Molybdenum wire laser cladding welding device
By designing displacement components, clamping components, and top-loading components, the complexity of operation and the problem of missed welds in large-area welding of molybdenum wire laser cladding welding equipment have been solved, achieving automated and high-precision welding results.
Patent Information
- Application Number
- CN202511527684.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2025-12-16
AI Technical Summary
Existing molybdenum wire laser cladding welding equipment is complex to operate when performing large-area cladding welding on plates. Manual operation is prone to missed welds and requires a high level of technical expertise.
The design employs a displacement component, a clamping component, and an ejector component. The displacement component enables the reciprocating motion of the sheet metal and folded cladding, the clamping component enables stable clamping of sheet metal of various specifications and shapes, and the ejector component enables automatic lifting of the sheet metal after welding.
It achieves automated and high-precision welding, avoids missed welds, expands the processing range, and improves the convenience of operation and welding quality.
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Figure CN121132016A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of welding equipment technology, and specifically to a molybdenum wire laser cladding welding device. Background Technology
[0002] The molybdenum wire laser cladding welding device is a device that uses laser technology to perform cladding welding with molybdenum wire as the filler material. The laser beam generated by the laser generator is focused by the optical system and irradiates the surface of the workpiece to be welded. At the same time, the wire feeding system feeds the molybdenum wire into the laser action area. The high energy density laser beam causes the molybdenum wire and the base material on the workpiece surface to melt rapidly and form a molten pool. As the welding worktable moves or the workpiece rotates, the molten pool gradually cools and solidifies, thereby realizing the cladding welding between the molybdenum wire and the workpiece and forming a strong weld.
[0003] However, the existing technology has the following problems: In existing technologies, when performing large-area cladding welding on sheet metal, workers usually need to operate the welding machine in a zigzag back-and-forth motion to form a large cladding layer. This operation is relatively complex and requires a high level of skill from the workers. Manual operation may also result in missed welds, thus affecting the welding quality. Summary of the Invention
[0004] The purpose of this invention is to provide a molybdenum wire laser cladding welding device to solve the above-mentioned problems and overcome the defects of the prior art, as detailed below.
[0005] To achieve the above objectives, the present invention provides the following technical solution: This invention provides a molybdenum wire laser cladding welding device, comprising an operating table on which a welding machine is mounted; a positioning component for moving materials during welding; a clamping component for clamping materials; and a lifting component for lifting materials after welding. The positioning component includes a lower sliding platform slidably mounted on the inner wall of the operating table. A hydraulic cylinder is mounted on the bottom of the operating table via a bracket, and the bottom of the lower sliding platform is connected to the output end of the hydraulic cylinder via a bracket. An upper sliding platform is slidably connected to the top of the lower sliding platform, and a storage platform is mounted on the upper sliding platform. A ball screw is rotatably mounted on the inner wall of the operating table via a bracket. A ball nut seat is connected to the left side of the lower sliding platform via a flange. A rotating wheel is rotatably mounted on the lower sliding platform via a bracket, and a roller is slidably connected to the left inner wall of the rotating wheel. A sliding groove frame is connected to the left side of the upper sliding platform.
[0006] Preferably, the ball nut seat and the ball screw are connected by ball threads, a first toothed ring is connected to the outer wall of the ball nut seat, and a second toothed ring is connected to the outer wall of the wheel, the second toothed ring meshing with the first toothed ring.
[0007] As preferred, the chute frame is provided with a chute away from one end of the upper sliding table, the chute of the chute frame is in sliding connection with the roller, and the storage table is provided with a plurality of anti-skid strips.
[0008] As preferred, the left inner wall of the rotating wheel is rotationally connected with a first adjusting lead screw, the first adjusting lead screw is in threaded connection with the roller, the outer wall of the end of the first adjusting lead screw away from the roller is connected with a worm gear, the left inner wall of the rotating wheel is rotationally connected with a worm, the worm is in engagement with the worm gear, and the left end of the worm is located outside the rotating wheel.
[0009] As preferred, the right side of the rotating wheel is connected with a first taper head, the lower sliding table is connected with a sliding seat, the sliding seat is located at the right side of the upper sliding table, the sliding seat is in sliding connection with a mounting block, the left side of the mounting block is rotationally connected with a second taper head, the sliding seat is rotationally connected with a second adjusting lead screw, the second adjusting lead screw is in threaded connection with the mounting block, and the end of the second adjusting lead screw away from the sliding seat is provided with a hand wheel.
[0010] As preferred, the clamping assembly comprises two clamping rods, both of which are slidingly installed on the upper sliding table, both of which are mirror image arranged, both of which are located at the front and rear sides of the storage table, the side of the clamping rod away from the storage table is hingedly connected with two connecting rods, the ends of the two connecting rods away from the clamping rod are hingedly connected with a sliding rod, the sliding rod is in sliding connection with the upper sliding table, the side of the sliding rod away from the storage table is connected with a push rod, the operating table is connected with two push shafts, both of which are located on the movement track of the two push rods, and the side of the clamping rod away from the storage table is connected with two rebound seats through damping springs, and the rebound seats are connected with the upper sliding table.
[0011] As preferred, the side of the clamping rod close to the storage table is penetratingly and slidingly connected with a plurality of sliding shafts, springs are arranged between the sliding shafts and the inner wall of the clamping rod, and the end of the sliding shaft close to the storage table is connected with a clamping block.
[0012] As preferred, the top feeding assembly comprises a fan-shaped block, the fan-shaped block is rotationally installed on the inner wall of the storage table, the top surface of the upper sliding table is slidingly connected with a door-shaped rod, the right side of the door-shaped rod is connected with a resisting rod, the resisting rod is in sliding contact with the left side of the fan-shaped block, the door-shaped rod is provided with two left ends, and the operating table is connected with two push rods, both of which are located on the movement track of the two left ends of the door-shaped rod.
[0013] Preferably, two center frames are rotatably installed on the placing table, the two center frames are mirror images, the outer wall of the sector block is connected with two protrusions, the left side of the center frame is connected with a fixed block, the left end of the fixed block is hingedly connected with a push block, a limiting rod is arranged between the bottom of the push block and the bottom of the fixed block, a spring is arranged between the push block and the fixed block, and the two protrusions are in sliding contact with the two push blocks during movement.
[0014] The beneficial effects are that: 1. The molybdenum wire laser cladding and welding device, through the setting of the displacement assembly, the placing table can move back and forth while driving the plate to move to the right, so that the welding seam forms a larger area of cladding layer in a zigzag manner, and the staff can adjust the position of the welding head of the welding machine before welding, so that the welding operation is automatically completed, the operation is simple and convenient, the welding precision is high, and the situation of missed welding caused by manual operation is avoided; through the setting of the first adjusting screw rod, the staff can adjust the distance between the roller and the center of the rotating wheel to adjust the amplitude of the back-and-forth movement of the placing table, so as to adjust the width of the welding area to meet the welding requirements of different sizes; through the setting of the first taper head and the second taper head, the first taper head and the second taper head can clamp the pipe, and the cladding and welding of the pipe is realized by driving the pipe to rotate, so as to meet the welding requirements of the staff and expand the processing range.
[0015] 2. The molybdenum wire laser cladding and welding device, through the setting of the clamping assembly, the plurality of clamping blocks on the two clamping rods can clamp plates of various specifications and shapes through cooperation, so as to improve the stability of the plates and avoid displacement of the plates during movement due to inertia, thereby affecting the welding quality; through the setting of the two sliding rods and the four connecting rods, when the plate starts to be welded, the two clamping rods automatically approach the plate to realize clamping, and after the welding is completed, the two clamping rods automatically move away from the plate to release the clamping, so that the effect of automatic clamping is realized, and the automation level is further improved.
[0016] 3. The molybdenum wire laser cladding and welding device, through the setting of the material lifting assembly, the sector block can lift the plate upward after welding is completed, so that a gap is formed between the plate and the placing table, and the staff can easily take and place the next plate; through the setting of the two center frames, the two center frames are lifted upward at the same time when the plate starts to move to the right, and the edges of the front and rear sides of the plate are pushed, so that a certain centering and alignment effect is achieved, and the welding operation is not affected by the inclination of the plate. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to make the technical solutions in the embodiments of the present application or the prior art clearer, the accompanying drawings needed in the embodiments or prior art description will be briefly introduced. Obviously, the accompanying drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without any creative effort based on these drawings.
[0018] Figure 1 is a schematic diagram of the appearance structure of the present application; Figure 2 is a schematic diagram of the overall structure of the present application; Figure 3 is a schematic diagram of the displacement assembly structure of the present application; Figure 4 is a schematic diagram of the upper sliding table structure of the present application; Figure 5 is a schematic diagram of the ball nut seat structure of the present application; Figure 6 is a schematic diagram of the sliding groove frame structure of the present application; Figure 7 is a schematic diagram of the rotating wheel structure of the present application; Figure 8 is a schematic diagram of the second taper head structure of the present application; Figure 9 is a schematic diagram of the clamping assembly structure of the present application; Figure 10 is a schematic diagram of the clamping block structure of the present application; Figure 11 is a schematic diagram of the material ejecting assembly structure of the present application; Figure 12 is a schematic diagram of the sector block structure of the present application; Figure 13 is a schematic diagram of the pry bar structure of the present application; Figure 14 is a schematic diagram of the push block structure of the present application.
[0019] The reference signs are explained as follows: 1, operation table; 2, welding machine; 3, displacement assembly; 31, hydraulic cylinder; 32, lower sliding table; 33, upper sliding table; 34, storage table; 35, ball screw; 36, ball nut seat; 37, first tooth ring; 38, rotating wheel; 39, second tooth ring; 310, first adjusting screw; 311, roller; 312, worm wheel; 313, worm; 314, sliding groove frame; 315, first taper head; 316, sliding seat; 317, mounting block; 318, second taper head; 319, second adjusting screw; 4, clamping assembly; 41, clamping rod; 42, rebound seat; 43, sliding rod; 44, connecting rod; 45, pushing rod; 46, pushing shaft; 47, sliding shaft; 48, clamping block; 5, material lifting assembly; 51, fan-shaped block; 52, abutting rod; 53, door-shaped rod; 54, pushing rod; 55, centering frame; 56, protruding block; 57, fixing block; 58, pushing block. DETAILED DESCRIPTION
[0020] In order to make the objectives, technical solutions and advantages of the present application clearer, the technical solutions of the present application will be described in detail below. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of the present application.
[0021] Embodiment 1 Please refer to Figure 1 - Figure 8A molybdenum wire laser cladding welding device includes an operating table 1, on which a welding machine 2 is mounted. The welding head of the welding machine 2 is adjustable in three axes, namely, in six directions: forward, backward, left, right, up, and down. Before welding, the operator adjusts the position of the welding head according to the actual welding requirements. The device also includes a displacement assembly 3 for moving materials during welding. The displacement assembly 3 includes a sliding lower platform 32, which is slidably mounted on the inner wall of the operating table 1. A hydraulic cylinder 31 is mounted on the bottom of the operating table 1 via a bracket. The bottom of the sliding lower platform 32 is connected to the output end of the hydraulic cylinder 31 via a bracket. The top of the sliding lower platform 32 slides... The upper slide 33 is dynamically connected, and a platform 34 is mounted on the upper slide 33. A ball screw 35 is rotatably mounted on the inner wall of the operating platform 1 via a bracket. A ball nut seat 36 is connected to the left side of the lower slide 32 via a flange. A rotating wheel 38 is rotatably mounted on the lower slide 32 via a bracket. The ball nut seat 36 and the ball screw 35 are connected by a ball thread. When the ball nut seat 36 moves on the ball screw 35, it rotates through the ball thread connection. A first toothed ring 37 is connected to the outer wall of the ball nut seat 36, and a second toothed ring 39 is connected to the outer wall of the rotating wheel 38. The second toothed ring 39 and the first toothed ring... 37 meshing, when the ball nut seat 36 rotates, it drives the rotating wheel 38 to rotate through the meshing relationship of the first gear ring 37 and the second gear ring 39. A roller 311 is slidably connected to the inner left wall of the rotating wheel 38. A slide rail frame 314 is connected to the left side of the upper slide table 33. A slide rail frame 314 is provided at the end of the slide rail frame 314 away from the upper slide table 33. The slide rail frame 314 is slidably connected to the roller 311. When the rotating wheel 38 rotates, it drives the roller 311 to revolve around the rotating wheel 38. When the roller 311 revolves, it drives the slide rail frame 314 to move back and forth through the slide rail on the slide rail frame 314. The slide rail frame 314 carries... The sliding table 33 and the platform 34 above it move back and forth. The platform 34 is equipped with multiple anti-slip strips, which can play a certain role in preventing slippage. The platform 34 and the plate above it can move back and forth while moving to the right, while the welding head remains stationary. Therefore, during the movement of the plate, the weld seam on the welding part forms a large area of cladding layer in a back-and-forth zigzag pattern, achieving the effect of automatically completing the welding process. The operation is simple, and the movement trajectory of the welding area always maintains a high degree of regularity, resulting in high welding accuracy and avoiding missed welds. The left inner wall of the rotating wheel 38 is rotationally connected with a first adjusting lead screw 310, the first adjusting lead screw 310 is threadedly connected with a roller shaft 311, the outer wall of the end of the first adjusting lead screw 310 away from the roller shaft 311 is connected with a worm wheel 312, the left inner wall of the rotating wheel 38 is rotationally connected with a worm gear 313, the worm gear 313 is engaged with the worm wheel 312, the left end of the worm gear 313 is located outside the rotating wheel 38, the left end of the worm gear 313 is provided with a cross groove, the worm gear 313 is rotated by using an electric screwdriver through the cross groove on the worm gear 313, the worm gear 313 is rotated to drive the first adjusting lead screw 310 to rotate through the worm wheel 312, the first adjusting lead screw 310 is rotated to adjust the distance between the roller shaft 311 and the center of the rotating wheel 38, so as to adjust the distance of the reciprocating movement of the slide groove frame 314, so as to adjust the width of the welding area of the plate. The right side of the rotating wheel 38 is connected with a first taper head 315, the lower sliding table 32 is connected with a sliding seat 316, the sliding seat 316 is located on the right side of the upper sliding table 33, the sliding seat 316 is slidingly connected with a mounting block 317, the left side of the mounting block 317 is rotationally connected with a second taper head 318, the sliding seat 316 is rotationally connected with a second adjusting lead screw 319, the second adjusting lead screw 319 is threadedly connected with the mounting block 317, the end of the second adjusting lead screw 319 away from the sliding seat 316 is provided with a hand wheel, the left end of the pipe is abutted against the first taper head 315, the second adjusting lead screw 319 is rotated by using the hand wheel, the second adjusting lead screw 319 drives the mounting block 317 and the second taper head 318 to slide to the left, the first taper head 315 and the second taper head 318 are matched to clamp the pipe, after the lower sliding table 32 starts to move to the right, the rotating wheel 38 drives the first taper head 315 to rotate, the first taper head 315 drives the pipe and the second taper head 318 to rotate, so that the pipe rotates while moving to the right, the welding head forms a spiral welding seam on the pipe, so as to form a larger area of the cladding layer. Through the setting of the displacement assembly 3, the object table 34 can reciprocate forward and backward while driving the plate to move to the right, so that the welding seam forms a larger area of the cladding layer in a zigzag manner, the position of the welding head of the welding machine 2 can be adjusted by the worker before welding, the welding operation is automatically completed, the operation is simple and convenient, the welding precision is high, and the situation of missed welding caused by manual operation is avoided; through the setting of the first adjusting lead screw 310, the worker can adjust the distance between the roller shaft 311 and the center of the rotating wheel 38, so as to adjust the amplitude of the reciprocating movement of the object table 34, so as to adjust the width of the welding area, so as to meet the welding requirements of different sizes; through the setting of the first taper head 315 and the second taper head 318, the first taper head 315 and the second taper head 318 can clamp the pipe, the pipe is rotated to realize the cladding welding of the pipe, so as to meet the welding requirements of the worker, and the processing range is expanded.
[0022] Further, please refer to Figure 9 -Figure 10 The clamping assembly 4 is used for clamping materials, and the clamping assembly 4 comprises two clamping rods 41, both of which are slidingly installed on the upper sliding table 33 and are mirror-imaged and located on the front and rear sides of the placement table 34 respectively. Two connecting rods 44 are hinged to the side of the clamping rod 41 away from the placement table 34, and a sliding rod 43 is hinged to the end of the two connecting rods 44 away from the clamping rod 41. The sliding rod 43 is slidingly connected with the upper sliding table 33, and a push rod 45 is connected to the side of the sliding rod 43 away from the placement table 34. Two push shafts 46 are connected to the operating table 1 and are located on the movement track of the two push rods 45 respectively. When the upper sliding table 33 moves to the left and is about to move to the initial position, the two push rods 45 can contact the two push shafts 46, the two push shafts 46 abut against the two push rods 45, the two push rods 45 are driven to stop moving respectively by the two push shafts 46, and the two connecting rods 44 drive the clamping rod 41 to move towards the sliding rod 43. When the upper sliding table 33 is located at the initial position, the two clamping rods 41 are away from the placement table 34 respectively. Two rebound seats 42 are connected to the side of the clamping rod 41 away from the placement table 34 through damping springs. The rebound seats 42 are connected with the upper sliding table 33. When the welding starts, the two push rods 45 gradually move away from the two push shafts 46, and the two clamping rods 41 move towards the placement table 34 respectively through the elastic force of the damping springs on the four rebound seats 42. A plurality of sliding shafts 47 are slidingly connected to the side of the clamping rod 41 close to the placement table 34, and springs are arranged between the sliding shafts 47 and the inner wall of the clamping rod 41. The clamping rod 41 is connected with a clamping block 48 at the end close to the placement table 34. When the clamping rod 41 is close to the placement table 34, the plurality of clamping blocks 48 contact the side wall of the plate. When the side wall of the plate is irregular, the protruding part of the side wall of the plate will extrude the contacted clamping block 48. The spring between the clamping rod 41 and the sliding shaft 47 enables the clamping block 48 to keep a certain pressure on the plate. The plurality of clamping blocks 48 adapt to the shape of the side wall of the plate and keep the adhesion to the side wall of the plate. Meanwhile, the plurality of clamping blocks 48 can also exert a certain pressure on the side wall of the plate, so that the plurality of clamping blocks 48 on both sides of the plate realize clamping of the plate through cooperation. Through the arrangement of the clamping assembly 4, the plurality of clamping blocks 48 on the two clamping rods 41 can cooperate to clamp plates of various specifications and shapes, improve the stability of the plate, avoid displacement of the plate during movement due to inertia, and thus affect the welding quality. Through the arrangement of the two sliding rods 43 and the four connecting rods 44, the two clamping rods 41 automatically approach the plate to realize clamping when the welding starts, and the two clamping rods 41 automatically move away from the plate to release the clamping after the welding is completed, so that the effect of automatic clamping is realized, and the automation level is further improved.
[0023] Further, please refer to Figure 11 - Figure 14The top-mounting assembly 5 is used to lift the material after welding is completed. The top-mounting assembly 5 includes a sector-shaped block 51, which is rotatably mounted on the inner wall of the platform 34. A portal-shaped rod 53 is slidably connected to the top surface of the upper slide 33. An abutment rod 52 is connected to the right side of the portal-shaped rod 53, and the abutment rod 52 slides in contact with the left side of the sector-shaped block 51. The portal-shaped rod 53 has two left ends. Two push rods 54 are connected to the operating table 1. The two push rods 54 are located on the movement trajectory of the two left ends of the portal-shaped rod 53. The width of the right end of the push rod 54 is greater than the width of the left end of the portal-shaped rod 53. When the upper slide 33 moves to the left and is about to reach the initial position, the two push rods 54... A push rod 54 abuts against the two left ends of the portal rod 53, stopping the portal rod 53 and the abutting rod 52 from moving. When the sector block 51 on the shelf 34 moves to the left, it is abutted by the abutting rod 52 and flips upward, causing the sector block 51 to protrude upward from the top surface of the upper slide table 33. The sector block 51 lifts the left half of the board, creating a gap between the board and the shelf 34, making it easier for staff to place and retrieve the board. Two centering frames 55 are rotatably mounted on the shelf 34. The two centering frames 55 are mirror images of each other. Two protrusions 56 are connected to the outer wall of the sector block 51. A fixing block 57 is connected to the left side of the centering frame 55. The left end of the fixing block 57 is hinged. A lever 58 is attached, with a limit rod between the bottom of the lever 58 and the bottom of the fixed block 57. A spring is installed between the lever 58 and the fixed block 57. The lever 58 can only rotate upwards on the fixed block 57, not downwards. After rotating upwards, the lever 58 can be reset by the spring force. When moving, the two protrusions 56 slide in contact with the two levers 58 respectively. When the two protrusions 56 move downwards, they contact the two levers 58 and drive the two fixed blocks 57 downwards. The two fixed blocks 57 cause the two centering brackets 55 to tilt away from each other on the side furthest from each other. After the two protrusions 56 disengage from the two levers 58, the two... The centering frame 55 is reset by gravity, allowing the two centering frames 55 to tilt upwards from the front and rear sides of the plate. The two centering frames 55 move synchronously in a clamping motion, so that the bottom edges of the front and rear sides of the material are subjected to the same pushing force at the same time. When the material tilts, the two centering frames 55 can center and straighten the material through the above movement, so as to avoid the material tilting and affecting the welding operation. By setting the two centering frames 55, the two centering frames 55 tilt upwards at the same time when the plate begins to move to the right. By moving the front and rear edges of the plate, a certain centering and straightening effect is achieved, so as to avoid the plate being placed crookedly and affecting the welding operation.
[0024] Using the above structure, the working principle of this case is as follows: the welding head of welding machine 2 can be adjusted in three axes, that is, in six directions: forward, backward, left, right, up, and down. Before welding, the operator adjusts the position of the welding head according to the actual welding requirements. When welding the plate, the plate is placed on the platform 34. The anti-slip strip on the platform 34 can provide a certain degree of anti-slip effect. After adjusting the welding head to the left side of the welding position, welding machine 2 and hydraulic cylinder 31 are started. Hydraulic cylinder 31 drives the lower slide 32 to move to the right. The lower slide 32 drives the upper slide 33 to move to the right. The upper slide 33 can only move forward and backward on the lower slide 32. When moving to the right, the ball nut seat 36 moves to the right. As the ball nut seat 36 moves on the ball screw 35, it rotates via the ball thread connection. During its rotation, the ball nut seat 36 drives the rotating wheel 38 to rotate through the meshing of the first gear ring 37 and the second gear ring 39. The rotating wheel 38 drives the roller 311 to revolve around the roller 38. As the roller 311 revolves, it drives the slide frame 314 to reciprocate back and forth via the slide groove on the slide frame 314. The slide frame 314 drives the upper slide table 33 and the shelf 34 above it to reciprocate back and forth. Therefore, the shelf 34 and the plate above it can... While moving to the right, the upper slide 33 moves back and forth, while the welding head remains stationary. Therefore, during the movement of the plate, the weld seam at the welding point forms a large area of cladding layer in a back-and-forth zigzag pattern, achieving automatic welding. The operation is simple, and the movement trajectory of the welding area maintains a high degree of regularity, resulting in high welding precision and preventing missed welds. The length of the welding area is the distance the upper slide 33 moves to the right. After welding is completed, the hydraulic cylinder 31 drives the lower slide 32 to reset to the left. After the lower slide 32 returns to its initial position, the welded plate is removed. Adjustment of the welding area is required. When the width is adjusted, an electric screwdriver is used to rotate the worm 313 through the cross groove on the worm 313. When the worm 313 rotates, it drives the first adjusting screw 310 to rotate through the worm wheel 312. When the first adjusting screw 310 rotates, it drives the roller 311 to move on the axis of the first adjusting screw 310 through the threaded connection, thereby adjusting the distance between the roller 311 and the center of the rotating wheel 38. Adjusting the distance between the roller 311 and the center of the rotating wheel 38 can adjust the distance of the slide frame 314 to move back and forth, thereby adjusting the amplitude of the back and forth movement of the platform 34 to achieve the adjustment of the width of the welding area of the plate.When welding pipes is required, the welding path is typically threaded. The worker places the left end of the pipe against the first cone 315 and rotates the second adjusting screw 319 via handwheel. This causes the mounting block 317 to slide to the left on the slide block 316 via its threaded connection. The mounting block 317 then moves the second cone 318 to the left, pressing the right end of the pipe against it. The first and second cones 315 and 318 clamp the pipe in place. After the lower platform 32 begins to move to the right, the rotating wheel 38 rotates, causing the first cone 315 to rotate. The first cone 315 then rotates the pipe and the second cone 318, causing the pipe to rotate while moving to the right. The welding head forms a tightly connected spiral weld on the pipe, resulting in a large-area cladding layer. The displacement component 3 allows the platform 34 to... While moving the plate to the right, it can also reciprocate back and forth, causing the weld to form a large-area cladding layer in a zigzag pattern. Before welding, the operator only needs to adjust the welding head position of welding machine 2. The welding operation is completed automatically, making it simple and convenient to operate, with high welding precision, avoiding missed welds that can occur with manual operation. The first adjusting screw 310 allows the operator to adjust the distance between the roller 311 and the center of the rotating wheel 38, thereby adjusting the amplitude of the reciprocating movement of the platform 34 and thus adjusting the width of the welding area to meet different welding requirements. The first and second cones 315 and 318 can clamp the pipe, achieving cladding welding by rotating the pipe, thus meeting the operator's welding needs and expanding the processing range.
[0025] The clamping rod 41 can only slide back and forth on the upper slide table 33. The length of the two levers 45 is greater than the length of the upper slide table 33's back and forth movement. When the upper slide table 33 moves to the left and is about to reach the initial position, the two levers 45 can contact the two lever shafts 46. The two lever shafts 46 abut against the two levers 45, causing the two levers 45 to drive the two slide rods 43 to stop moving. Meanwhile, the two clamping rods 41 continue to move to the left with the upper slide table 33. Taking the front clamping rod 41 as an example, when the clamping rod 41 continues to move to the left, the two connecting rods 44 tilt because their front ends remain stationary while their rear ends move to the left, causing the two connecting rods 44 to drive the clamping rod 41 to stop moving. The upper slide 33 moves towards the slide bar 43, thus achieving the effect of moving the two clamping rods 41 away from each other. When the upper slide 33 is in the initial position, the two clamping rods 41 are away from the platform 34. When welding begins, the upper slide 33 moves to the right, and the two levers 45 gradually disengage from the two lever shafts 46. The two clamping rods 41 move towards the platform 34 through the elastic force of the damping springs on the four return seats 42. The two slide bars 43 and the four connecting rods 44 also return to their original positions, thus achieving the effect that the two clamping rods 41 are away from the platform 34 in the initial position and move closer to the platform 34 after welding begins. When the clamping rod 41 approaches the shelf 34, multiple clamping blocks 48 contact the side wall of the board. When the side wall of the board is irregular, the protruding part of the side wall will squeeze the contacting clamping block 48, causing the clamping block 48 to drive the sliding shaft 47 to retract inward towards the clamping rod 41. The spring between the clamping rod 41 and the sliding shaft 47 keeps the clamping block 48 under a certain pressure on the board. The multiple clamping blocks 48 adapt to the shape of the side wall of the board, maintaining a close fit with the side wall of the board. At the same time, the multiple clamping blocks 48 can also apply a certain pressure to the side wall of the board, so that the multiple clamping blocks 48 on both sides of the board achieve clamping of the board through cooperation. The four damping springs can also... The clamping mechanism undergoes a certain degree of deformation during clamping to accommodate plates of various specifications. The clamping assembly 4 allows multiple clamping blocks 48 on the two clamping rods 41 to cooperate in clamping plates of various specifications and shapes, improving plate stability and preventing displacement due to inertia during movement, which could affect welding quality. The two sliding rods 43 and four connecting rods 44 automatically bring the two clamping rods 41 closer to the plate for clamping when welding begins, and automatically release the clamps after welding, achieving automatic clamping and further enhancing automation.
[0026] As the upper slide 33 moves to the left and is about to reach its initial position, the width of the right end of the push rod 54 is greater than the width of the left end of the portal rod 53. The two push rods 54 abut against the two left ends of the portal rod 53, stopping the portal rod 53 and the abutting rod 52 from moving. The upper slide 33 and the shelf 34 continue to move to the left. When the sector block 51 on the shelf 34 moves to the left, it is abutted by the abutting rod 52 and flips upward, causing the sector block 51 to protrude upward from the top surface of the upper slide 33. Therefore, when the upper slide 33 is in its initial position, the sector block 51 protrudes from the top surface of the shelf 34. When placing the board, the worker places the left half of the board on the sector block 51. Because the sector block 51 lifts the left half of the board, the board and the shelf 34 are separated. A gap is formed to facilitate placement by workers. After welding, when the platform 34 returns to its leftward position, the sector block 51 lifts the left half of the plate, making it easier for workers to pick up. When the platform 34 and the upper slide 33 move to the right, the gate rod 53 gradually disengages from the two push rods 54. The sector block 51 returns to its downward position by gravity, simultaneously driving the abutment rod 52 and the gate rod 53 to return to their leftward position. After returning to its downward position, the sector block 51 does not protrude from the top surface of the platform 34, allowing the plate to be placed flat on the platform 34. When the sector block 51 returns to its downward position, it drives the two protrusions 56 to move downward. Due to the limitation of the lower limit rod, the lever 58 can only rotate upward on the fixed block 57 and cannot rotate downward. After rotation, the spring force allows it to return to its original position. When the sector block 51 moves the two protrusions 56 upward, the protrusions 56 push the lever 58 upward. The lever 58 does not move the fixed block 57. Therefore, when the two protrusions 56 move downward, they contact the two levers 58 and drive the two fixed blocks 57 downward. The two fixed blocks 57 cause the two centering frames 55 to tilt away from each other on one side. After the two protrusions 56 disengage from the two levers 58, the two centering frames 55 return to their original position by gravity, allowing them to tilt upward from the front and rear sides of the material. The two centering frames 55 move in a synchronous clamping motion, so that the bottom edges of the front and rear sides of the material are simultaneously subjected to the same pushing force. When the material tilts... The two centering frames 55, through the aforementioned movements, can center and straighten the material, preventing it from tilting and affecting the welding operation. The movements of the fan-shaped block 51 and the two centering frames 55 all occur before the multiple clamping blocks 48 come into contact with the material, without affecting the clamping of the material. Through the setting of the top material component 5, the fan-shaped block 51 can lift the plate upward after welding, creating a gap between the plate and the platform 34, making it easier for workers to pick up and place the next plate. Through the setting of the two centering frames 55, the two centering frames 55 tilt upward simultaneously once when the plate begins to move to the right. By moving the front and rear edges of the plate, a certain centering and straightening effect is achieved, preventing the plate from being placed crookedly and affecting the welding operation.
[0027] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.
Claims
1. A molybdenum wire laser cladding welding device, comprising an operating table (1), characterized in that: A welding machine (2) is installed on the operating table (1); It also includes a displacement component (3) for moving materials during welding; Clamping assembly (4) is used to clamp materials; The material lifting assembly (5) is used to lift the material after welding is completed; The displacement assembly (3) includes a lower slide (32), which is slidably mounted on the inner wall of the operating table (1). A hydraulic cylinder (31) is mounted on the bottom of the operating table (1) via a bracket. The bottom of the lower slide (32) is connected to the output end of the hydraulic cylinder (31) via a bracket. An upper slide (33) is slidably connected to the top of the lower slide (32). A shelf (34) is mounted on the upper slide (33). A ball screw (35) is rotatably mounted on the inner wall of the operating table (1) via a bracket. A ball nut seat (36) is connected to the left side of the lower slide (32) via a flange. A rotating wheel (38) is rotatably mounted on the lower slide (32) via a bracket. A roller (311) is slidably connected to the inner wall of the left side of the rotating wheel (38). A slide rail frame (314) is connected to the left side of the upper slide (33).
2. The molybdenum wire laser cladding welding device according to claim 1, characterized in that: The ball nut seat (36) and the ball screw (35) are connected by ball threads. The outer wall of the ball nut seat (36) is connected to a first toothed ring (37), and the outer wall of the wheel (38) is connected to a second toothed ring (39). The second toothed ring (39) meshes with the first toothed ring (37).
3. The molybdenum wire laser cladding welding device according to claim 2, characterized in that: The slide frame (314) has a slide groove at one end away from the upper slide table (33). The slide groove of the slide frame (314) is slidably connected to the roller (311). The shelf (34) is provided with multiple anti-slip strips.
4. The molybdenum wire laser cladding welding device according to claim 3, characterized in that: A first adjusting screw (310) is rotatably connected to the inner left side of the rotating wheel (38). The first adjusting screw (310) is threadedly connected to the roller (311). A worm wheel (312) is connected to the outer wall of the end of the first adjusting screw (310) away from the roller (311). A worm (313) is rotatably connected to the inner left side of the rotating wheel (38). The worm (313) meshes with the worm wheel (312). The left end of the worm (313) is located outside the rotating wheel (38). A cross groove is provided on the left end of the worm (313).
5. The molybdenum wire laser cladding welding device according to claim 4, characterized in that: A cone (315) is connected to the right side of the rotating wheel (38). A slide (316) is connected to the lower slide (32). The slide (316) is located to the right of the upper slide (33). A mounting block (317) is slidably connected to the slide (316). A second cone (318) is rotatably connected to the left side of the mounting block (317). A second adjusting screw (319) is rotatably connected to the slide (316). The second adjusting screw (319) is threadedly connected to the mounting block (317). A handwheel is provided at the end of the second adjusting screw (319) away from the slide (316).
6. The molybdenum wire laser cladding welding device according to claim 5, characterized in that: The clamping assembly (4) includes two clamping rods (41), both of which are slidably mounted on the upper slide (33). The two clamping rods (41) are mirror images of each other and are located on the front and rear sides of the shelf (34), respectively. Two connecting rods (44) are hinged to the side of each clamping rod (41) away from the shelf (34), and a sliding rod (43) is hinged to the end of each connecting rod (44) away from the clamping rod (41). The slide bar (43) is slidably connected to the upper slide table (33). The side of the slide bar (43) away from the shelf (34) is connected to a lever (45). Two lever shafts (46) are connected to the operating table (1). The two lever shafts (46) are respectively located on the movement trajectory of the two levers (45). The side of the clamping rod (41) away from the shelf (34) is connected to two spring seats (42) through a damping spring. The spring seats (42) are connected to the upper slide table (33).
7. The molybdenum wire laser cladding welding device according to claim 6, characterized in that: The clamping rod (41) has multiple sliding shafts (47) slidably connected to the side of the table (34) near the table. A spring is provided between the sliding shaft (47) and the inner wall of the clamping rod (41). A clamping block (48) is connected to the end of the sliding shaft (47) near the table (34).
8. The molybdenum wire laser cladding welding apparatus according to claim 7, characterized in that: The top material assembly (5) includes a fan-shaped block (51), which is rotatably mounted on the inner wall of the platform (34). A gate-shaped rod (53) is slidably connected to the top surface of the upper slide (33). An abutment rod (52) is connected to the right side of the gate-shaped rod (53). The abutment rod (52) slides in contact with the left side of the fan-shaped block (51). The gate-shaped rod (53) has two left ends. Two push rods (54) are connected to the operating table (1). The two push rods (54) are located on the movement trajectory of the two left ends of the gate-shaped rod (53).
9. The molybdenum wire laser cladding welding device according to claim 8, characterized in that: Two centering frames (55) are rotatably mounted on the shelf (34). The two centering frames (55) are mirror images of each other. Two protrusions (56) are connected to the outer wall of the fan-shaped block (51). A fixing block (57) is connected to the left side of the centering frame (55). A lever (58) is hinged to the left end of the fixing block (57). A limit rod is provided between the bottom of the lever (58) and the bottom of the fixing block (57). A spring is provided between the lever (58) and the fixing block (57). The two protrusions (56) slide in contact with the two levers (58) respectively when moving.