Digital forming equipment for vehicle-mounted wedge-shaped wire clamp

By using a vehicle-mounted wedge wire clamp digital forming equipment, a multi-roller wire feeding mechanism driven by a servo motor and a laser rangefinder, combined with a hydraulic shearing blade and an AI vision positioning module, high-precision processing and automated production of wedge wire clamps have been achieved. This solves the problems of low wire feeding accuracy, significant safety hazards, and quality fluctuations in traditional wedge wire clamp production, and realizes a high-precision and reliable mechanical connection.

CN121103975APending Publication Date: 2025-12-12WEIFANG GUANGMING ELECTRIC POWER SERVICE CO LTD SHOUGUANG BRANCH +1
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Patent Information

Application Number
CN202511312860.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-15
Publication Date
2025-12-12

AI Technical Summary

Technical Problem

Traditional wedge clamp production suffers from problems such as low wire feed accuracy, significant safety hazards, large quality fluctuations, and difficulty in traceability. In particular, it is difficult to achieve high-precision and high-reliability mechanical connections under manual operation.

Method used

The vehicle-mounted wedge clamp digital forming equipment is used to process steel strands through a closed-loop control system. Combined with a servo motor-driven multi-roller wire feeding mechanism and a liquid rangefinder, the vibration of the steel strands is dynamically compensated to ensure tension control accuracy. The servo motor-driven multi-roller wire feeding mechanism and laser rangefinder, combined with a hydraulic shearing blade and an AI vision positioning module, achieve precise cutting and forming of the steel strands.

Benefits of technology

It reduces the cutting length error of steel strand from ±5mm to ±0.1mm, and the angle control accuracy to ±0.1°, reducing the workload of manual re-inspection, improving the mechanical performance and safety of the formed wire clamp, and supporting data traceability and reducing the failure rate.

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Abstract

The invention provides vehicle-mounted wedge-shaped wire clamp digital forming equipment, and relates to the technical field of electric power fitting machining, the vehicle-mounted wedge-shaped wire clamp digital forming equipment comprises a vehicle-mounted mobile platform, an automatic wire inlet module, an intelligent cutting unit, an angle monitoring system, a hydraulic forming system and a central controller, the vehicle-mounted mobile platform is used for stabilizing the equipment and providing a working platform under complex terrain conditions; the automatic wire feeding module is used for realizing closed-loop control of the tension of the steel strand; the intelligent cutting unit is used for fixed-length cutting and end surface quality detection of the steel strand; the precision of steel strand machining is improved through a closed-loop control system, the cutting length error is reduced to be smaller than or equal to + / -0.1 mm from traditional + / -5 mm, the angle control precision reaches + / -0.1 degrees, the multi-roller wire feeding mechanism driven by the servo motor is combined with the laser range finder, steel strand shaking is dynamically compensated, and the tension control precision is ensured; and the AI visual positioning module cooperates with the hydraulic shear knife, so that the workload of manual reinspection is reduced.
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Description

Technical Field

[0001] This invention relates to the field of power fittings processing technology, and in particular to a digital forming equipment for vehicle-mounted wedge clamps. Background Technology

[0002] Wedge clamps are electrical fittings used in power transmission lines. Through the self-locking principle of the wedge structure, they firmly fix steel or aluminum stranded wires between poles, insulators, or fittings, realizing the mechanical connection and tension transmission of conductors / ground wires. Their wedge design can automatically adapt to changes in wire diameter, ensuring stable locking force. They are characterized by convenient installation, maintenance-free operation, and high reliability, and are widely used in conductor fixing, ground wire anchoring, and fitting connection scenarios in overhead power transmission lines. The production of traditional wedge clamps mainly relies on manual operation, which has the following technical drawbacks: Low feed accuracy: Manual feeding can easily lead to errors in the length of the steel strand (more than ±5mm), affecting installation compatibility; Safety hazards: Mechanical injuries can easily occur during manual shearing and shaping processes; Quality fluctuations: The tightness of the wedge clamps depends on workers tapping them, and there is a lack of real-time monitoring methods, resulting in a finished product qualification rate of less than 85%. Traceability difficulties: Production parameters are not digitally recorded, making it impossible to trace the source of faults, which is detrimental to quality improvement; Therefore, this invention proposes a vehicle-mounted wedge-shaped wire clamp digital forming device to solve the problems existing in the prior art. Summary of the Invention

[0003] To address the aforementioned issues, this invention proposes a vehicle-mounted wedge wire clamp digital forming device. This device improves the precision of steel strand processing through a closed-loop control system, reducing the cutting length error from the traditional ±5mm to ≤±0.1mm and the angle control precision to ±0.1°. The servo motor-driven multi-roller wire feeding mechanism, combined with a laser rangefinder, dynamically compensates for steel strand vibration, ensuring tension control precision.

[0004] To achieve the objectives of this invention, the invention is implemented through the following technical solution: a vehicle-mounted wedge-shaped wire clamp digital forming equipment, comprising a vehicle-mounted mobile platform, an automatic wire feeding module, an intelligent cutting unit, an angle monitoring system, a hydraulic forming system, and a central controller. The vehicle-mounted mobile platform is used to stabilize the equipment and provide a working platform under complex terrain conditions; the automatic wire feeding module is used to realize closed-loop control of steel strand tension; and the intelligent cutting unit is used for fixed-length cutting of steel strands and end-face quality inspection. The angle monitoring system is used to monitor the forming angle of the wedge clamp in real time and record surface defects; the hydraulic forming system is used for the hydraulic forming and pressure data acquisition of the wedge clamp; the central controller is used to coordinate the operation of each module, store production data, and realize human-machine interaction through the HMI interface.

[0005] A further improvement is that the vehicle-mounted mobile platform includes a heavy-duty truck chassis and hydraulic outriggers, the hydraulic outriggers being equipped with slope sensors to ensure that the equipment maintains a level operation on terrain with a slope of ≤15°.

[0006] Further improvements are made in that the automatic wire feeding module includes a servo motor-driven multi-roller wire feeding mechanism and a laser rangefinder. The tension control accuracy of the multi-roller wire feeding mechanism is ±0.3N, and the resolution of the laser rangefinder is 0.1mm, realizing closed-loop control of the steel strand feeding. Specifically, the following tension closed-loop control algorithm is adopted: Among them, F t For tension control output, L d For the target feed line length, L m For real-time length measurement, K p K i K d These are the proportional, integral, and derivative coefficients, respectively, to ensure tension control accuracy reaches ±0.3N and achieve dynamic error compensation for steel strand feeding.

[0007] Further improvements include: the intelligent cutting unit comprises a hydraulic shearing blade and an AI visual positioning module. The hydraulic shearing blade has a repeatability accuracy of ±0.05mm and a cutting length range of 300-1500mm. Multiple sets of parameters are preset through the HMI interface, and the following adaptive cutting control algorithm is adopted: Where Pc is the real-time cutting pressure, P0 is the base pressure value, K is the pressure fluctuation coefficient, and λ is the attenuation coefficient. Let w be the cutting speed, w be the vibration frequency, and t be the time. The phase angle ensures that the cutting length error is ≤ ±0.1mm and the repeatability accuracy reaches ±0.05mm.

[0008] A further improvement is made in that the AI ​​visual positioning module uses an AI visual positioning algorithm to identify the end face of the steel strand. Where S is the end face flatness score, and I i denoted as pixel grayscale value, μ as average grayscale value of the region, and N as the number of sampling points.

[0009] A further improvement is made in that: the angle monitoring system includes a multi-axis gyroscope and an industrial camera. The multi-axis gyroscope has a range of 0-90° and an accuracy of ±0.1°. The industrial camera has a built-in surface defect detection algorithm for real-time identification of surface defects in the wire clamp. The surface defect detection algorithm is as follows: D=max(∣∇I∣)−σ Where D is the degree of defect, ∇I is the image gradient, and σ is the noise threshold.

[0010] A further improvement lies in the fact that the angle monitoring system employs a multi-sensor fusion angle monitoring algorithm. Where θ is the fused angle value, θ g For measuring angles using a multi-axis gyroscope, θ v For measuring angles, θ, in industrial cameras c To calculate the angle for the pressure data distribution, w g w v w c These are the weighting coefficients for the corresponding sensors, achieving an angle measurement accuracy of ±0.1° within the 0-90° range.

[0011] A further improvement is made in the following: The hydraulic forming system includes a main pressure cylinder, a mold assembly, and a pressure sensor. The mold assembly includes an upper mold and a lower mold. The main pressure cylinder drives the upper mold to cooperate with the lower mold to hydraulically form the wedge-shaped wire clamp. The pressure range of the main pressure cylinder is 0-50 MPa. The pressure sensor is used to record the pressure curve in real time. When the pressure is over-pressurized, the pressure relief protection is automatically triggered. Specifically, the pressure relief protection is triggered by the following formula: Among them, P threshold P is the pressure relief threshold. max The rated maximum pressure is δ, which is the safety factor (default 0.1).

[0012] Further improvements include: the central controller stores production data, including cutting length, forming angle, pressure curve, and defect records, and supports data export and remote transmission.

[0013] A further improvement is that the central controller uses a data association analysis algorithm to manage production data. Among them, R xy Let x be the correlation coefficient of the parameters. i y i For sample values ​​of different production parameters, n represents the number of samples. The corresponding parameter averages are used to analyze the correlation between cutting length, forming angle, and pressure curve parameters, supporting quality traceability and process optimization.

[0014] The beneficial effects of this invention are as follows: 1. This invention improves the precision of steel strand processing through a closed-loop control system, reducing the cutting length error from the traditional ±5mm to ≤±0.1mm, and the angle control precision to ±0.1°. The servo motor-driven multi-roller wire feeding mechanism, combined with a laser rangefinder, dynamically compensates for steel strand vibration, ensuring tension control precision. The AI ​​vision positioning module works in conjunction with the hydraulic shearing blade to reduce the workload of manual re-inspection. In summary, this invention improves the mechanical performance of the forming clamp.

[0015] 2. This invention completely eliminates the risks of manual operation through automated design: the hydraulic shearing blade has a repeatability accuracy of ±0.05mm, avoiding finger entanglement accidents; the pressure sensor monitors the main pressure cylinder in real time, and automatically triggers pressure relief protection when overpressure occurs, eliminating the hidden danger of mold bursting; equipped with hydraulic outriggers and slope sensors, it can be quickly leveled on a 15° slope, improving deployment efficiency and making it suitable for emergency repair operations.

[0016] 3. The central controller of this invention integrates data management functions, records parameters such as pressure curves, angle deviations, and defect images in real time, and historical data can be traced. It supports multi-channel data export, which can greatly reduce the failure rate. Attached Figure Description

[0017] Figure 1 This is the front view of the present invention.

[0018] The components include: 1. Heavy-duty truck chassis; 2. Industrial camera; 3. Laser rangefinder; 4. Hydraulic outriggers; 5. Upper mold; 6. Lower mold; 7. Multi-axis gyroscope; 8. Main pressure cylinder; 9. Multi-roller wire feeding mechanism; 10. Central controller; 11. Pressure sensor; 12. Hydraulic shearing blade. Detailed Implementation

[0019] To enhance understanding of the present invention, the present invention will be further described in detail below with reference to embodiments. These embodiments are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention.

[0020] Example 1 according to Figure 1 As shown, this embodiment proposes a vehicle-mounted wedge clamp digital forming equipment, including a vehicle-mounted mobile platform, an automatic wire feeding module, an intelligent cutting unit, an angle monitoring system, a hydraulic forming system, and a central controller 10. The vehicle-mounted mobile platform is used to stabilize the equipment and provide a working platform under complex terrain conditions; the automatic wire feeding module is used to realize closed-loop control of steel strand tension; and the intelligent cutting unit is used for fixed-length cutting of steel strands and end-face quality inspection. The angle monitoring system is used to monitor the forming angle of the wedge clamp in real time and record surface defects; the hydraulic forming system is used for the hydraulic forming and pressure data acquisition of the wedge clamp; the central controller 10 is used to coordinate the operation of each module, store production data, and realize human-machine interaction through the HMI interface. The closed-loop control system improves the precision of steel strand processing, reducing the cutting length error from the traditional ±5mm to ≤±0.1mm, and the angle control precision to ±0.1°. The servo motor-driven multi-roller wire feeding mechanism 9, combined with the laser rangefinder 3, dynamically compensates for steel strand vibration, ensuring tension control precision. The AI ​​vision positioning module works in conjunction with the hydraulic shearing blade 12 to reduce manual re-inspection workload. In summary, this improves the mechanical performance of the formed clamp.

[0021] The vehicle-mounted mobile platform includes a heavy-duty truck chassis 1 and hydraulic outriggers 4. The hydraulic outriggers 4 are equipped with slope sensors to ensure that the equipment maintains a level operation on terrain with a slope of ≤15°.

[0022] The automatic wire feeding module includes a servo motor-driven multi-roller wire feeding mechanism 9 and a laser rangefinder 3. The tension control accuracy of the multi-roller wire feeding mechanism 9 is ±0.3N, and the resolution of the laser rangefinder 3 is 0.1mm, realizing closed-loop control of the steel strand feeding. Specifically, the following tension closed-loop control algorithm is adopted: Among them, F t For tension control output, L d For the target feed line length, L m For real-time length measurement, K p K i K d These are the proportional, integral, and derivative coefficients, respectively, to ensure tension control accuracy reaches ±0.3N and achieve dynamic error compensation for steel strand feeding.

[0023] The intelligent cutting unit includes a hydraulic shearing blade 12 and an AI vision positioning module. The hydraulic shearing blade 12 has a repeatability of ±0.05mm and a cutting length range of 300-1500mm. Multiple sets of parameters are preset through the HMI interface, and the following adaptive cutting control algorithm is adopted: Where Pc is the real-time cutting pressure, P0 is the base pressure value, K is the pressure fluctuation coefficient, and λ is the attenuation coefficient. Let w be the cutting speed, w be the vibration frequency, and t be the time. The phase angle ensures that the cutting length error is ≤ ±0.1mm and the repeatability accuracy reaches ±0.05mm.

[0024] The AI ​​visual positioning module uses an AI visual positioning algorithm to identify the end face of the steel strand: Where S is the end face flatness score, and I i denoted as pixel grayscale value, μ as average grayscale value of the region, and N as the number of sampling points.

[0025] The angle monitoring system includes a multi-axis gyroscope 7 and an industrial camera 2. The multi-axis gyroscope 7 has a range of 0-90° and an accuracy of ±0.1°. The industrial camera 2 has a built-in surface defect detection algorithm for real-time identification of surface defects in the wire clamp. The surface defect detection algorithm is as follows: D=max(∣∇I∣)−σ Where D is the degree of defect, ∇I is the image gradient, and σ is the noise threshold.

[0026] The angle monitoring system employs a multi-sensor fusion angle monitoring algorithm. Where θ is the fused angle value, θ g For measuring angles, θ using a multi-axis gyroscope 7 v To measure the angle θ of industrial camera 2 c To calculate the angle for the pressure data distribution, w g w v w c These are the weighting coefficients for the corresponding sensors, achieving an angle measurement accuracy of ±0.1° within the 0-90° range.

[0027] An array of pressure sensors 11 is deployed in key contact areas of the mold assembly (such as the wedge-shaped surface contact area) to collect pressure values ​​Pij (where i is the mold partition number and j is the time series) at different locations during the wire clamp forming process in real time, forming a two-dimensional pressure distribution matrix [P]. Based on the geometric characteristics of the wedge-shaped wire clamp, a mathematical mapping relationship between the pressure distribution and the actual forming angle is established: Where: k is the calibration coefficient (determined by mold design parameters); S represents the average pressure distribution. i,j The weighted area of ​​the corresponding pressure point (proportional to the unit area of ​​the mold contact area).

[0028] Based on the elasto-plastic properties of the clamp material, the mapping model parameters are corrected in real time by the central controller 10. When an asymmetric deviation occurs in the pressure distribution (such as an abnormal increase in pressure on one side), the angle calculation value is automatically compensated to ensure θ. c It can reflect the angular deviation caused by uneven material deformation.

[0029] This angle value serves as a supplementary parameter to the multi-sensor fusion algorithm, effectively compensating for the measurement drift of the multi-axis gyroscope 7 in high-frequency vibration scenarios, as well as the visual blind spots caused by oil stains / obstructions in the industrial camera 2, ultimately improving the reliability of the fusion angle θ.

[0030] The hydraulic forming system includes a main pressure cylinder 8, a mold assembly, and a pressure sensor 11. The mold assembly includes an upper mold 5 and a lower mold 6. The main pressure cylinder 8 drives the upper mold 5 to cooperate with the lower mold 6 to perform hydraulic forming of the wedge-shaped wire clamp. The pressure range of the main pressure cylinder 8 is 0-50 MPa. The pressure sensor 11 is used to record the pressure curve in real time. When the pressure is over-pressurized, the pressure relief protection is automatically triggered. Specifically, the pressure relief protection is triggered by the following formula: Among them, P threshold P is the pressure relief threshold. max The rated maximum pressure is δ, which is the safety factor (default 0.1).

[0031] The central controller 10 stores production data, including cutting length, forming angle, pressure curve and defect records, and supports data export and remote transmission.

[0032] The central controller 10 uses a data association analysis algorithm to manage production data. Among them, R xy Let x be the correlation coefficient of the parameters. i y i For sample values ​​of different production parameters, n represents the number of samples. The mean values ​​of the corresponding parameters are used to analyze the correlation between cutting length, forming angle, and pressure curve parameters, supporting quality traceability and process optimization. Each sample point i corresponds to one complete production process (such as the forming cycle of a wedge clamp). Each sample contains multiple parameter values. When the equipment continuously produces n clamps, the system records the complete parameter set for each clamp. The larger n is, the more reliable the correlation analysis results. The R-values ​​between different parameters are calculated. xy This allows for the discovery of potential patterns. The central controller 10 employs a sliding window mechanism, updating the latest n samples in real time. When the production process is adjusted, the system automatically recalculates R. xy This ensures that the analysis results reflect the current process status. The parameter design makes the algorithm adaptive, allowing it to dynamically adjust the analysis accuracy according to the actual production scale, while also supporting data association needs for small-batch customized production.

[0033] Example 2 according to Figure 1 As shown, this embodiment proposes a vehicle-mounted wedge-shaped wire clamp digital forming device, which is applied to field construction scenarios: Equipment deployment: Drive the truck to the work site, deploy the hydraulic outriggers and leveling equipment, and use the slope sensor to ensure that the horizontal error is ≤1°. Parameter settings: Input the cutting length (e.g., -00mm) and target wedge angle (e.g., 45°) via HMI. Automated processing The steel strand is fed by the multi-roller feeding mechanism 9, and the length is calibrated in real time by the laser rangefinder 3. The hydraulic shearing blade 12 completes the fixed-length cutting, and AI vision verifies the flatness of the end face. The steel strand is placed into the upper mold 5 and the lower mold 6, and the hydraulic system pressurizes it to 25MPa for forming. The multi-axis gyroscope 7 feeds back the angle data to the central controller 10. Data Records The system automatically generates reports containing timestamps, pressure curves, and angle deviations, and stores them locally or in the cloud.

[0034] Example 3 according to Figure 1 As shown, this embodiment proposes a vehicle-mounted wedge-shaped wire clamp digital forming equipment, which is applied to quality control scenarios: The molding video captured by industrial camera 2 is analyzed by AI, and the batch is automatically marked when the indentation depth exceeds the limit; Historical data can be used to compare the correlation between process parameters and fatigue strength, and optimize mold design.

[0035] Validation data: Table 1 This vehicle-mounted wedge-shaped wire clamp digital forming equipment improves the precision of steel strand processing through a closed-loop control system. The cutting length error is reduced from the traditional ±5mm to ≤±0.1mm, and the angle control accuracy reaches ±0.1°. A servo motor-driven multi-roller wire feeding mechanism 9, combined with a laser rangefinder 3, dynamically compensates for steel strand vibration, ensuring tension control accuracy. An AI vision positioning module works in conjunction with a hydraulic shearing blade 12 to reduce manual inspection workload. In summary, this improves the mechanical performance of the formed wire clamp. Furthermore, this invention completely eliminates the risks of manual operation through automated design: the hydraulic shearing blade 12 has a repeatability accuracy of ±0.05mm, preventing finger entanglement accidents; a pressure sensor 11 monitors the main pressure cylinder 8 in real time, automatically triggering pressure relief protection in case of overpressure, eliminating the risk of mold bursting; equipped with hydraulic support legs 4 and a slope sensor, it can quickly level on a 15° slope, improving deployment efficiency and making it suitable for emergency repair operations. Simultaneously, the central controller 10 integrates data management functions, recording parameters such as pressure curves, angle deviations, and defect images in real time. Historical data is traceable, and multi-channel data export is supported, significantly reducing the failure rate.

[0036] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. A vehicle-mounted wedge-shaped wire clamp digital forming equipment, comprising a vehicle-mounted mobile platform, an automatic wire feeding module, an intelligent cutting unit, an angle monitoring system, a hydraulic forming system, and a central controller (10), characterized in that: The vehicle-mounted mobile platform is used to stabilize the equipment and provide a working platform under complex terrain conditions; the automatic wire feeding module is used to realize closed-loop control of steel strand tension; the intelligent cutting unit is used for fixed-length cutting of steel strand and end-face quality inspection. The angle monitoring system is used to monitor the forming angle of the wedge clamp in real time and record surface defects; the hydraulic forming system is used for hydraulic forming and pressure data acquisition of the wedge clamp; the central controller (10) is used to coordinate the operation of each module, store production data, and realize human-machine interaction through the HMI interface.

2. The vehicle-mounted wedge-shaped wire clamp digital forming equipment according to claim 1, characterized in that: The vehicle-mounted mobile platform includes a heavy-duty truck chassis (1) and hydraulic outriggers (4). The hydraulic outriggers (4) are equipped with slope sensors to ensure that the equipment maintains a level operation on terrain with a slope of ≤15°.

3. The vehicle-mounted wedge-shaped wire clamp digital forming equipment according to claim 1, characterized in that: The automatic wire feeding module includes a servo motor-driven multi-roller wire feeding mechanism (9) and a laser rangefinder (3). The tension control accuracy of the multi-roller wire feeding mechanism (9) is ±0.3N, and the resolution of the laser rangefinder (3) is 0.1mm. It realizes closed-loop control of the steel strand feeding, and the following tension closed-loop control algorithm is adopted: Among them, F t For tension control output, L d For the target feed line length, L m For real-time length measurement, K p K i K d These are the proportional, integral, and derivative coefficients, respectively, to ensure tension control accuracy reaches ±0.3N and achieve dynamic error compensation for steel strand feeding.

4. The vehicle-mounted wedge-shaped wire clamp digital forming equipment according to claim 1, characterized in that: The intelligent cutting unit includes a hydraulic shearing blade (12) and an AI vision positioning module. The hydraulic shearing blade (12) has a repeatability of ±0.05mm and a cutting length range of 300-1500mm. Multiple sets of parameters are preset through the HMI interface, and the following adaptive cutting control algorithm is adopted: Where Pc is the real-time cutting pressure, P0 is the base pressure value, K is the pressure fluctuation coefficient, and λ is the attenuation coefficient. Let w be the cutting speed, w be the vibration frequency, and t be the time. The phase angle ensures that the cutting length error is ≤ ±0.1mm and the repeatability accuracy reaches ±0.05mm.

5. The vehicle-mounted wedge-shaped wire clamp digital forming equipment according to claim 4, characterized in that: The AI ​​visual positioning module uses an AI visual positioning algorithm to identify the end face of the steel strand: Where S is the end face flatness score, and I i denoted as pixel grayscale value, μ as average grayscale value of the region, and N as the number of sampling points.

6. The vehicle-mounted wedge-shaped wire clamp digital forming equipment according to claim 1, characterized in that: The angle monitoring system includes a multi-axis gyroscope (7) and an industrial camera (2). The multi-axis gyroscope (7) has a range of 0-90° and an accuracy of ±0.1°. The industrial camera (2) has a built-in surface defect detection algorithm for real-time identification of surface defects in the wire clamp. The surface defect detection algorithm is as follows: D=max(∣∇I∣)−σ Where D is the degree of defect, ∇I is the image gradient, and σ is the noise threshold.

7. The vehicle-mounted wedge-shaped wire clamp digital forming equipment according to claim 6, characterized in that: The angle monitoring system employs a multi-sensor fusion angle monitoring algorithm. Where θ is the fused angle value, θ g For multi-axis gyroscopes (7) to measure angles, θ v To measure the angle θ of the industrial camera (2) c To calculate the angle for the pressure data distribution, w g w v w c These are the weighting coefficients for the corresponding sensors, achieving an angle measurement accuracy of ±0.1° within the 0-90° range.

8. The vehicle-mounted wedge-shaped wire clamp digital forming equipment according to claim 1, characterized in that: The hydraulic forming system includes a main pressure cylinder (8), a mold assembly, and a pressure sensor (11). The mold assembly includes an upper mold (5) and a lower mold (6). The main pressure cylinder (8) drives the upper mold (5) to cooperate with the lower mold (6) to perform hydraulic forming of the wedge-shaped wire clamp. The pressure range of the main pressure cylinder (8) is 0-50 MPa. The pressure sensor (11) is used to record the pressure curve in real time. When the pressure is over-pressurized, the pressure relief protection is automatically triggered. Specifically, the pressure relief protection is triggered by the following formula: Among them, P threshold P is the pressure relief threshold. max The rated maximum pressure is δ, which is the safety factor (default 0.1).

9. The vehicle-mounted wedge-shaped wire clamp digital forming equipment according to claim 1, characterized in that: The central controller (10) stores production data, including cutting length, forming angle, pressure curve and defect records, and supports data export and remote transmission.

10. The vehicle-mounted wedge-shaped wire clamp digital forming equipment according to claim 9, characterized in that: The central controller (10) uses a data association analysis algorithm to manage production data: Among them, R xy Let x be the correlation coefficient of the parameters. i y i For sample values ​​of different production parameters, n represents the number of samples. The corresponding parameter averages are used to analyze the correlation between cutting length, forming angle, and pressure curve parameters, supporting quality traceability and process optimization.