Automatic resistor production equipment

By designing automated resistor production equipment, a fully automated resistor production process was achieved, solving the problems of unstable quality and low efficiency caused by manual operation, and improving production efficiency and product consistency.

CN121096751APending Publication Date: 2025-12-09贵州轻工职业大学

Patent Information

Application Number
CN202511622770.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-11-07
Publication Date
2025-12-09

AI Technical Summary

Technical Problem

The current resistor manufacturing process relies on manual operation, which leads to unstable production quality, poor product consistency, low production efficiency, and poor economic benefits.

Method used

An automated resistor production equipment was designed, which includes multiple components such as lead wire straightening and guiding, bending, cutting, pasting, drilling, trimming, and flattening modules to realize a fully automated production process, ensuring the quality stability and efficiency improvement of each processing step of the resistor.

Benefits of technology

This has enabled fully automated production of resistors, improved processing efficiency, ensured product quality stability, and reduced labor intensity and production costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN121096751A_ABST
    Figure CN121096751A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of intelligent manufacturing and assembling, and provides automatic resistor production equipment which comprises a large bottom plate, a pin wire straightening and guiding part, a pin bending part, a sticker feeding and pasting part and the like. The surface of the large bottom plate is fixedly connected with a sticker feeding and pasting part; a paper tape feeding part fixed on the surface of the large bottom plate is in butt joint with the left side of the sticker feeding and pasting part; a pin bending part fixed on the surface of the large bottom plate is arranged in front of the sticker feeding and pasting part; the left side of the pin bending part is provided with a pin wire cutting part fixed on the surface of the large bottom plate; according to the invention, automation can be realized in the whole process of paper tape conveying, pin wire cutting and bending, pasting of pins on the paper tape, subsequent paper tape punching, pin trimming, flattening, floating and warping and resistor body assembling, the working efficiency can be greatly improved, and the labor intensity can be reduced; and meanwhile, the stability of the assembling quality of the resistor can be ensured.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to an automated resistor production equipment, belonging to the field of intelligent manufacturing assembly technology. Background Technology

[0002] Resistors, commonly referred to simply as resistors in everyday life, are current-limiting components. Once connected in a circuit, their resistance value is fixed. Typically with two leads, they limit the current flowing through the branch they are connected to. Existing technology CN208538588U discloses a resistor processing device that is highly efficient and easy to use. This device, using a current detection lamp, can detect non-compliant products during processing. The control panel then controls a fan to exhaust air from the ventilation pipes and vents, using air pressure to blow the non-compliant products to the other side. Existing technology CN110828085B discloses an assembly device and method for ceramic tube resistors. It supports the ceramic tube with a support plate and positions the lead end of the retaining ring using a slanted groove, ensuring that the orientation of the retaining ring's lead end relative to the ceramic tube's arrangement direction after assembly is at a preset angle.

[0003] However, the existing technology has the following problems: When manufacturing resistors, the two leads of the resistor are usually bent and assembled manually. The problem is that it is difficult to guarantee the processing quality by relying solely on manual processing, resulting in low production quality, poor product consistency, and also affecting production efficiency, leading to slow production speed and poor economic benefits. Summary of the Invention

[0004] To address the aforementioned technical problems, this invention provides an automated resistor production equipment. This equipment is capable of fully automated resistor production, boasts high processing efficiency, maintains stable product quality, and significantly reduces costs.

[0005] The present invention is achieved through the following technical solutions.

[0006] This invention provides an automated resistor production equipment, comprising a large base plate, a lead wire straightening and guiding component, a power assembly component, a lead wire active feeding component, a lead wire cutting component, a lead bending component, a sticker feeding and pasting component, a paper tape feeding component, a paper tape punching component, a first paper tape conveying component, a lead trimming component, a step distance component, a first flattening component, a soldering component, and a second flattening component; a sticker feeding and pasting component is fixedly connected to the surface of the large base plate; a paper tape feeding component fixed to the surface of the large base plate is connected to the left side of the sticker feeding and pasting component; a lead bending component fixed to the surface of the large base plate is located in front of the sticker feeding and pasting component; a lead wire cutting component fixed to the surface of the large base plate is located to the left of the lead bending component; and a lead wire cutting component is located to the left of the lead wire cutting component. There is an active lead wire feeding component fixed to the surface of the base plate; to the left of the active lead wire feeding component is a lead wire straightening guide component fixed to the surface of the base plate; in front of the lead wire straightening guide component is a power assembly component fixed to the surface of the base plate; to the right of the sticker feeding and pasting component is a paper tape punching component fixed to the surface of the base plate; to the right of the paper tape punching component is a first paper tape conveying component fixed to the surface of the base plate; to the right of the first paper tape conveying component is a lead trimming component fixed to the surface of the base plate; to the right of the lead trimming component is a soldering component fixed to the surface of the base plate; to the sides of the soldering component are a first flattening component and a second flattening component respectively; to the left of the first flattening component is a stopper component fixed to the surface of the base plate.

[0007] An automated resistor production device further includes a warping component, a flattening component, a mold component, a tensioning component, a second paper tape conveying component, a flux component, a flux buffer pinwheel assembly, a resistor body mounting component, and a third paper tape conveying component. The warping component is fixed to the surface of a large base plate on the right side of the second flattening component. The mold component is fixed to the surface of the large base plate on the right side of the warping component. The mold component has a flattening component and a tensioning component on its left and right sides, respectively. The tensioning component has a second paper tape conveying component fixed to the surface of the large base plate on the right side of the tensioning component. The flux component is fixed to the surface of the large base plate on the right side of the second paper tape conveying component. The resistor body mounting component is fixed to the surface of the large base plate on the right side of the flux component. The resistor body mounting component has a flux buffer pinwheel assembly and a third paper tape conveying component on its left and right sides, respectively.

[0008] The resistor body mounting components include a resistor body vibratory feeder, a resistor body feeder, a resistor body handling component, a paper tape guide component, a pin actuation component, and a resistor body pushing component. The bottom surface of the paper tape guide component is fixed to the surface of the base plate. Pin actuation components are provided on both sides of the paper tape guide component. A resistor body pushing component is fixed to the surface of the base plate in front of the paper tape guide component. A resistor body vibratory feeder is fixed to the surface of the base plate in front of the resistor body pushing component. A resistor body handling component is fixed to the surface of the base plate on the left side of the resistor body vibratory feeder. A resistor body feeder is fixed to the surface of the base plate on the right side of the resistor body vibratory feeder.

[0009] The resistor body handling components include a horizontal guide rod, a horizontal guide rod fixing plate, a horizontal moving plate, a vertical guide rod fixing plate, a vertical guide rod, a vertical moving plate, rolling bearings, crossbars, a suction cup mounting plate, a suction cup, a lifting block fixing plate, and a lifting block. Horizontal guide rod fixing plates are fixedly connected to both ends of the horizontal guide rod. The bottom surface of the horizontal guide rod fixing plate is fixed to the surface of the base plate. The horizontal guide rod is slidably connected to the horizontal moving plate via linear bearings. A power connecting rod is fixedly connected to the side of the horizontal moving plate. A vertical guide rod fixing plate is fixedly connected to the upper surface of the horizontal moving plate. Vertical guide rod fixing plates are fixedly connected to both ends of the vertical guide rod. A fixed plate; a vertical guide rod is slidably connected to a vertical moving plate via a linear bearing; a rolling bearing is rotatably connected to the side of the vertical moving plate via a fixed shaft; a horizontal bar is fixedly connected to the top surface of the vertical moving plate; a suction cup mounting plate is fixedly connected to the horizontal bar via a connecting rod; suction cups are fixedly arrayed on the bottom surface of the suction cup mounting plate; a lifting block fixing plate is fixedly mounted across the side of the horizontal guide rod fixing plate; a lifting block is fixedly connected to the surface of the lifting block fixing plate; a ramp is provided at one end of the lifting block; the angle between the ramp and the bottom surface of the lifting block is 45°; the upper surface of the lifting block is parallel to the bottom surface, and the distance between the upper surface and the bottom surface of the lifting block is 3 cm.

[0010] The resistor body pushing component includes a pushing platform, a pushing platform mounting plate, a pushing vertical rail, an L-shaped mounting plate, a pushing cylinder, a pushing horizontal rail, a pushing plate fixing plate, and a pushing plate. The bottom surface of the pushing platform is fixed to the pushing platform mounting plate. The two sides of the bottom surface of the pushing platform mounting plate are slidably connected to the pushing vertical rail via connecting blocks. The sides of the pushing vertical rail are fixed to the surface of the L-shaped mounting plate. The bottom surface of the L-shaped mounting plate is fixed to the surface of the base plate. The pushing cylinder is fixedly connected to the base plate via pads. The end of the pushing cylinder's telescopic shaft is threadedly connected to the bottom surface of the pushing platform mounting plate. The pushing horizontal rail is fixedly connected to the upper surface of the L-shaped mounting plate. The pushing horizontal rail is slidably connected to the pushing plate fixing plate via a slider. The pushing plate is fixedly connected to the upper surface of the pushing plate fixing plate. The surface of the pushing plate is provided with a waist-shaped groove. The end of the pushing plate is provided with an array of herringbone grooves, and the included angle of the inner sides of the herringbone grooves is 60°.

[0011] The resistor body pushing component also includes a push plate actuating rod, an actuating rod support block, a connecting rod, a bushing, an eccentric wheel, a first collecting box for the resistor body, and a follower wheel; the follower wheel is fixedly connected to the bottom surface of the push plate fixing plate through a connecting block; the follower wheel is rolledly connected to the oblong hole at one end of the push plate actuating rod; the middle part of the push plate actuating rod is rotatably connected to the actuating rod support block through a hinge; the upper end of the actuating rod support block is fixed to the bottom surface of the base plate; the other end of the push plate actuating rod is rotatably connected to one end of the connecting rod through a hinge; the other end of the connecting rod is threadedly connected to the bushing; the bushing is rotatably connected to the eccentric wheel through a bearing inside.

[0012] The pin-moving component includes an upper comb-shaped paddle, an upper comb-shaped paddle fixing plate, an upper fixing clamp, an adjusting rod, an adjusting wheel, a left guide rod, a left fixing block, a lower T-shaped fixing clamp, a left roller, a support rod, a right roller, a branch fixing plate, a right-side support assembly, and a lower comb-shaped paddle. The upper comb-shaped paddle fixing plate clamps the parallel left guide rods. The upper comb-shaped paddle is fixedly connected to the side of the upper comb-shaped paddle fixing plate. The upper end of the left guide rod is fixedly connected to the upper fixing clamp, and the lower end is fixedly connected to the lower T-shaped fixing clamp. The adjusting rod passes through the through hole of the upper fixing clamp and is threadedly connected to the upper comb-shaped paddle fixing plate, and the upper end of the adjusting rod is fixedly connected to the adjusting wheel. The left guide rod passes through a linear shaft. The support rod is slidably connected to the left fixed block; the bottom surface of the left fixed block is fixed to the surface of the base plate; a left roller is fixedly connected to the upper side of one side of the lower T-shaped fixing clamp, and a power wheel is rotatably connected to the other side through the roller; the middle of the support rod is rotatably connected to the branch fixing plate through a pin; the upper surface of the branch fixing plate is fixedly connected to the bottom surface of the base plate; a right roller is fixedly connected to the lower side of the right support assembly; a lower comb-shaped lever is fixedly connected to the upper side of the right support assembly; a waist-shaped hole at one end of the support rod is rotatably connected to the left roller, and a waist-shaped hole at the other end is rotatably connected to the right roller; the lower end of the upper comb-shaped lever is provided with an array of alternately arranged rectangular openings and rectangular teeth.

[0013] The sticker feeding and pasting components include a pressing pad, a vertical pressing rail mounting plate, a vertical pressing rail, a pry bar, a pressing rod mounting block, a pressing rod, a pry bar, a pull rod, a column, a crossbar, sticker rollers, a pressure plate connecting block, a paper tape pressure plate, a guide plate, an L-shaped support plate, a lifting rod, and an adaptive pressure plate. The bottom surface of the pressing pad is fixed to the surface of the base plate. The vertical pressing rail mounting plate is fixedly connected to the side of the pressing pad. The vertical pressing rail is fixedly connected to the side of the vertical pressing rail mounting plate. The vertical pressing rail is slidably connected to the pry bar via a slider. The pressing rod mounting block is fixedly connected to the side of the pry bar. A pressing rod is installed inside the pressing rod mounting block. The lower end of the pressing rod has a symmetrical guide chamfer. The middle of the pry bar is connected to the pry bar via a pin. The column is rotatably connected; one end of the pry bar is rotatably connected to the pry block notch via a roller, and the other end is rotatably connected to the pull rod via a pin; the lower side of the column is fixed to the surface of the pressing pad, and the upper side of the column is threadedly connected to a crossbar; a sticker roller is fitted on the crossbar; a spring is fitted on the crossbar, with one end of the spring pressing against the side of the sticker roller and the other end pressing against the side of the column; a pressure plate connecting block is fixedly connected to the other side of the pressing pad; the pressure plate connecting block is rotatably connected to the paper tape pressure plate via a pin; a guide plate is fixedly connected to the end face of the pressing pad; an array of L-shaped support plates is fixedly connected to the side of the pressing pad; the lifting rod is slidably connected to the L-shaped support plate via a linear bearing; an adaptive pressure plate is threadedly connected to the end of the L-shaped support plate.

[0014] The lead bending component includes a bending guide rail, a bending head clamping block, a bending module, a power push rod, a bending push head connector, and a bending push rod. The bottom surface of the bending guide rail is fixed to the surface of the base plate. The bending guide rail is slidably connected to the bending head clamping block via a slider. A bending module is fixedly connected to the end of the bending head clamping block. The bottom surface of the bending push head connector is fixed to the surface of the base plate. A bending push rod is fixedly connected to the side of the bending push head connector. A groove is provided in the middle of the surface of the bending module. Model protrusions are provided on both sides of the surface of the bending module. A guide angle is provided at the end of the model protrusion. A forming groove is provided at the bottom of the model protrusion. A transition arc is provided at the end of the forming groove.

[0015] The beneficial effects of this invention are as follows: the device can automate the entire process from paper tape feeding, lead wire cutting and bending, lead wire pasting onto paper tape, and subsequent paper tape punching, lead trimming, flattening, floating, and warping, as well as the assembly with the resistor body, which can greatly improve work efficiency and reduce labor intensity; at the same time, it can ensure the stability of resistor assembly quality. Attached Figure Description

[0016] Figure 1 This is an overall structural diagram of the present invention; Figure 2 yes Figure 1 Structure diagram of the mounting components for the medium resistor body; Figure 3 yes Figure 2 Structural diagram of the medium resistance body transport component; Figure 4 yes Figure 3 Structural diagram of the lifting block; Figure 5 yes Figure 2 Structural diagram of the material feeding component for the medium resistance body; Figure 6 yes Figure 5 Structural diagram of the push plate; Figure 7 yes Figure 2 Structural diagram of the middle pin toggle component; Figure 8 yes Figure 7 Diagram of the upper and middle comb-like plectrum structure; Figure 9 yes Figure 1 Structural diagram of the sticker feeding and pasting component; Figure 10 yes Figure 1 Structural diagram of the middle pin bending component; Figure 11 yes Figure 10 Structure diagram of the middle bending module.

[0017] In the diagram: 1. Base plate; 2. Lead wire straightening guide component; 3. Powertrain component; 4. Lead wire active feeding component; 5. Lead wire cutting component; 6. Lead bending component; 61. Bending guide rail; 62. Bending head clamping block; 63. Bending module; 631. Slide groove; 632. Model protrusion; 633. Forming groove; 634. Transition arc; 635. Guide tilt angle; 64. Power push rod; 65. Bending push head connector; 66. Bending push rod; 7. Sticker feeding and pasting component; 71. Pressing pad; 72. Vertical pressing guide rail mounting plate; 73. Vertical pressing guide rail; 74. Pry bar; 75. Pressing rod mounting block; 76. Pressing rod; 761. Guide chamfer; 77. Pry bar; 78. Pull rod; 79. Column; 71 0. Crossbar; 711. Sticker roller; 712. Pressure plate connecting block; 713. Paper tape pressure plate; 714. Guide plate; 715. L-shaped support plate; 716. Lifting rod; 717. Adaptive pressure plate; 8. Paper tape feeding component; 9. Paper tape punching component; 10. First paper tape conveying component; 11. Pin trimming component; 12. Impact foot distance component; 13. First flattening component; 14. Soldering component; 15. Second flattening component; 16. Warping component; 17. Floating component; 18. Mold component; 19. Tensioning component; 20. Second paper tape conveying component; 21. Flux component; 22. Flux buffer pinwheel assembly; 23. Resistor body mounting component; 231. Resistor body vibrating feeder; 232. Resistor body feeding. Components; 233, Resistor Body Transport Components; 2331, Horizontal Guide Rod; 2332, Horizontal Guide Rod Fixing Plate; 2333, Horizontal Moving Plate; 2334, Vertical Guide Rod Fixing Plate; 2335, Vertical Guide Rod; 2336, Vertical Moving Plate; 2337, Rolling Bearing; 2338, Crossbar; 2339, Suction Cup Mounting Plate; 23310, Suction Cup; 23311, Lifting Block Fixing Plate; 23312, Lifting Block; 233121, Ramp; 234, Paper Tape Guide Components; 235, Pin Actuating Components; 2351, Upper Comb-Shaped Paddle; 235101, Rectangular Mouth; 235102, Rectangular Tooth; 2352, Upper Comb-Shaped Paddle Fixing Plate; 2353, Upper Fixing Clamp; 2354, Adjusting Rod; 2355, Adjusting Wheel 2356. Left guide rod; 2357. Left fixing block; 2358. Lower T-shaped fixing clamp; 2359. Left roller; 23510. Support rod; 23511. Right roller; 23512. Branch fixing plate; 23513. Right side support assembly; 23514. Lower comb-shaped lever; 23515. Power wheel; 236. Resistor body pushing component; 2361. Pushing platform; 2362. Pushing platform mounting plate; 2363. Pushing vertical rail; 2364. L-shaped mounting plate; 2365. Pushing cylinder; 2366. Pushing horizontal rail; 2367. Push plate fixing plate; 2368. Push plate; 23681. Waist-shaped groove; 23682. Herringbone groove; 2369. Push plate actuating rod; 23610. Actuating rod support block;23611, Connecting rod; 23612, Bushing; 23613, Eccentric wheel; 23614, First collection box of resistor body; 23615, Follower wheel; 24, Third paper tape conveyor component. Detailed Implementation

[0018] The technical solution of the present invention is further described below, but the scope of protection is not limited to what is described.

[0019] The first embodiment of the present invention relates to, for example Figure 1-11The automatic resistor production equipment shown includes a base plate 1, a lead wire straightening and guiding component 2, a power assembly component 3, a lead wire active feeding component 4, a lead wire cutting component 5, a lead bending component 6, a sticker feeding and pasting component 7, a paper tape feeding component 8, a paper tape punching component 9, a first paper tape conveying component 10, a lead trimming component 11, a stopper distance component 12, a first flattening component 13, a soldering component 14, and a second flattening component 15; the sticker feeding and pasting component 7 is fixedly connected to the surface of the base plate 1; the paper tape feeding component 8, which is fixed to the surface of the base plate 1, is connected to the left side of the sticker feeding and pasting component 7; and the lead bending component, which is fixed to the surface of the base plate 1, is located in front of the sticker feeding and pasting component 7. 6; A lead wire cutting component 5 is fixed to the surface of the base plate 1 on the left side of the lead wire bending component 6; A lead wire active feeding component 4 is fixed to the surface of the base plate 1 on the left side of the lead wire cutting component 5; A lead wire straightening guide component 2 is fixed to the surface of the base plate 1 on the left side of the lead wire active feeding component 4; A power assembly component 3 is fixed to the surface of the base plate 1 in front of the lead wire straightening guide component 2; A paper tape punching component 9 is fixed to the surface of the base plate 1 on the right side of the sticker feeding and pasting component 7; A first paper tape conveying component 10 is fixed to the surface of the base plate 1 on the right side of the paper tape punching component 9; A lead trimming component is fixed to the surface of the base plate 1 on the right side of the first paper tape conveying component 10. 11; The right side of the lead trimming component 11 is provided with a soldering component 14 fixed to the surface of the base plate 1; the soldering component 14 is provided with a first flattening component 13 and a second flattening component 15 on both sides respectively; the left side of the first flattening component 13 is provided with a striking foot distance component 12 fixed to the surface of the base plate 1; the base plate 1 is the support platform of the entire device; the lead wire straightening guide component 2 is mainly used to perform preliminary straightening of the lead wires of the disc-shaped package; the power assembly component 3 provides power to the entire device; the lead wire active feeding component 4 is mainly used to transport the straightened lead wires to the subsequent processes; the lead wire cutting component 5 is used to cut the lead wires; the lead bending component 6 is mainly used to bend the cut lead wires into a U-shape; The paper feeding and pasting component 7 mainly feeds the sticker, and at the same time, the sticker pastes the bent leads onto the paper tape; the paper tape feeding component 8 is used to feed the paper tape, i.e., the substrate used to paste the leads; the paper tape punching component 9 is used to punch holes in the paper tape at equal intervals; the first paper tape conveying component 10 can convey the paper tape to the subsequent station through the small holes on the paper tape; the lead trimming component 11 is used to trim the bent leads neatly; the impact pin spacing component 12 is mainly used to keep the distance between the U-shaped leads consistent; the first flattening component 13 is mainly used to facilitate the application of more solder; the soldering component 14 is mainly used to solder the flattened leads; the second flattening component 15 is used to flatten the soldered leads again to ensure that the lead thickness is consistent.

[0020] An automated resistor production device further includes a warping component 16, a floating component 17, a mold component 18, a tensioning component 19, a second paper tape conveying component 20, a flux component 21, a flux buffer pinwheel assembly 22, a resistor body mounting component 23, and a third paper tape conveying component 24. The warping component 16 is fixed to the surface of a base plate 1 on the right side of the second flattening component 15. The mold component 18 is fixed to the surface of the base plate 1 on the right side of the warping component 16. The floating component 17 and the tensioning component 19 are respectively located on the left and right sides of the mold component 18. The second paper tape conveying component 20 is fixed to the surface of the base plate 1 on the right side of the tensioning component 19. The flux component 21 is fixed to the surface of the base plate 1 on the right side of the second paper tape conveying component 20. The resistor body mounting component 23 is fixed to the surface of the base plate 1 on the right side of the flux component 21. The resistor body mounting component 23 is fixed to the surface of the base plate 1 on the left and right sides of the resistor body mounting component 23. The system includes a flux buffer pinwheel assembly 22 and a third paper tape conveying component 24; a warping component 16 bends the two ends of the pin at a specific angle; a floating component 17 bends the warped ends of the pin again so that the two ends of the pin are parallel, although not coplanar; a mold component 18 precision stamps the floating pin into a specific shape (such as an "Eurofoil"); a tensioning component 19 releases the stress generated by precision stamping to prevent the pin from springing back or deforming after a period of time; a second paper tape conveying component 20 provides power to transport the paper tape to the subsequent station; a flux component 21 applies flux to the pin; the flux buffer pinwheel assembly 22 spreads the flux evenly on the pin; a resistor body mounting component 23 mounts the resistor body at both ends of the U-shaped pin; and a third paper tape conveying component 24 provides power to transport the paper tape to the subsequent station.

[0021] The second embodiment of the present invention is basically the same as the first embodiment, mainly in the optimization of the resistor body mounting component. The resistor body mounting component 23 includes a resistor body vibrating feeder 231, a resistor body feeder 232, a resistor body transport component 233, a paper tape guide component 234, a pin-moving component 235, and a resistor body pushing component 236; the bottom surface of the paper tape guide component 234 is fixed to the surface of the base plate 1; pin-moving components 235 are provided on both sides of the paper tape guide component 234; a resistor body pushing component 236 fixed to the surface of the base plate 1 is provided in front of the paper tape guide component 234; a resistor body vibrating feeder 231 fixed to the surface of the base plate 1 is provided in front of the resistor body pushing component 236; a resistor body transport component 233 fixed to the surface of the base plate 1 is provided on the left side of the resistor body vibrating feeder 231; the resistor body vibrating feeder 231... 31 On the right side is a resistor body feeder 232 fixed on the surface of the base plate 1; the resistor body vibrating feeder 231 mainly vibrates and feeds the resistor body forward; the resistor body feeder 232 is used to sequentially put the resistor bodies into the resistor body vibrating feeder 231; the resistor body transporting component 233 mainly transports the resistor bodies on the resistor body vibrating feeder 231 to the resistor body pushing component 236; the paper tape guiding component 234 mainly guides the forward movement of the paper tape; the pin toggle component 235 mainly increases the vertical distance between the two ends of the U-shaped pins to facilitate the placement of the resistor body; the resistor body pushing component 236 is used to push the resistor body between the two ends of the U-shaped pins to facilitate the bonding between the pins and the resistor body.

[0022] The resistor body handling component 233 includes a horizontal guide rod 2331, a horizontal guide rod fixing plate 2332, a horizontal moving plate 2333, a vertical guide rod fixing plate 2334, a vertical guide rod 2335, a vertical moving plate 2336, a rolling bearing 2337, a crossbar 2338, a suction cup mounting plate 2339, a suction cup 23310, a lifting block fixing plate 23311, and a lifting block 23312; the horizontal guide rod 2331 is fixedly connected to the horizontal guide rod fixing plate 2332 at both ends; the bottom surface of the horizontal guide rod fixing plate 2332 is fixed to the surface of the base plate 1; the horizontal guide rod 2331 is slidably connected to the horizontal moving plate 2333 via a linear bearing; a power connecting rod is fixedly connected to the side of the horizontal moving plate 2333; water A vertical guide rod fixing plate 2334 is fixedly connected to the upper surface of the horizontal moving plate 2333; both ends of the vertical guide rod 2335 are fixedly connected to the vertical guide rod fixing plate 2334; the vertical guide rod 2335 is slidably connected to the vertical moving plate 2336 via a linear bearing; a rolling bearing 2337 is rotatably connected to the side of the vertical moving plate 2336 via a fixed shaft; a horizontal bar 2338 is fixedly connected to the top surface of the vertical moving plate 2336; a suction cup mounting plate 2339 is fixedly connected to the horizontal bar 2338 via a connecting rod; suction cups 23310 are fixedly arrayed on the bottom surface of the suction cup mounting plate 2339; a lifting block fixing plate 23311 is fixedly mounted across the side of the horizontal guide rod fixing plate 2332; the surface of the lifting block fixing plate 23311 is fixed... A lifting block 23312 is fixedly connected; one end of the lifting block 23312 is provided with a ramp 233121, which can be regarded as the combined motion of the rolling bearing 2337 along the ramp surface as the horizontal and vertical movement of the vertical moving plate 2336; the angle between the ramp 233121 and the bottom surface of the lifting block 23312 is 45°, which can reduce impact and vibration; the upper surface of the lifting block 23312 is parallel to the bottom surface, which can ensure that the horizontal bar 2338 is parallel before and after going uphill, and the distance between the upper surface and the bottom surface of the lifting block 23312 is 3 cm; the horizontal guide rod 2331 is used to guide the movement of the horizontal moving plate 2333; the horizontal guide rod fixing plate 2332 is used to fix and install the horizontal guide rod 2331. The horizontal moving plate 2333 is the force-bearing carrier of the vertical guide rod fixing plate 2334; the vertical guide rod fixing plate 2334 is used to fix and install the vertical guide rod 2335; the vertical guide rod 2335 is used to guide the movement of the vertical moving plate 2336; the rolling bearing 2337 can reduce the friction between it and the lifting block 23312; the horizontal bar 2338 is used to support the suction cup mounting plate 2339; the suction cup mounting plate 2339 is used to install and fix the suction cup 23310; the suction cup 23310 is used to pick up the resistor body; the lifting block fixing plate 23311 is used to install and fix the lifting block 23312; the lifting block 23312 can convert the horizontal movement of the vertical moving plate 2336 into vertical up-and-down movement.

[0023] The resistor body pushing component 236 includes a pushing platform 2361, a pushing platform mounting plate 2362, a pushing vertical rail 2363, an L-shaped mounting plate 2364, a pushing cylinder 2365, a pushing horizontal rail 2366, a pushing plate fixing plate 2367, and a pushing plate 2368; the bottom surface of the pushing platform 2361 is fixed on the pushing platform mounting plate 2362; the two sides of the bottom surface of the pushing platform mounting plate 2362 are slidably connected to the pushing vertical rail 2363 through connecting blocks; The vertical linear guide 2363 for pushing material is fixed to the surface of the L-shaped mounting plate 2364; the bottom surface of the L-shaped mounting plate 2364 is fixed to the surface of the base plate 1; the pushing cylinder 2365 is fixedly connected to the base plate 1 via a pad; the end of the telescopic shaft of the pushing cylinder 2365 is threadedly connected to the bottom surface of the pushing platform mounting plate 2362; a horizontal linear guide 2366 for pushing material is fixedly connected to the upper surface of the L-shaped mounting plate 2364; the horizontal linear guide 2366 for pushing material is slidably connected to the pushing plate fixing plate 2367 via a slider. Dynamic connection; a push plate 2368 is fixedly connected to the upper surface of the push plate fixing plate 2367; the surface of the push plate 2368 is provided with a waist-shaped groove 23681, which can adjust the installation position of the push plate 2368; the end of the push plate 2368 is provided with an array of herringbone grooves 23682, and the included angle of the inner side of the herringbone grooves 23682 is 60°, which can ensure that the state of the pushed resistor body is consistent; the push platform 2361 is a flat plate used to push the transported resistor body; the push platform mounting plate 236 2 is used for installing and fixing the pusher platform 2361; the pusher vertical rail 2363 guides the vertical movement of the pusher platform 2361; the L-shaped mounting plate 2364 is used for installing and fixing the pusher vertical rail 2363; the pusher cylinder 2365 provides power for the up and down movement of the pusher platform 2361; the pusher horizontal rail 2366 guides the horizontal movement of the pusher plate 2368; the pusher plate fixing plate 2367 is used for installing and fixing the pusher plate 2368.

[0024] The resistor body pushing component 236 also includes a push plate actuating rod 2369, an actuating rod support block 23610, a connecting rod 23611, a bushing 23612, an eccentric wheel 23613, a resistor body first collection box 23614, and a follower wheel 23615; the follower wheel 23615 is fixedly connected to the bottom surface of the push plate fixing plate 2367 via a connecting block; the follower wheel 23615 is rolledly connected to the oblong hole at one end of the push plate actuating rod 2369; the middle part of the push plate actuating rod 2369 is rotatably connected to the actuating rod support block 23610 via a hinge; the upper end surface of the actuating rod support block 23610 is fixed to the bottom surface of the base plate 1; the other end of the push plate actuating rod 2369 is rotatably connected to one end of the connecting rod 23611 via a hinge; the other end of the connecting rod 23611 is connected to the bushing 23612. 612 threaded connection; the bushing 23612 is rotatably connected to the eccentric wheel 23613 via a bearing; the push plate actuating rod 2369 is used to actuate the push plate 2368 back and forth reciprocating movement; the actuating rod support block 23610 is the force fulcrum for the rotation of the push plate actuating rod 2369; the connecting rod 23611 is used to transmit the rotational power of the eccentric wheel 23613 to the push plate actuating rod 2369; the bushing 23612 is used to stably install the eccentric wheel 23613; the eccentric rotation of the eccentric wheel 23613 can drive the push plate actuating rod 2369 to reciprocate; the first resistor body collection box 23614 is used to collect resistor bodies that fall during transportation; the follower wheel 23615 can reduce the friction between the push plate actuating rod 2369 and the push plate fixing plate 2367.

[0025] The pin-tossing component 235 includes an upper comb-shaped paddle 2351, an upper comb-shaped paddle fixing plate 2352, an upper fixing clamp 2353, an adjusting rod 2354, an adjusting wheel 2355, a left guide rod 2356, a left fixing block 2357, a lower T-shaped fixing clamp 2358, a left roller 2359, a support rod 23510, a right roller 23511, a branch fixing plate 23512, a right side support assembly 23513, and a lower comb-shaped paddle 23514; the upper comb-shaped paddle fixing plate 2352 clamps the parallel left guide rod 2356; the upper comb-shaped paddle 2351 is fixedly connected to the side of the upper comb-shaped paddle fixing plate 2352; the upper fixing clamp 2353 is fixedly connected to the upper end of the left guide rod 2356, and the lower end is fixedly connected to... The system includes a lower T-shaped fixing clamp 2358; an adjusting rod 2354 passes through the through hole of the upper fixing clamp 2353 and is threadedly connected to the upper comb-shaped paddle fixing plate 2352, with an adjusting wheel 2355 fixedly connected to the upper end of the adjusting rod 2354; a left guide rod 2356 is slidably connected to a left fixing block 2357 via a linear bearing; the bottom surface of the left fixing block 2357 is fixed to the surface of the base plate 1; a left roller 2359 is fixedly connected to the upper part of one side of the lower T-shaped fixing clamp 2358, and a power wheel 23515 is rotatably connected to the other side via the roller; a support rod 23510 is rotatably connected to a branch fixing plate 23512 via a pin in the middle; the upper end surface of the branch fixing plate 23512 is fixedly connected to the bottom surface of the base plate 1; and a right-side support assembly. A right roller 23511 is fixedly connected to the lower side of the 23513 support assembly; a lower comb-shaped paddle 23514 is fixedly connected to the upper side of the right support assembly 23513; one end of the support rod 23510 has a waist-shaped hole that is rotatably connected to the left roller 2359, and the other end has a waist-shaped hole that is rotatably connected to the right roller 23511; the lower end of the upper comb-shaped paddle 2351 has an array of alternately arranged rectangular openings 235101 and rectangular teeth 235102; the rectangular openings 235101 are used to lift the serrations of the lower comb-shaped paddle 23514; the rectangular teeth 235102 are used to directly press down the pin; the upper comb-shaped paddle 2351 is used to press down the right end of the pin, and the lower comb-shaped paddle 23514 is used to lift up the left end of the pin; the upper comb-shaped paddle 2351... The paddle fixing plate 2352 is used to fix and install the upper comb-shaped paddle 2351; the upper fixing clamp 2353 and the lower T-shaped fixing clamp 2358 clamp and fix the left guide rod 2356 from the upper and lower ends respectively; the adjusting rod 2354 is used to adjust the vertical position of the upper comb-shaped paddle fixing plate 2352; the adjusting wheel 2355 allows for easy hand rotation of the adjusting rod 2354; the left guide rod 2356 is used to guide the movement of the left fixing block 2357; the left fixing block 2357 is the fulcrum for the left guide rod 2356 to slide up and down; the left roller 2359 and the right roller 23511 can both reduce the force friction between them and the support rod 23510; the rotation of the power wheel 23515 can drive the left guide rod 2356 to move up and down.

[0026] The third embodiment of the present invention is basically the same as the first embodiment, with the main difference being further optimization.The sticker feeding and pasting component 7 includes a pressing pad 71, a vertical pressing rail mounting plate 72, a vertical pressing rail 73, a pry bar 74, a pressing rod mounting block 75, a pressing rod 76, a pry bar 77, a pull rod 78, a column 79, a crossbar 710, a sticker roller 711, a pressure plate connecting block 712, a paper tape pressure plate 713, a guide plate 714, an L-shaped support plate 715, a lifting rod 716, and an adaptive pressure plate 717; the bottom surface of the pressing pad 71 is fixed to the surface of the base plate 1; the vertical pressing rail mounting plate 72 is fixedly connected to the side of the pressing pad 71; the vertical pressing rail 73 is fixedly connected to the side of the vertical pressing rail mounting plate 72; the vertical pressing rail 73 is slidably connected to the pry bar 74 via a slider; the pressing rod is fixedly connected to the side of the pry bar 74; A pressing rod 76 is installed inside the mounting block 75; the lower end of the pressing rod 76 is provided with a symmetrical guide chamfer 761; the middle part of the pry bar 77 is rotatably connected to the column 79 through a pin; one end of the pry bar 77 is rotatably connected to the notch of the pry block 74 through a roller, and the other end is rotatably connected to the pull rod 78 through a pin; the lower side of the column 79 is fixed to the surface of the pressing pad 71, and the upper side of the column 79 is threadedly connected to a crossbar 710; a sticker roller 711 is fitted on the crossbar 710; a spring is fitted on the crossbar 710, with one end of the spring pressing against the side of the sticker roller 711 and the other end pressing against the side of the column 79; a pressure plate connecting block 712 is fixedly connected to the other side of the pressing pad 71; the pressure plate connecting block 712 is rotatably connected to the paper tape pressure plate 713 through a pin; the end face of the pressing pad 71... A guide plate 714 is fixedly connected; an array of L-shaped support plates 715 are fixedly connected to the side of the pressing pad 71; a lifting rod 716 is slidably connected to the L-shaped support plate 715 via a linear bearing; an adaptive pressure plate 717 is threadedly connected to the end of the L-shaped support plate 715; the pressing pad 71 is a platform for attaching resistor leads to the paper tape; a vertical pressing rail mounting plate 72 is used to fix and install the vertical pressing rail 73; the vertical pressing rail 73 guides the up-and-down movement of the pressing rod 76; a pry bar 74 is used to transmit the power of the pry bar 77 to the pressing rod 76; a pressing rod mounting block 75 is used to install and fix the pressing rod 76; the pressing rod 76 is used to press the adhesive tape onto the U-shaped leads and the paper tape sequentially; the pry bar 77 is used to transmit the power of the pull rod 78 to the pry bar 74. The pull rod 78 provides power for the reciprocating pressing of the pressing rod 76; the column 79 is the fulcrum for the rotation of the pry bar 77; the crossbar 710 supports the sticker roller 711; the sticker roller 711 is used to install the sticker roll; the pressure plate connecting block 712 is the fulcrum for the rotation of the paper tape pressure plate 713; the paper tape pressure plate 713 can adaptively press the paper tape by gravity; the guide plate 714 is used to guide the movement of the paper tape; the L-shaped support plate 715 is the force support for the lifting rod 716; the lifting rod 716 is used to guide the up and down movement of the adaptive pressure plate 717; the adaptive pressure plate 717 adaptively presses the paper tape with U-shaped pins by its own gravity; the guide chamfer 761 can guide the forward movement of the sticker while preventing it from being cut due to its own sharpness.

[0027] The lead bending component 6 includes a bending guide rail 61, a bending head clamping block 62, a bending module 63, a power push rod 64, a bending push head connector 65, and a bending push rod 66. The bottom surface of the bending guide rail 61 is fixed to the surface of the base plate 1. The bending guide rail 61 is slidably connected to the bending head clamping block 62 via a slider. The bending module 63 is fixedly connected to the end of the bending head clamping block 62. The bottom surface of the bending push head connector 65 is fixed to the surface of the base plate 1. The bending push rod 66 is fixedly connected to the side of the bending push head connector 65. A groove 631 is provided in the middle of the surface of the bending module 63. Model protrusions 632 are provided on both sides of the surface of the bending module 63. A guide tilt angle 635 is provided at the end of the model protrusions 632. A forming groove 633 is provided at the bottom of the model protrusions 632. A transition arc 634 is provided at the end of the forming groove 633. 61 guides the movement of the bending module 63; the bending head clamping block 62 is used to install and fix the bending module 63; the bending module 63 is used to bend the cut lead wire into a U-shaped lead; the power push rod 64 provides power for the movement of the bending module 63; the bending push head connector 65 is used to install and fix the bending push rod 66; the bending push rod 66 and the bending module 63 work together to form the lead; the slide groove 631 is the groove for the bending push rod 66 to slide; the model protrusion 632 is used to bend and form the lead wire; the forming groove 633 is the space used to place the lead wire during the lead wire forming process; the transition arc 634 is a transition angle for the lead wire bending forming to avoid affecting the strength of the lead wire after bending; the guide tilt angle 635 is used to guide lead wires of different heights into the forming groove 633.

[0028] Based on this, a typical working process of the present invention is as follows: When implementing this invention, as follows: Figure 1-11As shown, the powertrain component 3 provides power, the lead wire straightening guide component 2 initially straightens the lead wire, and then continues to convey it to the next station; the paper tape feeding component 8 feeds the paper tape forward through the groove of the guide plate 714, the gap between the paper tape pressure plate 713 and the surface of the pressing pad 71, directly below the pressing rod 76, and the gap between the bottom surface of the adaptive pressure plate 717 and the surface of the pressing pad 71, and continues to convey it to the next station; the sticker roll head placed on the sticker roller 711 is stretched to the gap between the bottom surface of the adaptive pressure plate 717 and the surface of the pressing pad 71, which is the initial position of the sticker; the lead wire cutting component 5 cuts the conveyed lead wire, and the cut lead wire is located between the two guide tilt angles 635; the power push rod 64 drives the bending head clamping block 62 to carry the bending module 63 along the bending line. The rail 61 moves backward, causing the bending push rod 66 to move forward relative to the bending module 63 along the slide groove 631. The bending push rod 66 pushes the lead wire to bend first in the transition arc 634. As the bending push rod 66 continues to push forward, the lead wire gradually fills the forming groove 633, and finally bends the lead wire into a U-shape. The bending push rod 66 continues to move forward and pushes the U-shaped lead onto the paper tape surface located on the surface of the pressing pad 71. The pull rod 78 pushes the adaptive pressure plate 717 upward to rotate around the column 79, causing the end of the pry bar 77 to press down on the pry block 74 and move downward along the vertical pressing rail 73. This causes the end face of the pressing rod 76 to stick the sticker onto the paper tape. In this way, the U-shaped lead located between the sticker and the paper tape is firmly stuck onto the paper tape and moves to the subsequent station along with the forward movement of the paper tape.

[0029] When the paper tape passes through the paper tape punching component 9, the paper tape is punched with equally spaced holes, facilitating the subsequent movement of the first paper tape conveying component 10, the second paper tape conveying component 20, and the third paper tape conveying component 24 using ball bearings on the cylindrical surface to drive the paper tape with U-shaped pins backward through the paper holes; the pin trimming component 11 trims the two ends of the U-shaped pins neatly; then, the impact foot distance component 12 adjusts the distance between the two pins of the U-shape to a predetermined distance; the first flattening component 13 flattens the trimmed pins to provide a larger surface area for solder contact; the soldering component 14 immerses the portion of the U-shaped pins protruding from the paper sticker with solder; then, the second flattening component 15 flattens the pins after the solder has solidified a second time to ensure a consistent pin thickness after soldering; finally, the lifting component 16 lifts the two ends of the U-shaped pins... The pins are bent at specific angles in both the up and down directions. Then, the lifting component 17 bends the bent pin ends at a certain angle again, so that the two ends of the pin are parallel, although they are not coplanar. Next, the mold component 18 precisely stamps the bent pins into a specific shape (such as "Eurfural") to meet the requirements of the final insertion hole spacing on the PCB board. Then, the tensioning component 19 releases the stress formed by the precision stamping to prevent the pins from springing back or deforming after a period of time. The second paper tape conveying component 20 uses the ball bearings on the surface of the cylindrical wheel to force the paper tape hole and convey the paper tape to the next station. The flux component 21 applies flux to the pin ends stamped by the mold component 18. Then, the flux buffer pin wheel assembly 22 spreads the flux evenly on the pins.

[0030] The paper tape with U-shaped pins then enters the paper tape guide component 234. The resistor body feeder 232 feeds the resistor body into the resistor body vibrating feeder 231, which vibrates the resistor bodies forward in sequence. Driven by power, the horizontal moving plate 2333 moves forward along the horizontal guide rod 2331, causing the rolling bearing 2337 to roll along the surface of the ramp 233121 to the upper surface of the lifting block 23312. This process drives the vertical moving plate 2336 to move upward along the vertical guide rod 2335. At this time, the suction cup 23310 is located above the surface of the resistor body vibrating feeder 231. Then, the suction cup 23310 turns on the vacuum suction switch, and the end of the suction cup 23310 will hold the resistor... The main body is sucked up, and the horizontal moving plate 2333 and the vertical moving plate 2336 return to their initial positions. The pushing cylinder 2365 drives the pushing platform 2361 to move upward. At this time, the surface of the pushing platform 2361 is directly below the suction cup 23310. The vacuum suction switch is turned off, and the resistor body falls onto the surface of the pushing platform 2361. The power wheel 23515 drives the vertical moving plate 2336 to move downward along the left fixed block 2357 through its own rotation. At this time, the upper comb-shaped lever 2351 will move downward along with it. At the same time, due to the lever action of the support rod 23510, the lower comb-shaped lever 23514 will be driven to move upward. The rectangular teeth 235102 on the upper comb-shaped lever 2351 are engaged with the rectangular openings on the lower comb-shaped lever 23514. At this time, the two ends of the U-shaped pin are located directly below the rectangular opening 235101 and the rectangular tooth 235102, respectively. As the upper comb-shaped lever 2351 and the lower comb-shaped lever 23514 continue to approach each other, one end of the U-shaped pin will be lifted upward and the other end will be pressed downward, thereby increasing the distance between the two ends of the U-shaped pin and facilitating the subsequent insertion of the circular resistor body.

[0031] The push plate lever 2369 drives the push plate 2368 forward along the horizontal push rail 2366 via the follower wheel 23615. The evenly distributed herringbone grooves 23682 separate the resistor body at equal intervals and push it to the edge of the push platform 2361, so that half of the circular resistor body is on the surface of the push platform 2361 and is generally suspended. At this time, the suspended part of the circular resistor body is just in the middle of the opened U-shaped pin. As the upper comb-shaped lever 2351 and the lower comb-shaped lever 23514 return to their initial positions, the two ends of the U-shaped pin are respectively located on the upper and lower surfaces of the circular resistor body. Due to the restoring elasticity of the U-shaped pin, the U-shaped pin will clamp the surface of the circular resistor body in the middle. At the same time, the adhesive properties of the resistor body surface will further bond the ends of the U-shaped pin to the surface of the resistor body. At this time, the circular resistor body and the U-shaped pin are assembled and will be conveyed by paper tape to the subsequent station for further soldering and other processes.

Claims

1. An automated resistor production equipment, characterized in that: The components include a base plate (1), a lead wire straightening and guiding component (2), a powertrain component (3), a lead wire active feeding component (4), a lead wire cutting component (5), a lead bending component (6), a sticker feeding and pasting component (7), a paper tape feeding component (8), a paper tape punching component (9), a first paper tape conveying component (10), a lead trimming component (11), a ram distance component (12), a first flattening component (13), a soldering component (14), and a second flattening component (15); a sticker feeding and pasting component (7) is fixedly connected to the surface of the base plate (1); a paper tape feeding component (8) is fixedly attached to the left side of the sticker feeding and pasting component (7); a lead bending component (6) is fixedly attached to the surface of the base plate (1) in front of the sticker feeding and pasting component (7); a lead wire cutting component (5) is fixedly attached to the left side of the lead bending component (6); a component fixedly attached to the surface of the base plate (1) is attached to the left side of the lead wire cutting component (5); a component fixedly attached to the left side of the lead wire cutting component (5) is attached to the left side of the base plate (1). The active feeding component (4) for lead wires on the surface; the active feeding component (4) for lead wires is provided with a lead wire straightening guide component (2) fixed on the surface of the base plate (1) on the left side; the lead wire straightening guide component (2) is provided with a power assembly component (3) fixed on the surface of the base plate (1) in front of the lead wire straightening guide component (2); the sticker feeding and pasting component (7) is provided with a paper tape punching component (9) fixed on the surface of the base plate (1) on the right side; the paper tape punching component (9) is provided with a first paper tape conveying component (10) fixed on the surface of the base plate (1) on the right side; the first paper tape conveying component (10) is provided with a lead trimming component (11) fixed on the surface of the base plate (1) on the right side; the lead trimming component (11) is provided with a soldering component (14) fixed on the surface of the base plate (1) on the right side; the soldering component (14) is provided with a first flattening component (13) and a second flattening component (15) on both sides; the first flattening component (13) is provided with a collision foot distance component (12) fixed on the surface of the base plate (1) on the left side.

2. The automatic resistor production equipment as described in claim 1, characterized in that: It also includes a warping component (16), a floating component (17), a mold component (18), a tensioning component (19), a second paper tape conveyor component (20), a flux component (21), a flux buffer pinwheel assembly (22), a resistor body mounting component (23), and a third paper tape conveyor component (24); the second flattening component (15) has a warping component (16) fixed to the surface of the base plate (1) on its right side; the warping component (16) has a mold component (18) fixed to the surface of the base plate (1) on its right side; the mold component (18) has two sides on its left and right sides. A float-up component (17) and a tension-up component (19) are respectively provided on the side; a second paper tape conveying component (20) fixed to the surface of the base plate (1) is provided on the right side of the tension-up component (19); a flux component (21) fixed to the surface of the base plate (1) is provided on the right side of the second paper tape conveying component (20); a resistor body mounting component (23) fixed to the surface of the base plate (1) is provided on the right side of the flux component (21); a flux buffer pinwheel assembly (22) and a third paper tape conveying component (24) are respectively provided on the left and right sides of the resistor body mounting component (23).

3. The automatic resistor production equipment as described in claim 2, characterized in that: The resistor body mounting component (23) includes a resistor body vibrating feeder (231), a resistor body feeder (232), a resistor body handling component (233), a paper tape guide component (234), a pin actuation component (235), and a resistor body pushing component (236). The bottom surface of the paper tape guide component (234) is fixed to the surface of the base plate (1). Pin actuation components (235) are provided on both sides of the paper tape guide component (234). A resistor body pushing component (236) is fixed to the surface of the base plate (1) in front of the paper tape guide component (234). A resistor body vibrating feeder (231) is fixed to the surface of the base plate (1) in front of the resistor body pushing component (236). A resistor body handling component (233) is fixed to the left side of the resistor body vibrating feeder (231) and a resistor body feeder (232) is fixed to the right side of the resistor body vibrating feeder (231).

4. The automatic resistor production equipment as described in claim 3, characterized in that: The resistor body handling component (233) includes a horizontal guide rod (2331), a horizontal guide rod fixing plate (2332), a horizontal moving plate (2333), a vertical guide rod fixing plate (2334), a vertical guide rod (2335), a vertical moving plate (2336), a rolling bearing (2337), a crossbar (2338), a suction cup mounting plate (2339), a suction cup (23310), a lifting block fixing plate (23311), and a lifting block (23312); the horizontal guide rod (2331) 331) A horizontal guide rod fixing plate (2332) is fixedly connected to both ends; the bottom surface of the horizontal guide rod fixing plate (2332) is fixed to the surface of the base plate (1); the horizontal guide rod (2331) is slidably connected to the horizontal moving plate (2333) through a linear bearing; a power connecting rod is fixedly connected to the side of the horizontal moving plate (2333); a vertical guide rod fixing plate (2334) is fixedly connected to the upper surface of the horizontal moving plate (2333); both ends of the vertical guide rod (2335) are fixedly connected to vertical guide rod fixing plates. Fixed plate (2334); vertical guide rod (2335) is slidably connected to vertical moving plate (2336) via linear bearing; rolling bearing (2337) is rotatably connected to the side of vertical moving plate (2336) via fixed shaft; horizontal bar (2338) is fixedly connected to the top surface of vertical moving plate (2336); suction cup mounting plate (2339) is fixedly connected to horizontal bar (2338) via connecting rod; suction cups (23310) are fixedly connected to the bottom surface of suction cup mounting plate (2339) in an array; lifting A block fixing plate (23311) is fixed across the side of a horizontal guide rod fixing plate (2332); a lifting block (23312) is fixedly connected to the surface of the lifting block fixing plate (23311); a ramp (233121) is provided at one end of the lifting block (233122); the angle between the ramp (233121) and the bottom surface of the lifting block (23312) is 45°; the upper surface of the lifting block (23312) is parallel to the bottom surface, and the distance between the upper surface of the lifting block (23312) and the bottom surface is 3 cm.

5. The automatic resistor production equipment as described in claim 3, characterized in that: The resistor body pushing component (236) includes a pushing platform (2361), a pushing platform mounting plate (2362), a pushing vertical rail (2363), an L-shaped mounting plate (2364), a pushing cylinder (2365), a pushing horizontal rail (2366), a pushing plate fixing plate (2367), and a pushing plate (2368). The bottom surface of the pushing platform (2361) is fixed on the pushing platform mounting plate (2362). The two sides of the bottom surface of the pushing platform mounting plate (2362) are slidably connected to the pushing vertical rail (2363) through connecting blocks. The sides of the pushing vertical rail (2363) are fixed on the surface of the L-shaped mounting plate (2364). The bottom surface of the L-shaped mounting plate (2364) is fixed to the base plate. The surface of plate (1); the push cylinder (2365) is fixedly connected to the base plate (1) through a pad; the end of the telescopic shaft of the push cylinder (2365) is threadedly connected to the bottom surface of the push platform mounting plate (2362); the upper surface of the L-shaped mounting plate (2364) is fixedly connected to the push horizontal rail (2366); the push horizontal rail (2366) is slidably connected to the push plate fixing plate (2367) through a slider; the upper surface of the push plate fixing plate (2367) is fixedly connected to the push plate (2368); the surface of the push plate (2368) is provided with a waist-shaped groove (23681); the end of the push plate (2368) is provided with an array of herringbone grooves (23682), and the included angle of the inner side of the herringbone grooves (23682) is 60°.

6. The automatic resistor production equipment as described in claim 5, characterized in that: The resistor body pushing component (236) further includes a push plate actuating rod (2369), actuating rod support block (23610), connecting rod (23611), bushing (23612), eccentric wheel (23613), resistor body first collection box (23614), and follower wheel (23615); the follower wheel (23615) is fixedly connected to the bottom surface of the push plate fixing plate (2367) through a connecting block; the follower wheel (23615) is connected to the waist of one end of the push plate actuating rod (2369). The push plate actuating rod (2369) is rotatably connected to the actuating rod support block (23610) via a hinge in the middle part; the upper end of the actuating rod support block (23610) is fixed to the bottom surface of the base plate (1); the other end of the push plate actuating rod (2369) is rotatably connected to one end of the connecting rod (23611) via a hinge; the other end of the connecting rod (23611) is threadedly connected to the bushing (23612); the bushing (23612) is rotatably connected to the eccentric wheel (23613) inside via a bearing.

7. The automatic resistor production equipment as described in claim 3, characterized in that: The pin-moving component (235) includes an upper comb-shaped paddle (2351), an upper comb-shaped paddle fixing plate (2352), an upper fixing clamp (2353), an adjusting rod (2354), an adjusting wheel (2355), a left guide rod (2356), a left fixing block (2357), a lower T-shaped fixing clamp (2358), a left roller (2359), a support rod (23510), a right roller (23511), a branch fixing plate (23512), a right side support assembly (23513), and a lower comb-shaped paddle (23514). The upper comb-shaped paddle fixing plate (2352) clamps the parallel left guide rod (2356); the upper comb-shaped paddle fixing plate (2352) is fixedly connected to the side of the upper comb-shaped paddle (2351); the upper end of the left guide rod (2356) is fixedly connected to the upper fixing clip (2353), and the lower end is fixedly connected to the lower T-shaped fixing clip (2358); the adjusting rod (2354) passes through the through hole of the upper fixing clip (2353) and is threadedly connected to the upper comb-shaped paddle fixing plate (2352), and the upper end of the adjusting rod (2354) is also connected to the upper comb-shaped paddle fixing plate (2352). The base plate (1) is fixedly connected to an adjusting wheel (2355); the left guide rod (2356) is slidably connected to the left fixed block (2357) via a linear bearing; the bottom surface of the left fixed block (2357) is fixed to the surface of the base plate (1); the upper side of one side of the lower T-shaped fixing clamp (2358) is fixedly connected to a left roller (2359), and the other side is rotatably connected to a power wheel (23515) via a roller; the middle of the support rod (23510) is rotatably connected to the branch fixing plate (23512) via a pin; the upper surface of the branch fixing plate (23512) is connected to the base plate. The bottom surface of the plate (1) is fixedly connected; the right side support assembly (23513) is fixedly connected to the lower side of the right roller (23511); the upper side of the right support assembly (23513) is fixedly connected to the lower comb-shaped paddle (23514); the waist-shaped hole at one end of the support rod (23510) is tumblingly connected to the left roller (2359), and the waist-shaped hole at the other end is tumblingly connected to the right roller (23511); the lower end of the upper comb-shaped paddle (2351) is provided with an array of alternately arranged rectangular openings (235101) and rectangular teeth (235102).

8. The automatic resistor production equipment as described in claim 1, characterized in that: The sticker feeding and pasting component (7) includes a pressing pad (71), a vertical pressing rail mounting plate (72), a vertical pressing rail (73), a pry bar (74), a pressing rod mounting block (75), a pressing rod (76), a pry bar (77), a pull rod (78), a column (79), a crossbar (710), a sticker roller (711), a pressure plate connecting block (712), a paper tape pressure plate (713), a guide plate (714), an L-shaped support plate (715), a lifting rod (716), and an adaptive pressure plate (717); pressing The bottom surface of the pad (71) is fixed to the surface of the base plate (1); a vertical pressing rail mounting plate (72) is fixedly connected to the side of the pressing pad (71); a vertical pressing rail (73) is fixedly connected to the side of the vertical pressing rail mounting plate (72); the vertical pressing rail (73) is slidably connected to the pry bar (74) via a slider; a pressing rod mounting block (75) is fixedly connected to the side of the pry bar (74); a pressing rod (76) is installed on the inner side of the pressing rod mounting block (75); a symmetrical guide chamfer (761) is provided at the lower end of the pressing rod (76). The middle part of the pry bar (77) is rotatably connected to the column (79) via a pin; one end of the pry bar (77) is rotatably connected to the notch of the pry block (74) via a roller, and the other end is rotatably connected to the pull rod (78) via a pin; the lower side of the column (79) is fixed to the surface of the pressing pad (71), and the upper side of the column (79) is threaded with a crossbar (710); a sticker roller (711) is fitted on the crossbar (710); a spring is fitted on the crossbar (710), and one end of the spring abuts against the side of the sticker roller (711), and the other end abuts against the side of the sticker roller (711). The side of the upright column (79) is fixedly connected to the other side of the pressing pad (71); the pressing pad connecting block (712) is rotatably connected to the paper tape pressing plate (713) through a pin; the end face of the pressing pad (71) is fixedly connected to the guide plate (714); the side of the pressing pad (71) is fixedly connected to an array of L-shaped support plates (715); the lifting rod (716) is slidably connected to the L-shaped support plate (715) through a linear bearing; the end of the L-shaped support plate (715) is threadedly connected to an adaptive pressing plate (717).

9. The automatic resistor production equipment as described in claim 1, characterized in that: The pin bending component (6) includes a bending guide (61), a bending head clamping block (62), a bending module (63), a power push rod (64), a bending push head connector (65), and a bending push rod (66); the bottom surface of the bending guide (61) is fixed to the surface of the base plate (1); the bending guide (61) is slidably connected to the bending head clamping block (62) via a slider; the bending module (63) is fixedly connected to the end of the bending head clamping block (62); the bending push head connector (65) 65) The bottom surface is fixed to the surface of the base plate (1); the bending pusher connector (65) is fixedly connected to the side of the bending push rod (66); the bending module (63) has a groove (631) in the middle of its surface; the bending module (63) has model protrusions (632) on both sides of its surface; the model protrusions (632) have a guide tilt angle (635) at their ends; the model protrusions (632) have a forming groove (633) at their bottom; the forming groove (633) has a transition arc (634) at its end.

Citation Information

Patent Citations

  • Assembly device and assembly method of porcelain tube resistor

    CN110828085B

  • Resistor processing equipment with high -efficient processing just facilitates use

    CN208538588U

  • Automatic shaping and welding equipment for resistor double-pin sheet

    CN117594323A

  • High-precision resistor terminal cutting-off automatic feeding system and processing method thereof

    CN118335441A

  • Two cores draw anti - all -in -one that pastes of tree lace doubling firmly

    CN208045208U

Cited By

  • Automatic stacking equipment

    CN121546083A

  • Forming die device for U-shaped pin of piezoresistor or capacitor

    CN122184237A