Soybean product processing wastewater circulation energy-saving device with deslagging function

By designing an energy-saving device for recycling wastewater from soybean product processing, the device utilizes filtration and agitation components to achieve wastewater recycling, solving the problem of direct wastewater discharge polluting the environment, realizing effective filtration and recycling of wastewater, and reducing water waste.

CN121102967APending Publication Date: 2025-12-12CHONGQING HEZHIRUN FOOD CO LTD
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Patent Information

Application Number
CN202511262871.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-05
Publication Date
2025-12-12

AI Technical Summary

Technical Problem

Wastewater generated during the production of soybean products is directly discharged, polluting the environment and wasting water resources. It contains a large amount of protein, sugar, and inorganic salts and cannot be effectively recycled.

Method used

Design an energy-saving device for recycling soybean product processing wastewater with slag discharge function, including components such as a treatment tank, filter cover, sealing head, and stirring components. The device achieves wastewater recycling through filtration and stirring, and improves the slag discharge effect by combining water guiding components and driving components.

Benefits of technology

It achieves effective filtration and recycling of wastewater, reduces environmental pollution, saves water resources, and improves the efficiency and environmental friendliness of wastewater treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of soybean product production, in particular to a soybean product processing wastewater circulation energy-saving device with a residue discharging function. Comprising a treatment tank, a supporting assembly and a matching assembly, the matching assembly comprises a lower sealing cover, an upper sealing cover, a filtering cover, a sealing head, a connecting plate, a driving piece, a guide rod, a water guide component and a stirring component, when filtered impurities are cleaned, the driving piece is controlled to act, the sealing head is pushed to be separated from the bottom of the filtering cover, and then waste residues can fall on the inclined face of the lower sealing cover; conveying of the waste water can be stopped during deslagging, clean water is guided in through cooperation of the water guide component, the deslagging effect is improved, and then the problems that the environment is polluted and water resources are wasted due to direct discharge of the waste water can be solved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of soybean product production, and particularly relates to a soybean product processing wastewater recycling and energy-saving device with a residue discharging function. BACKGROUND

[0002] In the prior art, a large amount of water is needed in the production process of soybean products, including production cleaning, soaking, grinding, coagulation, pressing, separation, and precipitation processes, all of which need to use a large amount of water, and a large amount of wastewater is generated at the same time. However, except for a small amount of cleaning water that can be reused, most of the water is used once and then discharged, and the wastewater contains protein, stachydrine, raffinose, sucrose, xylose, glucose, fructose, soybean isoflavones, inorganic salts, and trace elements, and the content accounts for more than 16% of the raw materials. Direct discharge pollutes the environment and wastes water resources. SUMMARY

[0003] The present application aims to provide a soybean product processing wastewater recycling and energy-saving device with a residue discharging function to solve the problem of wastewater direct discharge polluting the environment and wasting water resources in the background art.

[0004] To achieve the above-mentioned purpose, the present application provides a soybean product processing wastewater recycling and energy-saving device with a residue discharging function, which comprises a treatment tank, a supporting assembly arranged below the treatment tank, and a matching assembly.

[0005] The matching assembly comprises a lower sealing cover, an upper sealing cover, a filter cover, a sealing head, a connecting plate, a driving member, a guide rod, a water guide member, and a stirring member. The lower sealing cover is detachably installed at the bottom of the treatment tank and is provided with a residue discharge pipe at the lowest side. The upper sealing cover is detachably installed at the top of the treatment tank and is provided with a first water inlet pipe. The filter cover is detachably connected with the treatment tank and is located at the top of the treatment tank, and a filter screen is arranged at the right side of the filter cover. The right side of the filter screen is a water passage, and an outlet pipe is arranged in communication with the water passage. The connecting plates are detachably installed at the bottom of the sealing head. The sealing head is slidably connected with the filter cover and is located at the bottom of the filter cover. The driving member is arranged on the upper sealing cover, and the output end of the driving member is connected with the connecting plate on the left side. The guide rod is slidably connected with the upper sealing cover and the filter cover, and the bottom end is connected with the connecting plates in front and behind. The water guide member is arranged in the inner bottom of the upper sealing cover. The stirring member is arranged at one side of the filter cover.

[0006] The water guide member comprises a water distribution pipe and a connecting part, the water distribution pipe is installed in the inner bottom of the upper sealing cover, and the connecting part is arranged on the water distribution pipe.

[0007] The connecting component comprises a water spraying pipe and a second water inlet pipe, a plurality of the water spraying pipes are annularly spaced and welded at the bottom of the water distribution pipe and are communicated with the water distribution pipe, and the second water inlet pipe is welded at the water inlet of the water distribution pipe and is slidably connected with the upper sealing cover.

[0008] The stirring member comprises a stirring motor and a rotating component, the stirring motor is fixed on the upper sealing cover, and the rotating component is arranged on the side of the stirring motor close to the filter cover.

[0009] The rotating component comprises a rotating shaft and a paddle, the rotating shaft is connected with the output shaft of the stirring motor through a shaft coupling, and the paddle is welded on the rotating shaft.

[0010] The device further comprises a stabilizing assembly, the stabilizing assembly comprises a fitting block and a connecting component, the fitting block is fitted on the bottom of the lower sealing cover and is supported by the connecting component.

[0011] The connecting component comprises a reinforcing plate and a fixing plate, the reinforcing plate is welded and fixed with the fitting block and the fixing plate respectively, and the fixing plate is detachably connected with the supporting assembly.

[0012] The device has the advantages that: the first water inlet pipe is used to guide the wastewater into the filter cover at the top of the treatment tank, the filter cover bottom is sealed by the sealing head, then the wastewater is filtered by the filter screen and is guided out through the liquid outlet pipe, the filtered wastewater is guided out to the collecting box through the movable hose connected to the side of the liquid outlet pipe and is stored for recycling, when the impurities filtered are cleaned, the driving member is controlled to act and push the sealing head to separate from the filter cover bottom, then the waste residue can fall on the inclined surface of the lower sealing cover and is guided out from the residue outlet pipe, and when the waste residue is discharged, the wastewater can be stopped from being delivered and clean water is guided in through the water guiding component, so that the waste residue discharge effect is improved, and the problems of environmental pollution and waste of water resources caused by direct discharge of the wastewater are solved. BRIEF DESCRIPTION OF DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced.

[0014] Figure 1 is the overall structure schematic diagram of the device for recycling and saving energy of soybean product processing wastewater with waste residue discharging function according to the first embodiment of the present application.

[0015] Figure 2 is the structure schematic diagram of the sealing head according to the first embodiment of the present application.

[0016] Figure 3It is a structural schematic diagram of the filter screen of the first embodiment of the present application.

[0017] Figure 4 It is a whole structural schematic diagram of the soybean product processing wastewater recycling energy-saving device with residue discharging function of the second embodiment of the present application.

[0018] Figure 5 It is a mounting schematic diagram of the protective cover of the third embodiment of the present application.

[0019] In the figure: 101-treatment tank, 102-support assembly, 103-lower sealing cover, 104-upper sealing cover, 105-filter cover, 106-sealing head, 107-connection plate, 108-driving member, 109-guide rod, 110-residue discharging pipe, 111-first water inlet pipe, 112-liquid outlet pipe, 113-water distribution pipe, 114-water spraying pipe, 115-second water inlet pipe, 116-stirring motor, 117-rotary shaft, 118-blade, 119-filter screen, 201-adhesion block, 202-reinforcing plate, 203-fixing plate, 301-protective cover, 302-hanging plate, 303-nut. DETAILED DESCRIPTION

[0020] The embodiments of the present application are described in detail below, examples of which are shown in the accompanying drawings, the embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application.

[0021] Embodiment one:

[0022] As shown in the figure, wherein Figures 1 to 3 is a whole structural schematic diagram of the soybean product processing wastewater recycling energy-saving device with residue discharging function, Figure 1 is a structural schematic diagram of the sealing head 106, Figure 2 is a structural schematic diagram of the filter screen 119, the present application provides a soybean product processing wastewater recycling energy-saving device with residue discharging function: comprising a treatment tank 101, a support assembly 102 and a cooperation assembly, the cooperation assembly comprises a lower sealing cover 103, an upper sealing cover 104, a filter cover 105, a sealing head 106, a connection plate 107, a driving member 108, a guide rod 109, a water guide member and a stirring member, the water guide member comprises a water distribution pipe 113 and a connection component, the connection component comprises a water spraying pipe 114 and a second water inlet pipe 115, the stirring member comprises a stirring motor 116 and a rotary component, the rotary component comprises a rotary shaft 117 and a blade 118. Through the foregoing scheme, the problem of direct wastewater discharge polluting the environment and wasting water resources can be solved, and it can be understood that the foregoing scheme can facilitate the recycling of wastewater. Figure 3

[0023] ​In the embodiment, the processing tank 101 is provided below with a support assembly 102 for supporting the device in operation.

[0024] The lower sealing cover 103 is detachably mounted at the bottom of the processing tank 101 and is provided at the lowest side with a slag discharge pipe 110. The upper sealing cover 104 is detachably mounted at the top of the processing tank 101 and is provided with a first water inlet pipe 111. The filter cover 105 is detachably connected with the processing tank 101 and is located at the top of the processing tank 101. The filter cover 105 is provided at the right side with a filter screen 119. The right side of the filter screen 119 is a water passage and is provided with a liquid outlet pipe 112 in communication with the water passage. The plurality of connecting plates 107 are detachably mounted at the bottom of the sealing head 106. The sealing head 106 is slidingly connected with the filter cover 105 and is located at the bottom of the filter cover 105. The driving member 108 is provided on the upper sealing cover 104 and has an output end connected with the left connecting plate 107. The guide rod 109 is slidingly connected with the upper sealing cover 104 and the filter cover 105 and has a bottom end connected with the front and rear connecting plates 107. The water guide member is provided in the inner bottom of the upper sealing cover 104. The stirring member is provided at one side of the filter cover 105. The lower sealing cover 103 and the upper sealing cover 104 are each fixed by bolts. The first water inlet pipe 111 is used for guiding the wastewater. The slag discharge pipe 110 is used for discharging slag. The liquid outlet pipe 112 is used for guiding the filtered wastewater. The outlet side of the liquid outlet pipe 112 is provided with a hose for facilitating the guiding of the wastewater into a receiving tank. Two rectangular positioning blocks of different sizes are provided at the top of the filter cover 105. The filter screen 119 is provided at the right side. After installation, the liquid outlet on the filter cover 105 is aligned with the liquid outlet on the processing tank 101. Then, the liquid outlet pipe 112 is mounted on the processing tank 101. During installation, the positioning plate on the liquid outlet pipe 112 is fixed by bolts outside the processing tank 101. The liquid inlet is slidingly inserted into the liquid outlet at the right side of the filter cover 105. The sealing head 106 is T-shaped. The bottom is provided with a plurality of connecting plates 107 mounted by bolts. The driving member 108 is a pneumatic cylinder or a hydraulic cylinder. The output end is connected with the connecting plate 107 by bolts. The guide rod 109 is used for sliding guidance. The bottom end is connected with the connecting plate 107 by bolts. The water guide member is used for improving the slag discharge effect. The stirring member is used for wastewater stirring.

[0025] Secondly, the water distribution pipe 113 is mounted at the inner bottom of the upper sealing cover 104. The connecting member is provided on the water distribution pipe 113. The water distribution pipe 113 is in a circular ring shape structure and is fixed by bolts. The bolt holes are not in communication with the internal annular water channel. The connecting member is used for water supply and water discharge.

[0026] Then, multiple water spray pipes 114 are annularly spaced and welded to the bottom of the water distribution pipe 113, and communicate with the water distribution pipe 113; the second water inlet pipe 115 is welded to the water inlet of the water distribution pipe 113 and is slidably connected to the upper sealing cover 104. The water spray pipes 114 are used to spray water, the second water inlet pipe 115 is used to input cleaning water, and an electric valve is installed on the water inlet side for automatic on / off control.

[0027] Furthermore, the stirring motor 116 is fixed to the upper sealing cover 104; the rotating component is located on the side of the stirring motor 116 near the filter cover 105. The stirring motor 116 is fixed by bolts and drives the rotating component to rotate during operation.

[0028] Finally, the rotating shaft 117 is connected to the output shaft of the stirring motor 116 via a coupling; the impeller 118 is welded to the rotating shaft 117. The stirring motor 116 drives the rotating shaft 117 to rotate, thereby causing the impeller 118 to rotate, which keeps the internal wastewater in a flowing state, facilitating filtration.

[0029] When using this invention to solve the problem of direct wastewater discharge polluting the environment and wasting water resources, wastewater is introduced into the filter cover 105 at the top of the treatment tank 101 through the first inlet pipe 111. The bottom of the filter cover 105 is sealed by the sealing head 106, so that the wastewater can only flow out through the filter screen 119. Then, the wastewater filtered by the filter screen 119 is discharged through the outlet pipe 112. The filtered wastewater is discharged into the collection tank for storage through the movable hose connected to the outlet pipe 112 and can then be recycled. When cleaning the filtered impurities, the drive component 108 is controlled to move, pushing the sealing head 106 away from the bottom of the filter cover 105. Then, the waste residue can fall onto the inclined surface of the lower sealing cover 103 and finally be discharged from the sludge outlet pipe 110. When discharging sludge, the wastewater supply can be stopped, and clean water can be introduced through the water guiding component to improve the sludge discharge effect, thereby solving the problem of direct wastewater discharge polluting the environment and wasting water resources.

[0030] Example 2:

[0031] like Figure 4 As shown, where Figure 4 This is a schematic diagram of the overall structure of a wastewater recycling and energy-saving device for soybean product processing with slag discharge function. Based on the first embodiment, this invention provides a wastewater recycling and energy-saving device for soybean product processing with slag discharge function. The wastewater recycling and energy-saving device for soybean product processing with slag discharge function also includes a stabilizing component, which includes a bonding block 201 and a connecting component. The connecting component includes a reinforcing plate 202 and a fixing plate 203.

[0032] The bonding block 201 is attached to the bottom of the lower sealing cover 103 and supported by the connecting member. The bonding block 201 is a right-angled L-shaped block.

[0033] Secondly, the reinforcing plate 202 is welded and fixed to the bonding block 201 and the fixing plate 203 respectively; the fixing plate 203 is detachably connected to the support assembly 102. The fixing plate 203 is fixed by bolts, and the two sides of the reinforcing plate 202 are welded and fixed respectively.

[0034] In this embodiment, the stability of the lower sealing cover 103 can be improved by setting the structure of the bonding block 201, the reinforcing plate 202 and the fixing plate 203.

[0035] Example 3:

[0036] like Figure 5 As shown, where Figure 5 This is an installation diagram of the protective cover 301. Based on the first embodiment, the present invention provides a soybean product processing wastewater recycling energy-saving device with slag discharge function. The soybean product processing wastewater recycling energy-saving device with slag discharge function also includes a protective component. The protective component includes the protective cover 301 and a limiting component. The limiting component includes a hanging plate 302 and a nut 303.

[0037] The protective cover 301 is located outside the control box mounted on the left side of the support assembly 102, and its interior is a clearance cavity; the limiting member is located on the side of the support assembly 102 near the protective cover 301. The internal cavity of the protective cover 301 has an L-shaped cross-section with the opening facing downwards, and the limiting member is used to fix the protective cover 301.

[0038] Secondly, the hanging plate 302 is detachably connected to the connecting arm of the support assembly 102 and symmetrically arranged on both sides of the protective cover 301; the nut 303 is threadedly connected to the hanging shaft of the protective cover 301 and abuts against the hanging plate 302. The hanging plate 302 is fixed by bolts, and the nut 303 is used to limit the protective cover 301. When removing the protective cover 301 later, the two nuts 303 can be loosened.

[0039] In this embodiment, the structure of the protective cover 301, the hanging plate 302 and the nut 303 can protect the control box of the device when it is not in operation, and prevent the buttons from being damaged by impact.

[0040] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art will understand that all or part of the processes for implementing the above embodiments and equivalent variations made in accordance with the claims of this application are still within the scope of this application.

Claims

1. A soybean product processing wastewater recycling energy-saving device with slagging function, comprising a treatment tank, a support assembly is arranged below the treatment tank, characterized in that: It also includes a matching assembly; The matching assembly includes a lower sealing cover, an upper sealing cover, a filter cover, a sealing head, a connecting plate, a driving part, a guide rod, a water guide member and a stirring member, the lower sealing cover is detachably installed at the bottom of the treatment tank, and a slag discharge pipe is arranged at the lowest side thereof, the upper sealing cover is detachably installed at the top of the treatment tank and is provided with a first water inlet pipe, the filter cover is detachably connected with the treatment tank and is located at the top of the treatment tank, a filter screen is arranged at the right side of the filter cover, the right side of the filter screen is a water passage, an outlet pipe is arranged in communication with the water passage, a plurality of connecting plates are detachably installed at the bottom of the sealing head, the sealing head is slidably connected with the filter cover and is located at the bottom of the filter cover, the driving part is arranged on the upper sealing cover, the output end thereof is connected with the left connecting plate, the guide rod is slidably connected with the upper sealing cover and the filter cover, the bottom end is connected with the front and rear connecting plates, the water guide member is arranged in the inner bottom of the upper sealing cover, and the stirring member is arranged at one side of the filter cover.

2. The soybean product processing wastewater recycling energy-saving device with slagging function according to claim 1, characterized in that: The water guide member includes a water distribution pipe and a connecting part, the water distribution pipe is installed in the inner bottom of the upper sealing cover; and the connecting part is arranged on the water distribution pipe.

3. The soybean product processing wastewater recycling energy-saving device with slagging function according to claim 2, characterized in that: The connecting part includes a water spraying pipe and a second water inlet pipe, a plurality of water spraying pipes are annularly and intervally welded at the bottom of the water distribution pipe and are in communication with the water distribution pipe; and the second water inlet pipe is welded at the water inlet of the water distribution pipe and is slidably connected with the upper sealing cover.

4. The soybean product processing wastewater recycling energy-saving device with slagging function according to claim 1, characterized in that: The stirring member includes a stirring motor and a rotating part, the stirring motor is fixed on the upper sealing cover; and the rotating part is arranged at the side of the stirring motor close to the filter cover.

5. The device for recycling and saving energy of soybean product processing wastewater with deslagging function according to claim 4, characterized in that : The rotating part includes a rotating shaft and a paddle, the rotating shaft is connected with the output shaft of the stirring motor through a shaft coupling; and the paddle is welded on the rotating shaft.

6. The soybean product processing wastewater recycling energy-saving device with slagging function according to claim 1, characterized in that: The soybean product processing wastewater recycling energy-saving device with slagging function further comprises a stabilizing assembly, the stabilizing assembly includes a fitting block and a connecting member, the fitting block is fitted on the bottom of the lower sealing cover and is supported through the connecting member.

7. The soybean product processing wastewater recycling energy-saving device with slagging function according to claim 6, characterized in that: The connecting member includes a reinforcing plate and a fixing plate, the reinforcing plate is respectively welded and fixed with the fitting block and the fixing plate; and the fixing plate is detachably connected with the support assembly.