Soybean dietary fiber particle forming equipment

Abstract

The utility model provides soybean dietary fiber particle forming equipment, and relates to the technical field of soybean product processing, the soybean dietary fiber particle forming equipment comprises a carrying and discharging assembly and an extruding and pelletizing mechanism, a feeding and mixing part is arranged above one end of the carrying and discharging assembly, and the feeding and mixing part is sleeved by a bolt; the inner side of the upper portion of the carrying and discharging assembly is sleeved with an extruding and pelletizing mechanism, the input end of the extruding and pelletizing mechanism is sleeved with the output end of the feeding and mixing component, and the extruding and pelletizing mechanism comprises a transverse cabin, a pore plate, an auger, a driven large gear, a bearing sleeve seat, a driving gear, a second motor, a transmission gear set, a bearing sleeve block, an outer gear ring and a cutting knife. According to the utility model, after the output end of the second motor is used for output operation, the driving gear is used for output operation, so that the driven bull gear can respectively drive the auger, the outer gear ring and the cutting knife to achieve the effect of common operation, and therefore, the effect of common adjustment and adaptation is achieved, the use cost of equipment is reduced, and the consumption of electric energy is saved.

Description

Technical Field

[0001] This utility model relates to the field of soybean product processing technology, and in particular to a soybean dietary fiber pellet forming equipment. Background Technology

[0002] Soybean dietary fiber mainly refers to the general term for large-molecule sugars that cannot be digested by human digestive enzymes. These mainly include cellulose, pectin, xylan, and mannose. Although dietary fiber cannot provide any nutrients to the human body, it has important physiological functions. Dietary fiber has significant functions such as lowering plasma cholesterol, regulating gastrointestinal function, and insulin levels.

[0003] Existing soybean dietary fiber pellet forming equipment, such as the soybean textured protein wet-milled pellet preparation system described in application number CN201520933927.0, includes a feeding auger, an extruder, a wet mill, and a quantitative oiling device. The feeding auger is connected to the extruder inlet, and a cutting device is connected to the extruder outlet. A material conveying pipeline connects the cutting device and the wet mill. A quantitative oiling device is also installed on the material conveying pipeline before the wet mill inlet. This system has the following advantages: the speed of the oiling pump is automatically adjusted by a PID controller according to the feed rate of the extruder, thereby controlling the amount of oil added and adding a certain proportion of edible oil to the wet mill, making the soybean textured protein material easy to form and less prone to breakage. However, in the above technology, the extrusion mechanism and the cutting mechanism are independent components, requiring multiple sets of motors to achieve the desired operating effect, which wastes a lot of operating costs and electricity. Therefore, this utility model proposes a soybean dietary fiber pellet forming equipment to solve the problems existing in the prior art. Summary of the Invention

[0004] To address the aforementioned problems, this utility model proposes a soybean dietary fiber pellet forming device. This device mainly utilizes the output of a second motor to drive the active gear, which in turn drives the driven gear to drive the auger, external gear ring, and cutting blade to achieve coordinated operation. This achieves a coordinated adjustment and adaptation effect, thereby reducing the operating cost of the equipment and saving energy consumption.

[0005] To achieve the purpose of this utility model, the utility model is achieved through the following technical solution: a soybean dietary fiber pellet forming device, including a feeding and discharging component and an extrusion pelletizing mechanism, wherein a feeding and mixing component is bolted to one end of the feeding and discharging component, and an extrusion pelletizing mechanism with its input end connected to the output end of the feeding and mixing component is sleeved on the inner side of the upper part of the feeding and discharging component.

[0006] The extrusion pelletizing mechanism includes a transverse chamber, a perforated plate, an auger, a driven large gear, a bearing housing, a drive gear, a second motor, a transmission gear set, a bearing sleeve, an external gear ring, and a cutting blade. The transverse chamber is located above and inside the material discharge assembly. One end of the transverse chamber has a bolt-fitted perforated plate. An auger is located on one side of the perforated plate, and a driven large gear is located on the other side of the perforated plate. A bearing housing is located on the outer side of the driven large gear, and a second motor is located above the bearing housing. A drive gear is located at the output end of the second motor. A transmission gear set is located below the driven large gear, and an external gear ring is located at the output end of the transmission gear set. A bearing sleeve is located on the inner side of the external gear ring, and a cutting blade is located on the outer side of the external gear ring.

[0007] In a preferred embodiment of this utility model, the cutting blade has an outer toothed ring with equal angular distribution around its central axis, and the perforated plate has a perforated structure with a circular array of holes.

[0008] In a preferred embodiment of this utility model, the feeding assembly includes a pad, a perforated platform, a side protrusion, a feeding ramp, a first sleeve plate, and a second sleeve. The top of the pad is provided with a perforated platform, and the outer side of the perforated platform is provided with a side protrusion. The inner top side of the perforated platform is provided with a feeding ramp. The middle upper part of the perforated platform is provided with a first sleeve plate for bolt assembly, and one end of the perforated platform is provided with a second sleeve plate for bolt assembly.

[0009] In a preferred embodiment of this utility model, the feeding and mixing component includes a thin tube chamber, a mixing chamber, a water inlet valve block, a top cover, a plug, a handle, a speed change gearbox, a first motor, a rotating rod, a dispersing bar, a mixing bar, and a slowing ball block. The thin tube chamber is bolted to the top side of the second sleeve. A mixing chamber is provided above the thin tube chamber, and a water inlet valve block is provided on one side above the mixing chamber.

[0010] In a preferred embodiment of the present invention, the top of the mixing chamber is provided with a top cover, and a stopper is provided on the inner side of the top cover. A handle is provided above the stopper, a gearbox is provided above the middle of the top cover, and a first motor is provided above the gearbox.

[0011] In a preferred embodiment of this utility model, the output end of the gearbox is provided with a rotating rod, and a dispersing strip is provided on the upper outer side of the rotating rod, a mixing strip is provided on the middle outer side of the rotating rod, and a slowing ball is provided at the bottom end of the rotating rod.

[0012] The beneficial effects of this utility model are as follows:

[0013] This invention mainly utilizes the output of the second motor to drive the active gear, which in turn drives the driven gear to drive the auger, external gear ring, and cutting blade to operate together. This achieves a coordinated adjustment and adaptation effect, thereby reducing the operating cost of the equipment and saving energy consumption. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0015] Figure 2 This is a bottom-view three-dimensional structural diagram of the present invention;

[0016] Figure 3 This is a cross-sectional three-dimensional structural diagram of the present invention;

[0017] Figure 4 This is a three-dimensional structural diagram of the extrusion pelletizing mechanism of this utility model.

[0018] The components include: 1. A discharge assembly; 101. A support frame; 102. A perforated platform; 103. A side protrusion; 104. A discharge ramp; 105. A first set of plates; 106. A second set of seats; 2. A feeding and mixing component; 201. A thin tube chamber; 202. A mixing chamber; 203. A water inlet valve block; 204. A top cover; 205. A plug; 206. A handle; 207. A speed change gearbox; 208. A first motor; 20 9. Rotating rod; 2010. Dispersing bar; 2011. Mixing bar; 2012. Slowing pellet; 3. Extrusion pelletizing mechanism; 301. Transverse chamber; 302. Orifice plate; 303. Screwdriver; 304. Driven large gear; 305. Bearing housing; 306. Driving gear; 307. Second motor; 308. Transmission gear set; 309. Bearing sleeve; 3010. External gear ring; 3011. Cutting blade. Detailed Implementation

[0019] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model.

[0020] according to Figure 1-4 As shown, this embodiment proposes a soybean dietary fiber pellet forming device, including a feeding and discharging component 1 and an extrusion pelletizing mechanism 3. A feeding and mixing component 2 with bolts is provided above one end of the feeding and discharging component 1, and an extrusion pelletizing mechanism 3 with its input end connected to the output end of the feeding and mixing component 2 is sleeved on the upper inner side of the feeding and discharging component 1.

[0021] The extrusion pelletizing mechanism 3 includes a transverse chamber 301, a perforated plate 302, an auger 303, a driven large gear 304, a bearing housing 305, a drive gear 306, a second motor 307, a transmission gear set 308, a bearing sleeve 309, an external gear ring 3010, and a cutting blade 3011. The transverse chamber 301 is located above and inside the discharge assembly 1. One end of the transverse chamber 301 is provided with a bolt-fitted perforated plate 302. An auger 303 is provided on one side of the perforated plate 302, and the other side of the perforated plate 302... Driven large gear 304, bearing housing 305 is provided on the outer side of driven large gear 304, and a second motor 307 is provided above bearing housing 305. A driving gear 306 is provided at the output end of the second motor 307. A transmission gear set 308 is provided below driven large gear 304, and an external gear ring 3010 is provided at the output end of transmission gear set 308. A bearing sleeve block 309 is provided on the inner side of external gear ring 3010, and a cutting blade 3011 is provided on the outer side of external gear ring 3010.

[0022] The cutting blade 3011 has toothed rings 3010 with equidistant annular distribution along their central axis, and the perforated plate 302 has a perforated structure with an annular array distribution.

[0023] In this embodiment, after the feeding and mixing component 2 completes its processing, the material is fed into the transverse chamber 301. Then, the second motor 307 outputs power to drive the output end to run, which in turn drives the drive gear 306 to run. The drive gear 306 drives the driven gear 304 to run, and the driven gear 304 drives the auger 303 inside the transverse chamber 301 to run. The operation of the auger 303 allows the material to be fed into the perforated plate 302 for extrusion. At the same time, the operation of the driven gear 304 drives the transmission gear set 308 to run. The operation of the transmission gear set 308 drives the rotation of the external gear ring 3010 and the cutting blade 3011, which achieves the cutting effect on the material extruded from the perforated plate 302.

[0024] The discharge assembly 1 includes a pad frame 101, a perforated plate 102, a side protrusion 103, a discharge ramp 104, a first sleeve plate 105, and a second sleeve seat 106. The top of the pad frame 101 is provided with the perforated plate 102, and the outer side of the perforated plate 102 is provided with the side protrusion 103. The inner top side of the perforated plate 102 is provided with the discharge ramp 104. The first sleeve plate 105 for bolt assembly is provided above the middle part of the perforated plate 102, and the second sleeve seat 106 for bolt assembly is provided above one end of the perforated plate 102.

[0025] In this embodiment, during use, the perforated table 102 is placed on the processing location by the pad frame 101, so that the feeding mixing component 2 and the extrusion pelletizing mechanism 3 are effectively placed and spliced ​​by the cooperation of the first set plate 105 and the second set seat 106. After the product is cut and shaped, the output is achieved by the discharge inclined plate 104 on the top side of the perforated table 102.

[0026] The feeding and mixing component 2 includes a thin tube chamber 201, a mixing chamber 202, a water inlet valve block 203, a top cover 204, a plug block 205, a handle 206, a speed change gearbox 207, a first motor 208, a rotating rod 209, a dispersing bar 2010, a mixing bar 2011, and a slowing ball block 2012. The thin tube chamber 201 is bolted to the top side of the second sleeve 106. The mixing chamber 202 is provided above the thin tube chamber 201, and the water inlet valve block 203 is provided on one side above the mixing chamber 202.

[0027] In this embodiment, the water inlet valve block 203 on the upper side of the mixing chamber 202 is used to output power to drive the output end to operate, so that the water input is sufficient, and the first motor 208 is used to output power to drive the output end to operate, so that the gearbox 207 can output and operate.

[0028] The mixing chamber 202 is provided with a top cover 204, and a stopper 205 is provided on the inner side of the top cover 204. A handle 206 is provided above the stopper 205. A gearbox 207 is provided above the middle part of the top cover 204, and a first motor 208 is provided above the gearbox 207.

[0029] In this embodiment, when processing is required, the handle 206 is used to pick up the stopper 205 and input the raw material to be processed into the mixing chamber 202 below the top cover 204. After placement, the stopper 205 closes the top cover 204.

[0030] The output end of the gearbox 207 is provided with a rotating rod 209, and a dispersing bar 2010 is provided on the upper outer side of the rotating rod 209, a mixing bar 2011 is provided on the middle outer side of the rotating rod 209, and a slowing ball block 2012 is provided at the bottom end of the rotating rod 209.

[0031] In this embodiment, after the speed change gearbox 207 is running, the rotating rod 209 rotates at high speed. The rotation of the rotating rod 209 drives the dispersing strip 2010, the mixing strip 2011 and the slowing ball block 2012 to effectively mix and shape the material.

[0032] The working principle of this soybean dietary fiber pellet forming equipment is as follows: During use, the perforated platform 102 is placed on the processing location via the support frame 101. The first set of plates 105 and the second set of seats 106 work together to effectively position and connect the feeding mixing component 2 and the extrusion pelletizing mechanism 3. When processing is required, the handle 206 is used to pick up the stopper block 205 and input the raw material to be processed into the mixing chamber 202 below the upper cover 204. After placement, the stopper block 205 closes the upper cover 204. Then, the water inlet valve block 203 on one side above the mixing chamber 202 outputs power to drive the output end, ensuring sufficient water input. The first motor 208 outputs power to drive the output end, causing the speed change gearbox 207 to operate. When the speed change gearbox 207 operates, the rotating rod 209 rotates at high speed, causing... The rotation of the rotating rod 209 drives the dispersing strip 2010, mixing strip 2011, and slowing ball block 2012 to effectively mix and shape the material. After the feeding mixing component 2 is processed, the material is fed into the transverse chamber 301. Then, the second motor 307 outputs power to drive the output end to run, so that the second motor 307 outputs power to drive the drive gear 306 to run. The drive gear 306 drives the driven large gear 304 to run. The driven large gear 304 drives the auger 303 inside the transverse chamber 301 to run. The operation of the auger 303 can reach the material input into the perforated plate 302 for extrusion. At the same time, the operation of the driven large gear 304 drives the transmission gear set 308 to run. The operation of the transmission gear set 308 drives the rotation of the external gear ring 3010 and the cutting blade 3011 to achieve the cutting effect of the material extruded from the perforated plate 302.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A soybean dietary fiber pellet forming device, comprising a discharge assembly (1) and an extrusion pelletizing mechanism (3), characterized in that: A feed mixing component (2) with bolts is provided above one end of the feeding and discharging component (1), and an extrusion pelletizing mechanism (3) with its input end connected to the output end of the feeding and discharging component (2) is sleeved on the inner side above the feeding and discharging component (1). The extrusion pelletizing mechanism (3) includes a transverse chamber (301), a perforated plate (302), an auger (303), a driven large gear (304), a bearing housing (305), a drive gear (306), a second motor (307), a transmission gear set (308), a bearing block (309), an external gear ring (3010), and a cutting blade (3011). The transverse chamber (301) is located above and inside the feeding assembly (1). One end of the transverse chamber (301) is provided with a bolt-fitted perforated plate (302). An auger (303) is provided on one side of the perforated plate (302). On the other side, there is a driven large gear (304), and a bearing housing (305) is provided on the outer side of the driven large gear (304). A second motor (307) is provided above the bearing housing (305). A driving gear (306) is provided at the output end of the second motor (307). A transmission gear set (308) is provided below the driven large gear (304). An external gear ring (3010) is provided at the output end of the transmission gear set (308). A bearing sleeve block (309) is provided on the inner side of the external gear ring (3010). A cutting blade (3011) is provided on the outer side of the external gear ring (3010).

2. The soybean dietary fiber pellet forming equipment according to claim 1, characterized in that: The cutting blade (3011) is distributed at equal angles around the central axis of the outer toothed ring (3010), and the perforated plate (302) has a perforated structure with a circular array of holes.

3. The soybean dietary fiber pellet forming equipment according to claim 1, characterized in that: The feeding assembly (1) includes a pad (101), a perforated plate (102), a side protrusion (103), a feeding ramp (104), a first sleeve plate (105), and a second sleeve (106). The top of the pad (101) is provided with the perforated plate (102), and the outer side of the perforated plate (102) is provided with the side protrusion (103). The inner top side of the perforated plate (102) is provided with the feeding ramp (104). The middle upper part of the perforated plate (102) is provided with the first sleeve plate (105) for bolt assembly, and the upper part of one end of the perforated plate (102) is provided with the second sleeve (106) for bolt assembly.

4. The soybean dietary fiber pellet forming equipment according to claim 3, characterized in that: The feeding and mixing component (2) includes a thin tube chamber (201), a mixing chamber (202), a water inlet valve block (203), a top cover (204), a plug block (205), a handle (206), a speed change gearbox (207), a first motor (208), a rotating rod (209), a dispersing bar (2010), a mixing bar (2011), and a slowing ball block (2012). The thin tube chamber (201) is bolted to the top side of the second sleeve (106). The mixing chamber (202) is provided above the thin tube chamber (201), and a water inlet valve block (203) is provided on one side above the mixing chamber (202).

5. The soybean dietary fiber pellet forming equipment according to claim 4, characterized in that: The mixing chamber (202) is provided with a top cover (204) at the top, and a stopper (205) is provided on the inner side of the top cover (204). A handle (206) is provided above the stopper (205). A gearbox (207) is provided above the middle part of the top cover (204), and a first motor (208) is provided above the gearbox (207).

6. The soybean dietary fiber pellet forming equipment according to claim 4, characterized in that: The output end of the gearbox (207) is provided with a rotating rod (209), and a dispersing strip (2010) is provided on the upper outer side of the rotating rod (209), a mixing strip (2011) is provided on the middle outer side of the rotating rod (209), and a slowing ball block (2012) is provided at the bottom end of the rotating rod (209).

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