Roller sleeve column nail roller column nail mounting device of roller press
By introducing positioning and detection devices into the roller press, the problems of low drilling efficiency and deviation were solved, achieving efficient and precise nail hole processing and ensuring stable installation of the studs.
Patent Information
- Application Number
- CN202511176756.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-21
- Publication Date
- 2025-12-12
AI Technical Summary
Existing technologies have low drilling efficiency for roller sleeve pin holes and are prone to drilling deviations, resulting in unstable pin installation.
The device employs a positioning module, a rotation module, and a drilling module. It uses a detection rod to detect the alignment between the drill bit and the nail hole, adjusts the nail roller angle and the drill bit position to ensure drilling accuracy, and uses infrared sensors and pressure sensors to adjust the drill bit position in real time.
It improves the efficiency of nail hole drilling, avoids drilling deviation, ensures the stability and accuracy of post nail installation, and enhances the quality of subsequent use.
Smart Images

Figure CN121104159A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of roller press, in particular to a kind of roller press roller sleeve stud roller stud installation device. BACKGROUND
[0002] Cement raw material roller press is a kind of high pressure grinding equipment based on the principle of material bed crushing+design, by two opposite rotating extrusion roller to material exert high pressure, make it broken and form internal full of microcrack material cake, to improve grindability and improve subsequent grinding efficiency, widely used in cement raw material preparation link.
[0003] The current extrusion roller usually adopts roller sleeve stud roller, its structure includes roller sleeve, stud, by the staggered distribution of stud is installed on the roller sleeve, the material is extruded, the processing of material is completed, but after the wear of soft base of roller sleeve, stud hole becomes shallow, can not meet the installation requirements of stud.
[0004] In the actual application process, in order to use the roller sleeve again, the prior art needs to further drill the original stud hole, to ensure the installation requirements of stud, since the stud hole is uniformly distributed on the roller sleeve, the process of drilling with a group of drill bits is not only low in efficiency, but also needs to position the position of drill bit and stud hole every time drilling is carried out, which is easy to cause drilling deviation, resulting in the scrap of the group of stud holes. SUMMARY
[0005] The present application provides a kind of roller press roller sleeve stud roller stud installation device, can solve the following problems existing in prior art: In the process of drilling stud hole, not only low in efficiency, but also easy to cause drilling deviation between drill bit and stud hole.
[0006] A kind of roller press roller sleeve stud roller stud installation device, including base, the base is equipped with the positioning module for positioning stud roll, stud roll includes main body structure, main body structure is equipped with roller sleeve, roller sleeve is evenly distributed and is equipped with stud hole for installing stud column, stud hole is arranged in several rows on the roller sleeve in the form of circumferential arrangement; Still including rotating module, the rotating module is used to drive the rotation of the positioned stud roll;The base is also provided with drilling module on one side, to be used for stud hole drilling depth processing; Among them, the drilling module includes the first drill bit and the second drill bit arranged symmetrically, the axis of the first drill bit and the second drill bit is in the same horizontal plane with the axis of the positioned stud roll, and is perpendicular to each other; Detection rod is further provided between the first drill bit and the second drill bit, the distance between the detection rod and the stud roll shaft center is less than the distance between the drill bit and the stud roll shaft center.
[0007] Preferably, the positioning module comprises positioning plates symmetrically arranged on the base in a sliding manner, the positioning plates are arranged with positioning rods on one side close to each other, the body structure is arranged with driving rods fixed at the shaft centers of the two ends, and the driving rods are arranged with positioning grooves at the shaft centers away from the body structure for plug-in cooperation with the positioning rods. Preferably, the positioning module further comprises an adjusting part for driving the two positioning plates to move close to or away from each other.
[0008] Preferably, the adjusting part comprises a first screw rod arranged on the base in a rotating manner, the first screw rod is fixed with the output end of a first motor fixed on one side of the base, the thread directions of the two sides of the first screw rod are opposite, and the two sides of the first screw rod are respectively screwed with first nuts fixed with the positioning plates.
[0009] Preferably, the two positioning rods are respectively rotatably connected with the positioning plates, the rotating module comprises a strip-shaped clamping groove arranged on the groove wall of the positioning groove, and a strip-shaped clamping seat is fixedly arranged on the positioning rod for clamping cooperation with the strip-shaped clamping groove. One group of positioning plates is fixedly arranged with a second motor outside, and the driving end of the second motor is fixed with the positioning rod.
[0010] Preferably, the end of the first drill bit is fixed with the first mounting cylinder, the end of the second drill bit is fixed with the second mounting cylinder, the end of the first mounting cylinder away from the first drill bit is fixed with the first pulley, and the end of the second mounting cylinder away from the second drill bit is fixed with the second pulley. Preferably, the first pulley and the second pulley are sleeved with a driving belt.
[0011] Preferably, the driving belt is further sleeved with an adjusting wheel, the adjusting wheel is arranged on one side of the first L-shaped support in a rotating manner, and the first L-shaped support is fixed with the driving end of a lifting cylinder for driving the lifting thereof. Preferably, the first L-shaped support is fixedly arranged with a third motor on one side, and the driving end of the third motor is fixed with the adjusting wheel.
[0012] Preferably, a limiting frame is fixedly arranged on one side of the base, a second screw rod is rotatably arranged on the limiting frame, one end of the second screw rod is fixed with the driving end of a fourth motor fixed on the limiting frame, a second nut is screwed on the second screw rod, the second nut is fixedly arranged with a driving plate, and the first drill bit and the second drill bit are arranged on one side of the driving plate.
[0013] Preferably, a baffle is fixedly arranged on one side of the driving plate in a vertical manner, a guide groove is arranged on the baffle, a horizontal cylinder is fixedly arranged on the side of the baffle away from the driving plate, the first drill bit and the second drill bit are arranged on a base plate, a connecting plate is fixedly arranged on one side of the base plate, an L-shaped support is fixedly arranged on the connecting plate, and the lifting cylinder is fixed on the L-shaped support. Preferably, a guide plate is fixedly arranged on one side of the L-shaped support, and the guide plate is fixed with the driving end of the horizontal cylinder through the guide groove.
[0014] Preferably, the first pulley and the second pulley are respectively arranged to rotate on the second L-shaped support, a T-shaped sliding groove is formed on the bottom plate, a T-shaped sliding seat is slidably arranged in the T-shaped sliding groove, and the T-shaped sliding seat is fixed to the second L-shaped support through a guide shaft; The adjusting plate is slidably arranged on the bottom plate, two groups of inclined sliding grooves are symmetrically formed on the adjusting plate, a guide shaft is slidably embedded in the inclined sliding grooves, and one side of the adjusting plate is fixed to the driving end of the adjusting cylinder fixed on the connecting plate.
[0015] Preferably, a sleeve is fixedly arranged on one side of the bottom plate, a detection rod is slidably inserted into the end of the sleeve, a telescopic spring is fixedly arranged in the sleeve, and the other end of the telescopic spring is fixed to the detection rod. The two ends of the sleeve are respectively fixedly arranged with infrared sensors for real-time detection of the distance from the surface of the roller sleeve, and a pressure sensor is arranged between the detection rod and the telescopic spring, and the infrared sensor and the pressure sensor are respectively electrically connected to the horizontal cylinder through a controller.
[0016] The present application provides a kind of roller sleeve stud roller stud mounting device of roller press, including following beneficial effects: 1) The present application can detect whether the axis of the drill bit and the axis of the hole coincide by the detection rod, correspondingly, since the distance between the detection rod and the axis of the stud roller is less than the distance between the drill bit and the axis of the stud roller, when the detection rod fails to be embedded in the spare hole between the first drill bit and the second drill bit, it indicates that the axis of the drill bit and the axis of the hole do not coincide, therefore, the angle of the stud roller can be adjusted by the rotating module or the horizontal position of the drill bit is adjusted, until the detection rod can be accurately embedded in the spare hole before drilling, when the angle adjustment of the row of holes is completed, the present application does not need to adjust the angle of the stud roller, until the drilling of the row of holes is completed, then the stud roller is rotated by the rotating module to drill the next row of holes, the present application can effectively improve the drilling efficiency of the hole, and can effectively avoid the phenomenon of drilling deviation, the stability and precision are improved, to ensure the quality of subsequent stud installation after drilling is completed; 2) In the present application, when the detection rod can be accurately embedded in the hole, as the end of the detection rod abuts against the bottom of the hole, when the sleeve continues to move towards the stud roller, the detection rod can extrude the pressure sensor and generate a pressure signal, at this time, the infrared sensor can detect the surface distance value between the roller sleeve, correspondingly, when the detection rod cannot be accurately embedded in the hole, it will abut against the surface of the roller sleeve, and then extrude the pressure sensor in advance, at this time, the surface distance value between the infrared sensor and the roller sleeve can also be detected, by comparing the two values, it can be judged whether the detection rod is accurately embedded in the hole, based on this, the horizontal cylinder is adjusted to continue to move or stop by the controller, the precision is higher. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 A perspective structural schematic of a roll sleeve stud roll stud mounting device of a roll press provided by the present application Figure One ; Figure 2 A perspective structural schematic of a roll sleeve stud roll stud mounting device of a roll press provided by the present application Figure Two ; Figure 3 A top view structural schematic of a roll sleeve stud roll stud mounting device of a roll press provided by the present application Figure 4 A structural schematic when a stud roll is positioned in a roll sleeve stud roll stud mounting device of a roll press provided by the present application Figure 5 A structural schematic of a stud roll in a roll sleeve stud roll stud mounting device of a roll press provided by the present application Figure 6 A structural schematic of a drill bit in a roll sleeve stud roll stud mounting device of a roll press provided by the present application Figure 7 A structural schematic of an adjusting plate in a roll sleeve stud roll stud mounting device of a roll press provided by the present application Figure 8 A flowchart when a hole is drilled in a roll sleeve stud roll stud mounting device of a roll press provided by the present application Figure 9 A structural schematic of a bottom plate in a roll sleeve stud roll stud mounting device of a roll press provided by the present application Figure 10 A structural schematic of a sleeve in a roll sleeve stud roll stud mounting device of a roll press provided by the present application
[0018] Explanation of reference signs: 1. Nail roller; 2. Positioning plate; 3. Base; 4. Drilling module; 5. Limiting frame; 6. First pulley; 7. Adjusting plate; 101. Main structure; 102. Roller sleeve; 103. Nail hole; 104. Strip groove; 105. Drive rod; 106. Positioning groove; 201. Second motor; 202. Positioning rod; 203. Strip groove seat; 301. First lead screw; 302. First motor; 303. First nut; 401. First drill bit; 402. Second drill bit; 403. Detection rod; 404. Sleeve; 405. Telescopic spring; 406. Infrared sensor; 407. First mounting cylinder; 408. Second... Mounting cylinder; 409, pressure sensor; 501, fourth motor; 502, second lead screw; 503, second nut; 504, drive plate; 505, baffle; 506, horizontal electric cylinder; 507, L-shaped bracket; 601, second pulley; 602, adjusting wheel; 603, drive belt; 604, first L-shaped support; 605, lifting electric cylinder; 606, third motor; 607, adjusting electric cylinder; 608, guide groove; 609, guide plate; 701, inclined slide groove; 702, guide shaft; 703, second L-shaped support; 704, T-shaped slide block; 705, base plate; 706, T-shaped slide groove; 707, connecting plate. Detailed Implementation
[0019] The specific embodiments of the present invention will be described in detail below, but it should be understood that the scope of protection of the present invention is not limited to the specific embodiments.
[0020] Example 1 like Figures 1 to 4 As shown in the figure, an embodiment of the present invention provides a roller press roller sleeve pin installation device, including a base 3, on which a positioning module for positioning the pin roller 1 is provided. The pin roller 1 includes a main structure 101, on which a roller sleeve 102 is sleeved, and pin holes 103 for installing pins are evenly distributed on the roller sleeve 102. Specifically, in this embodiment, when the pin holes 103 are drilled again, the pin roller 1 is first positioned by the positioning module to facilitate the subsequent drilling of the pin holes 103. In this embodiment, a rotating module is also included. The rotating module is used to drive the nail roller 1 to rotate after positioning. Specifically, after the nail roller 1 is positioned in this embodiment, before drilling the nail hole 103, the rotating module can drive the nail roller 1 to rotate to adjust the angle of the nail hole 103, which is convenient for subsequent drilling. It should also be noted that the nail holes 103 on the roller sleeve 102 are arranged in several columns in a circumferential manner, and each column is arranged in several groups. The nail holes 103 in two adjacent columns are staggered, so that the arrangement of the nail holes 103 on the roller sleeve 102 is more uniform, and the phenomenon of compression dead corners is avoided when the roller press is operating.
[0021] The base 3 is further provided with a drilling module 4 on one side, for drilling the nail holes 103; Among them, please refer to Figures 2-3 , the drilling module 4 includes a first drill bit 401 and a second drill bit 402 arranged symmetrically, the axis of the first drill bit 401 and the second drill bit 402 is in the same horizontal plane as the axis of the positioning nail roller 1, and perpendicular to each other; It can be explained that the drill bit of the embodiment is provided with two groups to improve the efficiency of drilling the nail hole 103; It also needs to be explained that because the distance between two adjacent groups of nail holes 103 is small, in order to avoid interference between the two groups of drill bits and affect the heat dissipation when drilling, the first drill bit 401 and the second drill bit 402 of the embodiment need to maintain a certain distance when setting, please refer to Figure 8 , for example, the sequentially arranged nail holes 103 are sequentially marked as hole a, hole b, hole c and hole d, when drilling simultaneously, the first drill bit 401 corresponds to hole a, the second drill bit 402 corresponds to hole c, and hole b is a spare hole position in the first drilling, after the first drilling is completed, the position of the first drill bit 401 and the second drill bit 402 can be adjusted, so that the first drill bit 401 corresponds to hole b, and the second drill bit 402 corresponds to hole d, and hole c is a spare hole position in the second drilling, based on this, two groups of nail holes 103 can be drilled simultaneously each time, not only improving the drilling efficiency, but also ensuring the stability of the drilling.
[0022] As a further scheme of the embodiment, please refer to Figure 3 and Figure 8A detection rod 403 is also provided between the first drill bit 401 and the second drill bit 402. The distance between the detection rod 403 and the axis of the nail roller 1 is smaller than the distance between the drill bit and the axis of the nail roller 1. It can be explained that when the rotating module of this embodiment drives the nail roller 1 to rotate to adjust the position of the nail hole 103 and the drill bit, in order to avoid the phenomenon of positioning deviation, when the first drill bit 401 and the second drill bit 402 move towards the nail hole 103 to drill, the detection rod 403 can be used to detect whether the axis of the drill bit coincides with the axis of the nail hole 103. Correspondingly, since the distance between the detection rod 403 and the axis of the nail roller 1 is smaller than the distance between the drill bit and the axis of the nail roller 1, when the detection rod 403 fails to fit into the space between the first drill bit 401 and the second drill bit 402, When the drill bit's axis is not aligned with the axis of the nail hole 103, the angle of the nail roller 1 or the horizontal position of the drill bit can be adjusted by rotating the module until the detection rod 403 can be accurately inserted into the empty nail hole 103 before drilling. After the angle of the row of nail holes 103 is adjusted, this embodiment does not need to adjust the angle of the nail roller 1 until all the nail holes 103 in the row are drilled. Then, the rotating module drives the nail roller 1 to rotate to drill the next row of nail holes 103. This embodiment can effectively improve the drilling efficiency of the nail holes 103 and can effectively avoid the phenomenon of drilling deviation. The stability and accuracy are improved to ensure the quality of subsequent post nail installation after drilling. Accordingly, the nail post can be installed in the nail hole 103 by heat fitting or press fitting, and this embodiment does not limit this method.
[0023] Example 2 Based on Example 1, please refer to Figures 1-5 The positioning module includes positioning plates 2 symmetrically slidably arranged on the base 3. Positioning rods 202 are arranged on the side of the two positioning plates 2 that are close to each other. Drive rods 105 are fixedly arranged at the two ends of the main structure 101. A positioning groove 106 is opened at the end of the drive rod 105 away from the main structure 101 for insertion and cooperation with the positioning rod 202. The positioning module also includes an adjustment part, which is used to drive the two positioning plates 2 to move closer together or further apart. It can be noted that in this embodiment, when positioning the nail roller 1, the nail roller 1 can be placed between the two sets of positioning plates 2, so that the two positioning rods 202 are coaxial with the nail roller 1. Then, the two positioning plates 2 are driven to move closer together by the adjustment part, so that the two positioning rods 202 are inserted into the positioning groove 106 to achieve the positioning effect of the nail roller 1. Correspondingly, after the nail is installed, the two positioning plates 2 can be driven to move further apart by the adjustment part to separate the positioning rods 202 from the positioning groove 106.
[0024] In the embodiment, the adjusting part comprises a first screw rod 301 arranged on the base 3, the first screw rod 301 is fixed with the output end of a first motor 302 fixed on one side of the base 3, the threads on the two sides of the first screw rod 301 are opposite in rotation direction, and a first nut 303 fixed with the positioning plate 2 is respectively screwed on the threads on the two sides of the first screw rod 301; specifically, when the positions of the two positioning plates 2 are adjusted, the first motor 302 can be started to drive the first screw rod 301 to rotate, and the two first nuts 303 can drive the two positioning plates 2 to move towards each other or away from each other during movement on the first screw rod 301.
[0025] As a further scheme of the embodiment, please refer to Figures 1-5 , the two positioning rods 202 are respectively rotationally connected with the positioning plate 2, the rotating module comprises a strip-shaped clamping groove 104 formed on the groove wall of the positioning groove 106, and a strip-shaped clamping seat 203 for clamping cooperation with the strip-shaped clamping groove 104 is fixedly arranged on the positioning rod 202, one group of the positioning plates 2 is fixedly arranged outside and provided with a second motor 201, and the driving end of the second motor 201 is fixed with the positioning rod 202; it can be explained that when the positioning rod 202 is inserted and matched with the positioning groove 106, the strip-shaped clamping seat 203 on the positioning rod 202 is synchronously matched and clamped with the strip-shaped clamping groove 104 of the positioning groove 106, so that when the second motor 201 drives any one group of the positioning rod 202 to rotate, the positioning rod 202 can drive the nail roller 1 to rotate through the cooperation of the strip-shaped clamping seat 203 and the strip-shaped clamping groove 104, so as to adjust the angle of each row of nail holes 103.
[0026] In order to synchronously drive the first drill bit 401 and the second drill bit 402 to rotate, in the embodiment, please refer to Figure 6 and Figure 9 , the end of the first drill bit 401 is fixed with the first mounting cylinder 407, the end of the second drill bit 402 is fixed with the second mounting cylinder 408, the end of the first mounting cylinder 407 away from the first drill bit 401 is fixed with the first pulley 6, and the end of the second mounting cylinder 408 away from the second drill bit 402 is fixed with the second pulley 601, wherein the first pulley 6 and the second pulley 601 are sleeved with a driving belt 603; it can be explained that when the first drill bit 401 and the second drill bit 402 drill the nail holes 103, the first pulley 6 and the second pulley 601 can be driven to rotate through the driving belt 603, and the two pulleys can synchronously drive the drill bits to rotate through the mounting cylinders, so as to drill the nail holes 103.
[0027] In order to adjust the tension of the driving belt 603 on the first pulley 6 and the second pulley 601, in the embodiment, please refer to Figure 6The adjusting wheel 602 is arranged on the driving belt 603 and rotates on one side of the first L-shaped support 604. The first L-shaped support 604 is fixed to the driving end of the lifting cylinder 605. The third motor 606 is arranged on one side of the first L-shaped support 604. The driving end of the third motor 606 is fixed to the adjusting wheel 602. When the tension of the driving belt 603 is adjusted, the lifting cylinder 605 is started to drive the first L-shaped support 604 to lift, and the adjusting wheel 602 is synchronously driven to lift, so that the tension of the driving belt 603 is ensured to be within the preset range, and the stability of the drill bit is improved. During drilling, the third motor 606 is started to drive the adjusting wheel 602 to rotate, and the adjusting wheel 602 synchronously drives the driving belt 603 to drive.
[0028] Please refer to Figures 1-2 and Figure 6 and Figure 9 In order to drive the first drill bit 401 and the second drill bit 402 to move in the horizontal direction, the limiting frame 5 is arranged on one side of the base 3. The second screw rod 502 is arranged on the limiting frame 5 and rotates. One end of the second screw rod 502 is fixed to the driving end of the fourth motor 501 fixed on the limiting frame 5. The second nut 503 is spirally arranged on the second screw rod 502. The driving plate 504 is fixed on the second nut 503. The first drill bit 401 and the second drill bit 402 are arranged on one side of the driving plate 504. When the first drill bit 401 and the second drill bit 402 move in the horizontal direction, the fourth motor 501 is started to drive the second screw rod 502 to rotate. The second nut 503 moves on the second screw rod 502 to drive the driving plate 504 to move. The first drill bit 401 and the second drill bit 402 are driven by the driving plate 504 to move in the horizontal direction synchronously, so that the position of the drill bit corresponds to the position of the nail hole 103.
[0029] In addition, in order to drive the drill bit to move toward the nail hole 103 for drilling, in this embodiment, a baffle 505 is vertically fixed on one side of the drive plate 504, and a guide groove 608 is formed on the baffle 505. A horizontal electric cylinder 506 is fixedly arranged on the side of the baffle 505 away from the drive plate 504. The first drill bit 401 and the second drill bit 402 are set on the base plate 705. A connecting plate 707 is fixedly arranged on one side of the base plate 705, and an L-shaped bracket 507 is fixedly arranged on the connecting plate 707. The lifting electric cylinder 605 is fixed. On the L-shaped bracket 507, a guide plate 609 is fixedly arranged on one side of the L-shaped bracket 507. The guide plate 609 passes through the guide groove 608 and is fixed to the drive end of the horizontal electric cylinder 506. It can be explained that when drilling the nail hole 103, the guide plate 609, the L-shaped bracket 507, the connecting plate 707 and the base plate 705 can be driven by the horizontal electric cylinder 506 to move in the direction of the nail roller 1, thereby synchronously driving the first drill bit 401 and the second drill bit 402 to move, so as to achieve the effect of drilling the nail hole 103.
[0030] Furthermore, for different models of roller presses, the spacing between the two sets of adjacent nail holes 103 on the roller sleeve 102 is different. In order to make the spacing between the first drill bit 401 and the second drill bit 402 match the spacing of the nail holes 103, in this embodiment, please refer to... Figures 6-9 The first pulley 6 and the second pulley 601 are respectively rotatably mounted on the second L-shaped support 703. A T-shaped groove 706 is provided on the base plate 705, and a T-shaped slide block 704 is slidably mounted in the T-shaped groove 706. The T-shaped slide block 704 is fixed to the second L-shaped support 703 by a guide shaft 702. An adjusting plate 7 is slidably mounted on the base plate 705. Two sets of inclined grooves 701 are symmetrically provided on the adjusting plate 7. The guide shaft 702 is slidably embedded in the inclined grooves 701. One side of the adjusting plate 7 is fixed to the guide shaft 703. The drive end of the adjusting electric cylinder 607 on the connecting plate 707 is fixed. It can be explained that when adjusting the distance between the first drill bit 401 and the second drill bit 402, in this embodiment, the adjusting plate 7 can be driven to slide on the base plate 705 by adjusting the electric cylinder 607. Based on the limiting effect of the inclined slide grooves 701 on both sides on the guide shaft 702, the T-shaped slide blocks 704 on both sides can be driven to move closer to each other or further away from each other, thereby synchronously driving the first drill bit 401 and the second drill bit 402 to move, so as to realize the adjustment of the distance between the two drill bits.
[0031] In this embodiment, please refer to Figure 6 as well as Figures 9-10With the first drill bit 401 and the second drill bit 402 drilling the nail hole 103, in order to avoid the interference of the continued movement of the detection rod 403 and the drill bit, a sleeve 404 is fixedly arranged on one side of the bottom plate 705, and the detection rod 403 is slidingly inserted into the end of the sleeve 404, wherein a telescopic spring 405 is fixedly arranged in the sleeve 404, and the other end of the telescopic spring 405 is fixed with the detection rod 403; it can be explained that after the detection rod 403 is embedded in the spare nail hole 103 between the two groups of drill bits, with the continued movement of the drill bit to drill the nail hole 103, the detection rod 403 can be retracted into the sleeve 404 to compress the telescopic spring 405 and generate elastic force, so as to facilitate the subsequent driving of the detection rod 403 to reset.
[0032] When the detection rod 403 is not embedded in the spare nail hole 103 between the two groups of drill bits, in order to send a stop signal to the horizontal electric cylinder 506 in time, infrared sensors 406 are fixedly arranged at both ends of the sleeve 404, for real-time detection of the distance between the infrared sensors 406 and the surface of the roller sleeve 102, wherein a pressure sensor 409 is further arranged between the detection rod 403 and the telescopic spring 405, and the infrared sensors 406 and the pressure sensor 409 are electrically connected with the horizontal electric cylinder 506 through a controller; it can be explained that when the detection rod 403 can be accurately embedded in the nail hole 103, with the end of the detection rod 403 abutting against the bottom of the nail hole 103, when the sleeve 404 continues to move towards the nail roller 1, the detection rod 403 can press the pressure sensor 409 and generate a pressure signal, at this time, the infrared sensors 406 can detect the distance value between the infrared sensors 406 and the surface of the roller sleeve 102, accordingly, when the detection rod 403 cannot be accurately embedded in the nail hole 103, it will abut against the surface of the roller sleeve 102, thereby pressing the pressure sensor 409 in advance, at this time, the distance value between the infrared sensors 406 and the surface of the roller sleeve 102 can also be detected, by comparing the two groups of values, whether the detection rod 403 is accurately embedded in the nail hole 103 can be judged, based on this, the controller adjusts the continued movement or stop of the horizontal electric cylinder 506, and the accuracy is higher.
[0033] In addition, the specific model of the infrared sensor 406 and the pressure sensor 409 is not limited in the embodiment, and can meet the actual application requirements.
[0034] A working method of a roll press roller sleeve stud roller stud installation device, comprising the following steps: Please refer to Figures 1 to 4 S1, positioning the nail roller 1 through a positioning module; S2, rotating the nail roller 1 to adjust the angle of the nail hole 103 by driving the nail roller 1 to rotate through a rotating module; S3, detecting whether the axis of the drill bit and the axis of the nail hole 103 coincide through the detection rod 403; S4, when the detection rod 403 fails to be embedded into the spare nail hole 103 between the first drill bit 401 and the second drill bit 402, it indicates that the axis of the drill bit does not coincide with the axis of the nail hole 103, the rotating module adjusts the angle of the nail roller 1 or the horizontal position of the drill bit until the detection rod 403 is embedded into the spare nail hole 103; S5, after the angle adjustment is completed, the drill bit is deepened in the nail hole 103; S6, the rotating module drives the nail roller 1 to rotate again to drill the next nail hole 103.
[0035] The above disclosed are only several specific embodiments of the present application, but the embodiments of the present application are not limited to this, any changes that can be thought of by any person skilled in the art shall fall into the protection scope of the present application.
Claims
1. A roll sleeve stud roll pin mounting device for a roll press, comprising a base (3), characterized in that, The base (3) is provided with a positioning module for positioning the nail roller (1). The nail roller (1) comprises a main body structure (101), a roller sleeve (102) is sleeved on the main body structure (101), and a plurality of nail holes (103) for mounting nail columns are uniformly distributed on the roller sleeve (102) and are circumferentially arranged in several rows. Further comprising a rotating module for driving the positioned nail roller (1) to rotate; the base (3) is further provided with a drilling module (4) on one side for deep drilling of the nail holes (103); The drilling module (4) comprises a first drill bit (401) and a second drill bit (402) arranged symmetrically, the axis lines of the first drill bit (401) and the second drill bit (402) are in the same horizontal plane as the axis line of the positioned nail roller (1), and are perpendicular to each other; The first drill bit (401) and the second drill bit (402) are further provided with a detection rod (403), and the distance between the detection rod (403) and the axis of the nail roller (1) is less than the distance between the drill bit and the axis of the nail roller (1).
2. A roll press sleeve stud roll stud mounting device as claimed in claim 1, wherein, The positioning module comprises positioning plates (2) symmetrically and slidably arranged on the base (3), the positioning plates (2) are provided with positioning rods (202) on the side close to each other, and the main body structure (101) is fixedly provided with driving rods (105) at the axis of both ends, and the driving rods (105) are provided with positioning grooves (106) at the axis of the end away from the main body structure (101) for plug-in cooperation with the positioning rods (202). The positioning module further comprises an adjusting part for driving the positioning plates (2) to move towards each other or away from each other.
3. A roll press sleeve stud roll stud mounting device as claimed in claim 2, wherein, The adjusting part comprises a first lead screw (301) rotatably arranged on the base (3), the first lead screw (301) is fixed to the output end of a first motor (302) fixed to one side of the base (3), the threads on both sides of the first lead screw (301) are opposite in rotation direction, and first nuts (303) fixed to the positioning plates (2) are screwingly sleeved on the threads of the first lead screw (301).
4. A roll press sleeve stud roll stud mounting device as claimed in claim 2, wherein, The positioning rods (202) are rotatably connected to the positioning plates (2), the rotating module comprises a strip-shaped clamping groove (104) provided on the groove wall of the positioning groove (106), a strip-shaped clamping seat (203) is fixedly arranged on the positioning rod (202) for clamping cooperation with the strip-shaped clamping groove (104), one group of positioning plates (2) are fixedly provided with a second motor (201) on the outside, and the driving end of the second motor (201) is fixed to the positioning rod (202).
5. A roll press sleeve stud roll stud mounting device as described in claim 1 wherein, The end of the first drill bit (401) is fixed to a first mounting cylinder (407), the end of the second drill bit (402) is fixed to a second mounting cylinder (408), the end of the first mounting cylinder (407) away from the first drill bit (401) is fixed to a first pulley (6), and the end of the second mounting cylinder (408) away from the second drill bit (402) is fixed to a second pulley (601). The first pulley (6) and the second pulley (601) are sleeved with a driving belt (603).
6. A roll press sleeve stud roll stud mounting device as claimed in claim 5, wherein, The adjusting wheel (602) is rotatably arranged on one side of the first L-shaped support (604), and the first L-shaped support (604) is fixed with the driving end of the lifting electric cylinder (605) for driving the lifting thereof. The third motor (606) is fixed on one side of the first L-shaped support (604), and the driving end of the third motor (606) is fixed with the adjusting wheel (602).
7. A roll press sleeve stud roll stud mounting device as claimed in claim 6, wherein, The limiting frame (5) is fixed on one side of the base (3), the second screw rod (502) is rotatably arranged on the limiting frame (5), one end of the second screw rod (502) is fixed with the driving end of the fourth motor (501) fixed on the limiting frame (5), the second nut (503) is spirally sleeved on the second screw rod (502), the driving plate (504) is fixed on the second nut (503), and the first drill bit (401) and the second drill bit (402) are arranged on one side of the driving plate (504).
8. A roll press sleeve stud roll stud mounting device as claimed in claim 7, wherein, The baffle (505) is fixed perpendicularly on one side of the driving plate (504), the guide groove (608) is formed in the baffle (505), the horizontal electric cylinder (506) is fixed on the side of the baffle (505) away from the driving plate (504), the first drill bit (401) and the second drill bit (402) are arranged on the bottom plate (705), the connecting plate (707) is fixed on one side of the bottom plate (705), the L-shaped support (507) is fixed on the connecting plate (707), and the lifting electric cylinder (605) is fixed on the L-shaped support (507). The L-shaped support (507) is fixed on one side of the L-shaped support (507), the guide plate (609) passes through the guide groove (608) and is fixed with the driving end of the horizontal electric cylinder (506).
9. A roll press sleeve stud roll stud mounting device as claimed in claim 8, wherein, The first pulley (6) and the second pulley (601) are rotatably arranged on the second L-shaped support (703), the T-shaped sliding groove (706) is formed in the bottom plate (705), the T-shaped sliding seat (704) is slidably arranged in the T-shaped sliding groove (706), and the T-shaped sliding seat (704) is fixed with the second L-shaped support (703) through the guide shaft (702). The adjusting plate (7) is slidably arranged on the bottom plate (705), two groups of inclined sliding grooves (701) are symmetrically formed in the adjusting plate (7), the guide shaft (702) is slidably embedded in the inclined sliding groove (701), and the driving end of the adjusting electric cylinder (607) fixed on the connecting plate (707) is fixed on one side of the adjusting plate (7).
10. A roll press sleeve stud roll stud mounting device as claimed in claim 8, wherein, The sleeve (404) is fixed on one side of the bottom plate (705), the detection rod (403) is slidably inserted into the end of the sleeve (404), the extension spring (405) is fixed in the sleeve (404), and the other end of the extension spring (405) is fixed with the detection rod (403). Two ends of the sleeve (404) are respectively fixedly arranged with infrared sensors (406) for detecting the distance between the sleeve (404) and the surface of the roller sleeve (102) in real time. The pressure sensor (409) is electrically connected with the horizontal electric cylinder (506) through the controller.