Dyeing auxiliary traction conveying equipment based on flat shearing fabric

By using a gear and rack meshing transmission and a silicone scraper design, the blind spots and wear problems of the cleaning and scraping in the traction conveyor equipment for dyeing flat-shear fabrics are solved, achieving efficient and flexible cleaning and scraping functions, and improving the product quality and production efficiency of fabric dyeing processing.

CN121137949BActive Publication Date: 2026-02-27ZHEJIANG PROVINCE HENGSHENG PRINTING & DYEING CO LTD
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Patent Information

Application Number
CN202511666559.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-11-14
Publication Date
2026-02-27
Estimated Expiration
2045-11-14

AI Technical Summary

Technical Problem

Existing traction conveyor equipment for dyeing and fabric processing suffers from poor fit of the scraping device, numerous scraping blind spots, easy wear of the scraper, and poor scraping effect. Furthermore, the scraping components lack flexible adjustment and self-cleaning functions, resulting in dye residue contaminating the fabric and rollers, which affects product quality and production efficiency.

Method used

A dyeing-assisted traction conveying device based on flat-cut fabric was designed. It adopts gear and rack meshing transmission and slider lifting adjustment, combined with silicone scraper and arc-shaped conductor design to realize the lifting and lateral movement of scraper. It is equipped with self-cleaning function to ensure efficient scraping with good contact between scraper and roller shaft, forming a closed-loop cleaning mechanism.

Benefits of technology

It effectively removes dye residue from the surface of the conveyor rollers, avoids fabric contamination, improves product qualification rate, extends roller life, increases production efficiency, achieves multi-directional scraping of stubborn dyes, and ensures the stability of fabric conveying.

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Abstract

The application discloses a dyeing auxiliary traction conveying equipment based on flat shearing fabric, and relates to the technical field of fabric processing, which comprises a traction rack and a first assembly installed on the traction rack. The first assembly comprises a conveying roller shaft rotatably connected to the traction rack, and a fixing frame arranged below the traction rack and fixedly connected to the traction rack. Through the cooperation of the first assembly and a second assembly, the meshing movement of the first assembly gear around the ring-shaped rack controls the radial reciprocating movement of the second assembly outside the conveying roller shaft. Further, through the arrangement of the arc-shaped conductor in the second assembly, the scraper can swing along the arc-shaped track around the conveying roller shaft, and under the condition that the conveying roller shaft rotates and the scraper rotates in the opposite direction, the reverse force and the composite motion track are superposed, the scraper can form multi-directional peeling force on the stubborn dye residue on the surface of the roller shaft, significantly improve the cleaning completeness, and avoid the difficulty in removing stubborn residues in a single cleaning direction.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of fabric processing, in particular to a dyeing auxiliary traction conveying equipment based on flat-cut fabric. BACKGROUND

[0002] Flat-cut fabric, as a kind of textile fabric with unique texture and cutting characteristics, is widely used in clothing, home decoration and other fields. The dyeing process of flat-cut fabric has high requirements for fabric surface cleanliness and conveying stability, which directly affects the appearance quality and market competitiveness of the final product. In the dyeing production process of flat-cut fabric, the dyeing auxiliary traction conveying equipment is the core supporting equipment, mainly responsible for the traction, conveying and roller cleaning of the dyed fabric, and its performance directly determines the efficiency and product qualification rate of dyeing.

[0003] The core components of the existing flat-cut fabric dyeing traction conveying equipment are mainly conveying rollers, drive motors and simple guide structures. The primary problem is the lack of or inefficiency of dye residue cleaning mechanism for the conveying rollers. During the traction and conveying process of the dyed fabric, the excess dye attached to the surface of the fabric is easily transferred to the outer arc surface of the conveying roller. However, the existing equipment generally does not have a targeted cleaning device, and only a few devices are equipped with a fixed rigid scraper. This type of rigid scraper has two fatal defects: first, the fit between the scraper and the outer arc surface of the roller is poor, and due to manufacturing errors and installation deviations, a cleaning blind area is easily formed, and the residual dye is repeatedly transferred to the surface of the subsequent fabric with the roller, resulting in quality problems such as color stains and color differences in the fabric; second, rigid contact can cause surface wear of the roller, reducing the service life of the roller, and the scraper itself is prone to deformation, further reducing the cleaning effect. Although some improved solutions use elastic scrapers, they can only achieve linear cleaning in one direction, and the cleaning ability for stubborn dye residues attached to the surface of the roller is limited, which cannot adapt to the characteristics of various forms of dye residues after dyeing of flat-cut fabric.

[0004] Secondly, the cleaning component of the existing equipment lacks flexible posture adjustment and motion coordination mechanism. On the one hand, the position of the cleaning component is fixed, and it cannot be adjusted adaptively according to the length, diameter and other parameters of the conveying roller. When the production line changes different specifications of flat-cut fabric or rollers, the cleaning structure needs to be disassembled and reassembled, which is tedious and has low adjustment precision, seriously affecting the production efficiency. On the other hand, the existing equipment does not consider the cleaning problem of the cleaning component itself. The dye accumulated during the cleaning process will adhere to the surface of the scraper, causing secondary pollution of the roller and fabric during the subsequent cleaning process, forming a vicious cycle of "pollution-cleaning-re-pollution".

[0005] Therefore, a dyeing auxiliary traction conveying equipment based on flat-cut fabric is proposed to solve the above problems. SUMMARY

[0006] In view of the deficiencies of the prior art, the present application provides a dyeing auxiliary traction conveying device based on flat cutting fabric to solve the problems raised in the background art.

[0007] To achieve the above object, the present application provides the following technical scheme: a dyeing auxiliary traction conveying device based on flat cutting fabric, comprising: a traction frame and a first assembly mounted thereon, the first assembly comprising: a conveying roller shaft rotatably connected to the traction frame, a fixed frame provided below the traction frame, the fixed frame being fixedly connected to the traction frame, the fixed frame being symmetrically V-shaped on the upper and lower surfaces, and the fixed frame being perpendicular to the ground.

[0008] The first assembly further comprises: an annular groove opened in the vertical surface of one side of the fixed frame, the center of the surface of the fixed frame provided with the annular groove being fixedly connected with an annular rack, the annular rack being a rack provided with tooth blocks on the outer ring, and the annular groove being provided on the outer ring of the annular rack.

[0009] The second assembly is used for scraping the dye adhered to the conveying roller shaft.

[0010] As a preferred, the traction frame is provided with a conveying frame on one side, the traction frame and the conveying frame are both provided with processed fabric, one side of the conveying frame is provided with an auxiliary system, and the auxiliary system is electrically connected with the traction frame and the conveying frame.

[0011] As a preferred, the first assembly further comprises: a C-shaped clamping body slidingly clamped on the fixed frame, a vertical guide groove being vertically opened on the surface of the C-shaped clamping body away from the fixed frame, a sliding block being slidingly connected in the vertical guide groove, a driving device being fixedly connected to the surface of the sliding block away from the C-shaped clamping body, a gear being rotatably connected to the surface of the sliding block close to the C-shaped clamping body, and a guide column being fixedly connected to the surface of the gear away from the sliding block.

[0012] As a preferred, the driving device is electrically controlled by the auxiliary system, an output shaft of the driving device is fixedly connected with the gear through the sliding block, the guide column is slidingly connected in the annular groove, and the gear is meshingly connected with the tooth blocks on the outer ring of the annular rack.

[0013] As a preferred, the second assembly comprises: a U-shaped connecting frame fixedly connected above the driving device, an arc-shaped conductor being fixedly connected to one end of the U-shaped connecting frame away from the driving device, a sleeving ring body being slidingly sleeved on the arc-shaped conductor, and a scraper being fixedly connected to the surface of the sleeving ring body away from the arc-shaped conductor.

[0014] The third assembly is used for removing the dye impurities accumulated on the scraper.

[0015] Preferably, the U-shaped connecting frame is equal in length to the diameter of the conveying roller shaft, the conveying roller shaft and the fixed frame are arranged perpendicularly in the same horizontal plane, the arc-shaped conductor is in a concave arc shape, the scraper is made of silica gel, the arc surface of the side of the scraper away from the sleeved ring body is adapted to the outer arc of the conveying roller shaft, and the scraper is in an inclined state.

[0016] Preferably, the second assembly further comprises a guide frame fixedly connected to the U-shaped connecting frame, the guide frame is arranged below the arc-shaped conductor, a drive screw is rotatably connected in the guide frame, the drive screw is connected to an external power supply and is electrically connected to the auxiliary system for control, a moving block is slidably connected to the outer circle of the drive screw, the moving block is slidably connected in the guide frame, the moving block extends upward, a connecting body is slidably sleeved on the outer circle of the extending end of the moving block, and one end of the connecting body away from the moving block is rotatably connected to the side surface of the sleeved ring body.

[0017] Preferably, the third assembly comprises a positioning frame fixedly connected to the traction frame, a telescopic rod is arranged in the positioning frame, one end of the telescopic rod is fixedly connected to the inner wall of the positioning frame, the other end of the telescopic rod is fixedly connected to an auxiliary block, a return spring is sleeved on the outer circle of the telescopic rod, and the two ends of the return spring are fixedly connected to the inner wall of the positioning frame and the auxiliary block, respectively, a moving wheel is rotatably connected below the auxiliary block, a vertical rod is fixedly connected above the auxiliary block, and a silica gel arc plate is fixedly connected to one end of the vertical rod away from the auxiliary block.

[0018] Preferably, the positioning frame is arranged below the side of the conveying roller shaft, the silica gel arc plate is arranged in an inclined manner, and the silica gel arc plate and the scraper are oppositely inclined and intersected.

[0019] Compared with the prior art, the present application provides a dyeing auxiliary traction conveying device based on flat shearing fabric, which has the following advantages: through the arrangement of the first assembly, in terms of lifting adjustment, the driving device drives the gear to mesh and transmit along the annular rack, the guide column synchronously slides in the annular groove to ensure transmission stability, the rotary motion of the gear is converted into the up-down sliding of the sliding block along the vertical guide groove, and the second assembly as a whole realizes lifting; when the gear meshes with the upper half of the tooth block of the annular rack, the scraper is lifted to the state of being attached to the conveying roller shaft to perform scraping; when the gear meshes with the lower half of the tooth block, the scraper is lowered and separated, facilitating the cleaning of the scraper; in terms of transverse movement, the C-shaped clamping body can slide transversely along the fixed frame, driving the second assembly as a whole to adjust the position, and ensuring that the scraper is adapted to conveying roller shafts of different lengths. Especially in the cleaning process of the scraper, the design of downward separation makes the scraper completely separate from the conveying roller shaft, avoids the incomplete cleaning of the position where the scraper is attached to the outer arc of the conveying roller shaft, and avoids the secondary attachment of the scraper to the conveying roller shaft, and provides sufficient operation space for the silica gel arc plate to clean the scraper.

[0020] Through the adaptive design of the second assembly and the conveying roller shaft, efficient cleaning of the dye on the surface of the roller shaft is realized. On the one hand, the scraper is made of silica gel material, the arc surface close to the conveying roller shaft is precisely adapted to the outer arc of the conveying roller shaft, and is arranged in an inclined state, which greatly improves the adhesion to the surface of the roller shaft, ensures that the cleaning surface covers the entire outer arc surface of the roller shaft, and avoids the generation of cleaning blind area due to poor adhesion. On the other hand, the cleaning action is linked with the rotation of the conveying roller shaft, and on the basis of the adhesion of the scraper to the roller shaft, the continuous rotation of the conveying roller shaft enables the scraper to clean the circumferential surface of the roller shaft in all directions. Through this design, the residual dye on the surface of the conveying roller shaft is effectively removed, avoiding the problem of residual dye pollution of subsequent processing fabrics from the source, preventing the change of the friction coefficient of the roller shaft caused by the adhesion of the dye, and ensuring the stability of the fabric conveying, thereby improving the product qualification rate of the flat-cut fabric dyeing process.

[0021] Through the cooperation of the first assembly and the second assembly, the meshing movement of the gear of the first assembly around the ring gear controls the radial reciprocating movement of the second assembly on the outer ring of the conveying roller shaft. The scraper in the second assembly further realizes the arc trajectory swing of the scraper around the conveying roller shaft under the setting of the arc-shaped conductor. Under the self-rotation of the conveying roller shaft and the opposite rotation of the scraper, the reverse force and the composite motion trajectory are superimposed, the scraper can form multi-directional peeling force on the stubborn dye residue on the surface of the roller shaft, significantly improve the thoroughness of cleaning, and avoid the difficulty of removing stubborn residues in a single cleaning direction.

[0022] Through the linkage work of multiple assemblies, when the scraper moves to the side of the third assembly with the second assembly, the inner arc surface thereof is attached to the outer arc surface of the silica gel arc plate of the third assembly. Under the control of the auxiliary system, the second assembly drives the scraper to move downward, and since the height of the silica gel arc plate is fixed, the silica gel arc plate can form a reverse scraping force on the dye impurities accumulated on the cleaning surface of the scraper during the downward movement of the scraper. At the same time, when the scraper moves along the concave parabolic trajectory of the arc-shaped conductor, it will push the silica gel arc plate to slide along the positioning frame with the auxiliary block, and the return spring outside the telescopic rod will be compressed synchronously, so as to ensure that the silica gel arc plate is always attached to the scraper. After cleaning, the release of the elastic force of the return spring makes the silica gel arc plate reset standby. The synchronous operation of the scraping function and the self-cleaning function of the scraper is realized, which avoids the re-attachment of the dye impurities remaining on the scraper to the surface of the conveying roller shaft or the processed fabric in the subsequent cleaning process, forming a closed-loop cleaning mechanism of “cleaning-self-cleaning-re-cleaning”. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the present application.

[0024] Figure 2 It is a partial structure diagram of the present application.

[0025] Figure 3 It is another partial structure diagram of the present application.

[0026] Figure 4 This is a partial left-side view of the structure of the present invention.

[0027] Figure 5 This is a structural diagram of the first and second components of the present invention.

[0028] Figure 6 This is a disassembled structural diagram of the first component of the present invention.

[0029] Figure 7 For the present invention Figure 6 Enlarged structural diagram at point A in the middle.

[0030] Figure 8 This is a structural diagram of the second component of the present invention.

[0031] Figure 9 This is a cross-sectional view of the third component of the present invention.

[0032] Figure 10 This is a structural diagram of the third component of the present invention from another perspective.

[0033] In the diagram: 11. Traction frame; 12. Conveyor frame; 13. Processed fabric; 14. Auxiliary system.

[0034] 21. Conveyor roller; 22. Fixing frame; 23. Annular groove; 24. Annular rack; 25. C-type snap-fit ​​body; 26. Vertical guide groove; 27. Slider; 28. Drive device; 29. ​​Gear; 210. Guide column.

[0035] 31. U-shaped connecting frame; 32. Arc-shaped conductor; 33. Guide frame; 34. Drive screw; 35. Moving block; 36. Connecting body; 37. Sleeve ring body; 38. Scraper.

[0036] 41. Positioning frame; 42. Telescopic rod; 43. Return spring; 44. Auxiliary block; 45. Moving wheel; 46. Upright pole; 47. Silicone arc plate. Detailed Implementation

[0037] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0038] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments.

[0039] Example: Please refer to Figures 1 to 8As shown: In order to solve the problems mentioned in the technical solution, this application provides a dyeing auxiliary traction conveying device based on flat-cut fabric, including: traction frame 11 and a first component installed thereon. The first component includes: a conveying roller shaft 21 rotatably connected to the traction frame 11. A fixing frame 22 is provided on the traction frame 11 below the conveying roller shaft 21. The fixing frame 22 is fixedly connected to the traction frame 11. The upper and lower sides of the fixing frame 22 are set as symmetrical V-shapes. The fixing frame 22 is perpendicular to the ground.

[0040] The first component also includes: an annular groove 23 formed on a vertical surface of one side of the fixed frame 22, and an annular rack 24 fixedly connected to the center of the side of the fixed frame 22 with the annular groove 23. The annular groove 23 and the annular rack 24 cooperate to limit the movement of the gear 29 and the guide column 210. The length of the annular groove 23 and the annular rack 24 is greater than the overall height of the conveying roller shaft 21. The annular rack 24 is a rack with tooth blocks arranged around its outer ring, and the annular groove 23 is located on the outer ring of the annular rack 24.

[0041] The second component is used to scrape off the dye adhering to the conveyor roller 21.

[0042] A conveyor frame 12 is provided on one side of the traction frame 11. A dyeing pool is provided on the side of the traction frame 11 away from the conveyor frame 12 for dyeing the fabric 13. The fabric 13 is conveyed on both the traction frame 11 and the conveyor frame 12. An auxiliary system 14 is provided on one side of the conveyor frame 12. The auxiliary system 14 is electrically connected to the traction frame 11 and the conveyor frame 12.

[0043] The first component also includes: a C-shaped snap-fit ​​body 25 that slides onto the fixed frame 22, the C-shaped snap-fit ​​body 25 moving laterally left and right on the fixed frame 22, a vertical guide groove 26 vertically opened on the side of the C-shaped snap-fit ​​body 25 away from the fixed frame 22, a slider 27 slidably connected in the vertical guide groove 26, a drive device 28 fixedly connected on the side of the slider 27 away from the C-shaped snap-fit ​​body 25, the drive device 28 is used to drive the gear 29 to rotate, and through the meshing of the gear 29 and the ring rack 24, the position of the gear 29 and the drive device 28 on the ring rack 24 is adjusted, the side of the slider 27 close to the C-shaped snap-fit ​​body 25 is rotatably connected to the gear 29, the gear 29 moves around the ring rack 24, and with the cooperation of the slider 27 and the vertical guide groove 26, the lifting position of the drive device 28 is adjusted, and a guide post 210 is fixedly connected on the side of the gear 29 away from the slider 27.

[0044] The drive device 28 is electrically controlled by the auxiliary system 14. The output shaft of the drive device 28 passes through the slider 27 and is fixedly connected to the gear 29. The guide post 210 is slidably connected in the annular groove 23. The gear 29 is meshed with the outer ring tooth block of the annular rack 24.

[0045] The second component includes: a U-shaped connecting frame 31 fixedly connected above the drive device 28, an arc-shaped conductor 32 fixedly connected to one end of the U-shaped connecting frame 31 away from the drive device 28, a sleeve ring 37 slidably sleeved on the arc-shaped conductor 32, and a scraper 38 fixedly connected to the side of the sleeve ring 37 away from the arc-shaped conductor 32.

[0046] The third component is used to remove accumulated dye impurities on the scraper 38.

[0047] The U-shaped connecting frame 31 has the same diameter as the conveyor roller shaft 21. The conveyor roller shaft 21 and the fixed frame 22 are set perpendicular to each other on the same horizontal plane. The arc-shaped conductor 32 is concave. The scraper 38 is made of silicone. The arc surface of the scraper 38 away from the sleeve ring 37 matches the outer arc of the conveyor roller shaft 21. The scraper 38 is in an inclined state. When the gear 29 meshes with the upper part of the ring rack 24, the drive device 28 is located in the upper part of the C-shaped snap-fit ​​body 25. When the second component connected to the drive device 28 is synchronously at the upper end, the scraper 38 is in contact with the lower arc surface of the conveying roller shaft 21 in this state; conversely, when the gear 29 meshes with the lower part of the ring rack 24, the drive device 28 and the second component are located in the lower half of the C-type snap-fit ​​body 25, the scraper 38 is released from contact with the arc surface of the conveying roller shaft 21, and the tooth blocks on both sides of the ring rack 24 are used to mesh with the gear 29 to control the lifting and lowering operation of the drive device 28 on the C-type snap-fit ​​body 25.

[0048] The second component also includes: a guide frame 33 fixedly connected to the U-shaped connecting frame 31, the guide frame 33 being located below the arc-shaped conductor 32, a drive screw 34 rotatably connected inside the guide frame 33, the drive screw 34 being connected to an external power supply and electrically connected to the auxiliary system 14 for control, the forward and reverse rotation of the drive screw 34 controlling the reciprocating movement of the moving block 35, the outer ring of the drive screw 34 being slidably connected to the moving block 35, the reciprocating movement of the moving block 35 further pulling the connecting body 36 to move, the connecting body 36 controlling the reciprocating sliding of the sleeve ring 37 on the arc-shaped conductor 32, when the scraper 38 is in contact with the lower arc surface of the conveying roller shaft 21, the movement of the sleeve ring 37 on the arc-shaped conductor 32 controlling the scraper 38 to scrape the outer arc surface of the conveying roller shaft 21, the moving block 35 being slidably connected inside the guide frame 33, the moving block 35 extending upward, and the outer ring of the extended end being slidably sleeved with the connecting body 36, the end of the connecting body 36 away from the moving block 35 being rotatably connected to the side of the sleeve ring 37.

[0049] A further embodiment: Please refer to Figures 9 to 10The third assembly comprises a positioning frame 41 fixedly connected to the traction frame 11, a telescopic rod 42 arranged in the positioning frame 41, one end of the telescopic rod 42 being fixedly connected to the inner wall of the positioning frame 41, the other end of the telescopic rod 42 being fixedly connected to an auxiliary block 44, a return spring 43 being sleeved on the outer ring of the telescopic rod 42, the two ends of the return spring 43 being fixedly connected to the inner wall of the positioning frame 41 and the auxiliary block 44 respectively, a moving wheel 45 being rotatably connected to the lower portion of the auxiliary block 44, a vertical rod 46 being fixedly connected to the upper portion of the auxiliary block 44, a silica gel arc plate 47 being fixedly connected to the end of the vertical rod 46 away from the auxiliary block 44, and the scraper 38 moving to one end of the third assembly, under the assistance of the arc surface tooth block at one end of the annular rack 24, the gear 29 moving to the lower half of the C-shaped clamping body 25, the scraper 38 being separated from the adhering state with the conveying roller shaft 21, and at the same time, the driving screw 34 rotating to control the sleeved ring body 37 to move from the left side of the arc-shaped conductor 32 to the other side, in the initial state, the auxiliary block 44 and the silica gel arc plate 47 are synchronously arranged on the left side of the positioning frame 41, and the scraper 38 is arranged on the synchronous horizontal line, so that the scraper 38 moves on the arc-shaped conductor 32 from left to right, and the scraper 38 has a downward moving trend due to the concave arrangement of the arc-shaped conductor 32, and the scraper 38 moves upward again when it reaches the bottom end of the arc-shaped conductor 32, and the scraper 38 moves from left to right and crosses the silica gel arc plate 47, thereby pushing the silica gel arc plate 47 and the vertical rod 46 and the auxiliary block 44 to move synchronously from left to right in the positioning frame 41, and the return spring 43 and the telescopic rod 42 are compressed, the scraper 38 moves from left to right and downward, and the dye adhered to the arc surface of the scraper 38 is scraped off by the silica gel arc plate 47, and the moving wheel 45 assists the auxiliary block 44 to improve the smoothness of movement.

[0050] The positioning frame 41 is arranged below the conveying roller shaft 21, the silica gel arc plate 47 is arranged in an inclined manner, and the silica gel arc plate 47 and the scraper 38 are oppositely inclined and cross each other.

[0051] The C-shaped clamping body 25 is slidably clamped on the fixed frame 22, and the operator can adjust the lengths of the annular rack 24 and the fixed frame 22 according to the length of the conveying roller shaft 21, so as to adapt to the length of the conveying roller shaft 21, thereby driving the second assembly to move as a whole, ensuring that the scraper 38 covers the entire axial length of the conveying roller shaft 21 and ensuring the cleaning frequency to avoid the cleaning blind area.

[0052] The working principle of all the contents in the above embodiment is as follows: in the initial state, the auxiliary system 14 is synchronously electrically connected to the traction frame 11, the conveying frame 12 and each drive, and the parameter setting is completed. At this time, the fabric 13 is laid on the conveying roller shaft 21 of the traction frame 11 and the conveying frame 12, and the dyeing tank is located on the side of the traction frame 11 away from the conveying frame 12, and the fabric enters the dyeing process.

[0053] In use, the auxiliary system 14 controls the synchronous movement of the traction frame 11 and the conveying frame 12, the conveying roller shaft 21 is driven to rotate by the external motor, and the rotating drives the movement of the dyed processing fabric 13, at this time, the gear 29 is driven by the driving device 28 to mesh with the upper half of the ring-shaped rack 24, the guide column 210 slides in the ring-shaped groove 23 to follow the movement of the gear 29, the stability of the auxiliary gear 29 limits the movement deviation, when the gear 29 rotates to the both sides of the gear 29, it moves up and down along the ring-shaped rack 24, and further drives the slider 27 fixedly connected with the driving device 28 to slide up and down along the vertical guide groove 26 on the C-shaped clamping body 25, so as to realize the lifting adjustment of the driving device 28 and the second assembly; when the gear 29 meshes with the upper half of the ring-shaped rack 24, the driving device 28 is located in the upper half of the C-shaped clamping body 25, the second assembly is synchronously lifted, the scraper 38 is closely attached to the outer arc surface of the conveying roller shaft 21, because the arc surface of the side of the scraper 38 close to the conveying roller shaft 21 is adapted to the outer arc of the conveying roller shaft 21, the attachment degree is higher in the inclined state, and the cleaning surface is wider, and when the gear 29 rotates and the driving device 28 and the second assembly reciprocate along the upper tooth surface of the ring-shaped rack 24, the scraper 38 is attached to the outer arc surface of the conveying roller shaft 21, and moves from one side to the other side of the conveying roller shaft 21, under the cooperation of the self-rotation of the conveying roller shaft 21, the cleaning work of the outer arc surface of the conveying roller shaft 21 is completed, so as to avoid the dye adhering to the conveying roller shaft 21 to affect the conveying of the processing fabric 13 and the dye adhering to the processing fabric 13 to affect the product quality.

[0054] After the scraper 38 is attached to the conveying roller shaft 21, the auxiliary system 14 controls the driving screw 34 to start rotating. When the driving screw 34 rotates, the moving block 35 connected to the outer ring of the driving screw 34 moves linearly along the inside of the guide frame 33. Since the outer ring of the end part extending upward of the moving block 35 is sleeved with the connecting body 36, and the end of the connecting body 36 away from the moving block 35 is rotationally connected to the side of the sleeved ring body 37, the reciprocating movement of the moving block 35 is converted into the reciprocating sliding of the sleeved ring body 37 along the arc-shaped conductor 32 through the connecting body 36. Under the action of the lower concave arc of the arc-shaped conductor 32, the connecting body 36 is limited by the sleeved ring body 37 and the moving block 35, and the connecting body 36 moves reciprocally with the moving block 35. According to the arc surface of the arc-shaped conductor 32, the connecting body 36 slides up and down on the outer ring of the moving block 35 to adapt to the arc of the arc-shaped conductor 32. The connecting body 36 is rotationally connected to the sleeved ring body 37, which drives the sleeved ring body 37 to move synchronously on the arc-shaped conductor 32 while the connecting body 36 moves, thereby driving the scraper 38 to adjust the position of the scraper 38 attached to the conveying roller shaft 21 for cleaning. Under the cooperation of the reciprocating movement of the scraper 38 and the arc-shaped movement of the arc-shaped conductor 32, the scraper 38 presents a complex movement track and cooperates with the rotation of the conveying roller shaft 21. The rotation of the scraper 38 and the conveying roller shaft 21 is opposite to each other, so as to more completely clean the dye on the conveying roller shaft 21 under the interaction force and the complex movement track. The inclined state of the scraper 38 makes the cleaned dye slide down under the action of gravity, avoiding the cleaned dye from affecting the processed fabric 13.

[0055] When the scraper 38 moves to the side of the third assembly, the inner arc surface of the scraper 38 is attached to the outer arc surface of the silica gel arc plate 47, and during the transmission of the gear 29 and the ring gear 24, the gear 29 cooperates with the driving device 28 and the sliding block 27 to slide in the vertical guide groove 26 to the lower side of the C-shaped clamping body 25. When the gear 29 cooperates with the second assembly to move downward, the scraper 38 is attached to the outer arc surface of the silica gel arc plate 47 to move downward, and during the downward movement of the scraper 38, the height of the silica gel arc plate 47 is stable, so that the downward movement of the scraper 38 removes the dye accumulated on the scraper 38 by the silica gel arc plate 47. Further, under the drive of the second assembly, the scraper 38 moves downward along the arc-shaped conductor 32 to make a downward concave parabolic trajectory, and during the movement of the scraper 38 from the left side to the right side of the arc-shaped conductor 32, the scraper 38 is attached to the silica gel arc plate 47 to move the silica gel arc plate 47. At this time, the extension rod 42 and the return spring 43 are compressed, and under the assistance of the moving wheel 45, the auxiliary block 44 moves from left to right in the positioning frame 41, which is matched with the movement trajectory of the scraper 38. After the subsequent cleaning is completed, the scraper 38 moves away from the third assembly, the silica gel arc plate 47 is separated from the scraper 38, the silica gel arc plate 47 is restored to the original position under the restoring force of the return spring 43, and the silica gel arc plate 47 returns to the standby state. This operation ensures the cleanliness of the scraper 38, avoids the residual dye on the scraper 38 from being attached to the conveying roller shaft 21 again to cause pollution during the cleaning of the conveying roller shaft 21.

[0056] Through the setting of the first assembly, in terms of lifting adjustment, the driving device 28 drives the gear 29 to mesh and transmit along the ring gear 24, the guide column 210 synchronously slides in the ring-shaped groove 23 to ensure transmission stability, the rotary motion of the gear 29 is converted into the up-down sliding of the sliding block 27 along the vertical guide groove 26, so that the second assembly as a whole realizes lifting. When the gear 29 meshes with the upper half tooth block of the ring gear 24, the scraper 38 rises to the attached state with the conveying roller shaft 21 to perform cleaning; when the gear 29 meshes with the lower half tooth block, the scraper 38 descends and separates, which facilitates the cleaning of the scraper 38. In terms of horizontal movement, the C-shaped clamping body 25 can slide horizontally along the fixed frame 22 to drive the second assembly as a whole to adjust the position, so as to ensure that the scraper 38 is adapted to the conveying roller shaft 21 of different lengths. Especially in the cleaning link of the scraper 38, the downward separation design makes the scraper 38 completely separate from the conveying roller shaft 21, avoids the incomplete cleaning of the scraper 38 at the position of the outer arc surface of the conveying roller shaft 21, and provides sufficient operation space for the silica gel arc plate 47 to clean the scraper 38.

[0057] Through the adaptive design of the second assembly and the conveying roller shaft 21, efficient cleaning of the dye on the surface of the roller shaft is achieved. On the one hand, the scraper 38 is made of silica gel material, the side arc surface close to the conveying roller shaft 21 is precisely adapted to the outer arc of the conveying roller shaft 21, and is arranged in an inclined state, which greatly improves the adhesion to the surface of the roller shaft, ensures that the cleaning surface covers the entire outer arc surface of the roller shaft, and avoids the generation of cleaning blind area due to poor adhesion. On the other hand, the cleaning action is linked with the rotation of the conveying roller shaft 21, and on the basis of the adhesion of the scraper 38 to the roller shaft, the continuous rotation of the conveying roller shaft 21 enables the scraper 38 to clean the circumferential surface of the roller shaft in all directions. Through this design, the residual dye on the surface of the conveying roller shaft 21 is effectively removed, avoiding the problem of residual dye contaminating the subsequent processing fabric 13 from the source, and preventing the change of the friction coefficient of the roller shaft caused by the adhesion of the dye, thereby ensuring the stability of the fabric conveying and improving the product qualification rate of the flat-cut fabric dyeing process.

[0058] Through the cooperation of the first assembly and the second assembly, the meshing movement of the first assembly gear 29 around the ring gear 24 controls the radial reciprocating movement of the second assembly on the outer ring of the conveying roller shaft 21. The scraper 38 in the second assembly further realizes the arc trajectory swing of the scraper 38 around the conveying roller shaft 21 under the setting of the arc-shaped conductor 32. Under the rotation of the conveying roller shaft 21 and the opposite rotation of the scraper 38, the reverse force and the composite motion trajectory are superimposed, the scraper 38 can form multi-directional peeling force on the stubborn dye residue on the surface of the roller shaft, significantly improve the thoroughness of cleaning, and avoid the difficulty of removing stubborn residues in a single cleaning direction.

[0059] Through the linkage work of multiple assemblies, when the scraper 38 moves to the side of the third assembly with the second assembly, the inner arc surface thereof is attached to the outer arc surface of the silica gel arc plate 47 of the third assembly. Under the control of the auxiliary system 14, the second assembly drives the scraper 38 to move downward, and since the silica gel arc plate 47 is fixed in height, the scraper 38 can form a reverse scraping force on the dye impurities accumulated on its cleaning surface during the downward movement. At the same time, when the scraper 38 moves along the concave parabolic trajectory of the arc-shaped conductor 32, it will push the silica gel arc plate 47 to slide along the positioning frame 41 with the auxiliary block 44, and the return spring 43 outside the telescopic rod 42 will be compressed synchronously, ensuring that the silica gel arc plate 47 is always attached to the scraper 38. After cleaning, the elastic force of the return spring 43 is released to reset the silica gel arc plate 47. The synchronous operation of the cleaning function and the self-cleaning function of the scraper 38 is realized, avoiding the re-attachment of the dye impurities remaining on the scraper 38 to the surface of the conveying roller shaft 21 or the processing fabric 13 in the subsequent cleaning process, forming a closed-loop cleaning mechanism of “cleaning-self-cleaning-re-cleaning”.

[0060] The above working process please refer to Figures 1 to 10 .

[0061] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the described embodiments. That is, although the present application is described in terms of particular embodiments and implementations, it is to be understood that the terminology used is for the purpose of descriptive clarity and that it is intended to be limited only by the words recited in the appended claims. The scope of the present application shall be limited only by the claims.

[0062] While the embodiments of the application have been shown and described herein, it is to be understood that the application is not limited to these embodiments. Rather, numerous modifications are possible without departing from the spirit and scope of the present application as delineated by the claims and their equivalents.

Claims

1. A dyeing-assisted traction conveying device based on flat-cut fabric, comprising: The traction frame (11) and the first component mounted thereon are characterized in that: the first component includes: a conveying roller shaft (21) rotatably connected to the traction frame (11), a fixing frame (22) is provided on the traction frame (11) below the conveying roller shaft (21), the fixing frame (22) is fixedly connected to the traction frame (11), the upper and lower sides of the fixing frame (22) are set as symmetrical V-shapes, and the fixing frame (22) is perpendicular to the ground; The first component also includes: an annular groove (23) opened on a vertical surface on one side of the fixing frame (22), and an annular rack (24) is fixedly connected to the center of the side of the fixing frame (22) where the annular groove (23) is opened. The annular rack (24) is a rack with tooth blocks arranged around its outer ring, and the annular groove (23) is arranged on the outer ring of the annular rack (24). The second component is used to scrape off the dye adhering to the conveyor roller (21); The second component includes: a U-shaped connecting frame (31) fixedly connected above the drive device (28), an arc-shaped conductor (32) fixedly connected to the U-shaped connecting frame (31), a sleeve ring (37) slidably sleeved on the arc-shaped conductor (32), and a scraper (38) fixedly connected to the side of the sleeve ring (37) away from the arc-shaped conductor (32). The third component is used to remove accumulated dye impurities on the scraper (38); The U-shaped connecting frame (31) has the same diameter as the conveying roller shaft (21). The conveying roller shaft (21) and the fixed frame (22) are set perpendicular to each other on the same horizontal plane. The arc-shaped conductor (32) is in a concave arc state. The scraper (38) is made of silicone. The arc surface of the scraper (38) away from the sleeve ring body (37) is adapted to the outer arc of the conveying roller shaft (21). The scraper (38) is in an inclined state. The second component also includes: a guide frame (33) fixedly connected to the U-shaped connecting frame (31), the guide frame (33) being located below the arc-shaped conductor (32), a drive screw (34) being rotatably connected inside the guide frame (33), the drive screw (34) being connected to an external power supply and electrically connected to the auxiliary system (14) for control, a moving block (35) being slidably connected to the outer ring of the drive screw (34), the moving block (35) being slidably connected inside the guide frame (33), the moving block (35) extending upward, and a connecting body (36) being slidably sleeved on the outer ring of the extended end, the end of the connecting body (36) away from the moving block (35) being rotatably connected to the side of the sleeve ring body (37).

2. The dyeing-aided traction conveying device based on flat-cut fabric according to claim 1, characterized in that: A conveyor frame (12) is provided on one side of the traction frame (11), and processing fabric (13) is conveyed on both the traction frame (11) and the conveyor frame (12). An auxiliary system (14) is provided on one side of the conveyor frame (12), and the auxiliary system (14) is electrically connected to the traction frame (11) and the conveyor frame (12).

3. The dyeing-assisted traction conveying device based on flat-cut fabric according to claim 1, characterized in that: The first component also includes: a C-shaped snap-fit ​​body (25) that is slidably snap-fitted onto the fixed frame (22), the side of the C-shaped snap-fit ​​body (25) away from the fixed frame (22) having a vertical guide groove (26) vertically opened therein, a slider (27) slidably connected in the vertical guide groove (26), a driving device (28) fixedly connected to the side of the slider (27) away from the C-shaped snap-fit ​​body (25), a gear (29) rotatably connected to the side of the slider (27) close to the C-shaped snap-fit ​​body (25), and a guide post (210) fixedly connected to the side of the gear (29) away from the slider (27).

4. The dyeing-aided traction conveying device based on flat-cut fabric according to claim 3, characterized in that: The drive device (28) is electrically controlled by the auxiliary system (14). The output shaft of the drive device (28) passes through the slider (27) and is fixedly connected to the gear (29). The guide post (210) is slidably connected in the annular groove (23). The gear (29) is meshed with the outer ring tooth block of the annular rack (24).

5. The dyeing-aided traction conveying device based on flat-cut fabric according to claim 1, characterized in that: The third component includes: a positioning frame (41) fixedly connected to the traction frame (11), a telescopic rod (42) is provided inside the positioning frame (41), one end of the telescopic rod (42) is fixedly connected to the inner wall of the positioning frame (41), and an auxiliary block (44) is fixedly connected to the other end of the telescopic rod (42). A return spring (43) is sleeved on the outer ring of the telescopic rod (42), and both ends of the return spring (43) are fixedly connected to the inner wall of the positioning frame (41) and the auxiliary block (44) respectively. A moving wheel (45) is rotatably connected below the auxiliary block (44), and a vertical rod (46) is fixedly connected above the auxiliary block (44). A silicone arc plate (47) is fixedly connected to the end of the vertical rod (46) away from the auxiliary block (44).

6. The dyeing-aided traction conveying device based on flat-cut fabric according to claim 5, characterized in that: The positioning frame (41) is located on the side below the conveying roller shaft (21), the silicone arc plate (47) is inclined, and the silicone arc plate (47) and the scraper (38) are inclined in opposite directions and are in a cross state.

Citation Information

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