Metal hardware casting forming device
By introducing a rotating lifting component and an air bladder design into the metal hardware casting molding device, the problem of automated cooling was solved, enabling rapid cooling and efficient production, and ensuring the quality of the castings.
Patent Information
- Application Number
- CN202511309833.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-15
- Publication Date
- 2025-12-12
AI Technical Summary
Existing metal hardware casting equipment cannot achieve automated cooling, which affects production efficiency and casting quality.
A metal hardware casting and forming device was designed. By setting a rotating lifting component and an air bladder inside the shell, the device utilizes gas circulation cooling and positive and negative pressure to achieve automated casting and rapid cooling. Combined with upper and lower mold clamping components, it ensures template alignment and stability.
Rapid cooling was achieved in the automated casting process, which improved production efficiency, ensured casting quality, and reduced energy waste.
Smart Images

Figure CN121104019A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of hardware casting forming equipment, in particular to a metal hardware casting forming device. BACKGROUND
[0002] In recent years, with the acceleration of industrialization process and the continuous progress of technology, the demand for metal hardware in various industries is growing. As one of the important processes for manufacturing hardware, casting forming technology plays an important role in metal product production. Metal hardware casting forming device, as the core equipment of casting forming technology, is a device that injects metal melt into a mold and forms the required shape and size of metal material in the mold through solidification and cooling process. It is one of the key equipment for large-scale production of metal hardware.
[0003] The patent with publication number CN220259510U discloses a hardware die casting forming device. The technical solution of the patent is as follows: it includes a base and a demolding assembly, the surface of the base is installed with a lower mold and a telescopic piece, the movable end of the telescopic piece is installed with an upper mold, the demolding assembly includes a rotating piece and two rotating pieces, the rotating piece is connected with one of the rotating pieces, the other rotating piece is installed with a stud at one end, the surface of the stud is threaded and sleeved with a sleeve, the surface of the sleeve is installed with a material pushing block, and the guide rod penetrates through the convex ring. However, the patent cannot realize automatic cooling during the automatic casting process, so a metal hardware casting forming device is invented to solve this defect. SUMMARY
[0004] The technical task of the present application is to provide a metal hardware casting forming device to solve the above problems.
[0005] The technical solution of the present application is as follows: The utility model provides a metal hardware casting forming device, including the casing, one side of casing is equipped with the door leaf, and both sides of the bottom of casing are equipped with the support foot, and the support plate is equipped with the support plate between the lower part of support foot, and one side of the top of support plate is equipped with the rotation lifting part, and rotation lifting part penetrates in the casing, and the lower die clamping part is equipped in the center of the side away from rotation lifting part in casing, and the lower die plate is equipped on the lower die clamping part, and the upper die plate is equipped above the lower die plate, and the side pressing plate is equipped on both sides of the bottom of upper die plate, and the driving part is equipped on the top of upper die plate, and the driving part is installed in the top of casing, and the upper die clamping part of symmetry is equipped with in both sides of casing corresponding to the side of upper die plate, and one side of the top of casing is equipped with the strip shape mouth, and the strip shape mouth is equipped with the feeding pipe, and the feeding pipe is communicated with upper die plate, and both sides of the top of casing are equipped with the second air inlet pipe, and the first air inlet pipe is communicated with the top of second air inlet pipe, and the top extension plug rod is equipped in the second air inlet pipe, and the top extension plug rod is connected with driving part through the penetration of casing, and the first gas pipe is communicated with the second air inlet pipe on one side and is communicated with the inside of casing on the other end, and the adapter is connected with the rotation lifting part and the lower die plate on the side away from the second air inlet pipe of first gas pipe, and the rotation lifting part is connected with the lower die clamping part through the third gas pipe, and the gas inflation sac is embedded in the cavity of lower die plate, and the gas inflation sac is connected with the adapter, and the rotation lifting part includes the cavity column, and the rotation part is equipped in the cavity column, and the bidirectional motor is equipped on the top of rotation part, and the rotating drum is equipped on the top of bidirectional motor, and the rotating drum penetrates the casing, and the guide opening is equipped on the side of rotating drum, and the internal thread structure is equipped on the inner wall of rotating drum, and the screw rod that matches is equipped in the rotating drum, and the limiting rod two is equipped on the upper and lower parts of screw rod, and limiting rod two penetrates the guide opening, and a plurality of fan plates are arranged on the upper part of screw rod.
[0006] As preferred, the driving part includes a first cylinder fixed at the top center of the casing, a first air rod matched with the first cylinder, the first air rod penetrating the first cylinder and the casing, a lifting plate at the bottom of the first air rod, and the bottom of the top extension plug rod fixed at the top side of the lifting plate.
[0007] As preferred, the gas inflation sac is made of silica gel, and a polytetrafluoroethylene wear-resistant layer is coated on the surface of the gas inflation sac.
[0008] As preferred, the upper die clamping part comprises a second rail mounted on one side of the inner wall of the shell, a second slider matched with the second rail is arranged on the second rail, a longitudinal slide plate is arranged on the side away from the second rail, a longitudinal opening is arranged at the central position of the longitudinal slide plate and the second rail, a connecting rod one is arranged in the longitudinal opening, the connecting rod one penetrates the shell, a limiting disc is arranged at the outer end of the connecting rod one, a compression spring is arranged on the connecting rod one between the limiting disc and the outer wall of the shell; a horizontal slide plate is arranged at the inner end of the connecting rod one, first sliders are arranged at the bottom of the horizontal slide plate on both sides of the center, first rails matched with the first sliders are arranged at the bottom of the first sliders, the first rails are arranged at the top of the support table on both sides, the support table is fixed on both sides of the lower die clamping part at the bottom of the shell; convex plates are arranged on both sides of the upper part of the side away from the second slider of the longitudinal slide plate, convex steps are arranged below the convex plates on the lower part of the side of the longitudinal slide plate.
[0009] As preferred, the lower die clamping part comprises a supporting plate, the supporting plate is fixed at the bottom of the shell, U plates are arranged on both sides of the top of the supporting plate, shafts are arranged in the grooves of the U plates, bearing seat pieces are arranged on the shafts, flip plates are arranged on the corresponding side edges of the bearing seat pieces, clamping blocks are arranged on the top of the side away from the bearing seat pieces of the flip plates, limiting rods one are arranged in the flip plates; vertical columns are arranged on both sides of the top of the supporting plate between the U plates, side grooves are arranged on both sides of the upper part of the vertical columns, the limiting rods one are arranged in the side grooves, fixed blocks are arranged between the top centers of the vertical columns, the fixed blocks are connected with the lower die plate; a connecting plate is arranged between the bottom of the vertical columns, a second air rod is arranged at the bottom center of the connecting plate, the second air rod penetrates the shell, a second air cylinder matched with the second air rod is arranged at the lower part of the second air rod, the second air cylinder is fixed at the bottom of the shell, one end of the third gas pipe is communicated with the bottom side of the second air cylinder.
[0010] As preferred, the cavity column is fixed on one side of the top of the support plate, one end of the third gas pipe is communicated with the bottom of the cavity column, a sleeve is arranged at the top center of the cavity column, the sleeve extends into the shell through the shell, a rotating drum penetrates the sleeve, a two-way valve is connected to the third gas pipe.
[0011] As preferred, the fan plate is arranged with a connecting rod two penetrating the side close to the lead screw, the connecting rod two is arranged with support plates at both ends, the support plates are fixed on the upper part of the lead screw, a support spring is arranged at the bottom of the fan plate at the central position of the side close to the lead screw, the other end of the support spring is fixed on the lead screw.
[0012] As preferred, the rotating part comprises a first horizontal plate, an output shaft is arranged in the middle of the first horizontal plate, the top of the output shaft is connected with the two-way motor, a disc is arranged at the bottom of the output shaft, a universal joint is arranged at one end of the bottom of the disc eccentrically, a second horizontal plate is arranged at the end away from the disc of the universal joint, guide rods are arranged in both sides of the second horizontal plate, the top of the guide rods are respectively fixed on both sides of the bottom of the first horizontal plate, a connecting piece is arranged at the bottom center of the second horizontal plate, a piston plate is arranged at the bottom of the connecting piece.
[0013] The two sides of the first horizontal plate are fixed at the lower part of the inner wall of the cavity column respectively; the bottom of the universal coupling is connected at the left top of the second horizontal plate; the bottom of the bidirectional motor is fixed at the center top of the first horizontal plate; and the piston plate is provided with an exhaust port.
[0014] The adapter includes a gas storage tank, one side of the lower part of the gas storage tank is communicated with a connecting pipe two, the other end of the connecting pipe two penetrates the shell and is communicated with the first gas conveying pipe; one side of the center part of the gas storage tank is communicated with a connecting pipe one, the other end of the connecting pipe one is communicated with the top of the cavity column; one side of the upper part of the gas storage tank is communicated with a connecting pipe three, the connecting pipe three is communicated with the gas inflation bag, the connecting pipe three is provided with a pressure valve, and the connecting pipe one and the connecting pipe two are respectively provided with a one-way valve.
[0015] Compared with the prior art, the application has the following advantages and positive effects: When the upper die plate and the lower die plate press the hardware castings, the rotating and lifting component inside is lifted, the fan plate brings the internal flowing gas during the lifting process, and the flowability of the gas is dispersed. After the rotating part inside the rotating and lifting component is driven, positive and negative pressures are generated in the cavity column. The gas pressure flow gas is transmitted to the gas storage tank or the second cylinder. The gas in the second cylinder is circulated and introduced into the cavity column. Part of the gas in the cavity column enters the gas storage tank. Part of the gas in the gas storage tank is introduced into the first gas conveying pipe through the connecting pipe two. The gas enters the shell through the first gas conveying pipe. Another part of the gas in the gas storage tank rushes into the communicated gas inflation bag. After the gas inflation bag is inflated, the castings molded in the lower die plate are flexibly ejected. During the ejection process, the circulating cold gas is rapidly cooled, and the working efficiency is improved.
[0016] The lower die plate is arranged on the lower die clamping part. The lower die clamping part is driven by the power of the lower second cylinder, so that the fixed block carries the lower die plate downward. The clamping block on the side of the lower die plate clamps the lower die plate during downward movement, so that the lower die plate is kept at the center position, and the position of the lower die plate is ensured unchanged.
[0017] Symmetrical upper die clamping parts are arranged on both sides of the die plate. After the upper die clamping parts move to the center part at the same time, the horizontal slide plates in the upper die clamping parts push the upper die plate, so that a relative vertical alignment state is formed between the upper die plate and the lower die plate. The upper die plate or the lower die plate is prevented from deviating, and the casting quality of the hardware is affected. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.
[0019] Figure 1 is a schematic diagram of the overall structure according to an embodiment of the present application; Figure 2 is a schematic diagram of the driving part structure according to an embodiment of the present application; Figure 3 is a schematic diagram of the upper die clamping part structure according to an embodiment of the present application; Figure 4 is a schematic diagram of the lower die clamping part structure according to an embodiment of the present application; Figure 5 is a schematic diagram of the column connecting structure according to an embodiment of the present application; Figure 6 is a schematic diagram of the turnover plate structure according to an embodiment of the present application; Figure 7 is a schematic diagram of the rotary lifting part structure according to an embodiment of the present application; Figure 8 is a schematic diagram of the rotary lifting part and the adapter connecting structure according to an embodiment of the present application; Figure 9 is a schematic diagram of the rotary part structure according to an embodiment of the present application; Figure 10 is a schematic diagram of the connection between the sector plate and the screw rod according to an embodiment of the present application.
[0020] In the drawings: 1, shell; 2, connecting pipe three; 3, support foot; 4, support plate; 5, rotating lifting part; 6, lower mold clamping part; 7, lower mold plate; 8, upper mold plate; 9, side pressing plate; 10, upper mold clamping part; 11, strip-shaped port; 12, feed pipe; 13, second air inlet pipe; 14, first air inlet pipe; 15, top plug rod; 16, first gas conveying pipe; 17, adapter; 18, third gas conveying pipe; 19, cavity column; 20, bidirectional motor; 21, rotating drum; 22, guide opening; 23, screw rod; 24, limit rod two; 25, fan plate; 26, first air cylinder; 27, first air rod; 28, lifting plate; 29, second track; 30, second sliding block; 31, longitudinal sliding plate; 32, longitudinal opening; 33, connecting rod one; 34, limit disc; 35, compression spring; 36, transverse sliding plate; 37, first sliding block; 38, first track; 39, support table; 40, convex plate; 41, convex ladder; 42, supporting plate; 43, U-shaped plate; 44, shaft; 45, bearing seat piece; 46, overturning plate; 47, clamping block; 48, limit rod one; 49, stand column; 50, side groove; 51, fixed block; 52, connecting plate; 53, second air rod; 54, second air cylinder; 55, sleeve; 56, connecting rod two; 57, support plate; 58, support spring; 59, first transverse plate; 60, output shaft; 61, disc; 62, universal coupling; 63, second transverse plate; 64, guide rod; 65, connecting piece; 66, piston plate; 67, gas storage tank; 68, connecting pipe two; 69, connecting pipe one; 70, exhaust port. DETAILED DESCRIPTION
[0021] In order to enable persons skilled in the art to more clearly understand the above-mentioned purposes, features and advantages of the present application, the present application will be further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0022] The present application will be further described below in conjunction with the accompanying drawings and specific embodiments.
[0023] According to the embodiments of the present application, as shown in Figures 1-10 The application provides a metal hardware casting forming device, which comprises a shell 1, a door plate is arranged on one side of the shell 1, a discharging window is arranged on one side of the shell 1, and a door plate is arranged on the discharging window, so that the castings formed by casting can be conveniently taken out, supporting legs 3 are arranged at the bottom of the shell 1, a supporting plate 4 is arranged between the supporting legs 3, a rotating lifting part 5 is arranged on one side of the top of the supporting plate 4, the rotating lifting part 5 penetrates the shell 1, a lower mold clamping part 6 is arranged at the center of the side of the shell 1 away from the rotating lifting part 5, a lower mold plate 7 is arranged on the lower mold clamping part 6, a matched upper mold plate 8 is arranged above the lower mold plate 7, side pressing plates 9 are arranged at the bottoms of the two sides of the upper mold plate 8, a driving part is arranged on the top of the upper mold plate 8, the driving part is arranged on the top of the shell 1, and symmetrical upper mold clamping parts 10 are arranged on the two sides of the shell 1 corresponding to the side edges of the upper mold plate 8; a strip-shaped port 11 is arranged on one side of the top of the shell 1, a feeding pipe 12 is arranged in the strip-shaped port 11, the feeding pipe 12 is communicated with the upper mold plate 8, second air inlet pipes 13 are arranged on the two sides of the top of the shell 1, first air inlet pipes 14 are communicated with the top of the second air inlet pipes 13, a top-stretching plug rod 15 is arranged in the second air inlet pipe 13, the top-stretching plug rod 15 penetrates the shell 1 and is connected with a lifting plate 28 arranged on the driving part, a drainage pipe is communicated with one side of the first air inlet pipe 14, the drainage pipe is connected with an external condenser, cold air generated by the condenser is transmitted into the first air inlet pipe 14, a gas suction pump is arranged on the drainage pipe, the cold air introduced into the second air inlet pipe 13 is introduced into the shell 1 from a first gas outlet pipe 16, the shell 1 is rapidly cooled, a first gas outlet pipe 16 is communicated with the second air inlet pipe 13 arranged on one side, and the other end of the first gas outlet pipe 16 is communicated with the inside of the shell 1; one side of the first gas outlet pipe 16 away from the second air inlet pipe 13 is connected with an adapter 17 arranged in the shell 1, the adapter 17 is connected with the rotating lifting part 5 and the lower mold plate 7, the rotating lifting part 5 is connected with the lower mold clamping part 6 through a third gas outlet pipe 18, and a gas inflation bag is embedded in the cavity of the lower mold plate 7.The rotating lifting component 5 comprises a cavity column 19, a rotating part is arranged in the cavity column 19, the top of the rotating part is provided with a bidirectional motor 20, the top of the bidirectional motor 20 is provided with a rotating drum 21, the rotating drum 21 penetrates the shell 1, the side of the rotating drum 21 is provided with a guide opening 22, the inner wall of the rotating drum 21 is provided with an internal thread structure, the rotating drum 21 is internally provided with a matched lead screw 23, the lead screw 23 penetrates the rotating drum 21, the upper and lower parts of the lead screw 23 are provided with limit rods two 24, the limit rods two 24 penetrate the guide opening 22, the upper part of the lead screw 23 is provided with a plurality of fan plates 25, the cavity column 19 is fixed on the top of one side of the supporting plate 4, one end of the third gas pipe 18 is communicated with the bottom of the cavity column 19, a bidirectional valve is arranged on the third gas pipe 18, the third gas pipe 18 promotes the circulation of the gas between the second gas cylinder 54 and the cavity column 19, a sleeve 55 is arranged at the top center of the cavity column 19, the sleeve 55 extends into the shell 1 through the shell 1, the rotating drum 21 penetrates the sleeve, the side of the fan plate 25 close to the lead screw 23 is provided with a connecting rod two 56, the two ends of the connecting rod two 56 are respectively provided with supporting plates 57, the supporting plates 57 are fixed on the upper part of the lead screw 23, the bottom of the fan plate 25 close to the center position of the side of the lead screw 23 is provided with a supporting spring 58, the other end of the supporting spring 58 is fixed on the lead screw 23. The adjacent two fan plates 25 are arranged in an upper and lower staggered manner on the upper part of the lead screw 23, the inner side of the fan plate 25 is sleeved on the connecting rod two 56 and moves, when the supporting spring 58 abuts against the fan plate 25, the fan plate 25 will shake under the pressure and the resilience, the adjacent two fan plates 25 shake in an upper and lower staggered manner, when the fan plate 25 shakes, the diffused gas is brought out, the diffused gas impacts the internal structure, the formed casting in the mold is impacted by the surrounding gas and cooled, the number of the fan plates 25 can be set to at least six even numbers, and each adjacent two fan plates 25 are distributed in an upper and lower staggered manner.
[0024] The driving part comprises a first gas cylinder 26, the first gas cylinder 26 is fixed at the top center of the shell 1, the first gas cylinder 26 is internally provided with a matched first gas rod 27, the first gas rod 27 penetrates the first gas cylinder 26 and the shell 1, the bottom of the first gas rod 27 is provided with a lifting plate 28, the bottom of the top plug rod 15 is fixed on the top side of the lifting plate 28; the feeding pipe 12 is made of high-temperature-resistant stainless steel, the feeding pipe 12 is arranged in an arc structure, the arc part can be provided with a dismounting and cleaning structure, the cleaning structure is an existing structure, the graphite sealing ring at the connection between the feeding pipe 12 and the upper mold plate 8 is arranged in an arc structure, the lower part of the feeding pipe 12 penetrates the lifting plate 28 and is communicated with the inside of the upper mold plate 8, the gas inflation bag is made of silica gel, and the surface of the gas inflation bag is covered with a polytetrafluoroethylene wear-resistant layer.
[0025] In addition, the upper die clamping part 10 comprises a second track 29 installed on one side of the inner wall of the shell 1, and a second slider 30 matched with the second track 29 is arranged on the second track 29. A longitudinal sliding plate 31 is arranged on the side away from the second track 29 of the second slider 30. A longitudinal opening 32 in communication is arranged at the central position of the longitudinal sliding plate 31 and the second track 29. A connecting rod I 33 is inserted into the longitudinal opening 32. The connecting rod I 33 penetrates the shell 1. A limiting disc 34 is arranged at the outer end of the connecting rod I 33. A compression spring 35 is arranged on the connecting rod I 33 between the limiting disc 34 and the outer wall of the shell 1. A transverse sliding plate 36 is arranged at the inner end of the connecting rod I 33. First sliders 37 are arranged at the bottom of both sides of the transverse sliding plate 36. First tracks 38 matched with the first sliders 37 are arranged at the bottom of the first sliders 37. The first tracks 38 are arranged at the top of both sides of the supporting table 39. The supporting table 39 is fixed on both sides of the lower die clamping part 6 at the bottom of the shell 1. Protruding plates 40 are arranged at the upper part of both sides of the side away from the second slider 30 of the longitudinal sliding plate 31. Protruding steps 41 are arranged below the protruding plates 40 at the lower part of the side of the longitudinal sliding plate 31.
[0026] In addition, the lower die clamping part 6 comprises a supporting plate 42 fixed at the bottom of the shell 1. U-shaped plates 43 are arranged at the top of both sides of the supporting plate 42. Shafts 44 are arranged in the grooves of the U-shaped plates 43. Bearing seat pieces 45 are arranged on the shafts 44. Turnover plates 46 are arranged on the side edges of the bearing seat pieces 45. Clamping blocks 47 are arranged at the top of the side away from the bearing seat pieces 45 of the turnover plates 46. Limiting rods I 48 are inserted into the turnover plates 46. Vertical columns 49 are arranged at the top of both sides of the supporting plate 42 between the U-shaped plates 43. Side grooves 50 are arranged at the upper part of both sides of the vertical columns 49. The limiting rods I 48 are arranged in the side grooves 50. Fixed blocks 51 are arranged between the top centers of the vertical columns 49. The fixed blocks 51 are connected with the lower die plate 7. Connecting plates 52 are arranged between the bottom of the vertical columns 49. Second air rods 53 are arranged at the bottom center of the connecting plates 52. The second air rods 53 penetrate the shell 1. Second air cylinders 54 matched with the second air rods 53 are arranged at the lower part of the second air rods 53. The second air cylinders 54 are fixed at the bottom of the shell 1. One end of the third gas conveying pipe 18 is communicated with the bottom side of the second air cylinder 54. The second air cylinder 54 is connected with an air compressor. The air pressure in the cavity column 19 is generated by the compression of the piston plate 66. The one-way valve controls the one-way flow of the gas into the gas storage tank 67 to avoid the reverse circulation of the gas.
[0027] Meanwhile, the rotating part comprises a first horizontal plate 59, a middle part of the first horizontal plate 59 is provided with an output shaft 60, a top part of the output shaft 60 is connected with the bidirectional motor 20, a bottom part of the output shaft 60 is provided with a disc 61, an eccentric universal joint 62 is arranged at one end of the bottom part of the disc 61, a second horizontal plate 63 is arranged at an end of the universal joint 62 away from the disc 61, guide rods 64 are arranged at two sides of the second horizontal plate 63, top parts of the guide rods 64 are fixed at two sides of the bottom part of the first horizontal plate 59, a connecting piece 65 is arranged at the bottom center of the second horizontal plate 63, a piston plate 66 is arranged at the bottom of the connecting piece 65, and two sides of the first horizontal plate 59 are fixed at the lower part of the inner wall of the cavity column 19; the bottom part of the universal joint 62 is connected at the top left side of the second horizontal plate 63; the bottom part of the bidirectional motor 20 is fixed at the top center of the first horizontal plate 59, wherein the bidirectional motor 20 is connected with a speed reducer and a clutch, the bidirectional motor 20 drives the rotating drum 21 and the output shaft 60 through the speed reducer, and the clutch realizes independent control of the lifting of the screw rod 23 or the movement of the piston plate 66; an exhaust port 70 is arranged on the piston plate 66; the adapter part 17 comprises a gas storage tank 67, one side of the lower part of the gas storage tank 67 is communicated with a connecting pipe two 68, the other end of the connecting pipe two 68 penetrates the shell 1 and is communicated with the first gas conveying pipe 16; one side of the center part of the gas storage tank 67 is communicated with a connecting pipe one 69, the other end of the connecting pipe one 69 is communicated with the top part of the cavity column 19; one side of the upper part of the gas storage tank 67 is communicated with a connecting pipe three 2, the connecting pipe three 2 is communicated with the gas inflation bag, a pressure valve is arranged on the connecting pipe three 2, the pressure valve is an electromagnetic automatic regulating valve, the pressure fluctuation range can be controlled within ±0.05MPa, a miniature ejector block and a servo motor are further arranged at the lower die plate 7, during demolding, the gas inflation bag is inflated through the gas storage tank 67, the pressure is controlled within 0.3-0.5MPa, the gas inflation bag is inflated, the castings are flexibly ejected from the undercut or deep cavity area, the phenomenon of deformation caused by the rigid ejection in the prior art is avoided, and then the miniature ejector block is synchronously actuated to stably push the castings out of the main cavity area. Valves are arranged on the connecting pipe one 69 and the connecting pipe two 68, respectively, each valve is independently connected and controlled, the gas flowing in the cavity column 19 is introduced into the gas storage tank 67, cold gas is previously injected into the cavity column 19, a condenser is arranged at the bottom of the gas storage tank 67, the refrigeration power of the condenser can be set to 500W, the condenser is matched with the 10L gas storage tank, the gas flowing in the gas storage tank 67 is always maintained within a lower temperature range, a part of the gas in the gas storage tank 67 is introduced into the first gas conveying pipe 16 through the connecting pipe two 68, and is mixed with the cold gas in the first gas conveying pipe 16, because the condenser is arranged in the gas storage tank 67, the temperature of the mixed gas can be maintained stable, the cooling effect is not affected by the temperature fluctuation, and the flowing cold gas finally enters the inside of the shell 1. The cold gas conveying path and the demolding gas inflation bag path are integrated, the gas distribution is realized through the gas storage tank 67, the cooled gas can be used for demolding again, and energy waste is reduced.
[0028] Detailed use method and role of the embodiment: First, drive the first cylinder 26 and the first air rod 27 between the extension and contraction movement, the first air rod 27 press the lifting plate 28 down, the lifting plate 28 with the bottom of the mold plate 8 press the lower mold plate 7, make the mold plate 8 and the lower mold plate 7 between the close contact, when the lifting plate 28 press the two sides of the longitudinal slide plate 31 below, the longitudinal slide plate 31 through the second slide block 30 on the second track 29 sliding, when the longitudinal slide plate 31 slide down, the convex ladder 41 side of the lateral slide plate 36, the lateral slide plate 36 after extrusion to one side slide, the longitudinal slide plate 31 side of the convex plate 40 impact the lateral slide plate 36 side, the lateral slide plate 36 again to one side slide, against the lateral slide plate 36, the lateral slide plate 36 press the side of the mold plate 8, the mold plate 8 after both sides of the extrusion, keep the stability of the mold plate 8, let the mold plate 8 press the lower mold plate 7, at the same time, drive the second cylinder 54 and the second air rod 53 between the extension and contraction movement, when the second air rod 53 into the second cylinder 54, the second air rod 53 pull the connecting plate 52 down to the support plate 42, the column 49 with the connecting plate 52 synchronous down, the side groove 50 of the column 49 both sides of the upper part of the internal plug in the limit rod 48 sliding, the limit rod 48 and the side groove 50 of the matching surface with lubrication treatment to reduce the sliding friction, finally drive the turnover plate 46 to stand up, make the clamping block 47 close to the lower mold plate 7, then, adjust the lifting height of the mold plate 8, keep the mold plate 8 and the lower mold plate 7 between a close state of compression; Then, the metal solution is put into the feed pipe 12, the metal solution is injected into the mold, after the metal casting is formed, the condenser is opened, the generated cold gas is introduced into the first air inlet pipe 14 through the drainage pipe, the cold gas enters the second air inlet pipe 13 through the first air inlet pipe 14, and is transported into the shell 1 through the first gas pipe 16 to cool the inside of the shell 1. In the device, the cooling time can be shortened to 10 minutes compared with the cooling time of the existing device such as CN220259510U patent device. Meanwhile, the bidirectional motor 20 is driven to rotate the rotary drum 21, and the internal thread structure of the inner wall of the rotary drum 21 will move with the internally inserted screw rod 23 after the rotary drum 21 rotates. The screw rod 23 is limited by the limiting rod 24 and the guide opening 22, so that the screw rod 23 rotates up and down with the rotary drum 21. The fan plate 25 at the upper part of the screw rod 23 is driven to move up and down, and the fan plate 25 will shake up and down after being moved up and down. When the rotary drum 21 rotates, the gas generated in the rotary drum 21 will be transported to the gas storage tank 67 through the connecting pipe 69. The valves on the connecting pipe 69 and the connecting pipe 68 are one-way valves. The bidirectional motor 20 drives the output shaft 60 to rotate, and the output shaft 60 drives the disc 61 to rotate. The disc 61 drives the eccentrically connected universal joint 62 on the bottom surface to rotate, and the universal joint 62 pulls the second horizontal plate 63, and the second horizontal plate 63 slides up and down on the guide rod 64, further driving the piston plate 66 to compress in the cavity column 19. The compression power generated inside will transmit the gas to the second cylinder 54. When the driving force of the second cylinder 54 is insufficient, a certain auxiliary effect can be provided. A part of the gas at the lower part of the cavity column 19 is compressed and pushed out upward from the exhaust port 70 on the piston plate 66, and the pushed-out gas enters the gas storage tank 67 through the connecting pipe 69.
[0029] In addition, when the cold gas injected into the shell 1 cools the formed casting, the first cylinder 26 and the first gas rod 27 are driven to produce telescopic movement, the lifting plate 28 is pulled upward by the first gas rod 27, the upper mold plate 8 and the lower mold plate 7 are separated, and then a part of the cold gas flowing in the first gas pipe 16 enters the gas storage tank 67 through the connecting pipe 68. The cold gas stored in the gas storage tank 67 is introduced into the gas inflation bag through the connecting pipe 3, and the cold gas is inflated into the gas inflation bag. The formed casting is ejected from the lower mold plate 7 after the gas inflation bag expands. At this time, the door plate is opened, and the door plate is arranged on the side of the shell 1 close to the mold plate. After the door plate is opened, the ejected casting is taken out.
[0030] Through the above specific embodiments, the skilled in the art can easily implement the present application. However, it should be understood that the present application is not limited to the above specific embodiments. On the basis of the disclosed embodiments, the skilled in the art can arbitrarily combine different technical features to realize different technical solutions.
Claims
1. A metal hardware casting and forming device, characterized in that, The shell (1) includes a door panel on one side, support feet (3) on both sides of the bottom of the shell (1), a support plate (4) passing through the lower part between the support feet (3), a rotating lifting component (5) on one side of the top of the support plate (4), the rotating lifting component (5) passing through the shell (1), a lower mold clamping part (6) at the center of the side away from the rotating lifting component (5) inside the shell (1), a lower template (7) on the lower mold clamping part (6), an upper template (8) above the lower template (7), side pressure plates (9) on both sides of the bottom of the upper template (8), a driving part on the top of the upper template (8), the driving part is installed on the top of the shell (1), and symmetrical upper mold clamping parts (10) are provided on both sides of the shell (1) corresponding to the sides of the upper template (8); a strip opening (11) is provided on one side of the top of the shell (1), a feed pipe (12) is provided in the strip opening (11), and the feed pipe (12) is connected to the upper template (8); The top two sides of the housing (1) are provided with second air inlet pipes (13). The top of the second air inlet pipes (13) is connected to the first air inlet pipe (14). The second air inlet pipe (13) is provided with a top extension plug (15). The top extension plug (15) passes through the housing (1) and is connected to the drive unit. The second air inlet pipe (13) located on one side is connected to the first air supply pipe (16). The other end of the first air supply pipe (16) is connected to the inside of the housing (1). The side of the first air supply pipe (16) away from the second air inlet pipe (13) is connected to the adapter (17) located inside the housing (1). The adapter (17) is connected to the rotating lifting component (5) and the lower template (7). The rotating lifting component (5) is connected to the lower mold clamping part (6) through the third air supply pipe (18). The third air supply pipe (18) is connected to a two-way valve. An air bladder is embedded in the cavity of the lower template (7), and the air bladder is connected to the adapter (17).
2. The metal hardware casting and forming device according to claim 1, characterized in that, The drive unit includes a first cylinder (26), which is fixed at the top center of the housing (1). The first cylinder (26) is provided with a matching first rod (27), which passes through the first cylinder (26) and the housing (1). The bottom of the first rod (27) is provided with a lifting plate (28), and the bottom of the extension rod (15) is fixed to the top side of the lifting plate (28). The feed pipe (12) has an arc-shaped structure, and the lower part of the feed pipe (12) passes through the lifting plate (28) and is connected to the upper template (8).
3. The metal hardware casting and forming device according to claim 1, characterized in that, The air bladder is made of silicone, and its surface is covered with a wear-resistant polytetrafluoroethylene layer.
4. The metal hardware casting and forming device according to claim 1, characterized in that, The upper mold clamping part (10) includes a second track (29), which is installed on one side of the inner wall of the housing (1). A second slider (30) is provided on the second track (29). A longitudinal slide plate (31) is provided on the side of the second slider (30) away from the second track (29). A longitudinal opening (32) is provided at the center of the longitudinal slide plate (31) and the second track (29). A connecting rod (33) is inserted in the longitudinal opening (32). The connecting rod (33) passes through the housing (1). A limiting plate (34) is provided at the outer end of the connecting rod (33). A compression spring (35) is sleeved on the connecting rod (33) between the limiting plate (34) and the outer wall of the housing (1). The inner end of the connecting rod (33) is provided with a transverse sliding plate (36). The center of both sides of the bottom of the transverse sliding plate (36) is provided with a first slider (37). The bottom of the first slider (37) is provided with a matching first track (38). The bottom of the first track (38) is set on both sides of the top of the support platform (39). The support platform (39) is fixed on both sides of the lower mold clamping part (6) at the bottom of the housing (1). The longitudinal slide (31) has protruding plates (40) on both sides of the upper part of the side away from the second slider (30), and a protruding step (41) is provided below the protruding plate (40) on the lower part of the side of the longitudinal slide (31).
5. The metal hardware casting and forming device according to claim 1, characterized in that, The lower mold clamping part (6) includes a support plate (42), which is fixed to the bottom of the housing (1). U plates (43) are provided on both sides of the top of the support plate (42). A shaft (44) is provided horizontally in the upper part of the groove of the U plate (43). A bearing seat (45) is sleeved on the shaft (44). A flip plate (46) is provided on the corresponding side of the bearing seat (45). A clamping block (47) is provided on the top of the side of the flip plate (46) away from the bearing seat (45). A limiting rod (48) is inserted through the lower part of the flip plate (46). The top of the pallet (42) is located between the U-plate (43) and both sides are provided with columns (49). The upper part of both sides of the columns (49) is provided with side grooves (50). The limiting rod (48) is located in the side grooves (50). The top center of the columns (49) is provided with a fixing block (51), which is connected to the lower template (7). A connecting plate (52) is provided between the bottom of the column (49). A second air rod (53) is provided at the bottom center of the connecting plate (52). The second air rod (53) passes through the housing (1). A matching second cylinder (54) is provided at the lower part of the second air rod (53). The second cylinder (54) is fixed at the bottom of the housing (1). One end of the third air supply pipe (18) is connected to one side of the bottom of the second cylinder (54).
6. The metal hardware casting and forming device according to claim 1, characterized in that, The rotating lifting component (5) includes a hollow column (19), a rotating part is provided inside the hollow column (19), a bidirectional motor (20) is provided at the top of the rotating part, a rotating cylinder (21) is provided at the top of the bidirectional motor (20), the rotating cylinder (21) penetrates the housing (1), a guide opening (22) is provided on the side of the rotating cylinder (21), an internal thread structure is provided on the inner wall of the rotating cylinder (21), a matching screw (23) is provided inside the rotating cylinder (21), the screw (23) penetrates the rotating cylinder (21), a second limiting rod (24) is provided at the upper and lower parts of the screw (23), the second limiting rod (24) penetrates the guide opening (22), and several fan plates (25) are provided on the upper part of the screw (23). The cavity column (19) is fixed on the top side of the support plate (4). One end of the third gas pipe (18) is connected to the bottom of the cavity column (19). A sleeve (55) is provided at the top center of the cavity column (19). The sleeve (55) extends through the shell (1) into the shell (1). The rotating cylinder (21) passes through the sleeve.
7. The metal hardware casting and forming device according to claim 6, characterized in that, A connecting rod (56) is inserted on the side of the fan plate (25) near the lead screw (23). A support plate (57) is provided at both ends of the connecting rod (56). The support plate (57) is fixed on the upper part of the lead screw (23). A support spring (58) is provided at the center of the bottom of the fan plate (25) near the lead screw (23). The other end of the support spring (58) is fixed on the lead screw (23).
8. A metal hardware casting and forming device according to claim 6, characterized in that, The rotating part includes a first horizontal plate (59), an output shaft (60) is inserted through the middle of the first horizontal plate (59), the top of the output shaft (60) is connected to a bidirectional motor (20), a disc (61) is provided at the bottom of the output shaft (60), a universal coupling (62) is provided eccentrically at one end of the bottom of the disc (61), a second horizontal plate (63) is provided at the end of the universal coupling (62) away from the disc (61), guide rods (64) are inserted through both sides of the second horizontal plate (63), the top of the guide rods (64) is fixed to the bottom sides of the first horizontal plate (59), a connector (65) is provided at the bottom center of the second horizontal plate (63), and a piston plate (66) is provided at the bottom of the connector (65).
9. A metal hardware casting and forming device according to claim 8, characterized in that, The two sides of the first horizontal plate (59) are fixed to the lower part of the inner wall of the cavity column (19); The bottom of the universal coupling (62) is connected to the top left position of the second cross plate (63); The bottom of the bidirectional motor (20) is fixed at the top center of the first horizontal plate (59); The piston plate (66) is provided with an exhaust port (70).
10. A metal hardware casting and forming device according to claim 1, characterized in that, The adapter (17) includes a gas storage tank (67), and a connecting pipe (68) is connected to one side of the lower part of the gas storage tank (67). The other end of the connecting pipe (68) passes through the housing (1) and is connected to the first gas transmission pipe (16). A connecting pipe (69) is connected to the center of one side of the gas storage tank (67), and the other end of the connecting pipe (69) is connected to the top of the cavity column (19); The upper side of the gas storage tank (67) is connected to the connecting pipe three (2), which is connected to the air bladder. A pressure valve is provided on the connecting pipe three (2). One-way valves are provided on connecting pipe one (69) and connecting pipe two (68).
Citation Information
Patent Citations
Hardware die-casting forming device
CN220259510U
Cited By
Stainless steel hardware castings and process for making same
CN122480285A