Automatic waterproof material stirring and spraying device

By designing an automated waterproof material mixing and spraying device, the problem of existing devices being unable to adjust the spraying angle and position was solved, achieving continuous coverage and efficient mixing of the construction area, thus improving construction quality and efficiency.

CN121110902APending Publication Date: 2025-12-12CCCC GUANGZHOU DREDGING CO LTD +1
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Patent Information

Application Number
CN202511330720.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-17
Publication Date
2025-12-12

AI Technical Summary

Technical Problem

Existing waterproof material spraying equipment cannot adjust the spraying angle and position as needed, has poor automation capabilities, resulting in troublesome construction operations, low efficiency, and difficulty in guaranteeing quality.

Method used

An automated waterproof material mixing and spraying device was designed, including a trolley, a spraying component, and a mixing component. The device is connected to the trolley via a lifting component. The nozzle position is adjustable. The mixing component includes a cylinder and a stirring rod. Together with a scraping component, it enables flexible spraying and mixing.

Benefits of technology

It achieves continuous coverage of the sprayed area, improves material utilization efficiency and construction quality, and enhances spray uniformity, thereby improving construction efficiency and mixing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an automatic waterproof material stirring and spraying device which comprises a trolley supported on an upturning beam, a spraying assembly and a stirring assembly are arranged on the trolley, the spraying assembly is connected with the trolley through a lifting assembly, the spraying assembly comprises a connecting base and a square pipe, the connecting base is connected with the top of the lifting assembly in an inserted mode, and a rack is arranged in the square pipe in a sliding mode. A spraying head is arranged at the end of the rack, the spraying area of the spraying head is changed by adjusting the position of the rack, the stirring assembly comprises a barrel, a stirring rod and a scraping and sweeping assembly are arranged in the middle and on the inner side of the barrel respectively, and the spraying head is connected with the stirring assembly through a pipeline. The spraying construction efficiency of the waterproof material in the upturning beam construction scene is greatly improved, and the construction quality is guaranteed.
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Description

Technical Field

[0001] This invention relates to the field of building construction technology, and in particular to an automated waterproof material mixing and spraying device. Background Technology

[0002] During construction, waterproofing materials are applied to certain areas according to design requirements. These materials come in various types, each suited to different applications, primarily serving as insulation and waterproofing. During application, pressure is used to coat or fill the waterproofing material into the designed location until a protective layer of the designed thickness is formed. The overall thickness and uniformity of the waterproofing material during application determine the overall construction quality. Furthermore, to conserve resources, it is necessary to ensure construction quality while maximizing the utilization rate of the waterproofing material.

[0003] Chinese patent document CN 209362812 U describes a waterproof coating spraying vehicle, but it cannot adjust its spraying angle and position as needed, which is inconvenient to use; Chinese patent document CN 214234591 U describes a new type of waterproof coating spraying device, but its automation capability is poor and needs to be improved. Summary of the Invention

[0004] This invention provides an automated waterproof material mixing and spraying device, which solves the technical problems of cumbersome operation and adjustment and low construction efficiency during construction.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is: an automated waterproof material mixing and spraying device, including a trolley supported on an upper lifting beam, a spraying component and a mixing component on the trolley, the spraying component being connected to the trolley via a lifting component, the spraying component including a connecting seat and a square tube, the connecting seat being inserted into the top of the lifting component, a rack being slidably provided inside the square tube, and a nozzle being provided at the end of the rack, the spraying area of ​​the nozzle being changed by adjusting the position of the rack, the mixing component including a cylinder, a stirring rod and a scraping component being provided in the middle and inner side of the cylinder respectively, and the nozzle being connected to the mixing component via a pipeline.

[0006] In a preferred embodiment, the upward-turning beam includes vertically arranged crossbeams and longitudinal beams, with adjacent crossbeams connected by partitions. A second motor is located in the middle of the bottom of the trolley, and two omnidirectional wheels are symmetrically arranged on both sides of the second motor, with the omnidirectional wheels supported on the crossbeams and longitudinal beams.

[0007] In the preferred embodiment, the second motor is connected to the trolley via an L-shaped fixing frame, and a second telescopic cylinder is provided between the two universal wheels on both sides along the walking direction. The second telescopic cylinder controls the state of the universal wheels via a push rod. The bottom of the trolley is also equipped with a compartment, and the two sides of the second motor are equipped with output shafts, which are connected to the trolley through an L-shaped fixing bracket; It is also equipped with a straightening component, which includes a fourth motor located inside the compartment. The four motors are connected to swing plates on both sides of the fourth motor via couplings. The swing plates are connected to the couplings via connecting rods. The swing plates have a first step in the middle. Multiple ball bearings are hinged to the lower part of the swing plates and fit against the outer side of the upper flip beam.

[0008] In the preferred embodiment, the L-shaped fixing bracket has a first oblong hole and a first threaded hole through it. The L-shaped fixing bracket is connected to an adjusting seat by a locking pin. The locking pin passes through the first threaded hole. The adjusting seat fits against the inner side of the L-shaped fixing bracket. The adjusting seat has a round hole through it, which is set directly opposite the first oblong hole. The output shaft passes through the round hole and the first oblong hole. A first through hole is provided through one side of the round hole. Countersunk holes are provided on the upper and lower sides of the first through hole. Two retaining rings are provided parallel to each other at the end of the locking pin. The locking pin passes through the first through hole, and the retaining rings are located in the countersunk holes.

[0009] In a preferred embodiment, the caster wheel includes a bracket, a fixing rod at the top of the bracket, the fixing rod passing through the bottom of the trolley, the fixing rod being connected to the trolley via a first nut, and notches on both sides of the bracket, the notches including a small end and a large end, the small end being located near the fixing rod, a top rod being located inside the notch, and the outer diameter of the top rod matching the size of the small end.

[0010] In a preferred embodiment, the lifting assembly includes an adjusting rod with a recessed groove at its top. A connecting seat is inserted into the recessed groove, and a square tube is hinged to the connecting seat. A track ring is provided on the outer side of the adjusting rod, and an arc-shaped slider is slidably connected to the track ring. The square tube is connected to the arc-shaped slider via a first telescopic cylinder. A drive gear is meshed with the rack, and the drive gear is fixed inside the square tube via a third motor. A third retainer is provided at the end of the rack, and an ear plate is provided on the upper side of the nozzle. The ear plate is hinged to the rack via a first pin. A second threaded hole is also provided through the third retainer, and a second screw is located inside the second threaded hole, with the end of the second screw abutting against the ear plate.

[0011] In the preferred embodiment, multiple locking grooves are provided circumferentially inside the sink, and a fourth threaded hole is provided through the locking groove. The bottom of the lifting assembly is connected to the trolley via a load-bearing plate. Multiple first mounting holes are evenly distributed on the outside of the connecting seat. Positioning beads are provided in the first mounting holes and fit into the locking groove. The first screw is located in the fourth threaded hole, and the end of the first screw fits into the outside of the connecting seat. The upper part of the connecting seat is provided with a support column, the middle part of the support column is provided with a through groove, the square tube is hinged to the support column through the first pin, and the end of the rack is provided with a safety stop. The square tube has a first mounting seat at the bottom and a second mounting seat on one side of the arc-shaped slider. The first and second mounting seats are respectively hinged to the first telescopic cylinder. A counterweight is provided on the side of the square tube away from the nozzle. A second mounting hole is provided through the rack on one side. The output end of the third motor is set directly opposite the second mounting hole.

[0012] In a preferred embodiment, the top of the cylinder is provided with multiple evenly distributed strip plates, the ends of which are connected by a first ring plate. A first motor is detachably installed on the first ring plate, and a stirring rod is installed at the bottom of the first motor. The stirring rod includes a first blade, a second blade, and a third blade installed sequentially from top to bottom along the axis. The first blade and the third blade are inclined toward the top and bottom of the cylinder, respectively. The second blade is vertically arranged on the stirring rod, and the end of the second blade is provided with multiple toothed openings.

[0013] In a preferred embodiment, the scraping assembly includes two opposing semi-ring plates, each with a fixing plate at its end. Adjacent fixing plates are connected, and the outer side of the semi-ring plates is attached to the inner side of the cylinder. The middle portions of the two semi-ring plates are respectively connected to a mating ring and a circular ring via a first mounting bracket. The two opposing banner plates are respectively provided with a first mounting plate and a second mounting plate, and the first mounting plate and the second mounting plate are respectively provided with a second through hole and a third threaded hole; It also includes a lead screw and a fixing rod. The lead screw passes through the second through hole and is threadedly connected to the mating ring. The fixing rod passes through the third threaded hole and the ring. The upper end of the lead screw is connected to the first mounting plate through the fifth motor, and the upper side of the fixing rod is threadedly connected to the third threaded hole.

[0014] In the preferred embodiment, two support sleeves are symmetrically distributed at the bottom of the cylinder. The lower parts of the screw and the fixing rod are located inside the support sleeves. The first mounting frame is connected to the second mounting frame on both sides by arc plates. The second mounting frame is provided with screws on both sides. The top of the screw is provided with a third nut. The two screws are inserted into the pusher plate. The pusher plate is symmetrically provided with two second oval holes. The screws are located in the second oval holes. The upper and lower sides of the semi-annular plate are provided with pointed ends.

[0015] The beneficial effects of this invention are as follows: The trolley can move stably on the upper beam, and with the help of casters and a motor drive, it can move stably with only one drive wheel. The uprighting component ensures the trolley travels safely in a straight line on the upper beam, guaranteeing continuous coverage of the spraying area. The overall overlap area has high precision, ensuring high material utilization efficiency. The spraying component can be adjusted in direction, angle, and position as needed, offering flexible use. The mixing component allows for on-site mixing, and with the scraping component, it can fully compound the ingredients. Furthermore, the pusher plate on the scraping component can mix vertically with the mixing rod, improving overall mixing efficiency, ensuring construction quality, uniform spraying, and increased spraying efficiency. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments: Figure 1 This is a schematic diagram of the application scenario of the present invention. Figure 1; Figure 2 This is a schematic diagram of the application scenario of the present invention. Figure 2 ; Figure 3 This is a schematic diagram of the overall structure of the present invention. Figure 1 ; Figure 4 yes Figure 3 A top-down view; Figure 5 yes Figure 3 A frontal view diagram; Figure 6 yes Figure 3 A left-view diagram; Figure 7 This is a schematic diagram of the overall structure of the present invention. Figure 2 ; Figure 8 This is a schematic diagram of the overall structure of the present invention. Figure 3 ; Figure 9 This is a schematic diagram of the overall structure of the present invention. Figure 4 ; Figure 10 yes Figure 9 Enlarged view of point A; Figure 11 This is a schematic diagram of the trolley structure of the present invention; Figure 12 This is a schematic diagram of the universal wheel structure of the present invention; Figure 13 This is a schematic diagram of the spraying assembly structure of the present invention; Figure 14 yes Figure 13 Explosion structure diagram Figure 1 ; Figure 15 yes Figure 13 Explosion structure diagram Figure 2 ; Figure 16 yes Figure 14 Enlarged view of point B; Figure 17 yes Figure 15 Enlarged view of point C; Figure 18 This is a schematic diagram of the stirring assembly structure of the present invention. Figure 1 ; Figure 19 This is a schematic diagram of the stirring assembly structure of the present invention. Figure 2 ; Figure 20 This is a schematic diagram of the stirring assembly structure of the present invention. Figure 3 ; Figure 21 This is a schematic diagram of the stirring assembly structure of the present invention. Figure 4 ; Figure 22 This is a schematic diagram of the stirring assembly structure of the present invention. Figure 5 ; Figure 23 This is a schematic diagram of the stirring rod structure of the present invention. Figure 1 ; Figure 24 This is a schematic diagram of the stirring rod structure of the present invention. Figure 2 .

[0017] In the diagram: 1. Upward-turning beam; 101. Crossbeam; 102. Longitudinal beam; 103. Partition; 2. Cart; 201. Box body; 202. Casters; 203. Second telescopic cylinder; 204. Second motor; 205. L-shaped fixing bracket; 206. First oblong hole; 207. First threaded hole; 208. Adjusting seat; 209. Round hole; 210. First through hole; 211. Countersunk hole; 212. Locking pin; 213. Retaining ring; 214. Bracket; 215. Fixing rod; 216. First nut; 217. Notch; 218. Small end; 219. Large end; 220. Push rod; 2. Output shaft 2 21; Spraying assembly 3; Connector 301; Square tube 302; Rack 303; Third motor 304; Spray nozzle 305; First mounting bracket 306; Second mounting bracket 307; Arc-shaped slider 308; First mounting hole 309; Positioning bead 310; Support column 311; Through groove 312; First screw 313; Safety stop 314; Counterweight 315; Second mounting hole 316; Third mounting bracket 317; Ear plate 318; Second threaded hole 319; Second screw 320; First pin 321; Drive gear 322; Mixing assembly Component 4; Cylinder 401; Banner plate 402; First mounting plate 403; Second mounting plate 404; Second through hole 405; Third threaded hole 406; First ring plate 407; Support sleeve 411; Pipeline 5; Straightening assembly 6; Fourth motor 601; Swing plate 602; Ball bearing 603; First step 604; Coupling 605; Connecting rod 606; Lifting assembly 8; Adjusting rod 801; Slot 802; Locking groove 803; Fourth threaded hole 804; Track ring 805; Bearing plate 806; First telescopic cylinder 9; 10. Motor; 12. Stirring rod; 1203. Second blade; 1204. Third blade; 1205. Toothed mouth; 13. Scraper assembly; 1301. Semi-ring plate; 1302. Point; 1303. Fixing plate; 1304. First mounting bracket; 1305. Connecting ring; 1306. Arc plate; 1307. Second mounting bracket; 1308. Screw; 1309. Third nut; 1310. Pusher plate; 1311. Second oblong hole; 1312. Fifth motor; 1313. Lead screw; 1314. Fixing rod; 1315. First blade; 14. Detailed Implementation

[0018] like Figure 1-6An automated waterproof material mixing and spraying device includes a trolley 2 supported on an upper lifting beam 1. The trolley 2 is equipped with a spraying component 3 and a mixing component 4. The spraying component 3 is connected to the trolley 2 via a lifting component 8. The spraying component 3 includes a connecting seat 301 and a square tube 302. The connecting seat 301 is inserted into the top of the lifting component 8. A rack 303 is slidably provided inside the square tube 302. A nozzle 305 is provided at the end of the rack 303. The spraying area of ​​the nozzle 305 can be changed by adjusting the position of the rack 303. The mixing component 4 includes a cylinder 401. A stirring rod 12 and a scraping component 13 are respectively provided in the middle and on the inner side of the cylinder 401. The nozzle 305 is connected to the mixing component 4 via a pipe 5.

[0019] During construction, the partition 103 of the upturned beam 1 divides and breaks up the construction area, requiring tools to be repeatedly moved back and forth between multiple areas. When spraying waterproof material onto the upturned beam 1, the overall workload is large, the labor intensity is high, the overall construction efficiency is low, and the construction quality is difficult to guarantee. To solve the above problems, this application cleverly uses the upper part of the upturned beam 1 as a channel to run through the entire area, so that the trolley 1 can travel on it. This facilitates the mixing of waterproof material by the mixing component 4 to form a foaming mixture. The waterproof material is then extracted from the mixing component 4 by the air compressor and pipeline 5 and sprayed onto the relevant areas by the spraying component 3, ensuring the quality and efficiency of the construction.

[0020] In a preferred embodiment, the upward-turning beam 1 includes a vertically arranged crossbeam 101 and a longitudinal beam 102. Adjacent crossbeams 101 are connected by a partition 103. A second motor 204 is provided in the middle of the bottom of the trolley 2. Two universal wheels 202 are symmetrically arranged on both sides of the second motor 204. The universal wheels 202 are supported on the crossbeam 101 and the longitudinal beam 102.

[0021] Since the top heights of the crossbeams 101 and 102 are the same and their cross-sectional dimensions are identical, the trolley can move easily. However, the partition 103 is lower than the crossbeams 101 and 102, so it is necessary to ensure the spraying of waterproof material in different partition areas with relatively high accuracy to avoid waste and unsightly spraying of material onto the partition. Furthermore, the waterproof material needs to be sprayed to a certain height to meet the design requirements.

[0022] The second motor 204 in this design starts and stops stably and quickly. The second motor 204 is fitted with a tire on its outer side, so only one drive wheel is needed to move the entire vehicle. The structure is stable, and even if the second motor 204 fails, it can still be pushed manually without the problem of excessive drag torque caused by the failure of the second motor 204, which would prevent it from moving. The whole vehicle will not become unstable. The omnidirectional wheels 202 ensure convenient turning, avoiding the disadvantages of using four fixed wheels, which make turning difficult and inconvenient.

[0023] In use, the size of the spraying area formed by the partition 103 is first set. While moving along the horizontal beam 101 or the vertical beam 102, the nozzle 305 reciprocates. Simultaneously, the nozzle 305 changes its position in a timely manner via the third motor 304 (the nozzle 305 gradually moves closer to the center of the spraying area). The height difference between the nozzle 305 and the spraying area is kept constant by adjusting the first telescopic cylinder 9, thus ensuring uniform spraying. Since the length of the square tube 302 is limited, when the already sprayed area exceeds the area to be sprayed (the sum of the already sprayed area and the area to be sprayed is the required spraying area), the spraying will be uneven. When the total area is reached, the trolley 2 is moved to one side of the area to be sprayed (i.e., opposite the already sprayed area) and sprayed again. The nozzle 305 is controlled by the third motor 304 to change its position in a timely manner (the position of the nozzle 305 gradually moves away from the center of the sprayed area), thereby completing the overall spraying. During this operation, the partition surface will not be covered (there may be cases where the spraying height is lower than the height of the partition 103), thus improving the aesthetics and quality of the spraying construction. If there are four corners or nooks and crannies, the square tube 302 can be rotated relative to the position of the adjusting rod 801 for touch-up spraying. The whole process completely avoids the defects of manual construction, which requires temporary standing in the spraying area and may cause some pollution to the sprayed area, thus ensuring the consistency of construction.

[0024] like Figure 7-10 In the preferred embodiment, the second motor 204 is connected to the trolley 2 via an L-shaped fixing frame 205, and a second telescopic cylinder 203 is provided between the two universal wheels 202 on both sides along the walking direction. The second telescopic cylinder 203 controls the state of the universal wheels 202 via a top rod 220. The bottom of the trolley 2 is also provided with a compartment 201, and the two sides of the second motor 204 are provided with output shafts 221, which are connected to the trolley 2 through an L-shaped fixing frame 205. A straightening assembly 6 is also provided, which includes a fourth motor 601 located inside the hopper 201. The four motors 601 are connected to swing plates 602 on both sides of the fourth motor 601 via couplings 605. The swing plates 602 are connected to the couplings 605 via connecting rods 606. A first step 604 is provided in the middle of the swing plate 602. Multiple balls 603 are hinged to the lower part of the swing plate 602. The balls 603 are attached to the outer side of the upper flip beam 1.

[0025] The second telescopic cylinder 203 can control the casters 202 at each position to work in different states, coordinating with the movement of the trolley 2 on the upper beam 1. At the same time, the compartment 201 plays a role in weight reduction, with strong overall rigidity and convenient movement. The casters 202 ensure convenient movement. The second telescopic cylinder 203 can coordinate the casters 202 at the four corners to switch between different states to meet the needs of straight lines or turns. It is easy to operate and has good performance. The coupling 605 adopts a telescopic structure, which can be adjusted within a certain range. Since the size of the upper beam 1 varies in different projects, during installation, the coupling 605 can be adjusted so that when the swing plate 602 is in a vertical state, the ball bearings 603 are in contact with the side wall of the upper beam 1, resulting in high overall movement accuracy. When the swing plate 602 is adjusted from a vertical state to a horizontal state, due to the rolling characteristics of the ball bearings 603, it moves smoothly at any angle on the side wall of the upper beam 1. At the same time, the two opposing swing plates 602 cooperate with each other to ensure that the trolley 2 stays in a straight line during movement. The first step 604 reduces the overall weight and avoids interference. When it is not necessary to straighten temporarily (i.e., when it is necessary to move at the corner of the crossbeam 101 and the longitudinal beam 101), the swing plate 602 is adjusted to a horizontal state, thereby disconnecting it from the upper beam 1.

[0026] In the preferred embodiment, the L-shaped fixing bracket 205 is provided with a first oblong hole 206 and a first threaded hole 207. The L-shaped fixing bracket 205 is connected to an adjusting seat 208 by a locking pin 212. The locking pin 212 passes through the first threaded hole 207. The adjusting seat 208 fits against the inner side of the L-shaped fixing bracket 205. The adjusting seat 208 is provided with a round hole 209, which is directly opposite the first oblong hole 206. The output shaft 221 passes through the round hole 209 and the first oblong hole 206. A first through hole 210 is provided through one side of the round hole 209. The first through hole 210 has countersunk holes 211 on its upper and lower sides, respectively. Two retaining rings 213 are provided parallel to each other at the end of the locking pin 212. The locking pin 212 passes through the first through hole 210, and the retaining rings 213 are located in the countersunk holes 211.

[0027] Since a tire is mounted on the second motor 204, and the tire pressure tends to decrease over time, it is necessary to adjust the contact area between the tire and the top surface of the upper beam 1. This can be achieved by changing the position of the adjusting seat 208 using the locking pin 212. The inner diameter of the round hole 209 matches the outer diameter of the output shaft 221, while the first oblong hole 206 provides a certain range of motion, ensuring safe use while also providing temporary clearance. This allows for height adjustment of the output shaft 221, facilitating stable and sufficient contact between the tire and the upper beam 1. When the second motor 204 malfunctions and cannot rotate, the overall drag torque is large, causing significant resistance to the movement of the trolley 2 due to the contact between the tire and the upper beam 1. By adjusting the position of the locking pin 212 with a wrench, the output shaft 221 can be moved upwards, suspending the tire and the second motor 204 from the top surface of the upper beam 1. The trolley 1 can still move smoothly, ensuring construction efficiency.

[0028] like Figure 11-12 In the preferred embodiment, the caster wheel 202 includes a bracket 214. The top of the bracket 214 is provided with a fixing rod 215. The fixing rod 215 passes through the bottom of the trolley 2 and is connected to the trolley 2 by a first nut 216. The bracket 214 is provided with notches 217 on both sides. The notches 217 include a small end 218 and a large end 219. The small end 218 is located on the side close to the fixing rod 215. The top rod 220 is located inside the notch 217, and the outer diameter of the top rod 220 matches the size of the small end 218.

[0029] The second telescopic cylinder 203 is a bidirectional telescopic cylinder, both of which are equipped with push rods 220. Since the push rods 220 only require a small range of telescopic movement, during use, it is necessary to ensure that the push rods 220 remain within the notch 217 when the casters 202 rotate. Because the size of the larger end 219 is larger than the outer diameter of the push rods 220, the casters 202, under the action of external force, only operate within a certain angular range. Simultaneously, the limiting effect of the push rods 220 prevents the problem of uncontrolled angular movement. When the casters 202 need to be repositioned as directional casters, the push rods 220 extend and abut against the smaller end 218 of the notch 217. Because the trolley 2 cannot turn around within the limited space of the upper tilting beam 1, This allows the system to switch between three states: all four casters 202 have a turning angle, only two casters 202 on any one side have a turning angle, and all four casters 202 are locked. This completes the overall reversing operation. Generally, placing the casters 202 with steering function on the rear side of the travel direction ensures more convenient operation and precise directional control, avoiding the problem of inconvenience or loss of directional control that may occur if the steering is placed on the front. Therefore, through the above operation, the trolley 2 can move more easily at the vertical corner where the crossbeam 101 and longitudinal beam 102 of the upper flip beam 1 meet, thereby improving the convenience of use.

[0030] When in use, when the construction quality on both sides of the upper beam 1 is relatively consistent, the four casters 202 are adjusted from a rotatable state to a fully locked state with only directional function, making movement stable and convenient. Since the upper beam 1 requires formwork for pouring during construction, there may be some unevenness between two adjacent formworks. At this time, the joint can be clearly seen on the outside of the upper beam 1. Therefore, the four casters 202 are adjusted to a state with a slight rotation angle. When the ball bearing 603 touches the joint, misalignment may occur, causing the trolley 2 to shift. The transition of movement at the joint can be completed by changing the rotation angle of the casters 202. The farther the distance between the top rod 220 of the second telescopic cylinder 203 and the small end 218, the larger the rotation angle of the casters 202, making it more flexible.

[0031] like Figure 13-17In the preferred embodiment, the lifting assembly 8 includes an adjusting rod 801, a groove 802 at the top of the adjusting rod 801, a connecting seat 301 and the groove 802 being inserted into each other, a square tube 302 and the connecting seat 301 being hinged together, a track ring 805 on the outer side of the adjusting rod 801, an arc-shaped slider 308 and the track ring 805 being slidably connected, the square tube 302 being connected to the arc-shaped slider 308 via a first telescopic cylinder 9, a rack 303 being meshed with a drive gear 322, the drive gear 322 being fixed inside the square tube 302 via a third motor 304, a third retainer 317 at the end of the rack 303, an ear plate 318 on the upper side of the nozzle 305, the ear plate 318 being hinged to the rack 303 via a first pin 321, a second threaded hole 319 penetrating through the third retainer 317, a second screw 320 located inside the second threaded hole 319, and the end of the second screw 320 abutting against the ear plate 318.

[0032] The lifting assembly 8 uses a hydraulic cylinder, which can change its height within a certain range to adjust the spraying range of the nozzle 305. When in use, for corners and crevices (such as the four corners formed by the partition 103, the crossbeam 101, and the total 102), the trolley 2 can be moved to the other side of the upper beam 1, and the angle of the connecting seat 301 and the adjusting rod 801 can be adjusted to complete the spraying. This avoids the defect of having to move the trolley 2 to change its own angle to complete the spraying. When the nozzle 305 is in use, it is hinged to the third bracket 317 of the square tube 302. At this time, the second screw 320 is needed to further lock it, so that the nozzle 305 can be adjusted in angle within a certain range to fully cover the construction area.

[0033] In the preferred embodiment, a plurality of locking grooves 803 are provided circumferentially inside the sink 802, and a fourth threaded hole 804 is provided through the locking groove 803. The bottom of the lifting assembly 8 is connected to the trolley 2 through the load-bearing plate 806. A plurality of first mounting holes 309 are evenly distributed on the outer side of the connecting seat 301. A positioning bead 310 is provided in the first mounting hole 309. The positioning bead 310 fits in the locking groove 803. The first screw 313 is located in the fourth threaded hole 804, and the end of the first screw 313 fits in the outer side of the connecting seat 301. The upper part of the connecting seat 301 is provided with a support column 311, the middle part of the support column 311 is provided with a through groove 312, the square tube 302 is hinged to the support column 311 through the first pin 321, and the end of the rack 303 is provided with a safety stop 314. The square tube 302 has a first mounting base 306 at its lower part, and a second mounting base 307 on one side of the arc-shaped slider 308. The first mounting base 306 and the second mounting base 307 are respectively hinged to the first telescopic cylinder 9. The square tube 302 has a counterweight 315 on the side away from the nozzle 305. A second mounting hole 316 is provided through one side of the rack 303. The output end of the third motor 304 is set directly opposite the second mounting hole 316.

[0034] The locking groove 803 on the adjusting rod 801 can capture the positioning bead 310, and simultaneously lock it in place with the second screw 320, ensuring stable adjustment. Eight locking grooves 803 are provided, allowing for rotation in single-step 45° adjustments, while maintaining ease of manufacturing and greater flexibility in use. The positioning bead 310 can extend and retract under external force to adjust itself. Because multiple positioning beads 310 work together during adjustment, the process is smooth and effective.

[0035] The adjusting rod 801 also serves to support and limit the square tube 303. Since the center of gravity of the lifting assembly 8 is relatively low, it can stably bear the load. The square tube 302 and the rack 303 are made of lightweight materials (such as carbon fiber or polytetrafluoroethylene, which have high overall structural strength and relatively light weight). The length change of the first telescopic cylinder 9 can change the angle of the square tube 302 itself. At the same time, in order to ensure the overall balance, a counterweight 315 is set to further improve the overall smoothness of movement. The forward and reverse rotation of the drive gear 322 cylinder changes the extension length of the rack 303. In conjunction with the first telescopic cylinder 9, the position can be adjusted while ensuring that the distance between the nozzle 305 and the bottom construction area of ​​the upper beam 1 is consistent, thus ensuring the quality of spraying. At the same time, the safety stop is set so that the rack 303 remains inside the square tube 302 without slipping when the third motor 304 is completely ineffective.

[0036] like Figure 18-24 In a preferred embodiment, the top of the cylinder 401 is provided with multiple evenly distributed strip plates 402. The ends of the multiple strip plates 402 are connected by a first ring plate 407. A first motor 10 is detachably installed on the first ring plate 407. A stirring rod 12 is installed at the bottom of the first motor 10. The stirring rod 12 includes a first blade 14, a second blade 1203, and a third blade 1204 installed sequentially from top to bottom along the axis. The first blade 14 and the third blade 1204 are inclined toward the top and bottom of the cylinder 401, respectively. The second blade 1203 is vertically arranged on the stirring rod 12. The end of the second blade 1203 is provided with multiple toothed openings 1205.

[0037] Driven by the first motor 10, the stirring rod 12 thoroughly stirs the mixture. The first blade 14 is tilted upward at an angle of 30-45°, and the third blade 1204 is tilted downward at an angle of 10-20°. Through the cooperation of the first blade 14, the second blade 1203, and the third blade 1204 at different positions, fluid ingredients of different densities can be thoroughly mixed, improving the mixing efficiency. At the same time, the toothed opening 1205 at the end of the second blade 1203 increases the shear force, thereby improving the mixing effect.

[0038] The banner plate 402 adopts a quick-release structure design, which can be installed and removed from the cylinder 401, thereby facilitating the maintenance of the stirring rod 12 and the scraping assembly 13 and avoiding the cumbersome use.

[0039] In a preferred embodiment, the scraping assembly 13 includes two opposing semi-ring plates 1301, with fixing plates 1303 at the ends of the two semi-ring plates 1301 respectively. The two adjacent fixing plates 1303 are connected, and the outer side of the semi-ring plate 1301 is attached to the inner side of the cylinder 401. The middle part of the two semi-ring plates 1301 is respectively connected to a docking ring 1305 and a circular ring 1306 through a first mounting bracket 1304. Two opposing banner plates 402 are respectively provided with a first mounting plate 403 and a second mounting plate 404, and the first mounting plate 403 and the second mounting plate 404 are respectively provided with a second through hole 405 and a third threaded hole 406. It also includes a lead screw 1314 and a fixing rod 1315. The lead screw 1314 passes through the second through hole 405 and is threadedly connected to the mating ring 1305. The fixing rod 1315 passes through the third threaded hole 406 and the ring 1306. The upper end of the lead screw 1314 is connected to the first mounting plate 403 through the fifth motor 1313. The upper side of the fixing rod 1315 is threadedly connected to the third threaded hole 406.

[0040] The scraping assembly 13 can scrape off the material remaining on the inner wall of the cylinder 401, ensuring cleanliness and preventing accumulation during the next mixing, thus affecting the mixing quality. The two semi-ring plates 1301 are installed stably. In the initial manufacturing state, a certain gap is maintained between the two adjacent fixing plates 1303, which can meet the subsequent adjustment and increase the thickness of the plug. At the same time, due to the possibility of deformation of the components after long-term use, the distance between the fixing plates 1303 can be adjusted by the plug, which can meet the scraping needs within a certain range and ensure that the tip 1302 of the semi-ring plate 1301 can be stably attached to the inner wall of the cylinder 401.

[0041] The lead screw 1314 acts as a drive and, together with the fixed rod 1315, acts as a guide. The forward and reverse rotation of the lead screw 1314 drives the semi-annular plate 1301 to move up and down smoothly and stably. At the same time, the semi-annular plate 1301 performs secondary mixing on the inner side of the cylinder 401. Usually, due to space limitations, the diameter of the blade of the stirring rod 12 is far from the side wall of the cylinder 401. At this time, the up and down movement of the semi-annular plate 1301 also plays the role of pushing and stirring the mixed fluid. The mixing actions at multiple positions work together to improve the overall mixing efficiency.

[0042] In the preferred embodiment, two support sleeves 411 are symmetrically distributed at the bottom of the cylinder 401. The lower parts of the screw 1314 and the fixing rod 1315 are located inside the support sleeves 411. The first mounting bracket 1304 is connected to the second mounting bracket 1308 on both sides by arc plates 1307. The second mounting bracket 1308 is provided with screws 1309 on both sides. The top of the screws 1309 is provided with a third nut 1310. The two screws 1309 are inserted into the pusher plate 1311. The pusher plate 1311 is symmetrically provided with two second oblong holes 1312. The screws 1309 are located in the second oblong holes 1312. The upper and lower sides of the semi-annular plate 1301 are provided with pointed heads 1302.

[0043] The support sleeve 411 ensures the rotational stability of the lead screw 1314 and the fixed rod 1315, while preventing displacement or deformation due to the impact of the mixed fluid during the mixing process. The fifth motor 1313 can adjust the height of the entire assembly after the two semi-ring plates 1301 are connected. At the same time, the pusher plate 1311 set on the semi-ring plate 1301 completes the upward pushing action of the lower mixed fluid during the up-and-down reciprocating motion, and flips it in the vertical direction. This ensures sufficient coordination in at least two directions, horizontal and vertical, resulting in high mixing efficiency. Since the second oblong hole 1312 of the pusher plate 1311 is located relatively high, under its own weight, the pusher plate 1311 is tilted downwards under the constraint of the screw 1309. As the pusher plate 1311 moves the mixed fluid from the top to the bottom, the mixed fluid provides upward support to the pusher plate 1311, causing it to gradually tilt upwards, further increasing the tumbling effect of the mixed fluid. Because the pusher plate 1311 can change angles, it can release pressure, avoiding excessive downward resistance that could cause significant impact on the cylinder 401 and other components. The multiple pusher plates 1311 interact with each other, working in conjunction with the stirring rod 12 to complete the overall mixing process, resulting in high mixing efficiency and ensuring the cleanliness of the inside of the cylinder 401.

[0044] The above embodiments are merely preferred technical solutions of the present invention and should not be considered as limitations on the present invention. The scope of protection of the present invention should be limited to the technical solutions described in the claims, including equivalent substitutions of the technical features described in the claims. That is, equivalent substitutions and improvements within this scope are also within the scope of protection of the present invention.

Claims

1. An automated waterproofing material mixing and spraying apparatus, characterized by: The trolley (2) is supported on the upturned beam (1), and the trolley (2) is provided with a spraying assembly (3) and a stirring assembly (4); the spraying assembly (3) is connected with the trolley (2) through a lifting assembly (8); the spraying assembly (3) comprises a connecting seat (301) and a square tube (302); the connecting seat (301) is inserted into the top of the lifting assembly (8); the square tube (302) is slidably provided with a rack (303); the rack (303) is provided with a spray head (305) at the end; the spraying area of the spray head (305) is changed by adjusting the position of the rack (303); the stirring assembly (4) comprises a cylinder (401); the middle and inner side of the cylinder (401) are respectively provided with a stirring rod (12) and a scraping assembly (13); the spray head (305) is connected with the stirring assembly (4) through a pipeline (5).

2. The automatic waterproofing material mixing and spraying device according to claim 1, characterized in that: The upturned beam (1) comprises vertically arranged cross beams (101) and longitudinal beams (102); the adjacent cross beams (101) are connected through partitions (103); the bottom of the trolley (2) is provided with a second motor (204) in the middle; two universal wheels (202) are symmetrically arranged on both sides of the second motor (204); the universal wheels (202) are supported on the cross beams (101) and the longitudinal beams (102).

3. The apparatus of claim 2, wherein the apparatus further comprises a controller configured to control the motor to rotate the shaft and the impeller. The second motor (204) is connected with the trolley (2) through an L-shaped fixing frame (205); a second telescopic cylinder (203) is arranged between the two universal wheels (202) on both sides along the walking direction; the state of the universal wheel (202) is controlled through the top rod (220) of the second telescopic cylinder (203); The bottom of the trolley (2) is further provided with a warehouse body (201); the two sides of the second motor (204) are provided with output shafts (221); the output shafts (221) are connected with the trolley (2) through the L-shaped fixing frame (205); A righting assembly (6) is further arranged; the righting assembly (6) comprises a fourth motor (601); the fourth motor (601) is located in the warehouse body (201); the two sides of the fourth motor (601) are respectively connected with swing plates (602) through couplings (605); the swing plates (602) are connected through butt joints (606) and the couplings (605); the middle of the swing plates (602) is provided with a first step (604); the lower part of the swing plates (602) is hingedly connected with a plurality of balls (603); the balls (603) are attached to the outer side of the upturned beam (1).

4. The apparatus of claim 3, wherein: The L-shaped fixing frame (205) is provided with a first waist round hole (206) and a first threaded hole (207) penetrating therethrough, the L-shaped fixing frame (205) is connected with an adjusting seat (208) through a lock pin (212), the lock pin (212) penetrates the first threaded hole (207), the adjusting seat (208) is attached to the inner side of the L-shaped fixing frame (205), the adjusting seat (208) is provided with a round hole (209) penetrating therethrough, the round hole (209) is arranged opposite to the first waist round hole (206), the output shaft (221) penetrates the round hole (209) and the first waist round hole (206), a first through hole (210) penetratingly arranged on one side of the round hole (209), the first through hole (210) is provided with a counterbore (211) on the upper side and the lower side respectively, the end of the lock pin (212) is provided with two retaining rings (213) parallel, the lock pin (212) penetrates the first through hole (210), and the retaining ring (213) is located in the counterbore (211).

5. The apparatus of claim 2, wherein: The universal wheel (202) comprises a support (214), the top of the support (214) is provided with a fixing rod (215), the fixing rod (215) penetrates the bottom of the trolley (2), the fixing rod (215) is connected with the trolley (2) through a first nut (216), both sides of the support (214) are respectively provided with a notch (217), the notch (217) comprises a small end (218) and a large end (219), the small end (218) is located on the side close to the fixing rod (215), a jacking rod (220) is located in the notch (217), and the outer diameter of the jacking rod (220) is matched with the size of the small end (218).

6. The apparatus of claim 1, wherein: The lifting assembly (8) comprises an adjusting rod (801), the top of the adjusting rod (801) is provided with a sink groove (802), the connecting seat (301) and the sink groove (802) are inserted, the square tube (302) and the connecting seat (301) are hinged, the outer side of the adjusting rod (801) is provided with a track ring (805), the arc-shaped sliding block (308) and the track ring (805) are slidingly connected, the square tube (302) is connected with the arc-shaped sliding block (308) through the first telescopic cylinder (9), the rack (303) is meshingly connected with a drive gear (322), the drive gear (322) is fixed in the square tube (302) through the third motor (304), the end of the rack (303) is provided with a third clamping seat (317), the upper side of the spray head (305) is provided with an ear plate (318), the ear plate (318) is hinged with the rack (303) through a first bolt (321), a second threaded hole (319) penetratingly arranged on the third clamping seat (317), a second screw (320) located in the second threaded hole (319), and the end of the second screw (320) abuts against the ear plate (318).

7. The apparatus of claim 6, wherein the apparatus further comprises a controller configured to control the rotation of the mixing drum and the rotation of the spray head. The sink (802) is provided with a plurality of lock grooves (803) in the circumferential direction, the fourth threaded hole (804) is provided in the lock groove (803), the bottom of the lifting assembly (8) is connected with the trolley (2) through the bearing disc (806), the connecting seat (301) is provided with a plurality of first mounting holes (309) on the outer side, the first mounting hole (309) is provided with a positioning bead (310), the positioning bead (310) is attached in the lock groove (803), the first screw (313) is located in the fourth threaded hole (804), and the end of the first screw (313) is attached to the outer side of the connecting seat (301); The connecting seat (301) is provided with a support column (311) on the upper portion, the support column (311) is provided with a through groove (312) in the middle portion, the square tube (302) is hinged with the support column (311) through the first bolt (321), and the end of the rack (303) is provided with a safety block (314); The square tube (302) is provided with a first clamping seat (306) on the lower portion, the arc-shaped sliding block (308) is provided with a second clamping seat (307) on one side, the first clamping seat (306) and the second clamping seat (307) are respectively hinged with the first telescopic cylinder (9), the square tube (302) is provided with a counterweight (315) on the side away from the nozzle (305), the second mounting hole (316) is provided in the side of the rack (303), and the output end of the third motor (304) is opposite to the second mounting hole (316).

8. The apparatus of claim 1, wherein: The top of the cylinder (401) is provided with a plurality of evenly distributed banner plates (402), the ends of the plurality of banner plates (402) are connected through a first ring plate (407), the first ring plate (407) is detachably installed with a first motor (10), a stirring rod (12) is installed at the bottom of the first motor (10), the stirring rod (12) comprises a first blade (14), a second blade (1203) and a third blade (1204) which are installed in sequence from top to bottom along the axis, the first blade (14) and the third blade (1204) are respectively inclined to the top of the cylinder (401) and the bottom of the cylinder (401), and the second blade (1203) is vertically arranged on the stirring rod (12), and the end of the second blade (1203) is provided with a plurality of tooth-shaped openings (1205).

9. The apparatus of claim 8, wherein the apparatus further comprises a controller configured to control the motor to rotate the shaft and the impeller. The scraping assembly (13) comprises two half ring plates (1301) arranged oppositely, the ends of the two half ring plates (1301) are respectively provided with fixed plates (1303), adjacent two fixed plates (1303) are connected, the outer side of the half ring plate (1301) is attached to the inner side of the cylinder (401), and the middle portions of the two half ring plates (1301) are respectively connected with a butt joint ring (1305) and a circular ring (1306) through a first mounting frame (1304); The first mounting disc (403) and the second mounting disc (404) are respectively provided with a second through hole (405) and a third threaded hole (406). Also include the screw rod (1314) and fixed rod (1315), the screw rod (1314) is threaded in the second through hole (405), the screw rod (1314) and the butt ring (1305) are screwed, the fixed rod (1315) is threaded in the third threaded hole (406) and the ring (1306), the upper end of the screw rod (1314) is connected with the first mounting disc (403) through the fifth motor (1313), the upper side of the fixed rod (1315) is screwed with the third threaded hole (406).

10. The apparatus of claim 9, wherein the apparatus further comprises a controller configured to control the rotation of the mixing drum and the rotation of the spray head. The bottom of the barrel (401) is symmetrically distributed with two support sleeves (411), the lower part of the screw rod (1314) and the fixed rod (1315) is located in the support sleeve (411), the first mounting frame (1304) is connected with the second mounting frame (1308) through the arc plate (1307) on both sides, the two sides of the second mounting frame (1308) are respectively provided with a screw rod (1309), the top of the screw rod (1309) is provided with a third nut (1310), two screw rods (1309) are inserted into the push flow plate (1311), the push flow plate (1311) is symmetrically provided with two second waist round holes (1312), the screw rod (1309) is located in the second waist round hole (1312), the upper side and the lower side of the half ring plate (1301) are respectively provided with a sharp head (1302).

Citation Information

Patent Citations

  • Waterproof coating spraying vehicle

    CN209362812U

  • Novel waterproof paint spraying device

    CN214234591U