A continuous heat exchange device for the processing of reactive dyes
By combining a mother-daughter type annular heat exchanger and a spray heat exchange box, the problem of insufficient heat utilization in reactive dye processing is solved, achieving high efficiency, energy saving, and precise temperature control, and is suitable for continuous production of reactive dyes.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-01
- Publication Date
- 2026-03-20
AI Technical Summary
Existing heat exchange devices have limited functionality and high energy consumption, failing to efficiently meet the needs of exothermic and endothermic reactions in reactive dye processing, leading to increased costs and higher energy consumption.
A mother-daughter type annular heat exchanger is designed. By combining the mother heat exchange structure and the daughter heat exchange components, the heat of exothermic and endothermic reactions can be complemented and utilized. Combined with a spray heat exchange box for secondary heat exchange, the heat utilization efficiency and temperature control accuracy are improved.
It achieves efficient heat utilization, reduces heat transfer loss, saves space and installation costs, is compatible with temperature-sensitive reactive dye reactions, and improves production efficiency and energy saving.
Smart Images

Figure CN121089482B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of heat exchange equipment, in particular to a continuous heat exchange device for active dye processing. BACKGROUND
[0002] As core raw materials of the textile printing and dyeing industry, the processing of active dyes involves multiple precise chemical reactions such as diazotization, coupling and condensation, and each reaction stage has extremely strict temperature control requirements; at the same time, active dye processing has significant 'thermal characteristic differences', coupling and other reactions are exothermic reactions that release a large amount of heat; condensation and other reactions are endothermic reactions that require continuous heat supply, so efficient heat exchange and heat recovery are the key to ensuring the yield, quality and production economy of active dyes.
[0003] However, the existing heat exchange device has single heat exchange function, and is mostly plate heat exchange or steam heat exchange, so separate heat exchange devices need to be purchased for coupling and condensation reactions, which increases the cost and also increases the energy consumption; the existing heat exchange device has defects in continuous adaptation, heat exchange efficiency, structural flexibility, temperature precision and energy utilization. SUMMARY
[0004] The application aims to solve the technical problems of the existing heat exchange device, such as single function and high energy consumption, and provides a continuous heat exchange device for active dye processing.
[0005] To achieve the above problem-solving, the application provides the following technical scheme: a continuous heat exchange device for active dye processing, comprising a mother heat exchange structure, the two ends of the mother heat exchange structure are detachably installed with supports, the mother heat exchange structure is detachably arranged in a heat exchange box, a plurality of spray heads are arranged at equal intervals on the upper wall of the heat exchange box, and the spray heads are connected in series with respect to each other, a plurality of spray heads can be connected with the mother heat exchange structure, a first discharge port is arranged at the bottom of the left side wall of the heat exchange box, a plurality of second discharge ports are arranged on the upper wall of the left end of the heat exchange box, a plurality of first pipe holes are arranged along an arc in the middle of the left and right side walls of the heat exchange box, a child heat exchange structure is detachably embedded in the middle of the mother heat exchange structure, and the child heat exchange structure can be connected with the mother heat exchange structure.
[0006] Preferably, the mother heat exchange structure includes a pair of outer guide rings, several conduits, several mother rings, several first isolation plates, and several adapter seats; the pair of outer guide rings are symmetrically arranged, and several first adapter ports are symmetrically arranged on opposite sidewalls of the outer guide rings. The first adapter ports correspond to the first pipe holes. The pair of outer guide rings are both hollow circular ring structures, and a first delivery port is provided in the middle of the upper wall of each outer guide ring. The two ends of the several conduits are respectively fixedly connected to the first adapter ports between the outer guide rings. The several mother rings are all circular ring structures with the same diameter as the outer guide rings. The several mother rings are respectively fixedly fitted onto the several conduits and arranged between the outer guide rings. The left and right sidewalls of the several mother rings near the front end are respectively provided with second delivery ports arranged alternately. The second delivery ports of the several mother rings are connected in series through adapter pipes. The several first isolation plates are respectively fixedly arranged inside the front end of the mother rings, and the first isolation plates first isolate the inner cavity of the mother rings. The first isolation plates are located between the second delivery ports. The several adapter seats are respectively symmetrically arranged on the left sidewall of the mother rings, and the adapter seats are respectively located between a pair of conduits. The conduits can penetrate the support.
[0007] Preferably, the sub-heat exchange structure includes a plurality of sub-heat exchange components, each of which is detachably embedded in the mother ring, and the plurality of sub-heat exchange components are connected in series relative to each other through pipes.
[0008] Preferably, the sub-heat exchange assembly includes a sub-ring, a second baffle, a few turbulence plates, a pair of adapter plates, and bolts; the sub-ring is a hollow circular ring structure, and the outer diameter of the sub-ring is the same as the inner diameter of the mother ring. The sub-ring is detachably embedded in the mother ring. A pair of third conveying ports are symmetrically arranged on the inner sidewall of the sub-ring. Several second baffles are respectively fixedly arranged in the sub-ring, and the second baffles are located between the third conveying ports. Several turbulence plates are respectively inclinedly arranged on the inner wall of the sub-ring and are arranged clockwise on the upper and lower sidewalls of the sub-ring. A pair of adapter plates are respectively symmetrically arranged on the upper and lower sidewalls of the sub-ring, and the adapter plates are respectively fixed to the adapter seats by bolts.
[0009] Preferably, the third delivery port of the sub-ring is connected in series alternately via pipes.
[0010] Preferably, the third delivery port of the sub-ring can be connected to the first delivery port of the outer guide ring.
[0011] Preferably, the outer guide ring can be disposed on the left and right sides of the heat exchange box, and the guide tube can penetrate through the first pipe hole of the heat exchange box.
[0012] Preferably, the mother ring can be embedded in the heat exchange box and is located below the nozzle.
[0013] Preferably, the second outlet is connected to the mother ring and the daughter ring connected in series.
[0014] The continuous heat exchange device for processing active dyes has the beneficial effects that:
[0015] 1. Heat utilization and energy saving: The sub-mother ring heat exchanger directly targets the typical industrial scene of "heat-releasing reaction needs heat removal and heat-absorbing reaction needs heat supply", solves the pain point of "heat waste and high external energy consumption" of traditional separated heat exchangers, and realizes "heat-releasing-heat-absorbing" heat complementary utilization.
[0016] 2. Reduce heat transfer loss: The traditional separated heat exchanger (such as two independent plate heat exchangers) needs to transfer indirectly through "heat-releasing side-intermediate medium (such as hot water)-heat-absorbing side", which has multiple heat losses; while the sub-mother ring structure transfers heat through "face-to-face, inside and outside" of the same disc, the heat transfer path is short, and the heat utilization efficiency is higher.
[0017] 3. Compact integrated design, saving space and installation cost: The space utilization of the sub-mother ring structure is significantly improved, the land area is small, and it is suitable for compact workshops: the disc structure itself has the characteristics of "large heat transfer area per unit volume", and the "sub-mother nesting" design further integrates two heat exchangers in the same equipment main body, and the overall volume is small.
[0018] 4. Double-circulation independent adjustment, higher precision and stability: According to the different temperature control requirements of heat-releasing reaction (which needs to remove heat accurately to prevent overheating) and heat-absorbing reaction (which needs to supply heat stably to prevent temperature drop), the sub-mother structure can realize "independent use or linkage adaptation", especially suitable for temperature-sensitive processes (such as in the active dye reaction, temperature fluctuation may cause dye color deviation);
[0019] Linkage mode: efficient matching of coupled reactions: when there are heat-releasing reactions (such as diazotization) and heat-absorbing reactions (such as coupling) in production at the same time, open the double-circulation linkage, directly use the heat-releasing energy, suitable for continuous and large-scale production (such as the continuous coupling process of active dyes), and maximize the energy saving effect.
[0020] 5. High overall adaptability: The continuous heat exchange efficiency of the equipment can be set according to the actual demand, and the length of the guide pipe is increased, and the number of mother rings and sub-rings is increased. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 The assembly structure diagram of the mother heat exchange structure of the application;
[0022] Figure 2 The assembly structure diagram of the mother heat exchange structure and the heat exchange box of the application;
[0023] Figure 3 The split structure diagram of the mother heat exchange structure of the application;
[0024] Figure 4 The outer guide ring display diagram of the application;
[0025] Figure 5 Split structure schematic diagram of the sub heat exchange structure of the application;
[0026] Figure 6 Split structure schematic diagram of the sub heat exchange structure of the application;
[0027] Figure 7 Split structure schematic diagram of the sub heat exchange structure of the application;
[0028] In the figure: 1, the mother heat exchange structure, 11, the outer guide ring, 12, the guide pipe, 13, the mother ring, 14, the first isolation plate, 15, the adapter seat, 16, the adapter pipe, 2, the support, 3, the heat exchange box, 4, the spray head, 5, the sub heat exchange assembly, 51, the sub ring, 52, the second isolation plate, 53, the spoiler, 54, the adapter plate, 55, the bolt, 6, the first discharge port, 7, the second discharge port, 8, the first conveying port, 9, the second conveying port, 10, the third conveying port, 101, the first pipe hole, 102, the first adapter port. DETAILED DESCRIPTION
[0029] The specific embodiments of the application will be described in detail below with reference to the accompanying drawings.
[0030] As Figures 1-7 shown, the application provides a technical solution: a continuous heat exchange device for active dye processing, comprising a mother heat exchange structure 1, the two ends of the mother heat exchange structure 1 are detachably installed with supports 2, the mother heat exchange structure 1 is detachably arranged in a heat exchange box 3, a plurality of spray heads 4 are arranged equidistantly on the upper wall of the heat exchange box 3, and the spray heads 4 are connected in series with each other, the spray heads 4 can be connected with the mother heat exchange structure 1, a first discharge port 6 is arranged at the bottom of the left side wall of the heat exchange box 3, a plurality of second discharge ports 7 are arranged on the upper wall of the left end of the heat exchange box 3, a plurality of first pipe holes are arranged along an arc on the middle part of the left and right side walls of the heat exchange box 3, a sub heat exchange structure is detachably embedded in the middle part of the mother heat exchange structure 1, and the sub heat exchange structure can be connected with the mother heat exchange structure 1.
[0031] As a further scheme of the present application, the female heat exchange structure 1 comprises a pair of outer guide rings 11, a plurality of guide pipes 12, a plurality of female rings 13, a plurality of first isolation plates 14 and a plurality of adapter seats 15; the pair of outer guide rings 11 are respectively arranged symmetrically, and the outer guide rings 11 are symmetrically provided with a plurality of first adapter interfaces 101 on the opposite side walls, the first adapter interfaces 101 correspond to the first pipe holes, the pair of outer guide rings 11 are hollow annular structures, and the upper walls of the outer guide rings 11 are provided with first conveying ports 8 in the middle, the two ends of the plurality of guide pipes 12 are respectively fixedly connected to the first adapter interfaces 101 between the outer guide rings 11, the plurality of female rings 13 are annular structures with the same diameter as the outer guide rings 11, the plurality of female rings 13 are fixedly sleeved on the plurality of guide pipes 12 and arranged between the outer guide rings 11, the left and right side walls of the plurality of female rings 13 close to the front ends are respectively located above and below the second conveying ports 9, the plurality of first isolation plates 14 are fixedly arranged at the front ends of the female rings 13, and the first isolation plates 14 first isolate the inner cavities of the female rings 13, the first isolation plates 14 are located between the second conveying ports 9, and the plurality of adapter seats 15 are respectively and symmetrically arranged on the left side walls of the female rings 13 and located between the pair of guide pipes 12; the female rings 13 are connected in series through the adapter pipes 16, the inner space of the female rings 13 is isolated by the first isolation plates 14, and then the second conveying ports 9 of each female ring 13 are respectively used for input and output, so as to make the medium flow along the ring and contact the penetrating guide pipes 12 in the flow, at the same time, the two outer guide rings 11 are respectively used for the input and output ends, so as to realize the continuous heat exchange of the medium contact; the overall heat exchange efficiency can be increased by increasing the length of the guide pipes 12 and then increasing the number of the female rings 13, the outer guide rings 11 can be arranged on the left and right sides of the heat exchange box 3, the guide pipes 12 can penetrate the first pipe holes of the heat exchange box 3, and the heat exchange box 3 can be used for secondary heat exchange according to design requirements, the female rings 13 can be embedded in the heat exchange box 3 and located below the spray head 4, and the heat exchange box 3 can be used for secondary heat exchange according to design requirements, the second discharge ports 7 are respectively connected with the female rings 13 and the female rings 13 connected in series, and the total heat exchange area and the heat exchange efficiency of the female heat exchange structure 1 can be increased by increasing the length of the guide pipes 12, directly increasing the installation number of the female rings 13, then increasing the total heat exchange area, and finally improving the heat exchange efficiency.
[0032] Medium input and flow path: the heat exchange medium to be exchanged is input through the first conveying port 8 of one of the outer guide rings 11, and after the medium enters the cavity of the outer guide ring 11, it is evenly distributed into a plurality of guide pipes 12, flows along the guide pipes 12 to the other outer guide ring 11, and is output from the first conveying port 8 of the outer guide ring 11;
[0033] Another path of medium (heat exchange medium or medium to be heat exchanged) is inputted through the first end second delivery port 9 of the mother ring 13 (i.e. the second delivery port 9 of the mother ring 13 closest to one of the outer guide rings 11), and since the first isolation plate 14 separates the inner cavity of the mother ring 13 into independent arc-shaped spaces, the medium flows along the arc-shaped spaces after entering the mother ring 13, flows out from another second delivery port 9 of the same mother ring 13, enters the next mother ring 13 through the adapter pipe 16, and is finally outputted from the tail end second delivery port 9 of the series-connected mother rings 13.
[0034] Heat exchange process: The conduit 12 penetrates the inner cavity of the mother ring 13, and when the medium in the conduit 12 and the medium in the mother ring 13 flow at the same time, the two conduct heat directly through the pipe wall of the conduit 12: if the medium in the conduit 12 is an exothermic medium (such as high-temperature liquid after the coupling reaction of reactive dyes), and the medium in the mother ring 13 is an endothermic medium (such as low-temperature liquid before the condensation reaction of reactive dyes), the heat of the medium in the conduit 12 is transferred to the medium in the mother ring 13 through the pipe wall, realizing heat complementation of "exothermic-endothermic"; conversely, if the medium in the conduit 12 is an endothermic medium, and the medium in the mother ring 13 is an exothermic medium, heat transfer can be completed in the same way; since the annular structure of the mother ring 13 prolongs the medium flow path, and the total heat exchange area is increased after the series connection of the several mother rings 13, continuous and efficient heat exchange of the medium can be realized.
[0035] Adjustment of heat exchange efficiency: If it is necessary to improve the overall heat exchange efficiency, the length of the conduit 12 can be increased, and since the mother ring 13 is sleeved on the conduit 12, the length of the conduit 12 can be increased to increase the number of mother rings 13, thereby expanding the total heat exchange area (the more the number of mother rings 13, the greater the contact area of the medium with the conduit, and the higher the heat exchange efficiency); conversely, the length of the conduit 12 can be shortened, and the number of mother rings 13 can be reduced to adapt to small-scale heat exchange requirements.
[0036] To further improve the heat exchange effect, the assembled mother heat exchange structure 1 can be installed with the heat exchange tank 3 to realize a double heat exchange mode of "conduit 12-mother ring 13 primary heat exchange plus heat exchange tank 3 secondary heat exchange", and the specific adaptation mode is as follows:
[0037] The heat exchange tank 3 is placed horizontally, a plurality of first pipe holes (the number and position of the first pipe holes correspond to the conduit 12 one by one) are processed along an arc in the middle of the left and right side walls of the heat exchange tank 3, the two outer guide rings 11 of the mother heat exchange structure 1 are arranged outside the left and right sides of the heat exchange tank 3 respectively, a plurality of conduits 12 are inserted through the first pipe holes of the left and right side walls of the heat exchange tank 3 one by one, the mother ring 13 is completely embedded in the inside of the heat exchange tank 3, and all the mother rings 13 are located directly below a plurality of spray heads 4 arranged on the upper wall of the heat exchange tank 3 (the spray heads 4 are relatively connected in series through pipes, and a spraying medium can be inputted).
[0038] The second discharge outlets 7 formed in the upper wall of the left end of the heat exchange box 3 are respectively connected with the tail end second conveying ports 9 of the mother ring 13 and the output ports of the sub rings 51 in the subsequent sub heat exchange structures, for guiding the media in the mother ring 13 and the sub rings 51, which have completed heat exchange, out of the heat exchange box 3; and the first discharge outlet 6 formed in the bottom of the left side wall of the heat exchange box 3 is used for guiding the accumulated liquid (such as cold water / hot water for spraying) after the spraying of the spray head 4 in the heat exchange box 3, so as to realize the recycling or discharge of the spraying medium.
[0039] Secondary heat exchange: on the basis of the "conduit 12-mother ring 13 primary heat exchange", the heat exchange medium (such as low-temperature cold water or high-temperature hot water) is sprayed into the heat exchange box 3 by the spray head 4, and the spraying medium directly acts on the outer wall of the mother ring 13 and performs secondary heat exchange with the medium in the mother ring 13: if the medium in the mother ring 13 still needs to be further cooled, cold water can be sprayed by the spray head 4; if the medium in the mother ring 13 needs to be further heated, hot water can be sprayed, so as to further improve the temperature control accuracy through the combination of "primary conduction heat exchange and secondary spraying heat exchange", and adapt to the process requirements sensitive to temperature in the active dye processing.
[0040] As a further scheme of the present application, the sub heat exchange structure includes a plurality of sub heat exchange assemblies 5, and the plurality of sub heat exchange assemblies 5 are respectively detachably embedded in the mother ring 13 and are connected in series through pipes.
[0041] As a further scheme of the present application, the sub heat exchange assembly 5 comprises a sub ring 51, a second partition plate 52, a plurality of spoiler plates 53, a pair of adapter plates 54 and bolts 55; the sub ring 51 is a hollow annular structure, and the outer wall diameter of the sub ring 51 is the same as the inner wall diameter of the mother ring 13, the sub ring 51 is detachably embedded in the mother ring 13, and a pair of third conveying ports 10 are symmetrically arranged on the inner side wall of the sub ring 51; a plurality of second partition plates 52 are fixedly arranged in the sub ring 51, and the second partition plates 52 are located between the third conveying ports 10; a plurality of spoiler plates 53 are obliquely arranged on the inner wall of the sub ring 51, and are arranged on the upper and lower side walls of the sub ring 51 in a clockwise staggered manner; a pair of adapter plates 54 are symmetrically arranged on the upper and lower side walls of the sub ring 51, and the adapter plates 54 are fixed with the adapter seats 15 through the bolts 55; the sub ring 51 is arranged by penetrating the adapter plates 54 through the bolts 55 and being screwed on the adapter seats 15, and the sub ring 51 is embedded in the mother ring 13 to contact and fit, so that the contact conduction between the sub ring 51 and the mother ring 13 can be realized, and the series-connected sub ring 51 can be used as an output end and an input end at the same time, one end of which is connected with the first conveying port 8 of the outer guide ring 11 or the second conveying port 9 of the mother ring 13; according to the actual conveying medium, the reaction exothermic raw material can be conveyed through the sub ring 51, and the reaction endothermic raw material can be conveyed through the mother ring 13, so that the energy saving and energy utilization effects can be realized; the third conveying ports 10 of the sub ring 51 are alternately connected in series through pipelines, which are used for design connection requirements; the third conveying ports 10 of the sub ring 51 can be connected with the first conveying ports 8 of the outer guide ring 11, which are used for design use requirements, so that the heat energy utilization of the exothermic reaction and the endothermic reaction can be realized.
[0042] More specifically, the sub heat exchange assembly 5 is an "auxiliary reinforced heat exchange unit" of the mother heat exchange structure 1, which is detachably embedded with the mother ring 13 to further improve the heat exchange efficiency and the medium adaptation flexibility, combines the exothermic reaction in the reaction and the endothermic reaction in the reaction to achieve energy utilization, and can also convey the corresponding temperature medium to achieve temperature compensation and control.
[0043] The medium path in the sub ring 51: the exothermic reaction medium in the active dye processing (such as high-temperature reaction liquid after coupling reaction, the temperature is usually 60-80℃) is input through the first end third conveying port 10 of the series-connected sub heat exchange assembly 5, the medium enters the arc-shaped flow channel of the sub ring 51, is blocked by the second partition plate 52 and flows in the clockwise direction, and forms turbulent flow under the action of the spoiler plates 53; after flowing through all the sub rings 51, the medium is output from the tail end third conveying port 10 of the series-connected sub heat exchange assembly 5 (at this time, the medium temperature has been reduced to 35-45℃, and the exothermic reaction is completed).
[0044] Medium path in mother ring 13: the endothermic reaction medium in the process of reactive dye processing (such as low-temperature raw material solution before condensation reaction, usually at 20-30°C) is input through the second delivery port 9 of the mother ring 13, and the medium flows along the annular flow channel of the mother ring 13 (for details, refer to the implementation of the mother heat exchange structure 1), and finally is output from the other second delivery port 9 of the mother ring 13.
[0045] Heat exchange process: due to the close fit of the outer wall of the sub-ring 51 and the inner wall of the mother ring 13, when the exothermic medium in the sub-ring and the endothermic medium in the mother ring 13 flow at the same time, heat is directly conducted through the "outer wall of the sub-ring 51→ inner wall of the mother ring 13": the heat of the exothermic medium in the sub-ring 51 is transferred to the endothermic medium in the mother ring 13, so that the temperature of the endothermic medium is raised to 40-50°C (satisfying the temperature requirement of condensation reaction), while the temperature of the exothermic medium is lowered (without the need for additional cooling equipment to lower the temperature), realizing "complementary use of heat"; compared with the traditional separate heat exchanger, this process reduces the indirect heat transfer link of "exothermic medium→ intermediate carrier→ endothermic medium", and reduces the heat loss rate.
[0046] Port adaptation: the third delivery port 10 of the sub-ring 51 can be adjusted according to actual needs: if the exothermic medium has sufficient heat, the third delivery port 10 of the sub-ring 51 can be connected only with the serial pipeline, and the heat exchange with the mother ring 13 is completed independently; if the exothermic medium has insufficient heat, the third delivery port 10 of the sub-ring 51 can be connected with the first delivery port 8 of the outer guide ring 11 through a pipeline, so that the auxiliary heat exchange medium (such as hot water) in the guide pipe 12 supplements heat to the sub-ring 51, ensuring that the temperature of the endothermic medium in the mother ring 13 meets the standard.
[0047] If only a single exothermic or endothermic reaction needs to be processed, the sub-heat exchange assembly 5 can be removed, and the mother heat exchange structure 1 can be used alone; if continuous, multi-step reactions need to be processed, the sub-heat exchange assembly 5 can be assembled and used in series, maximizing energy-saving effect.
[0048] In order to further improve the heat exchange precision, the sub-heat exchange assembly 5 can be adapted with the mother heat exchange structure 1 together with the heat exchange box 3, and the specific coordination mode is as follows:
[0049] Medium output and circulation: the second row of outlets 7 on the left end of the upper wall of the heat exchange box 3 are connected with the tail end third delivery port 10 of the serially connected sub-heat exchange assembly 5 through a pipeline, so that the medium in the sub-ring 51 that has completed exothermic reaction is guided out of the heat exchange box 3 through the second row of outlets 7, and can be directly delivered to the next process (such as the filtration process of reactive dye) or recycled; at the same time, the output end of the mother ring 13 is also connected with another second row of outlets 7, ensuring that the medium in the mother ring 13 that has completed endothermic reaction is guided out at the same time.
[0050] Secondary heat exchange strengthening: when the spray head 4 on the upper wall of the heat exchange box 3 sprays the auxiliary heat exchange medium (such as cold water or hot water) to the mother ring 13, the outer wall of the mother ring 13 performs secondary heat exchange with the sprayed medium: if the temperature of the heat-absorbing medium in the mother ring 13 is too high, cold water can be sprayed through the spray head 4 to lower the temperature; if the temperature is too low, hot water can be sprayed to supplement the heat; this process forms a "double guarantee" with the direct heat exchange between the daughter ring 51 and the mother ring 13.
[0051] The detailed connection means is a technology known in the art, and the working principle and process are described below.
[0052] Usage mode one:
[0053] The outer guide ring 11 in the mother heat exchange structure 1 is inserted into the first adapter 101 through the pipe 12 for relative connection, and a plurality of mother rings 13 are arranged equidistantly on the pipe 12, and the second delivery port 9 of the mother ring 13 is connected in series by using the adapter pipe 16, so that the circular space in the plurality of mother rings 13 is connected in series, and the medium is separated by the first isolation plate 14, enters from one second delivery port 9 and outputs from another second delivery port 9, realizing the flow along the arc-shaped inner cavity;
[0054] If the mother heat exchange structure 1 is used externally, the bracket 2 can be sleeved on both ends of the pipe 12 close to the outer guide ring 11 to support the mother heat exchange structure 1; at this time, the series-connected mother ring 13 can connect the series-connected mother ring 13 at both ends to the pipeline conveying the heat-exchanged medium or the heat exchange medium; the first delivery port 8 of the outer guide ring 11 is connected to the pipeline conveying the heat-exchanged structure or the heat exchange medium, so that the medium flowing in the pipe 12 and the medium flowing in the mother ring 13 are in contact and heat exchange, and the flow speed and heat exchange time can be prolonged by the mother ring 13, and the number of mother rings 13 can be set according to the actual use demand to change the heat exchange efficiency;
[0055] If the mother heat exchange structure 1 is installed in the heat exchange box 3, the outer guide ring 11 is located on the left and right outer sides of the heat exchange box 3, the pipe 12 is arranged through the left and right side walls of the heat exchange box 3, so that the mother ring 13 is located in the heat exchange box 3, then the two ends of the series-connected mother ring 13 are connected to two second discharge ports 7 respectively, so that the medium can be conveyed through the pipeline connected to the second discharge port 7, and the first delivery port 8 of the outer guide ring 11 is still connected to the pipeline conveying the medium, and the first delivery port 8 of one of the outer guide rings 11 is connected to the spray head 4, so that the medium in the pipe 12 can be sprayed out from the spray head 4 after heat exchange through the mother ring 13, and contact with the outer wall of the mother ring 13 for secondary heat exchange; and the discharged medium is located in the heat exchange box 3, which can be circulated or conveyed through the pipeline connected to the first discharge port 6;
[0056] Usage mode two:
[0057] The sub-ring 51 in the sub-heat exchange structure can be embedded in the mother ring 13, the adapter plate 54 is fitted with the adapter seat 15 on the side wall of the mother ring 13, then fixed by the bolt 55, after the single sub-ring 51 is embedded in the mother ring 13, the sub-ring 51 is connected in series through the third delivery port 10, the same as the mother ring 13, the circulating and alternating arc-shaped inner cavity flow is formed; and the series-connected sub-ring 51 is connected with another second discharge port 7 as an input end, and with the first delivery port 8 of one of the outer conduits 12 as an input end; the heat releasing reaction medium in the sub-ring 51 can be transported, when the sub-ring 51 flows, the heat is conducted through the contact between the sub-ring 51 and the side wall of the mother ring 13, the energy is supplemented for the heat absorption reaction in the mother ring 13, at the same time, the heat releasing medium can flow into the conduit 12, and then contact with the heat absorption reaction to exchange heat, the energy utilization is realized, the conduit 12 can also transport the medium alone, when the heat releasing energy in the sub-ring 51 is insufficient, the energy is supplemented, so that the external energy consumption is reduced.
[0058] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A continuous heat exchange device for processing reactive dyes, characterized in that, The system includes a mother heat exchange structure (1), which has brackets (2) detachably installed at both ends. The mother heat exchange structure (1) is detachably placed inside a heat exchange box (3). Several nozzles (4) are equidistantly arranged on the upper wall of the heat exchange box (3), and the nozzles (4) are connected in series with each other. Several nozzles (4) can be connected to the mother heat exchange structure (1). A first outlet (6) is provided at the bottom of the left side wall of the heat exchange box (3). Several second outlets (7) are provided on the upper left side wall of the heat exchange box (3). Several first pipe holes are arranged along the arc in the middle of the left and right side walls of the heat exchange box (3). A daughter heat exchange structure is detachably embedded in the middle of the mother heat exchange structure (1). The daughter heat exchange structure can be connected to the mother heat exchange structure (1). The mother heat exchange structure (1) includes an outer guide ring (11), several guide tubes (12), several mother rings (13), several first isolation plates (14), and several adapter seats (15). A pair of outer guide rings (11) are symmetrically arranged, and a plurality of first adapters (101) are symmetrically arranged on opposite sidewalls of the outer guide rings (11). The first adapters (101) correspond to the first tube holes. A pair of outer guide rings (11) are both hollow circular ring structures, and a first delivery port (8) is provided in the middle of the upper wall of each outer guide ring (11). The two ends of a plurality of conduits (12) are respectively fixedly connected to the first adapters (101) between the outer guide rings (11). A plurality of mother rings (13) are all circular ring structures with the same diameter as the outer guide rings (11). A plurality of mother rings (13) are respectively fixedly fitted onto a plurality of conduits (12) and located on the outer guide rings (11). Arranged between each other, several mother rings (13) have second delivery ports (9) arranged alternately on the left and right sidewalls near the front end. The second delivery ports (9) of several mother rings (13) are connected in series through adapter pipes (16). Several first isolation plates (14) are fixedly arranged inside the front end of the mother rings (13), and the first isolation plates (14) isolate the inner cavity of the mother rings (13). The first isolation plates (14) are located between the second delivery ports (9). Several adapter seats (15) are symmetrically arranged on the left sidewall of the mother rings (13), and the adapter seats (15) are located between a pair of conduits (12). The conduits (12) can penetrate the support (2). The sub-heat exchange structure includes several sub-heat exchange components (5), which are detachably embedded in the mother ring (13) and are connected in series via pipes.
2. The continuous heat exchange device for reactive dye processing according to claim 1, characterized in that, The sub-heat exchange assembly (5) includes a sub-ring (51), a second partition (52), a minor flow plate (53), a pair of transition plates (54), and bolts (55); The sub-ring (51) is a hollow circular ring structure, and the outer diameter of the sub-ring (51) is the same as the inner diameter of the mother ring (13). The sub-ring (51) is detachably embedded in the mother ring (13). A pair of third conveying ports (10) are symmetrically arranged on the inner sidewall of the sub-ring (51). Several second partitions (52) are respectively fixedly arranged in the sub-ring (51), and the second partitions (52) are located between the third conveying ports (10). Several baffles (53) are respectively inclinedly arranged on the inner wall of the sub-ring (51), and are arranged clockwise on the upper and lower sidewalls of the sub-ring (51). A pair of adapter plates (54) are respectively symmetrically arranged on the upper and lower sidewalls of the sub-ring (51), and the adapter plates (54) are respectively fixed to the adapter seat (15) by bolts (55).
3. The continuous heat exchange device for reactive dye processing according to claim 2, characterized in that, The third delivery port (10) of the sub-ring (51) is connected in series alternately through pipes.
4. The continuous heat exchange device for reactive dye processing according to claim 3, characterized in that, The third delivery port (10) of the sub-ring (51) can be connected to the first delivery port (8) of the outer guide ring (11).
5. A continuous heat exchange device for reactive dye processing according to claim 4, characterized in that, The outer guide ring (11) can be set on the left and right sides of the heat exchange box (3), and the guide tube (12) can pass through the first pipe hole of the heat exchange box (3).
6. The continuous heat exchange device for reactive dye processing according to claim 5, characterized in that, The mother ring (13) can be embedded in the heat exchange box (3) and is located below the nozzle (4).
7. A continuous heat exchange device for reactive dye processing according to claim 6, characterized in that, The second outlet (7) is connected to the mother ring (13) and the daughter ring (51) connected in series.
Citation Information
Patent Citations
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