groove is uniform, the present application designs the following structure: Figure 1 、 Figure 2 and Figure 8 The scraping assembly 54 comprises a U-shaped frame 541 fixedly installed on the upper side of the clamp tool 1, two front and rear arranged swing plates 542 are hinged to the left side of the longitudinal section of the U-shaped frame 541, and a plurality of scraping plates 543 sliding in the thickness direction are arranged at equal intervals along the length direction of the swing plate 542.

[0060] Referring to Figure 2 and Figure 8 A torsion spring is arranged between the swing plate 542 and the U-shaped frame 541, a tension spring is arranged between the scraping plate 543 and the swing plate 542, and the length of the scraping plate 543 extending between the two swing plates 542 gradually increases from right to left.

[0061] In the initial state, the two swing plates 542 are in a V-shaped structure with the opening facing left, when the induction block 42 moves up to the position corresponding to the swing plate 542, the induction block 42 is moved to the right, so that the induction block 42 is inserted between the swing plates 542, so that the working surface of the induction block 42 is in contact with and moves relative to the scraping plate 543, and then the scraping plate 543 scrapes the carbon deposition on the working surface of the induction block 42.

[0062] Need to explain, through the change of the angle of swing plate 542, and the induction block 42 push scraping plate 543 along the thickness of swing plate 542 moves, can make scraping plate 543 adapt to different shape induction block 42, in the guarantee cleaning effect at the same time, replace induction block 42 without replacing swing plate 542 and scraping plate 543, reduce the cost, ensure the convenience of operation.

[0063] Need to be particularly emphasized, the increased scraping elastic sheet 53 of the present application can be formed by a punch once, the material is elastic sheet material, low price, and the difficulty of production is low, the efficiency is fast, although compared with the existing quenching equipment slightly improves the cost, but the real-time cleaning of scraping elastic sheet 53 to the gear groove can make the quenching and tempering process seamless, greatly increase the efficiency of heat treatment, the obtained benefit is much greater than the cost of scraping elastic sheet 53, and the elastic property of scraping elastic sheet 53 itself can also adapt to the gear groove specification within a certain range and its own wear, so that the adaptability of scraping elastic sheet 53 is strong, and the service life is long, which further improves the amount of benefits it brings.

[0064] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0065] In addition, the terms "first", "second", "one", "two" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second", "one", "two" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically limited.

[0066] In this application, unless otherwise clearly indicated and limited, the terms "mounting", "connection", "connecting", "fixing" and the like should be interpreted broadly, for example, can be fixed connection, can also be detachable connection, or integrated; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction relationship of two elements, unless otherwise clearly limited. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0067] The embodiments of the specific implementation are the preferred embodiments of the application, not to limit the protection scope of the application, therefore; all equivalent changes made according to the structure, shape, principle of the application should be covered within the protection scope of the application.

Claims

1. A large gear heat treatment equipment, comprising a fixture, wherein a vertically and horizontally movable bearing block is provided on the left side of the fixture via a track drive assembly, characterized in that, A support plate is fixedly installed on the lower right side of the bearing block. The processing equipment also includes a sensing unit that can adapt to different tooth groove specifications by combining quick-release replacement and adaptive compensation, as well as a carbon removal unit for scraping off carbon deposits. The sensing unit includes a movable plate that is slidably disposed on the right side of the support plate. Two sensing blocks are symmetrically arranged in front and behind on the right side of the support plate by means of being slidable and detachable in front and behind. Two receiving plates are symmetrically arranged in front and behind on the lower part of the movable plate. The receiving plates are connected to the sensing blocks at the corresponding positions by means of being slidable and detachable in front and behind. The carbon removal unit includes two bearing plates fixedly installed on the right side of the support plate and arranged above and below the sensing block. Several scraping springs are provided on the bearing plates through the connecting assembly. The connecting assembly adjusts the position of the sensing block through the limiting sensing block. The fixture is equipped with a scraping assembly for cleaning the sensing block. The connecting assembly includes a guide plate fixedly installed on the lower right side of the support plate. The guide plate is provided with two sets of sliding members arranged symmetrically in front and behind. Each set consists of several sliding members arranged at equal intervals in the vertical direction. The sliding members are detachably connected to the corresponding scraping spring.

2. The large gear heat treatment equipment according to claim 1, characterized in that, The movable plate is fixedly connected to the support plate by fastening screws, and a helical spring is provided between the two receiving plates. The receiving plates are made of insulating and heat-insulating material.

3. The large gear heat treatment equipment according to claim 2, characterized in that, The scraping springs are arranged at an angle, and the outer edge of the scraping springs on the same set of sliding members gradually expands outward from top to bottom.

4. The large gear heat treatment equipment according to claim 1, characterized in that, The scraping spring has a hollow structure in the middle, and carbon guide grooves are equally spaced along its edge trajectory at the outer edge position of the scraping spring. The carbon guide grooves on the scraping springs at the same set of sliding parts are staggered left and right.

5. A large gear heat treatment equipment according to claim 1, characterized in that, A linkage plate is fixedly installed on the side of the sliding parts away from the bearing plate in the same group. The linkage plates at the upper and lower corresponding positions are connected to a limit plate by sliding and disassembling left and right. A ceramic pad is fixedly installed on the side of the limit plate close to the bearing plate.

6. A large gear heat treatment equipment according to claim 5, characterized in that, The limiting plate has two vertically arranged dome pillars that slide up and down inside. A return spring is provided between the dome pillars and the limiting plate. The linkage plate has a hemispherical groove for the dome pillars to be inserted at the corresponding positions.

7. A large gear heat treatment equipment according to claim 5, characterized in that, A pointed plate is slidably provided on the lower side of the bearing plate. Two symmetrically arranged blocking strips are slidably provided on the right end of the bearing plate. The blocking strips are fixedly connected to the linkage plate at the corresponding positions. The two blocking strips at the corresponding positions are slidably connected to the corresponding inclined surfaces of the pointed plate. A cylinder with a telescopic section fixedly connected to the pointed plate is fixedly installed on the support plate.

8. A large gear heat treatment equipment according to claim 1, characterized in that, The scraping assembly includes a U-shaped frame fixedly installed on the upper side of the fixture. Two swing plates arranged in a front-to-back manner are hinged to the left side of the longitudinal section of the U-shaped frame. Several scraping plates that slide along the thickness direction are equally spaced along the length direction of the swing plates.

9. A large gear heat treatment equipment according to claim 8, characterized in that, A torsion spring is provided between the swing plate and the U-shaped frame, and a tension spring is provided between the scraper plate and the swing plate. The length of the scraper plate extending between the two swing plates gradually increases from right to left.

Images