Intelligent automatic control system for callus culture and sampling

Abstract

The invention discloses an intelligent automatic control system for callus culture and sampling. The intelligent automatic control system comprises an intelligent production management system, an automatic production process, a two-dimensional code traceability system and a control center, the intelligent production management system is integrated with a visual monitoring module, an automatic management module and an AI analysis module to realize intelligent management of materials; the two-dimensional code traceability system is used for tagging empty bottles, raw materials, calluses and finished products so as to realize full-process traceability management; through automatic management and an intelligent system, the efficiency and accuracy of callus sampling and inoculation are remarkably improved, personal errors and pollution risks are reduced, the production cost is reduced, and traceable management of the whole process is achieved.

Description

Technical Field

[0001] This invention relates to the field of intelligent control technology, and in particular to an intelligent automatic control system for callus culture and sampling. Background Technology

[0002] In the field of biotechnology, the sampling and inoculation of callus tissue is an important experimental step. Traditional manual operations suffer from problems such as low efficiency and easy contamination. With the development of automation technology and artificial intelligence, the application of automated management systems has become possible, which can effectively improve work efficiency and reduce human error.

[0003] Currently, the market mainly uses manual operation or semi-automated equipment for callus sampling and inoculation. These methods are generally inefficient and costly, and manual operation is prone to introducing contamination, affecting the accuracy of experimental results. Although semi-automated equipment improves efficiency, it still requires a lot of human intervention and has poor flexibility.

[0004] The present invention aims to solve the problems of low efficiency, easy contamination, and high cost in the existing callus sampling and inoculation process, and to provide an efficient, accurate, and flexible automated management system. Summary of the Invention

[0005] The purpose of this invention is to provide an intelligent automatic control system for callus culture and sampling, so as to overcome the shortcomings of the prior art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: This application discloses an intelligent automatic control system for callus culture and sampling, including an intelligent production management system, an automated production process, a QR code traceability system, and a control center; the intelligent production management system integrates a visual monitoring module, an automated management module, and an AI analysis module to realize intelligent management of materials; the QR code traceability system assigns codes to empty bottles, raw materials, callus tissue, and finished products to realize full-process traceability management.

[0007] Preferably, it also includes a transfer system equipped with several intelligent devices, including transfer carts and robotic arms, for the handling and manipulation of materials.

[0008] Preferably, the intelligent production management system includes the following: a visual monitoring module that uses a combination of industrial cameras and sensors to collect material images and environmental data in real time; an automated management module that uses preset programs and algorithms to automatically manage the entry, exit, and storage of materials; and an AI analysis module that uses machine learning algorithms to analyze data such as the growth status and culture environment of callus tissue, predict culture trends, and provide optimization suggestions.

[0009] Preferably, the sensor includes an infrared temperature sensor, which controls the experimental environment to simultaneously collect the morphology and temperature field of callus tissue in the culture flask, and the AI ​​analysis module identifies and classifies the cell differentiation state.

[0010] Preferably, the automated production process is implemented through several intelligent devices, including empty bottle conveying without caps, canned material conveying, capping, screwing on caps, palletizing, robot speed-up chain diversion, high-temperature furnace cooling, inoculation and sample collection.

[0011] Preferably, in the automated production process, the conveyor belt and positioning device are used to transport empty bottles without caps to ensure accurate transport; the material is transported through a quantitative filling device to achieve precise filling; the capping and screwing steps are completed by mechanical devices, ensuring secure cap installation; the palletizing is performed by robots according to preset rules, improving palletizing efficiency and stability; the robot speed-up chain diverts materials to different production lines according to production needs; the high-temperature furnace cooling uses an intelligent temperature control system to control the cooling rate and temperature range; inoculation and sample collection are completed by robotic arms with special tools to ensure the accuracy and sterility of the operation.

[0012] Preferably, the QR code traceability system includes a marking machine and several identification devices. The QR code label is marked on the surface of empty bottles, raw materials, callus tissue and finished products, and is identified by the identification devices and recorded throughout the entire process.

[0013] This invention also discloses an automated production method for callus culture and sampling, applied to the aforementioned intelligent automatic control system for callus culture and sampling, comprising the following steps: S1: Assign codes to empty bottles and raw materials and record them; S2: Prepare the culture medium according to the coded raw materials and record the batch information; S3: Fill the prepared culture medium into a bottle and associate the callus tissue with the culture medium according to the QR code information; S4: After inoculation, the glass bottles are sent to the culture room and continuously tracked through the intelligent production management system; S5: When receiving samples, update the status of the QR code information on the glass bottle to "sample received"; S6: The collected callus tissue is sent to the freeze-drying process, and the freeze-dried powder is coded. S7: After the glass bottles are cleaned, they are put back into the warehouse, and their QR code information is updated to show that they are empty.

[0014] The beneficial effects of this invention are: (1) This invention significantly improves the efficiency and accuracy of callus sampling and inoculation through automated management and intelligent systems, reduces human error and contamination risk, lowers production costs, and achieves full-process traceability management.

[0015] The features and advantages of the present invention will be described in detail through embodiments and in conjunction with the accompanying drawings. Attached Figure Description

[0016] Figure 1 This invention relates to an intelligent automatic control system for callus culture and sampling; Figure 2 This is a schematic diagram of an automated production device for callus culture and sampling according to the present invention. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. However, it should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the scope of the invention. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of the invention.

[0018] See Figure 1 This invention provides an intelligent automatic control system for callus culture and sampling, including an intelligent production management system, an automated production process, a QR code traceability system, a control center, and a transfer system. The intelligent production management system integrates a visual monitoring module, an automated management module, and an AI analysis module to achieve intelligent management of materials. The QR code traceability system assigns codes to empty bottles, raw materials, callus tissue, and finished products to achieve full-process traceability management. The transfer system is equipped with several intelligent devices, including transfer trolleys and robotic arms, for material handling and operation.

[0019] The intelligent production management system includes the following components: a visual monitoring module that uses a combination of industrial cameras and sensors to collect material images and environmental data in real time; an automated management module that uses preset programs and algorithms to automatically manage the entry, exit, and storage of materials; and an AI analysis module that uses machine learning algorithms to analyze data such as the growth status and culture environment of callus tissue, predict culture trends, and provide optimization suggestions.

[0020] The sensor includes an infrared temperature sensor, which controls the experimental environment to simultaneously collect the morphology and temperature field of callus tissue in the culture flask, and the AI ​​analysis module identifies and classifies the cell differentiation state.

[0021] The automated production process is achieved through several intelligent devices, including empty bottle conveying, filling material conveying, capping, screwing on caps, palletizing, robot speed-up chain diversion, high-temperature furnace cooling, inoculation and sample collection.

[0022] In the automated production process, empty bottles without caps are transported using a conveyor belt and positioning device to ensure accurate delivery; canned materials are transported through quantitative filling equipment to achieve precise filling; capping and screwing are done by mechanical devices, ensuring secure cap installation; palletizing is performed by robots according to preset rules, improving palletizing efficiency and stability; robot-driven high-speed chain diversion distributes materials to different production lines according to production needs; high-temperature furnace cooling uses an intelligent temperature control system to control the cooling rate and temperature range; inoculation and sample collection are completed by robotic arms with specialized tools to ensure accuracy and sterility.

[0023] The QR code traceability system includes a marking machine and several identification devices. The QR code labels are marked on the surfaces of empty bottles, raw materials, callus tissue, and finished products, and are identified by the identification devices, and recorded throughout the entire process.

[0024] An automated production method for callus culture and sampling, applied to the aforementioned intelligent automatic control system for callus culture and sampling, includes the following steps: S1: Assign codes to empty bottles and raw materials and record them; S2: Prepare the culture medium according to the coded raw materials and record the batch information; S3: Fill the prepared culture medium into a bottle and associate the callus tissue with the culture medium according to the QR code information; S4: After inoculation, the glass bottles are sent to the culture room and continuously tracked through the intelligent production management system; S5: When receiving samples, update the status of the QR code information on the glass bottle to "sample received"; S6: The collected callus tissue is sent to the freeze-drying process, and the freeze-dried powder is coded. S7: After the glass bottles are cleaned, they are put back into the warehouse, and their QR code information is updated to show that they are empty.

[0025] It includes the following components: Intelligent production management system: realizes functions such as visual monitoring, automated management and AI analysis of training status.

[0026] Automated production process: including empty bottle conveying, filling material conveying, capping, palletizing, robot speed chain diversion, high-temperature furnace cooling, inoculation and sample collection, etc.

[0027] QR code traceability system: By assigning codes to empty bottles, raw materials, callus tissue and finished products, the entire process can be traced and managed.

[0028] Control Center: Responsible for task scheduling, status monitoring, and anomaly handling to ensure efficient system operation.

[0029] Intelligent equipment: including AGV carts, robotic arms, etc., used for material handling and operation.

[0030] In one feasible embodiment, the intelligent production management system includes an industrial camera and an infrared temperature sensor. It establishes the cultivation environment through a light source control system and a temperature control system, and uses the copper drum infrared temperature sensor and industrial camera to acquire images and temperature fields, and analyzes the cultivation status through AI.

[0031] The automated production process unit includes equipment such as conveyor lines, capping machines, palletizing robots, sorting robotic arms, high-temperature sterilization ovens, and built-in temperature control systems, which respectively complete operations such as transporting empty bottles without caps, transporting canned materials, capping, palletizing, sorting and conveying, high-temperature sterilization and cooling, and robotic arm inoculation and sample collection.

[0032] It also includes a filling mechanism, which is a peristaltic pump. The high precision of the peristaltic pump allows for precise filling with an accuracy of ±0.1ml.

[0033] The QR code traceability system includes a marking machine and several identification devices. The marking machine performs marking operations on empty bottles, raw materials, callus tissue, and finished product surfaces, including adhesion and laser marking. The identification devices include several fixed scanners and mobile scanners to achieve full-process traceability and management.

[0034] The control center includes PLC control, which enables task scheduling, status monitoring, and anomaly handling to ensure the efficient operation of the system.

[0035] This includes an automated production method for callus culture and sampling: Step 1: Assign codes to empty bottles and store them in the warehouse to generate glass bottle numbers.

[0036] Step 2: Assign codes to raw materials and record warehousing information.

[0037] Step 3: Prepare the culture medium according to the coded raw materials and record the batch information.

[0038] Step 4: Fill the prepared culture medium into the bottle and scan the QR code on the glass bottle to link the callus tissue with the culture medium.

[0039] Step 5: After inoculation, send the glass bottle into the culture room and continue to monitor the culture status.

[0040] Step 6: Scan the QR code on the glass bottle when receiving the sample and update the status to "Sample received".

[0041] Step 7: After receiving the callus tissue, it is sent to the freeze-drying process and the batch QR code of the freeze-dried powder is assigned.

[0042] Step 8: The cleaned glass bottles are put back into storage, and their status is updated to "empty bottle".

[0043] An embodiment of the automated production device for callus culture and sampling of the present invention can be applied to any device with data processing capabilities, such as a computer. The device embodiment can be implemented through software, hardware, or a combination of both. Taking software implementation as an example, as a logical device, it is formed by the processor of any data processing device loading the corresponding computer program instructions from non-volatile memory into memory for execution. From a hardware perspective, such as... Figure 2 The diagram shown is a hardware structure diagram of any data processing-capable device within an automated production apparatus for callus culture and sampling according to the present invention, except... Figure 2 In addition to the processor, memory, network interface, and non-volatile memory shown, any data processing device in the embodiment may also include other hardware depending on the actual function of that data processing device, which will not be elaborated further. The specific implementation process of the functions and roles of each unit in the above device can be found in the implementation process of the corresponding steps in the above method, and will not be repeated here.

[0044] For the device embodiments, since they basically correspond to the method embodiments, the relevant parts can be referred to in the description of the method embodiments. The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of the present invention according to actual needs. Those skilled in the art can understand and implement this without creative effort.

[0045] This invention also provides a computer-readable storage medium storing a program thereon, which, when executed by a processor, implements an automated production apparatus for callus culture and sampling as described in the above embodiments.

[0046] The computer-readable storage medium can be an internal storage unit of any data processing device as described in any of the foregoing embodiments, such as a hard disk or memory. The computer-readable storage medium can also be an external storage device of any data processing device, such as a plug-in hard disk, smart media card (SMC), SD card, flash card, etc., equipped on the device. Furthermore, the computer-readable storage medium can include both internal storage units and external storage devices of any data processing device. The computer-readable storage medium is used to store the computer program and other programs and data required by the data processing device, and can also be used to temporarily store data that has been output or will be output.

[0047] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions or improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An intelligent automatic control system for callus culture and sampling, characterized in that: It includes an intelligent production management system, an automated production process, a QR code traceability system, and a control center; the intelligent production management system integrates a visual monitoring module, an automated management module, and an AI analysis module to achieve intelligent management of materials; the QR code traceability system assigns codes to empty bottles, raw materials, callus tissue, and finished products to achieve full-process traceability management.

2. The intelligent automatic control system for callus culture and sampling as described in claim 1, characterized in that: It also includes a transfer system equipped with several intelligent devices, including transfer carts and robotic arms, for the handling and operation of materials.

3. The intelligent automatic control system for callus culture and sampling as described in claim 1, characterized in that: The intelligent production management system includes the following components: a visual monitoring module that uses a combination of industrial cameras and sensors to collect material images and environmental data in real time; an automated management module that uses preset programs and algorithms to automatically manage the entry, exit, and storage of materials; and an AI analysis module that uses machine learning algorithms to analyze data such as the growth status and culture environment of callus tissue, predict culture trends, and provide optimization suggestions.

4. The intelligent automatic control system for callus culture and sampling as described in claim 3, characterized in that: The sensor includes an infrared temperature sensor, which controls the experimental environment to simultaneously collect the morphology and temperature field of callus tissue in the culture flask, and the AI ​​analysis module identifies and classifies the cell differentiation state.

5. The intelligent automatic control system for callus culture and sampling as described in claim 1, characterized in that: The automated production process is achieved through several intelligent devices, including empty bottle conveying, filling material conveying, capping, screwing on caps, palletizing, robot speed-up chain diversion, high-temperature furnace cooling, inoculation and sample collection.

6. The intelligent automatic control system for callus culture and sampling as described in claim 5, characterized in that: In the automated production process, empty bottles without caps are transported using a conveyor belt and positioning device to ensure accurate transport; canned materials are transported through quantitative filling equipment to achieve precise filling; capping and screwing are completed by mechanical devices, ensuring secure cap installation; palletizing is performed by robots according to preset rules, improving palletizing efficiency and stability; and the robot speed-up chain diverts materials to different production lines according to production needs. The high-temperature furnace uses an intelligent temperature control system to control the cooling rate and temperature range; inoculation and sample collection are completed by a robotic arm in conjunction with special tools to ensure the accuracy and sterility of the operation.

7. The intelligent automatic control system for callus culture and sampling as described in claim 1, characterized in that: The QR code traceability system includes a marking machine and several identification devices. The QR code labels are marked on the surfaces of empty bottles, raw materials, callus tissue, and finished products, and are identified by the identification devices, and recorded throughout the entire process.

8. An automated production method for callus culture and sampling, applied to the intelligent automatic control system for callus culture and sampling as described in any one of claims 1 to 7, characterized in that: Includes the following steps: S1: Assign codes to empty bottles and raw materials and record them; S2: Prepare the culture medium according to the coded raw materials and record the batch information; S3: Fill the prepared culture medium into a bottle and associate the callus tissue with the culture medium according to the QR code information; S4: After inoculation, the glass bottles are sent to the culture room and continuously tracked through the intelligent production management system; S5: When receiving samples, update the status of the QR code information on the glass bottle to "sample received"; S6: The collected callus tissue is sent to the freeze-drying process, and the freeze-dried powder is coded. S7: After the glass bottles are cleaned, they are put back into the warehouse, and their QR code information is updated to show that they are empty.

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