Quartz smelting furnace multichannel gas distribution structure

By designing a multi-channel gas distribution structure in the quartz furnace and utilizing a motor-driven worm gear mechanism and locking device, uniform gas distribution within the furnace and tight sealing of the cover are achieved. This solves the problem of uneven gas distribution in traditional quartz furnaces and improves the protective effect and sealing performance of the protective gas.

CN121107689APending Publication Date: 2025-12-12XUZHOU NORMAL UNIVERSITY +1
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Patent Information

Application Number
CN202511379135.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-25
Publication Date
2025-12-12

AI Technical Summary

Technical Problem

The fixed gas delivery direction in traditional quartz furnaces leads to uneven gas distribution, which affects the protective effect of the protective gas.

Method used

The quartz furnace adopts a multi-channel gas distribution structure. Through the design of the gas distribution device and locking device, the gas delivery pipe is driven by a motor-driven worm gear mechanism to swing, and the locking device improves the sealing of the cover door to ensure uniform gas distribution.

Benefits of technology

It improves the uniformity of protective gas flow within the furnace, enhances the protective effect of the protective gas, and improves the sealing performance of the cover.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a quartz smelting furnace multichannel gas distribution structure, and belongs to the technical field of quartz smelting furnaces, the quartz smelting furnace multichannel gas distribution structure comprises a smelting furnace main body and further comprises a cover door, one side of the cover door is attached to one side of the smelting furnace main body, one side of the cover door is connected with one side of the smelting furnace main body through a hinge, and a top groove is formed in the top of the smelting furnace main body; a gas distribution device is arranged at the top of the smelting furnace main body and comprises a motor and a plurality of second rotating grooves; according to the device, a motor drives a worm to rotate, the worm drives a worm gear to rotate, then the worm gear drives a cam to rotate through a connecting block and a rotating plate, the cam rotates in a rectangular groove, the cam extrudes the rectangular groove, the rectangular groove drives a connecting block to swing circumferentially, and therefore the connecting block drives a gas conveying pipe to swing; and therefore, the gas conveying range of the gas conveying pipe is widened, the circulating uniformity of the protective gas in the smelting furnace body is improved, and the protective effect of the protective gas is guaranteed.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of quartz smelting furnaces, and particularly relates to a quartz smelting furnace multi-channel gas distribution structure. BACKGROUND

[0002] The quartz smelting furnace is used for melting quartz sand and smelting quartz glass by high-temperature heating, and the working temperature thereof is usually higher than 1700 DEG C. The quartz smelting furnace needs to be equipped with high-temperature-resistant materials to achieve effective heat insulation and energy saving.

[0003] The application with the Chinese application number 202220979650.5 discloses a heat cycle energy-saving smelting device, and the technical scheme points are as follows: a smelting furnace is arranged in the middle of the smelting device, a smelting chamber is arranged in the middle of the smelting furnace, a temporary storage chamber is arranged around the smelting chamber, a transfer channel is arranged at the bottom of the smelting chamber and is communicated with the temporary storage chamber, a partition plate is vertically and slidably arranged in the wall between the smelting chamber and the temporary storage chamber, a communication hole is arranged at the bottom end of the partition plate, a top sealing cover plate is arranged above the smelting furnace, the top sealing cover plate is controlled to be lifted and lowered by a hoist through a steel cable, and a gas inlet hole is arranged in the middle of the top sealing cover plate. However, in the actual use process, the direction of the device for inputting gas into the smelting furnace is fixed, so that the input protection gas is difficult to flow uniformly, thereby affecting the protection effect of the protection gas. SUMMARY

[0004] The quartz smelting furnace multi-channel gas distribution structure is provided to solve the problem of low uniformity of gas input caused by the fixed direction of traditional gas input.

[0005] In order to achieve the above-mentioned purpose, the following technical scheme is adopted: a quartz smelting furnace multi-channel gas distribution structure, which comprises a smelting furnace main body, a cover door, a top groove arranged at the top of the smelting furnace main body, a gas distribution device arranged at the top of the smelting furnace main body, a motor, a plurality of second rotating grooves, a second rotating rod rotatably connected in the second rotating groove, a support sleeve connected between two corresponding second rotating rods, a gas conveying pipe transmissionally arranged in the support sleeve, a cam transmissionally arranged on the output shaft of the motor, a connecting block connected to the top of the gas conveying pipe, and a rectangular groove arranged at the top of the connecting block. The cam is rotated in the rectangular groove to drive the gas conveying pipe to swing.

[0006] Further description is made to the above-mentioned technical scheme:

[0007] The motor output shaft is connected with a worm, and a plurality of worm gears are threadedly connected to the outer wall of the worm.

[0008] As a further description of the above technical solution:

[0009] The inner wall of the support sleeve is provided with two first rotating grooves, and a first rotating rod is rotatably connected in the first rotating groove, and a gas conveying pipe is connected between the two first rotating rods.

[0010] As a further description of the above technical solution:

[0011] The gas distribution device further comprises a protective cover, the bottom of the protective cover is connected with the top of the furnace body, and the two sides of the furnace body are connected with fixing plates, one side of the motor is connected with one side of one of the fixing plates, and the other end of the worm is rotatably connected with one side of the other fixing plate.

[0012] As a further description of the above technical solution:

[0013] The top of the protective cover is provided with a plurality of upper through grooves, and the inner wall of the upper through groove is rotatably connected with the outer wall of the connecting block, and a plurality of side through grooves are formed in one side of the protective cover, and one end of the metal telescopic pipe extends out of the protective cover through the side through groove.

[0014] As a further description of the above technical solution:

[0015] The furnace body is connected with a locking device on one side, the locking device comprises an upper support plate, a lower support plate and a locking block, one side of the upper support plate and one side of the lower support plate are connected with one side of the outer wall of the furnace body, one side of the locking block is connected with one side of the cover door, and the locking block is located between the upper support plate and the lower support plate, a stroke groove is formed in the locking block, transmission grooves are formed on both sides of the inner wall of the stroke groove, transmission blocks are slidably connected in the transmission grooves, and the same stroke block is connected between the two transmission blocks.

[0016] As a further description of the above technical solution:

[0017] The upper support plate and the stroke block are both provided with through holes, and a nut is embedded in the lower support plate, a bolt is threadedly connected in the nut, the outer wall of the bolt is connected with a top sleeve, the bottom of the bolt passes through the through holes in the upper support plate and the stroke block, and the bottom of the top sleeve abuts against the top of the stroke block.

[0018] As described above, due to the adoption of the above technical solution, the beneficial effects of the present application are:

[0019] 1. In this invention, by setting up a gas distribution device, a motor drives a worm gear to rotate, which in turn drives a worm wheel to rotate. The worm wheel then drives a cam to rotate through a connecting block and a rotating plate. The cam rotates within a rectangular groove, causing it to press against the rectangular groove. This causes the rectangular groove to cause a connecting block to oscillate in a circular motion, which in turn causes the connecting block to oscillate the gas delivery pipe. This increases the gas delivery range of the gas delivery pipe, thereby improving the uniformity of the protective gas flow within the furnace body and ensuring the protective effect of the protective gas.

[0020] 2. In this invention, by setting a locking device, the closed cover door is closed, causing the locking block to move between the upper and lower support plates. Then, a bolt is inserted and tightened, causing the bolt to move the top sleeve downwards. This causes the top sleeve to press against the travel block, which in turn causes the travel block to slide in the transmission groove. This causes the transmission block to press the locking block to move to one side, so that the locking block causes the cover door to fit tightly against the furnace body, thereby improving the sealing performance. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of a multi-channel gas distribution structure for a quartz furnace proposed in this invention;

[0022] Figure 2 This is a schematic diagram of the gas distribution device for a multi-channel gas distribution structure of a quartz furnace proposed in this invention.

[0023] Figure 3 This invention proposes a multi-channel gas distribution structure for a quartz furnace. Figure 2 Enlarged structural diagram of section A;

[0024] Figure 4 This invention proposes a multi-channel gas distribution structure for a quartz furnace. Figure 2 Enlarged structural diagram of section B;

[0025] Figure 5 This is a schematic diagram of the locking device structure of a multi-channel gas distribution structure for a quartz furnace proposed in this invention;

[0026] Figure 6 This invention proposes a multi-channel gas distribution structure for a quartz furnace. Figure 5 Enlarged structural diagram of section B.

[0027] Legend: 1. Cover door; 2. Furnace body; 3. Top slot; 4. Gas distribution device; 401. Protective cover; 402. Upper through slot; 403. Side through slot; 404. Worm gear; 405. Motor; 406. Fixing plate; 407. Worm wheel; 408. Connecting block; 409. Rotating plate; 410. Cam; 411. Gas supply pipe; 412. Metal telescopic pipe; 413. Rectangular slot; 414. First rotating rod; 415. Support sleeve; 416. Second rotating rod; 417. First rotating slot; 418. Second rotating slot; 419. Connecting block; 5. Locking device; 501. Top sleeve; 502. Bolt; 503. Upper support plate; 504. Lower support plate; 505. Locking block; 506. Nut; 507. Stroke slot; 508. Transmission slot; 509. Transmission block; 510. Stroke block. Detailed Implementation

[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0029] Please see Figures 1-6This invention provides a technical solution: a multi-channel gas distribution structure for a quartz furnace, including a furnace body 2 and a cover door 1. One side of the cover door 1 is attached to one side of the furnace body 2, and the cover door 1 is connected to the furnace body 2 via a hinge. A top groove 3 is provided on the top of the furnace body 2, and a gas distribution device 4 is provided on the top of the furnace body 2. The gas distribution device 4 includes a motor 405 and multiple second rotating grooves 418. Second rotating rods 416 are rotatably connected in the second rotating grooves 418, and two corresponding second rotating rods 416 are connected to each other. A support sleeve 415 is connected, and an air supply pipe 411 is driven within the support sleeve 415. A cam 410 is driven by the output shaft of a motor 405. A connecting block 419 is connected to the top of the air supply pipe 411, and a rectangular groove 413 is opened on the top of the connecting block 419. The cam 410 rotates in the rectangular groove 413, causing the air supply pipe 411 to swing. A worm gear 404 is connected to the output shaft of the motor 405, and multiple worm wheels 407 are threadedly connected to the outer wall of the worm gear 404. A connecting block 408 is connected to the bottom of the worm wheel 407, and a rotating... The moving plate 409 is connected at its bottom to the top of the cam 410. The protrusion of the cam 410 fits against the inner wall of the rectangular groove 413. Multiple second rotating grooves 418 are respectively opened on both sides of the top groove 3. The inner wall of the support sleeve 415 has two first rotating grooves 417, and a first rotating rod 414 is rotatably connected in the first rotating groove 417. An air supply pipe 411 is connected between the two first rotating rods 414. A metal telescopic pipe 412 is connected to the outer wall of the air supply pipe 411. The air distribution device 4 also includes a protective cover 401. The bottom of the 01 is connected to the top of the furnace body 2, and both sides of the furnace body 2 are connected to fixed plates 406. One side of the motor 405 is connected to one side of one of the fixed plates 406, and the other end of the worm gear 404 is rotatably connected to one side of the other fixed plate 406. The top of the protective cover 401 has multiple upper through grooves 402, and the inner wall of the upper through groove 402 is rotatably connected to the outer wall of the connecting block 408. One side of the protective cover 401 has multiple side through grooves 403, and one end of the metal telescopic tube 412 extends out of the protective cover 401 through the side through groove 403.

[0030] In a specific implementation, a gas distribution device 4 is provided. The output shaft of the motor 405 drives the worm gear 404 to rotate, which in turn drives multiple worm wheels 407 to rotate. The worm wheels 407 then drive the connecting block 408 to rotate, which in turn drives the rotating plate 409 to rotate. The rotating plate 409 drives the cam 410 to rotate. The cam 410 rotates within the rectangular groove 413, causing it to press against the side wall of the rectangular groove 413. This causes the rectangular groove 413 to drive the connecting block 419 to rotate circumferentially. The first rotating rod 414 rotates within the first rotating groove 417, and the second rotating rod 416 rotates within the second rotating groove 418. This causes the connecting block 419 to drive the gas delivery pipe 411 to swing, thereby increasing the gas delivery range of the gas delivery pipe 411. This improves the uniformity of the protective gas flow within the furnace body 2, thus ensuring the protective effect of the protective gas. By providing a metal telescopic pipe 412, the metal telescopic pipe 412 can withstand high temperatures, avoiding the influence of other materials that are not heat-resistant on the gas delivery effect.

[0031] A locking device 5 is connected to one side of the furnace body 2. The locking device 5 includes an upper support plate 503, a lower support plate 504, and a locking block 505. One side of the upper support plate 503 and one side of the lower support plate 504 are connected to one side of the outer wall of the furnace body 2, and one side of the locking block 505 is connected to one side of the cover door 1. The locking block 505 is located between the upper support plate 503 and the lower support plate 504. A stroke groove 507 is formed in the locking block 505, and transmission grooves 508 are formed on both sides of the inner wall of the stroke groove 507. A transmission block 509 is slidably connected inside 508, and a stroke block 510 is connected between the two transmission blocks 509. Both the upper support plate 503 and the stroke block 510 have through holes, and a nut 506 is embedded in the lower support plate 504. A bolt 502 is threaded into the nut 506. A top sleeve 501 is connected to the outer wall of the bolt 502, and the bottom of the bolt 502 passes through the through holes in the upper support plate 503 and the stroke block 510. The bottom of the top sleeve 501 abuts against the top of the stroke block 510.

[0032] In a specific implementation, by setting a locking device 5, the cover door 1 is closed. The movable wheels at the bottom of the cover door 1 make it easier to push the cover door 1, and the movable wheels support the cover door 1, preventing the cover door 1 from bending at the hinge due to its weight, which would affect the sealing effect of the cover door 1. The cover door 1 drives the locking block 505 to move between the upper support plate 503 and the lower support plate 504. Then, the bolt 502 is inserted, and the wrench is used to turn the bolt 502 into the nut 506. This causes the bolt 502 to drive the top sleeve 501 to move downward, so that the top sleeve 501 presses the stroke block 510. The stroke block 510 drives the transmission block 509 to slide in the transmission groove 508, which in turn causes the transmission block 509 to press the locking block 505 to move to one side. This makes the locking block 505 cause the cover door 1 to fit tightly against the furnace body 2, thereby improving the sealing performance.

[0033] Working principle: During use, when closing the cover door 1, pushing the cover door 1 causes the locking block 505 to move between the upper support plate 503 and the lower support plate 504. Then, the bolt 502 is inserted and tightened, causing the bolt 502 to move the top sleeve 501. This causes the top sleeve 501 to press down on the travel block 510, which in turn moves the transmission block 509. The transmission block 509 then moves the locking block 505 to one side, thus pulling the cover door 1 and ensuring a tight seal between the cover door 1 and one side of the furnace body 2. Subsequently, the motor 405 drives the worm gear 404 to rotate, which in turn drives the worm wheel 407 to rotate. The worm wheel 407 drives the connecting block 408 to rotate, which in turn drives the rotating plate 409 to rotate. This causes the rotating plate 409 to drive the cam 410 to rotate, which in turn causes the cam 410 to press against the rectangular groove 413. This causes the rectangular groove 413 to drive the connecting block 419 to oscillate in a circular motion. This causes the connecting block 419 to drive the gas conveying block to oscillate, thereby increasing the gas conveying range of the gas conveying pipe 411 and improving the uniformity of the protective gas flow in the furnace body 2, thus ensuring the protective effect of the protective gas.

[0034] In this invention, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance; the term "multiple" refers to two or more unless otherwise explicitly defined. The terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; "linking" can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0035] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A multi-channel gas distribution structure for a quartz furnace, comprising a furnace body (2), characterized in that, Also includes: Cover door (1), one side of the cover door (1) is attached to one side of the furnace body (2), and one side of the cover door (1) is connected to one side of the furnace body (2) by a hinge; The furnace body (2) has a top groove (3) and a gas distribution device (4) on top. The gas distribution device (4) includes a motor (405) and multiple second rotating grooves (418). A second rotating rod (416) is rotatably connected in the second rotating groove (418), and a support sleeve (415) is connected between two corresponding second rotating rods (416). A gas supply pipe (411) is driven in the support sleeve (415), and a cam (410) is driven on the output shaft of the motor (405). A connecting block (419) is connected to the top of the gas supply pipe (411), and a rectangular groove (413) is opened on the top of the connecting block (419). The cam (410) rotates in the rectangular groove (413) to drive the gas supply pipe (411) to swing.

2. The multi-channel gas distribution structure for a quartz furnace according to claim 1, characterized in that, The output shaft of the motor (405) is connected to a worm (404), and the outer wall of the worm (404) is threaded with multiple worm wheels (407). The bottom of the worm wheel (407) is connected to a connecting block (408), and the bottom of the connecting block (408) is connected to a rotating plate (409). The bottom of the rotating plate (409) is connected to the top of the cam (410). The protrusion of the cam (410) is in contact with the inner wall of the rectangular groove (413), and multiple second rotating grooves (418) are respectively opened on both sides of the top groove (3).

3. The multi-channel gas distribution structure for a quartz furnace according to claim 1, characterized in that, The inner wall of the support sleeve (415) has two first rotating grooves (417), and a first rotating rod (414) is rotatably connected in the first rotating groove (417). An air supply pipe (411) is connected between the two first rotating rods (414), and a metal telescopic pipe (412) is connected to the outer wall of the air supply pipe (411).

4. The multi-channel gas distribution structure for a quartz furnace according to claim 1, characterized in that, The gas distribution device (4) also includes a protective cover (401), the bottom of which is connected to the top of the furnace body (2), and both sides of the furnace body (2) are connected to a fixing plate (406), one side of the motor (405) is connected to one side of one of the fixing plates (406), and the other end of the worm (404) is rotatably connected to one side of the other fixing plate (406).

5. The multi-channel gas distribution structure for a quartz furnace according to claim 4, characterized in that, The protective cover (401) has multiple upper through grooves (402) on its top, and the inner wall of the upper through groove (402) is rotatably connected to the outer wall of the connecting block (408). The protective cover (401) has multiple side through grooves (403) on one side, and one end of the metal telescopic tube (412) extends out of the protective cover (401) through the side through groove (403).

6. The multi-channel gas distribution structure for a quartz furnace according to claim 1, characterized in that, A locking device (5) is connected to one side of the furnace body (2). The locking device (5) includes an upper support plate (503), a lower support plate (504), and a locking block (505). One side of the upper support plate (503) and one side of the lower support plate (504) are connected to one side of the outer wall of the furnace body (2), and one side of the locking block (505) is connected to one side of the cover door (1). The locking block (505) is located between the upper support plate (503) and the lower support plate (504). A stroke groove (507) is provided in the locking block (505), and a transmission groove (508) is provided on both sides of the inner wall of the stroke groove (507). A transmission block (509) is slidably connected in the transmission groove (508), and the same stroke block (510) is connected between the two transmission blocks (509).

7. The multi-channel gas distribution structure for a quartz furnace according to claim 6, characterized in that, Both the upper support plate (503) and the stroke block (510) have through holes, and the lower support plate (504) has a nut (506) embedded in it. The nut (506) is threaded with a bolt (502). The outer wall of the bolt (502) is connected with a top sleeve (501). The bottom of the bolt (502) passes through the through holes in the upper support plate (503) and the stroke block (510), and the bottom of the top sleeve (501) abuts against the top of the stroke block (510).

Citation Information

Patent Citations

  • Thermal cycle energy-saving smelting device

    CN217953077U