Full-automatic continuous shaping and punching equipment

By utilizing the automatic material feeding unit and forming module of the fully automatic continuous forming and punching equipment, and employing a voice coil motor and LED light board monitoring mechanism, the problem of part position deviation is solved, achieving precise alignment and efficient forming and punching of parts, thereby improving production efficiency and product quality.

CN121131518APending Publication Date: 2025-12-16SHENZHEN ELEMENTPLUS MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202511620925.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-11-07
Publication Date
2025-12-16

AI Technical Summary

Technical Problem

In the forming and punching process, it is difficult to guarantee the accuracy of the part position, which leads to product dimensional deviations, misalignment between the mold cavity and the expected position of the part, affects the punching profile, and causes economic losses.

Method used

Design a fully automatic continuous forming and punching equipment, including an automatic material feeding unit, a forming module and a feeding module. Utilize a voice coil motor to provide high-frequency vibration and precise positioning, combined with an LED light panel monitoring mechanism to ensure that the front of the part is facing up and precisely aligned with the forming module.

Benefits of technology

It achieves precise alignment and efficient shaping and punching of parts, improves production efficiency, reduces the need for secondary processing, and ensures high dimensional accuracy and perpendicularity of punched parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses full-automatic continuous shaping and punching equipment, and relates to the technical field of shaping and punching. The automatic material leakage unit is used for automatically discharging the parts needing to be shaped and punched, the automatic material leakage unit comprises a monitoring mechanism, a material leakage mechanism and a feeding module, and by arranging the automatic material leakage unit, the parts which are formed in a sintering mode but not shaped can be discharged before the parts are shaped and punched; according to the shaping device, the sintering-molded and unshaped part can always face upwards and accurately fall into the shaping module, so that when the part is shaped, the part is accurately aligned with the shaping module; and the shaping module is used for shaping and punching the parts, by arranging the shaping module, the parts can be automatically moved, the parts sorted out by the automatic material leakage unit are moved to the position under a punching area, and the effects of accurately positioning the parts and shaping and punching the parts are achieved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of shaping and punching technology, in particular to a full-automatic continuous shaping and punching equipment. BACKGROUND

[0002] Shaping and punching is an advanced precision punching process, which is based on ordinary blanking, and through the use of special die structure (such as toothed ring pressure plate), and under the action of three-way pressure, the material can be plastic separation. Compared with traditional blanking, its core advantage is that it can directly obtain full bright band section, high dimensional accuracy and excellent perpendicularity of punched parts. This process eliminates the quality defects such as collapse, burr and tear of the section that are difficult to avoid in traditional blanking, and realizes the nearly net shape processing effect. Therefore, the workpiece after shaping and punching does not need to be subjected to secondary mechanical processing such as deburring and grinding, which significantly improves the production efficiency and reduces the comprehensive manufacturing cost.

[0003] In the shaping and punching process, the accuracy of the position of the parts is the core prerequisite to ensure the quality of the final product. If the feeding or positioning deviates, the position of the parts will be inaccurate, which will cause a series of serious negative effects. The primary effect is that it directly leads to product size out-of-tolerance and scrap, and the misalignment of the die cavity and the expected position of the parts will cause the punching contour to deviate, so that the key dimensions of the formed parts cannot meet the requirements of the drawing, resulting in direct economic loss. The misalignment of the position will cause the abnormal centering of the sheet metal, leading to uneven distribution of the punching force. SUMMARY

[0004] To achieve the above purpose, the present application is realized by the following technical scheme: a full-automatic continuous shaping and punching equipment, comprising a bottom plate; An automatic material leakage unit is arranged for automatically feeding the parts that need to be shaped and punched. The automatic material leakage unit comprises a monitoring mechanism, a material leakage mechanism and a feeding module. By arranging the automatic material leakage unit, the sintered parts that have not been shaped can be fed before the shaping and punching of the parts, so that the sintered parts that have not been shaped can always be face up and accurately fall into the shaping module, thereby accurately aligning the parts with the shaping module when shaping the parts. A shaping module is arranged for shaping and punching the parts. By arranging the shaping module, the parts sorted out by the automatic material leakage unit can be moved to the directly below the punching area, thereby realizing the effect of shaping and punching the sintered parts that have not been shaped. The upper feeding module comprises a fixed frame and a flexible vibrating disc, the fixed frame is welded on the upper surface of the bottom plate, the corners of the upper surface of the fixed frame are welded with connecting rings, the inner walls of the connecting rings are fixedly connected with voice coil motors, the corners of the outer surface of the flexible vibrating disc are fixedly connected with wrapping barrels, the wrapping barrels are sleeved on the outer surface of the voice coil motor, the outer surface of the fixed frame is provided with a transformer, the transformer is connected with the voice coil motor through wires, by arranging the voice coil motor, the core process can be summarized as follows based on the ampere force law: the energized coil is affected by the Lorentz force in the radial magnetic field generated by the permanent magnet, thereby generating linear reciprocating motion, thereby providing high-frequency response and high-precision linear reciprocating motion, and finally making the flexible vibrating disc vibrate, so that the sintered and shaped parts in the inner cavity of the flexible vibrating disc but not shaped vibrate at high frequency, and finally the parts with low gravity center are made to fall downward, and by arranging the transformer, the frequency of the voice coil motor vibration can be controlled.

[0005] Preferably, the monitoring mechanism comprises a first support frame, the first support frame is welded on the upper surface of the bottom plate, the top end of the first support frame is welded with a connecting plate, the upper surface of the connecting plate is fixedly connected with an LED lamp plate, and the lower surface of the LED lamp plate is provided with a plurality of LED lamp beads.

[0006] Preferably, the lower surface of the LED lamp plate is welded with a second support frame, the end of the second support frame is welded with a conical barrel, the top end of the conical barrel penetrates the LED lamp plate, the bottom opening of the conical barrel is larger than the top opening, the top of the inner wall of the conical barrel is fixedly connected with a camera module, and the conical barrel and the camera module are located directly above the flexible vibrating disc.

[0007] Preferably, the material leakage mechanism comprises a fixed plate, the fixed plate is fixedly connected on the upper surface of the bottom plate, the upper surface of the fixed plate is riveted with a third support frame, the top end of the third support frame is welded with an inclined frame, the bottom of the inclined frame is riveted with a discharge port, the top of the inner wall of the inclined frame is welded with an automatic discharge box, the outer side of the automatic discharge box is riveted with a fourth support frame, and the bottom end of the fourth support frame is welded on the upper surface of the bottom plate.

[0008] Preferably, the inner cavity of the flexible vibrating disc is slidably connected with a moving sleeve, the inner surface of the moving sleeve is an inclined surface, the outer surface of the moving sleeve is fixedly connected with a moving frame, the moving frame penetrates the flexible vibrating disc, the upper surface of the flexible vibrating disc is fixedly connected with a hydraulic cylinder, and the output end of the hydraulic cylinder is connected with the moving frame through a connecting rod.

[0009] Preferably, the bottom of the inner wall of the flexible vibrating disc penetrates a discharge pipe, the outer surface of the moving frame is welded with a fifth support frame, one end of the fifth support frame away from the moving sleeve is welded with a first blocking disc, and the first blocking disc is movably connected at the top end of the discharge pipe.

[0010] Preferably, the lower surface of the flexible vibration disc is fixedly connected with an elastic plate, one end of the elastic plate away from the flexible vibration disc is rotatably connected with a rotating rod, the outer surface of the rotating rod is welded with a first supporting plate, the end of the first supporting plate is riveted with a hitting column, the side of the rotating rod away from the first supporting plate is welded with a second supporting plate, the upper surface of the second supporting plate is fixedly connected with a first spring, the top end of the first spring is welded with a third supporting plate, and the end of the third supporting plate is welded on the surface of the elastic plate.

[0011] Preferably, the inner wall of the fixed frame is provided with a feeding mechanism, the feeding mechanism comprises a fixed rod, the fixed rod is fixedly connected at the inner wall of the fixed frame, the end of the fixed rod is fixedly connected with a supporting frame, the lower surface of the supporting frame is riveted with a track frame, the inner cavity of the track frame is slidably connected with a second blocking disc, the lower surface of the second blocking disc is fixedly connected with a movable plate, the upper surface of the movable plate is provided with a circular hole, the end of the movable plate away from the second blocking disc is welded with a extrusion sleeve, the outer surface of the movable plate is fixedly connected with a moving rod, the moving rod is slidably connected at the inner wall of the track frame, and the outer surface of the moving rod is sleeved with a second spring, and the end of the second spring is fixedly connected at the inner wall of the track frame.

[0012] Preferably, the shaping module comprises a ball screw device, the ball screw device is fixedly connected to the upper surface of the bottom plate, the outer surface of the ball screw device is slidably connected with a sliding sleeve, the upper surface of the sliding sleeve is fixedly connected with a positioning frame, the inner cavity of the positioning frame is movably connected with a mold, the outer side of the positioning frame is fixedly connected with a fourth supporting plate, the top end of the fourth supporting plate is riveted with an extrusion column, and the extrusion column is extrudedly matched with the extrusion sleeve.

[0013] Preferably, the shaping module further comprises a stamping device, the stamping device is fixedly connected to the upper surface of the bottom plate, the output end of the stamping device is provided with a stamping head, the bottom of the inner wall of the stamping device is riveted with a fixing frame, the top end of the fixing frame is fixedly connected with a positioning column, the outer side of the positioning frame is fixedly connected with an extrusion plate, and the extrusion plate is extrudedly matched with the upper surface of the positioning column.

[0014] The present application provides a kind of full-automatic continuous shaping punching equipment.It has the following beneficial effects: I. The full-automatic continuous shaping punching equipment can discharge the parts sintered but not shaped before shaping and punching the parts, so that the parts sintered but not shaped can always be placed face up and accurately fall into the shaping module, thereby accurately aligning the parts with the shaping module when shaping the parts.

[0015] Second, this fully automatic continuous forming and punching equipment can automatically move the parts by setting a forming module, so that the parts sorted by the automatic material discharge unit are moved directly below the stamping area, thereby achieving the effect of forming and punching the sintered but unformed parts.

[0016] Third, this fully automatic continuous forming and punching equipment, by setting a voice coil motor, can be based on Ampere's law. Its core process can be summarized as follows: the energized coil is subjected to the Lorentz force in the radial magnetic field generated by the permanent magnet, thereby generating linear reciprocating motion, which in turn provides high-frequency response and high-precision linear reciprocating motion, ultimately causing the flexible vibrating plate to vibrate. This causes the sintered but unformed parts falling into the inner cavity of the flexible vibrating plate to vibrate at high frequency, ultimately causing the side with the lower center of gravity of the sintered but unformed parts to face downwards.

[0017] IV. This fully automatic continuous forming and punching equipment, by setting up a monitoring mechanism, can monitor the parts when the feeding module is sorting the sintered but unformed parts. When the parts are in a normal posture due to the vibration of the flexible vibrating plate, the flexible vibrating plate will stop vibrating. By setting up an LED light board and setting LED beads on the lower surface, the brightness of the flexible vibrating plate surface can be increased during operation. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the external structure of a fully automatic continuous forming and punching device according to the present invention; Figure 2 This is a side view of the structure of a fully automatic continuous forming and punching device according to the present invention; Figure 3 This is a schematic diagram of the monitoring mechanism structure of the present invention; Figure 4 This is a schematic diagram of the material leakage mechanism of the present invention; Figure 5 This is a schematic diagram of the feeding module structure of the present invention; Figure 6 This is a schematic diagram of the flexible vibratory feeder structure of the present invention; Figure 7 This is a partial cross-sectional structural diagram of the feeding module of the present invention; Figure 8 This is a partial structural diagram of the feeding module of the present invention; Figure 9 This is a schematic diagram of the feeding mechanism of the present invention; Figure 10 This is a partial structural diagram of the feeding mechanism of the present invention; Figure 11 This is a schematic diagram of the shaping module structure of the present invention; Figure 12 This is a partial structural diagram of the shaping module of the present invention.

[0019] In the figure: 1, bottom plate; 2, automatic material leakage unit; 21, monitoring mechanism; 211, first support frame; 212, connecting plate; 213, LED lamp plate; 214, conical barrel; 215, second support frame; 216, camera module; 22, material leakage mechanism; 221, fixed plate; 222, third support frame; 223, inclined frame; 224, discharge port; 225, fourth support frame; 226, automatic discharge box; 23, feeding module; 231, fixed frame; 232, connecting ring; 233, voice coil motor; 234, transformer; 235, wrapping cylinder; 236, flexible vibration plate; 237, feeding mechanism; 238, elastic plate; 239, rotating rod; 2310, first support plate; 2311, striking column; 2312, third support plate; 2313, second support plate; 2314, first spring; 2315, hydraulic cylinder; 2316, moving frame; 2317, moving sleeve; 2318, fifth support frame; 2319, first blocking disc; 2320, discharge pipe; 2371, fixed rod; 2372, support frame; 2374, track frame; 2375, second blocking disc; 2376, movable plate; 2377, extrusion sleeve; 2378, moving rod; 2379, second spring; 3, shaping module; 31, ball screw device; 32, stamping equipment; 33, fixed frame; 34, positioning column; 35, stamping head; 36, sliding sleeve; 37, positioning frame; 38, die; 39, extrusion plate; 310, fourth support plate; 311, extrusion column. DETAILED DESCRIPTION

[0020] The application will be further described below in conjunction with the drawings and specific embodiments. The embodiments of the application are given for illustration and description only, and are not intended to be exhaustive or to limit the application to the forms disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. Embodiments were chosen and described in order to best explain the principles of the application and its practical application, and to enable others skilled in the art to understand the application for various embodiments with various modifications as are suited to the particular use contemplated.

[0021] As Figures 1-12 shown, the application provides a technical solution: a full-automatic continuous shaping and punching device, comprising a bottom plate 1; An automatic material leakage unit 2 is arranged to automatically arrange the parts that need to be trimmed and punched, and the automatic material leakage unit 2 comprises a monitoring mechanism 21, a material leakage mechanism 22 and a feeding module 23. By arranging the automatic material leakage unit 2, the sintered and shaped parts that have not been trimmed can be arranged before the parts are trimmed and punched, so that the sintered and shaped parts that have not been trimmed can always be face up and accurately fall into the trimming module 3, thereby accurately aligning the parts with the trimming module 3 when the parts are trimmed. A trimming module 3 is arranged to trim and punch the parts. By arranging the trimming module 3, the parts sorted out by the automatic material leakage unit 2 can be moved to the directly below the punching area, thereby achieving the effect of trimming and punching the sintered and shaped parts that have not been trimmed. The feeding module 23 comprises a fixed frame 231 and a flexible vibration disc 236. The fixed frame 231 is welded to the upper surface of the bottom plate 1. The corners of the upper surface of the fixed frame 231 are each welded with a connecting ring 232. The inner wall of the connecting ring 232 is fixedly connected with a voice coil motor 233. The corners of the outer surface of the flexible vibration disc 236 are each fixedly connected with a wrapping cylinder 235. The wrapping cylinder 235 is sleeved on the outer surface of the voice coil motor 233. The outer surface of the fixed frame 231 is provided with a transformer 234. The transformer 234 is connected with the voice coil motor 233 through wires. By arranging the voice coil motor 233, the core process can be summarized as follows based on the Ampere force law: the energized coil is subjected to the Lorentz force in the radial magnetic field generated by the permanent magnet, thereby producing linear reciprocating motion, thereby providing high-frequency response and high-precision linear reciprocating motion, and finally making the flexible vibration disc 236 vibrate, so that the sintered and shaped parts that have not been trimmed in the inner cavity of the flexible vibration disc 236 vibrate at high frequency, and finally make the sintered and shaped parts that have not been trimmed with low gravity center face down. By arranging the transformer 234, the frequency of the vibration of the voice coil motor 233 can be controlled.

[0022] The monitoring mechanism 21 comprises a first support frame 211 welded on the upper surface of the bottom plate 1, the top end of the first support frame 211 is welded with a connecting plate 212, the upper surface of the connecting plate 212 is fixedly connected with an LED lamp plate 213, the lower surface of the LED lamp plate 213 is provided with a plurality of LED lamp beads, by arranging the monitoring mechanism 21, the parts can be monitored when the sintering forming parts are arranged by the feeding module 23, the flexible vibration disc 236 is stopped when the parts are in a normal posture due to the vibration of the flexible vibration disc 236, by arranging the LED lamp plate 213 and the LED lamp beads on the lower surface, the surface brightness of the flexible vibration disc 236 can be improved during work, the lower surface of the LED lamp plate 213 is welded with a second support frame 215, the end of the second support frame 215 is welded with a conical barrel 214, the top end of the conical barrel 214 penetrates through the LED lamp plate 213, the bottom opening of the conical barrel 214 is larger than the top opening, the top of the inner wall of the conical barrel 214 is fixedly connected with a camera module 216, the conical barrel 214 and the camera module 216 are located directly above the flexible vibration disc 236, by arranging the conical barrel 214 and the camera module 216, the posture of the sintering forming parts on the upper surface of the flexible vibration disc 236 can be detected during work.

[0023] The material leakage mechanism 22 comprises a fixed plate 221 fixedly connected on the upper surface of the bottom plate 1, the upper surface of the fixed plate 221 is riveted with a third support frame 222, the top end of the third support frame 222 is welded with an inclined frame 223, the bottom of the inclined frame 223 is riveted with a discharge port 224, the top of the inner wall of the inclined frame 223 is welded with an automatic discharge box 226, the outer side of the automatic discharge box 226 is riveted with a fourth support frame 225, the bottom end of the fourth support frame 225 is welded on the upper surface of the bottom plate 1, by arranging the material leakage mechanism 22, the sintering forming parts can be automatically discharged into the inner cavity of the flexible vibration disc 236, by arranging the inclined frame 223 and the discharge port 224, the parts can slide through the discharge port 224 to the inner cavity of the flexible vibration disc 236 by using the gravity of the parts, by arranging the automatic discharge box 226, the parts placed in the inner cavity can be automatically discharged into the inner cavity of the inclined frame 223.

[0024] The inner cavity of the flexible vibration disc 236 is slidably connected with a moving sleeve 2317, the inner surface of the moving sleeve 2317 is an inclined surface, the outer surface of the moving sleeve 2317 is fixedly connected with a moving frame 2316, the moving frame 2316 penetrates through the flexible vibration disc 236, the upper surface of the flexible vibration disc 236 is fixedly connected with a hydraulic cylinder 2315, the output end of the hydraulic cylinder 2315 is connected with the moving frame 2316 through a connecting rod, by arranging the moving sleeve 2317, the moving sleeve 2317 can push the parts after the posture of the parts in the inner cavity of the flexible vibration disc 236 is adjusted, and then the parts can be moved to the specified position, by arranging the hydraulic cylinder 2315, the moving frame 2316 can be driven to move during work, the bottom of the inner wall of the flexible vibration disc 236 penetrates through a discharge pipe 2320, the outer surface of the moving frame 2316 is welded with a fifth support frame 2318, the end, away from the moving sleeve 2317, of the fifth support frame 2318 is welded with a first blocking disc 2319, the first blocking disc 2319 is movably connected at the top end of the discharge pipe 2320, by arranging the discharge pipe 2320 and the first blocking disc 2319, the first blocking disc 2319 can close the discharge pipe 2320 when the parts, which are sintered and formed but not shaped, do not reach the specified posture, and then the parts can be prevented from falling, and when the parts reach the specified posture, the first blocking disc 2319 can move with the moving frame 2316, and finally the parts can slide through the discharge pipe 2320, the lower surface of the flexible vibration disc 236 is fixedly connected with an elastic plate 238, the end, away from the flexible vibration disc 236, of the elastic plate 238 is rotatably connected with a rotating rod 239, the outer surface of the rotating rod 239 is welded with a first support plate 2310, the end of the first support plate 2310 is riveted with a striking column 2311, the side, away from the first support plate 2310, of the rotating rod 239 is welded with a second support plate 2313, the upper surface of the second support plate 2313 is fixedly connected with a first spring 2314, the top end of the first spring 2314 is welded with a third support plate 2312, the end of the third support plate 2312 is welded on the surface of the elastic plate 238, by arranging the elastic plate 238, the elastic plate 238 can vibrate and amplify the vibration when the flexible vibration disc 236 vibrates, by arranging the rotating rod 239, the first support plate 2310 and the striking column 2311 can rotate, by arranging the second support plate 2313, the first spring 2314 and the third support plate 2312, the first spring 2314 can press the second support plate 2313 when the rotating rod 239 rotates, and then the rotating rod 239 can return to the original position, and finally the striking column 2311 can repeatedly strike the outer surface of the mold 38, so that the parts in the inner cavity of the mold 38 are in the normal posture, the inner wall of the fixed frame 231 is provided with a feeding mechanism 237, the feeding mechanism 237 comprises a fixed rod 2371, the fixed rod 2371 is fixedly connected at the inner wall of the fixed frame 231, the end of the fixed rod 2371 is fixedly connected with a support frame 2372,The lower surface of the supporting frame 2372 is riveted with a track frame 2374, the inner cavity of the track frame 2374 is slidingly connected with a second blocking disc 2375, the lower surface of the second blocking disc 2375 is fixedly connected with a movable plate 2376, the upper surface of the movable plate 2376 is provided with a circular hole, one end of the movable plate 2376 away from the second blocking disc 2375 is welded with an extrusion sleeve 2377, the outer surface of the movable plate 2376 is fixedly connected with a moving rod 2378, the moving rod 2378 is slidingly connected at the inner wall of the track frame 2374, the outer surface of the moving rod 2378 is sleeved with a second spring 2379, the end of the second spring 2379 is fixedly connected at the inner wall of the track frame 2374, by arranging the track frame 2374, the second blocking disc 2375 can be limited, so that the second blocking disc 2375 can move horizontally on the lower surface of the supporting frame 2372, by arranging the movable plate 2376 and providing the circular hole on the upper surface, when the circular hole is directly below the discharge pipe 2320, the parts can flow into the circular hole through the discharge pipe 2320 and finally fall into the inner cavity of the mold 38, by arranging the moving rod 2378 and the second spring 2379, after the second blocking disc 2375 and the movable plate 2376 are no longer extruded, the second blocking disc 2375 can rebound.

[0025] The shaping module 3 comprises a ball screw device 31 fixedly connected to the upper surface of the bottom plate 1, the outer surface of the ball screw device 31 is slidingly connected with a sliding sleeve 36, the upper surface of the sliding sleeve 36 is fixedly connected with a positioning frame 37, the inner cavity of the positioning frame 37 is movably connected with a mold 38, the outer side of the positioning frame 37 is fixedly connected with a fourth supporting plate 310, the top end of the fourth supporting plate 310 is riveted with an extrusion column 311, the extrusion column 311 is extruded with the extrusion sleeve 2377, by arranging the ball screw device 31, the sliding sleeve 36 can move back and forth horizontally on its outer surface during work, thereby enabling the positioning frame 37 and the mold 38 to be in different positions during different working processes, by arranging the extrusion column 311, the extrusion column 311 can extrude the extrusion sleeve 2377 when the positioning frame 37 moves with the mold 38, the shaping module 3 further comprises a stamping device 32 fixedly connected to the upper surface of the bottom plate 1, the output end of the stamping device 32 is provided with a stamping head 35, the bottom of the inner wall of the stamping device 32 is riveted with a fixed frame 33, the top end of the fixed frame 33 is fixedly connected with a positioning column 34, the outer side of the positioning frame 37 is fixedly connected with an extrusion plate 39, the extrusion plate 39 is extruded with the upper surface of the positioning column 34, by arranging the stamping device 32 and the stamping head 35, the parts inside the mold 38 can be stamped and shaped during work, by arranging the positioning column 34 and the extrusion plate 39, the fixed frame 33 can support the positioning frame 37 when the extrusion plate 39 is located on the upper surface of the positioning column 34, preventing the ball screw device 31 from being damaged when the parts are punched.

[0026] Working principle: in use, the operator places the sintered and shaped but not shaped parts in the inner cavity of the automatic discharge box 226, controls the automatic discharge box 226 to discharge one part into the inner cavity of the inclined frame 223, and finally flows into the inner cavity of the flexible vibration disc 236 through the discharge port 224, then starts the voice coil motor 233, under the action of high-frequency vibration, the sintered and shaped but not shaped parts in the inner cavity of the flexible vibration disc 236 begin to vibrate, and finally the side with the center of gravity downward contacts the surface of the flexible vibration disc 236, and under the continuous monitoring of the camera module 216, the voice coil motor 233 stops working, then the hydraulic cylinder 2315 starts working, and the first blocking disc 2319 and the moving sleeve 2317 move, finally the parts fall through the discharge pipe 2320 and fall into the inner cavity of the mold 38, during the process, the camera module 216 continuously detects the posture of the parts, when the posture is correct, the next step is entered, and when the posture is slightly wrong, the voice coil motor 233 starts to work, so that the end of the elastic plate 238 vibrates, and the striking column 2311 strikes the mold 38, achieving the effect of adjusting the posture; when the parts are in the correct position, the ball screw device 31 starts to work, finally the positioning frame 37 drives the mold 38 to move to the lower side of the punching head 35 of the punching equipment 32, and finally the punching and shaping effect is achieved.

[0027] Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art and related fields without creative labor should belong to the scope of protection of the present application. The structures, devices and operation methods not specifically described and explained in the present application, if not specially described and limited, are implemented according to the conventional means in the art.

Claims

1. A fully automatic continuous trim and shape punching apparatus characterized in that, Include: The bottom plate (1); Automatic material leakage unit (2), the automatic material leakage unit (2) is used for automatically arranging parts needing to be shaped and punched, the automatic material leakage unit (2) includes monitoring mechanism (21), material leakage mechanism (22) and feeding module (23); The shaping module (3) is used for shaping and punching the parts; The feeding module (23) includes a fixed frame (231) and a flexible vibrating disc (236), the fixed frame (231) is welded on the upper surface of the bottom plate (1), the corners of the upper surface of the fixed frame (231) are welded with connecting rings (232), the inner wall of the connecting ring (232) is fixedly connected with a voice coil motor (233), the corners of the outer surface of the flexible vibrating disc (236) are fixedly connected with wrapping barrels (235), the wrapping barrels (235) are sleeved on the outer surface of the voice coil motor (233), the outer surface of the fixed frame (231) is provided with a transformer (234), and the transformer (234) is connected with the voice coil motor (233) through wires.

2. A fully automatic continuous trim and shape punching apparatus as claimed in claim 1, wherein: The monitoring mechanism (21) includes a first support frame (211), the first support frame (211) is welded on the upper surface of the bottom plate (1), the top end of the first support frame (211) is welded with a connecting plate (212), the upper surface of the connecting plate (212) is fixedly connected with an LED lamp plate (213), and the lower surface of the LED lamp plate (213) is provided with a plurality of LED lamp beads.

3. A fully automatic continuous trim and shape punching apparatus as claimed in claim 2, wherein: The lower surface of the LED lamp plate (213) is welded with a second support frame (215), the end of the second support frame (215) is welded with a conical barrel (214), the top end of the conical barrel (214) penetrates through the LED lamp plate (213), the bottom opening of the conical barrel (214) is larger than the top opening, the top of the inner wall of the conical barrel (214) is fixedly connected with a camera module (216), and the conical barrel (214) and the camera module (216) are located directly above the flexible vibrating disc (236).

4. A fully automatic continuous trim and shape punching apparatus as claimed in claim 3, wherein: The material leakage mechanism (22) includes a fixed plate (221), the fixed plate (221) is fixedly connected to the upper surface of the bottom plate (1), the upper surface of the fixed plate (221) is riveted with a third support frame (222), the top end of the third support frame (222) is welded with an inclined frame (223), the bottom of the inclined frame (223) is riveted with a discharge port (224), the top of the inner wall of the inclined frame (223) is welded with an automatic discharge box (226), the outer side of the automatic discharge box (226) is riveted with a fourth support frame (225), and the bottom end of the fourth support frame (225) is welded on the upper surface of the bottom plate (1).

5. A fully automatic continuous trim and shape punching apparatus as claimed in claim 4, wherein: The inner cavity of the flexible vibration disc (236) is slidably connected with a moving sleeve (2317), the inner surface of the moving sleeve (2317) is an inclined surface, the outer surface of the moving sleeve (2317) is fixedly connected with a moving frame (2316), the moving frame (2316) penetrates the flexible vibration disc (236), the upper surface of the flexible vibration disc (236) is fixedly connected with a hydraulic cylinder (2315), and the output end of the hydraulic cylinder (2315) is connected with the moving frame (2316) through a connecting rod.

6. A fully automatic continuous trim and shape punching apparatus as claimed in claim 5 wherein: The bottom of the inner wall of the flexible vibration disc (236) penetrates a discharge pipe (2320), the outer surface of the moving frame (2316) is welded with a fifth support frame (2318), one end of the fifth support frame (2318) away from the moving sleeve (2317) is welded with a first blocking disc (2319), and the first blocking disc (2319) is movably connected to the top end of the discharge pipe (2320).

7. A fully automatic continuous trim and shape punching apparatus as claimed in claim 6 wherein: The lower surface of the flexible vibration disc (236) is fixedly connected with an elastic plate (238), one end of the elastic plate (238) away from the flexible vibration disc (236) is rotatably connected with a rotating rod (239), the outer surface of the rotating rod (239) is welded with a first support plate (2310), the end of the first support plate (2310) is riveted with a striking column (2311), one side of the rotating rod (239) away from the first support plate (2310) is welded with a second support plate (2313), the upper surface of the second support plate (2313) is fixedly connected with a first spring (2314), the top end of the first spring (2314) is welded with a third support plate (2312), and the end of the third support plate (2312) is welded on the surface of the elastic plate (238).

8. A fully automatic continuous trim and shape punching apparatus as claimed in claim 7, wherein: The inner wall of the fixed frame (231) is provided with a feeding mechanism (237), the feeding mechanism (237) comprises a fixed rod (2371), the fixed rod (2371) is fixedly connected to the inner wall of the fixed frame (231), the end of the fixed rod (2371) is fixedly connected with a support frame (2372), the lower surface of the support frame (2372) is riveted with a track frame (2374), the inner cavity of the track frame (2374) is slidably connected with a second blocking disc (2375), the lower surface of the second blocking disc (2375) is fixedly connected with a movable plate (2376), the upper surface of the movable plate (2376) is provided with a circular hole, one end of the movable plate (2376) away from the second blocking disc (2375) is welded with a pressing sleeve (2377), the outer surface of the movable plate (2376) is fixedly connected with a moving rod (2378), the moving rod (2378) is slidably connected to the inner wall of the track frame (2374), the outer surface of the moving rod (2378) is sleeved with a second spring (2379), and the end of the second spring (2379) is fixedly connected to the inner wall of the track frame (2374).

9. A fully automatic continuous trim and shape punching apparatus as claimed in claim 8, wherein: The shaping module (3) comprises a ball screw device (31) fixedly connected to the upper surface of the bottom plate (1), the outer surface of the ball screw device (31) is slidably connected with a sliding sleeve (36), the upper surface of the sliding sleeve (36) is fixedly connected with a positioning frame (37), the inner cavity of the positioning frame (37) is movably connected with a mold (38), the outer side of the positioning frame (37) is fixedly connected with a fourth supporting plate (310), the top end of the fourth supporting plate (310) is riveted with an extrusion column (311), and the extrusion column (311) is extrusion-fitted with an extrusion sleeve (2377).

10. A fully automatic continuous trim and shape punching apparatus as claimed in claim 9 wherein: The shaping module (3) further comprises a punching device (32) fixedly connected to the upper surface of the bottom plate (1), the output end of the punching device (32) is provided with a punching head (35), the bottom of the inner wall of the punching device (32) is riveted with a fixing frame (33), the top end of the fixing frame (33) is fixedly connected with a positioning column (34), the outer side of the positioning frame (37) is fixedly connected with an extrusion plate (39), and the extrusion plate (39) is extrusion-fitted with the upper surface of the positioning column (34).