Prestressed concrete building pipe pile construction positioning device

By combining the support base and positioning components, precise positioning and offset warning of prestressed concrete pipe piles are achieved, solving the problem of timely detection of pipe pile offset in traditional construction and improving construction safety and efficiency.

CN121138284BActive Publication Date: 2026-02-27COMMON TRUST CONSTR DEV CO LTD
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Patent Information

Application Number
CN202511666280.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-11-14
Publication Date
2026-02-27
Estimated Expiration
2045-11-14

AI Technical Summary

Technical Problem

In traditional prestressed concrete pipe pile construction, pipe pile deviation is difficult to detect in a timely manner, resulting in low construction safety and reliability, and complex and inefficient correction.

Method used

The system employs a support base, mechanical welding arm, positioning components, offset warning components, and auxiliary limit components. It achieves precise positioning and offset warning of the pipe piles through components such as electric push rods, lifting cylinders, and drive motors, and combines cleaning components to ensure construction quality.

Benefits of technology

It enables timely warning and correction of pipe pile deviation, improves construction safety and reliability, ensures the verticality and overall quality of pipe piles, reduces the trouble of manual fixing and dismantling, and improves construction efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application provides a prestressed concrete building pipe pile construction positioning device, and belongs to the technical field of building construction positioning, which comprises a support seat, pipe pile bodies and a mechanical welding arm for welding the two groups of pipe pile bodies, a construction hole is formed in the support seat for the pipe pile bodies to pass through, a support assembly for supporting the pipe pile bodies during construction is fixedly connected to the support seat, and a plurality of positioning assemblies for positioning the pipe pile bodies are arranged on the support assembly. The application can precisely adjust the abutting wheel and the positioning plate by driving the motor and the incomplete gear transmission, so that the inner diameter of the abutting wheel is consistent with the pipe pile, the pipe pile is positioned, and positioning deviation is avoided. When the incomplete gear rotates, the driving screw can be driven to rotate at the same time, so that the grounding spike is inserted into the soil, the installation time is saved, and the offset warning and correction mechanism is also provided. When the pipe pile deviates, the abutting wheel triggers the alarm, and the deviated pipe pile is quickly pushed back to normal, so that the construction safety and reliability are ensured.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of construction positioning, in particular to a prestressed concrete building pipe pile construction positioning device. BACKGROUND

[0002] The prestressed concrete building pipe pile is a hollow cylindrical pile body formed by pouring concrete and curing after prestressed steel bars (such as high-strength steel wires, steel strands or prestressed threaded steel bars) are tensioned to generate pre-compressive stress before the concrete hardens. The core principle is to use prestress to offset the cracks of the concrete when it is subjected to tension, thereby improving the durability and bearing capacity of the pile body. The prestressed concrete building pipe pile has significantly better crack resistance and bending stiffness than ordinary concrete piles, has a short construction period, is convenient to construct, and is widely used in various projects.

[0003] In the prestressed concrete building pipe pile construction process, accurate positioning and reliable support are key factors to ensure construction quality. However, the traditional construction method has many shortcomings.

[0004] During the pipe pile conveying process of the pile press, the position of the pipe pile needs to be detected manually multiple times. However, this method has obvious hysteresis and cannot timely detect and take measures in the initial stage of pipe pile deviation. Once the pipe pile deviation is not detected in time, the deviation degree may gradually increase as the construction progresses, eventually causing serious construction accidents such as pipe pile fracture and building tilt, causing huge losses to the project, affecting the safety and reliability of the construction, increasing the maintenance cost and safety hazards in the later period, and the traditional method is also relatively complex in the deviation correction process, which requires multiple people to cooperate and has a large adjustment difficulty and low efficiency. SUMMARY

[0005] The purpose of the present application is to provide a prestressed concrete building pipe pile construction positioning device to solve the problems raised in the background.

[0006] Therefore, the present application is as follows: a prestressed concrete building pipe pile construction positioning device, comprising a support seat, a pipe pile body and a mechanical welding arm for welding two groups of pipe pile bodies, a construction hole is formed in the support seat for the pipe pile body to pass through, a support assembly is fixedly connected to the support seat for supporting the pipe pile body during construction, a plurality of positioning assemblies are arranged on the support assembly for positioning the pipe pile body, a plurality of deviation warning assemblies and auxiliary limiting assemblies are arranged on one end of the support assembly close to the support seat for assisting the positioning assemblies to position the bottom of the pipe pile body, and an adjusting assembly is arranged in the support seat for adjusting the deviation warning assemblies and the auxiliary limiting assemblies.

[0007] The mechanical welding arm is slidingly connected to the inner wall of the support assembly close to the positioning assembly, and the support assembly is further provided with a cleaning assembly for cleaning the outer wall of the pipe pile body before welding.

[0008] Preferably, the support assembly comprises two groups of first support frames fixedly connected to the top of the support base and two groups of second support frames fixedly connected to the top of the support base, and the two groups of first support frames and the two groups of second support frames are alternately arranged, the top of each group of the first support frames and the second support frames is fixedly connected to a fixed disc, a connecting disc is arranged above the fixed disc, each group of the positioning assemblies is fixedly connected to the connecting disc, a guide sliding groove is further arranged in the inner wall of the fixed disc, the mechanical welding arm is slidingly arranged in the guide sliding groove, and the guide sliding groove is provided with an electric guide rail for driving the movement of the mechanical welding arm.

[0009] Preferably, the positioning assembly comprises a fixed block fixedly connected to the connecting disc, an electric push rod fixedly connected to the fixed block, and a positioning plate fixedly connected to the output end of the electric push rod, and each group of the positioning plates is in contact with the outer wall of the pipe pile body.

[0010] The positioning assembly further comprises two groups of lifting cylinders, the two groups of lifting cylinders are symmetrically arranged below the connecting disc, and each group of the lifting cylinders is fixedly connected to an adjacent second support frame, the output end of each group of the lifting cylinders is fixed to the bottom of the connecting disc, the bottom of the connecting disc is further fixedly connected to two groups of auxiliary sliding plates, each group of the auxiliary sliding plates is fixedly connected to a rack, and the fixed disc is further provided with a through hole for the lifting cylinders and the auxiliary sliding plates to extend out.

[0011] Preferably, the adjusting assembly comprises a driving motor fixedly connected to the inside of the support base and a driving gear disc rotationally connected to the inside of the support base, the output end of the driving motor is fixedly connected to an incomplete gear, the incomplete gear is meshed with the driving gear disc, a plurality of evenly distributed limiting grooves are arranged on the driving gear disc, and each group of the offset warning assemblies is slidingly connected to an adjacent limiting groove.

[0012] Preferably, the offset warning assembly comprises a fixed frame fixedly connected to the bottom of the driving gear disc, a connecting plate slidingly connected to the fixed frame, a sliding shaft fixedly connected to one end of the connecting plate close to the fixed frame, the sliding shaft is slidingly connected to an adjacent limiting groove, an adjusting frame is further slidingly connected to the other end of the connecting plate away from the fixed frame, an abutting wheel is rotationally connected to the end of the adjusting frame away from the connecting plate, and the abutting wheel abuts against the outer wall of the pipe pile body.

[0013] The top of the adjusting frame is further fixedly connected to a synchronous plate, the end of the synchronous plate away from the adjusting frame extends to the auxiliary limiting assembly and is connected to the auxiliary limiting assembly.

[0014] Preferably, the connecting plate is also fixedly connected with a static contact close to one end of the adjusting frame, the adjusting frame is fixedly connected with a dynamic contact matched with the static contact, and two groups of buffer springs are fixedly connected between the connecting plate and the adjusting frame and located on both sides of the static contact.

[0015] Preferably, the auxiliary limiting assembly comprises a fixed cylinder fixedly connected to the inner wall of the adjacent first support frame, an adjusting cylinder slidably connected to one end of the fixed cylinder away from the first support frame, an arc-shaped plate fixedly connected to the other end of the adjusting cylinder, and two groups of limiting plates fixedly connected to one end of the adjusting cylinder close to the arc-shaped plate, and the extension end of the synchronous plate is sleeved on the adjusting cylinder between the two groups of limiting plates.

[0016] Preferably, the support base is also slidably connected with a fixed plate, grounding rods are fixedly connected to the four corners of the bottom of the fixed plate, the bottoms of multiple groups of the grounding rods penetrate through the support base and extend below the support base, adjusting grooves are also formed in the sides of the two groups of first support frames away from each other, a drive screw is rotatably connected in one of the adjusting grooves, an auxiliary sliding rod is fixedly connected in the other adjusting groove, the bottom of the drive screw penetrates through and extends into the support base, the extension end of the drive screw is fixed to the top of the incomplete gear, connecting frames are fixedly connected to the sides of the fixed plate close to the two groups of drive screws, the connecting frames close to the drive screws are threadedly connected to the drive screws, and the connecting frames close to the auxiliary sliding rod are slidably connected to the auxiliary sliding rod.

[0017] Preferably, the cleaning assembly comprises two groups of synchronous gears rotatably connected to the inside of the fixed disc, the two groups of synchronous gears are respectively engaged with the gear racks on the two groups of auxiliary sliding plates, two groups of synchronous discs are fixedly connected to the two groups of synchronous gears, driving links are hingedly connected to the sides of the two groups of synchronous discs away from the adjacent synchronous gears, and the driving links are located at eccentric positions on the synchronous discs, and driving frames are hingedly connected to the other ends of the driving links.

[0018] Preferably, the cleaning assembly further comprises two groups of double-cylinder pistons fixedly connected to the inside of the fixed disc, piston rods are slidably connected in each group of double-cylinder pistons, the other ends of the piston rods away from the double-cylinder pistons are fixed to the adjacent driving frames, the output ends of multiple groups of double-cylinder pistons are communicated with communication pipes, the other ends of multiple groups of communication pipes are communicated with multiple groups of air injection pipes, the multiple groups of air injection pipes are fixedly connected to the inner wall of the fixed disc, and the spraying directions of the multiple groups of air injection pipes are towards the pipe pile bodies in the fixed disc.

[0019] Compared with the prior art, the beneficial effects in the application include:

[0020] The device is provided with a deviation warning and deviation rectification mechanism, which provides guarantee for construction safety and quality, when the pipe pile body deviates during the conveying of the pipe pile body by the pile press, part of the abutting wheels is extruded, the adjusting frame is moved towards the connecting plate, the movable contact piece in the adjusting frame is in contact with the static contact piece, the alarm is triggered to issue a warning, the deviation of the pipe pile body is timely prompted, the construction personnel can quickly take measures, the corresponding electric push rod is started to drive the positioning plate to move, the pipe pile body is pushed to be in place, thereby avoiding construction accidents caused by pipe pile deviation, and the safety and reliability of construction are improved.

[0021] The device also has excellent positioning and adjusting functions, during construction, the driving motor in the support base is started to drive the incomplete gear to rotate, the driving gear plate is slowly rotated, in the process, the sliding shaft is pushed in the limiting groove, a plurality of connecting plates are moved towards each other, the adjusting frame and the abutting wheels are moved, the space formed between the plurality of abutting wheels can be accurately adjusted to be the same as the diameter of the pipe pile body, meanwhile, the plurality of electric push rods synchronously adjust the inner diameter between the plurality of positioning plates to be the same as the diameter of the pipe pile body, the accurate adjustment ensures that the pipe pile always maintains a vertical state during construction, effectively avoids construction deviation caused by inaccurate positioning, and improves the perpendicularity and overall quality of pipe pile construction.

[0022] When the incomplete gear rotates, the driving screw in the adjusting groove can be driven to rotate at the same time, the fixed plate is driven to move downwards through the connecting frame, a plurality of grounding rods are inserted into the soil, and the stable fixing of the support base is realized, the fixing mode synchronous with the deviation warning assembly and the auxiliary limiting assembly greatly reduces the trouble of manual fixing and dismounting, improves the construction efficiency, and saves the labor and time cost.

[0023] When the pipe connecting work is performed, the lifting air cylinder is started to push the connecting disc to move upwards, the positioning plate is moved away from the mechanical welding arm, at the same time, the auxiliary sliding plate at the bottom of the connecting disc is extended, the synchronous gear is driven to rotate, the driving link and the driving frame are pushed to move, and the air in the double-cylinder piston is sprayed on the outer wall of the pipe pile body through the communication pipe and the jet pipe, so that dust and other foreign matters are blown off, a clean surface is provided for the welding work to be performed, and the welding quality is improved. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 A first perspective view of the present application is shown;

[0025] Figure 2 A second perspective view of the present application is shown;

[0026] Figure 3 An enlarged view of the structure at A in the present application is shown; Figure 1 An enlarged view of the structure at A in the present application is shown;

[0027] Figure 4The structural schematic diagram of the adjusting assembly in the application is shown.

[0028] Figure 5 The bottom view schematic diagram of the driving gear disc in the application is shown.

[0029] Figure 6 The structural schematic diagram of the offset warning assembly in the application is shown.

[0030] Figure 7 The structural schematic diagram of the adjusting assembly in the application is shown. Figure 6 The enlarged schematic diagram of the structure at B is shown.

[0031] Figure 8 The schematic diagram of the operation of the application is shown.

[0032] Figure 9 The structural schematic diagram of the adjusting assembly in the application is shown. Figure 1 The enlarged schematic diagram of the structure at C is shown.

[0033] Figure 10 The structural schematic diagram of the adjusting assembly in the application is shown.

[0034] Figure 11 The structural schematic diagram of the adjusting assembly in the application is shown.

[0035] Figure 12 The structural schematic diagram of the adjusting assembly in the application is shown. Figure 10 The enlarged schematic diagram of the structure at D is shown.

[0036] In the figure: 1, support seat; 11, fixed plate; 12, grounding drill; 13, driving motor; 14, incomplete gear; 15, driving gear disc; 16, limiting groove; 2, support assembly; 21, first support frame; 22, adjusting groove; 23, driving screw; 24, fixed disc; 25, connecting disc; 26, guide sliding groove; 27, through hole; 28, second support frame; 29, auxiliary sliding rod; 3, positioning assembly; 31, fixed block; 32, electric push rod; 33, positioning plate; 34, lifting air cylinder; 35, auxiliary sliding plate; 4, offset warning assembly; 41, fixed frame; 42, connecting plate; 43, static contact piece; 44, adjusting frame; 45, abutting wheel; 46, dynamic contact piece; 47, buffer spring; 48, sliding shaft; 49, synchronous plate; 5, auxiliary limiting assembly; 51, fixed cylinder; 52, adjusting cylinder; 53, arc-shaped plate; 54, limiting plate; 6, pipe pile main body; 7, mechanical welding arm; 8, cleaning assembly; 81, synchronous gear; 82, synchronous disc; 83, driving connecting rod; 84, driving frame; 85, double-cylinder piston; 86, communication pipe; 87, air jet pipe. DETAILED DESCRIPTION

[0037] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application.

[0038] Please refer to Figures 1 to 12 The application provides a prestressed concrete building pipe pile construction positioning device technical scheme: a prestressed concrete building pipe pile construction positioning device, which comprises a support seat 1, a pipe pile body 6 and a mechanical welding arm 7 for welding the two groups of pipe pile bodies 6, a construction hole is formed in the support seat 1 for the pipe pile body 6 to pass through, a support assembly 2 for supporting the pipe pile body 6 during construction is fixedly connected to the support seat 1, a plurality of positioning assemblies 3 for positioning the pipe pile body 6 are arranged on the support assembly 2, a plurality of offset warning assemblies 4 and auxiliary limiting assemblies 5 for assisting the positioning assemblies 3 in positioning the bottom of the pipe pile body 6 are further arranged on one end of the support assembly 2 close to the support seat 1, an adjusting assembly for adjusting the offset warning assemblies 4 and the auxiliary limiting assemblies 5 is further arranged in the support seat 1, the mechanical welding arm 7 is slidingly connected to the inner wall of the support assembly 2 close to the positioning assemblies 3, a cleaning assembly 8 for cleaning the outer wall of the pipe pile body 6 before welding is further arranged on the support assembly 2, the support assembly 2 comprises two groups of first support frames 21 fixedly connected to the top of the support seat 1 and two groups of second support frames 28 fixedly connected to the top of the support seat 1, and the two groups of first support frames 21 and the two groups of second support frames 28 are alternately arranged, the top of each of the plurality of first support frames 21 and the second support frames 28 is fixedly connected with a fixed disc 24, a connecting disc 25 is arranged above the fixed disc 24, the plurality of positioning assemblies 3 are fixedly connected to the connecting disc 25, a guide sliding groove 26 is further formed in the inner wall of the fixed disc 24, and the mechanical welding arm 7 is slidingly arranged in the guide sliding groove 26, and the guide sliding groove 26 is provided with an electric guide rail for driving the mechanical welding arm 7 to move.

[0039] Specifically, in use, first, the support seat 1 is placed on the ground at a pre-positioned position, so that the construction hole in the support seat 1 coincides with the construction position of the pipe pile body 6, after being placed, the adjusting assembly and the positioning assemblies 3 in the support seat 1 are started, so that the adjusting assembly drives the offset warning assemblies 4 and the auxiliary limiting assemblies 5 to move, so that the inner diameters of the positioning assemblies 3, the offset warning assemblies 4 and the auxiliary limiting assemblies 5 are the same as the diameter of the pipe pile body 6, the pipe pile body 6 is hoisted by using hoisting equipment, and the bottom of the pipe pile body 6 sequentially passes through the positioning assemblies 3, the auxiliary limiting assemblies 5 and the offset warning assemblies 4, and the pipe pile body 6 is constructed by means of a pile driver.

[0040] As a further optimization scheme, the positioning assembly 3 comprises a fixed block 31 fixedly connected to the connecting disc 25, the fixed block 31 is fixedly connected with an electric push rod 32, the output end of the electric push rod 32 is fixedly connected with a positioning plate 33, a plurality of groups of positioning plates 33 are in contact with the outer wall of the pipe pile body 6, the positioning assembly 3 further comprises two groups of lifting cylinders 34, the two groups of lifting cylinders 34 are symmetrically arranged below the connecting disc 25, and the two groups of lifting cylinders 34 are respectively fixedly connected in the adjacent second support frame 28, the output end of the two groups of lifting cylinders 34 is fixed to the bottom of the connecting disc 25, and the bottom of the connecting disc 25 is further fixedly connected with two groups of auxiliary sliding plates 35, the two groups of auxiliary sliding plates 35 are fixedly connected with a rack, and the fixed disc 24 is further provided with a through hole 27 for the lifting cylinder 34 and the auxiliary sliding plate 35 to extend out;

[0041] Specifically, in use, in the initial state, the fixed disc 24 and the connecting disc 25 are in a fitted state, when the pipe pile body 6 is constructed, first, a plurality of groups of electric push rods 32 are started, so that the plurality of groups of electric push rods 32 drive the plurality of groups of positioning plates 33 to move, the inner diameter between the plurality of groups of positioning plates 33 is adjusted to be the same as the diameter of the pipe pile body 6, the pipe pile body 6 passes through between the plurality of groups of positioning plates 33 through the pile driver, and the pipe pile body 6 is kept vertical through the support of the plurality of groups of positioning plates 33;

[0042] When splicing, first, the lifting cylinder 34 is started, so that the lifting cylinder 34 pushes the connecting disc 25 to move upwards, and the positioning plate 33 moves away from the mechanical welding arm 7, at this time, the pile driver transports another pipe pile body 6 to the positioning assembly 3, and the pipe pile body 6 is kept in a vertical state through the support of the plurality of groups of positioning plates 33, the pile driver continues to work to gradually move the two pipe pile bodies 6 closer to each other, the lower pipe pile body 6 is kept stable under the support of the offset warning assembly 4 and the auxiliary limiting assembly 5, and the upper pipe pile body 6 is kept stable under the support of the plurality of groups of positioning plates 33, through the support of the offset warning assembly 4, the auxiliary limiting assembly 5 and the pipe pile body 6, the two pipe pile bodies 6 can be accurately spliced, when the splicing is completed, the mechanical welding arm 7 is started, the mechanical welding arm 7 moves along the guide sliding groove 26 in the fixed disc 24, and the connection between the two pipe pile bodies 6 is welded;

[0043] When the splicing is completed, the pile driver moves the upper pipe pile body 6, so that the two pipe pile bodies 6 move downwards at the same time, in this process, the two groups of lifting cylinders 34 slowly move downwards to reset, so that the connecting disc 25 is in contact with the fixed disc 24 again, and the positioning work is continued;

[0044] Through the movable connecting disc 25, when splicing, the connecting disc 25 is moved through the two groups of lifting cylinders 34, and then the positioning assembly 3 is moved, so that the distance between the positioning assembly 3 and the lower pipe pile body 6 is increased, enough space is reserved for the positioning work and the welding work, and the accuracy and stability of the positioning and welding work are ensured.

[0045] As a further optimization scheme, the adjusting assembly comprises a driving motor 13 fixedly connected in the support base 1 and a driving gear plate 15 rotatably connected in the support base 1, the output end of the driving motor 13 is fixedly connected with an incomplete gear 14, the incomplete gear 14 is engaged with the driving gear plate 15, a plurality of groups of limiting grooves 16 are formed on the driving gear plate 15, and a plurality of groups of offset warning assemblies 4 are slidably connected in the adjacent limiting grooves 16, the offset warning assembly 4 comprises a fixed frame 41 fixedly connected to the bottom of the driving gear plate 15, a connecting plate 42 slidably connected in the fixed frame 41, a sliding shaft 48 fixedly connected to one end of the connecting plate 42 close to the fixed frame 41, the sliding shaft 48 being slidably connected in the adjacent limiting groove 16, the other end of the connecting plate 42 away from the fixed frame 41 is also slidably connected with an adjusting frame 44, one end of the adjusting frame 44 away from the connecting plate 42 is rotatably connected with an abutting wheel 45, the abutting wheel 45 abuts against the outer wall of the pipe pile body 6, the top of the adjusting frame 44 is also fixedly connected with a synchronous plate 49, the other end of the synchronous plate 49 away from the adjusting frame 44 extends to the auxiliary limiting assembly 5 and is connected with the auxiliary limiting assembly 5, one end of the connecting plate 42 close to the adjusting frame 44 is also fixedly connected with a static contact 43, the adjusting frame 44 is fixedly connected with a dynamic contact 46 matched with the static contact 43, two groups of buffer springs 47 are fixedly connected between the connecting plate 42 and the adjusting frame 44, and the two groups of buffer springs 47 are located on the two sides of the static contact 43, the auxiliary limiting assembly 5 comprises a fixed cylinder 51 fixedly connected to the inner wall of the adjacent first support frame 21, the other end of the fixed cylinder 51 away from the first support frame 21 is slidably connected with an adjusting cylinder 52, the other end of the adjusting cylinder 52 is fixedly connected with an arc-shaped plate 53, and two groups of limiting plates 54 are fixedly connected to one end of the adjusting cylinder 52 close to the arc-shaped plate 53, and the extending end of the synchronous plate 49 is sleeved on the adjusting cylinder 52 between the two groups of limiting plates 54;

[0046] Specifically, before construction, when the support base 1 is placed, first, the driving motor 13 in the support base 1 is started, the driving motor 13 drives the incomplete gear 14 to rotate, the teeth on the incomplete gear 14 push the driving gear plate 15 to rotate slowly, when the driving gear plate 15 rotates, the sliding shaft 48 drives the connecting plate 42 to slide under the pushing of the limiting groove 16, so that the plurality of groups of connecting plates 42 move towards each other, and the adjusting frame 44 and the abutting wheel 45 are pushed to move, so that the space formed between the plurality of groups of abutting wheels 45 is the same as the diameter of the pipe pile body 6;

[0047] When the multiple sets of adjusting frames 44 move, the synchronization plates 49 on the adjusting frames 44 pull the adjusting cylinders 52 out of the fixed cylinders 51 at the same time, so that the arc-shaped plates 53 are synchronously moved out, and after adjustment, the static contact pieces 43 are connected with the external alarm, and then the construction work can be carried out. In the construction process of the pipe pile body 6, the bottom of the pipe pile body 6 passes through the multiple sets of arc-shaped plates 53 and the multiple sets of abutting wheels 45, and under the assistance of the multiple sets of positioning plates 33 on the upper side and the multiple sets of arc-shaped plates 53 on the lower side, the pipe pile body 6 always keeps vertical;

[0048] When the pile driver continuously transports the pipe pile body 6, the multiple sets of arc-shaped plates 53 and the multiple sets of abutting wheels 45 always contact with the outer wall of the pipe pile body 6. When the pipe pile body 6 deviates, part of the abutting wheels 45 is extruded by the pipe pile body 6, so as to drive the adjusting frames 44 to move towards the connecting plates 42. When the adjusting frames 44 move, the moving contact pieces 46 in the adjusting frames 44 contact with the static contact pieces 43, so that the alarm gives a warning to prompt that the pipe pile body 6 deviates.

[0049] When the pipe pile body 6 deviates, the pile driving work is stopped, and the corresponding electric push rods 32 are started, so that the electric push rods 32 drive the positioning plates 33 to move, and the pipe pile body 6 is pushed to be in place. After being pushed to be in place, the static contact pieces 43 and the moving contact pieces 46 are separated, the alarm is turned off, and then the pile driving work can be continued.

[0050] As a further optimization scheme, the supporting seat 1 is further slidably connected with a fixed plate 11, the four corners of the bottom of the fixed plate 11 are all fixedly connected with grounding rods 12, the bottoms of the multiple sets of grounding rods 12 all penetrate through the supporting seat 1 and extend below the supporting seat 1, the sides away from each other of the two sets of first supporting frames 21 are both provided with adjusting grooves 22, one of the adjusting grooves 22 is rotatably connected with a driving screw 23, and the other adjusting groove 22 is fixedly connected with an auxiliary sliding rod 29. The bottom of the driving screw 23 penetrates through and extends into the supporting seat 1, the extended end of the driving screw 23 is fixed to the top of the incomplete gear 14, the side close to the two driving screws 23 of the fixed plate 11 is fixedly connected with a connecting frame, the connecting frame close to the driving screw 23 is threadedly connected to the driving screw 23, and the connecting frame close to the auxiliary sliding rod 29 is slidably connected to the auxiliary sliding rod 29.

[0051] Specifically, when the adjusting assembly adjusts the positions of the deviation warning assembly 4 and the auxiliary limiting assembly 5, the incomplete gear 14 simultaneously drives the driving screw 23 thereon to rotate, so that the driving screw 23 rotates in the adjusting groove 22. When the driving screw 23 rotates, the driving screw 23 drives the fixed plate 11 to move downwards through the connecting frame, so that the fixed plate 11 drives the multiple sets of grounding rods 12 to be inserted into the soil, and the supporting seat 1 is fixed.

[0052] As a further optimization scheme, the cleaning assembly 8 comprises two groups of synchronous gears 81 rotatably connected to the inside of the fixed disc 24, the two groups of synchronous gears 81 are respectively meshed with the two groups of rack arrays on the auxiliary sliding plates 35, and the two groups of synchronous gears 81 are further fixedly connected with synchronous discs 82, the two groups of synchronous discs 82 are hingedly connected with drive connecting rods 83 away from the side of the adjacent synchronous gears 81, and the drive connecting rods 83 are located at eccentric positions on the synchronous discs 82, and one end of each group of drive connecting rods 83 is hingedly connected with a drive frame 84, the cleaning assembly 8 further comprises two groups of double-cylinder pistons 85 fixedly connected to the inside of the fixed disc 24, each group of double-cylinder pistons 85 is slidably connected with a piston rod, and one end of each group of piston rods away from the double-cylinder piston 85 is fixedly connected with the adjacent drive frame 84, and the output ends of the groups of double-cylinder pistons 85 are communicated with a plurality of communication pipes 86, and the other ends of the plurality of communication pipes 86 are communicated with a plurality of air injection pipes 87, and the plurality of air injection pipes 87 are fixedly connected to the inner wall of the fixed disc 24, and the spraying directions of the plurality of air injection pipes 87 are towards the pipe pile body 6 in the fixed disc 24;

[0053] Specifically, when the pile is connected, the lifting air cylinder 34 drives the connecting disc 25 to move upwards, and the connecting disc 25 simultaneously pulls the two groups of auxiliary sliding plates 35 to extend out of the fixed disc 24, when the auxiliary sliding plates 35 move, the rack arrays on the auxiliary sliding plates 35 simultaneously drive the synchronous gears 81 to rotate, the synchronous gears 81 synchronously drive the synchronous discs 82 to rotate, and the synchronous discs 82 drive the drive connecting rods 83 to move away from the synchronous gears 81, when the drive connecting rods 83 move, the drive connecting rods 83 simultaneously drive the drive frames 84 to move, so that the drive frames 84 drive the two groups of piston rods to move into the double-cylinder pistons 85, the air in the two groups of double-cylinder pistons 85 is extruded to be discharged through the communication pipes 86, and is sprayed on the outer wall of the pipe pile body 6 through the plurality of air injection pipes 87, so that the dust and other foreign matters on the outer wall are blown off, and the position to be welded is cleaned.

[0054] The working principle of the prestressed concrete building pipe pile construction positioning device is as follows:

[0055] In use, first, the support seat 1 is placed on the ground at a pre-positioned position, so that the construction hole on the support seat 1 coincides with the construction position of the pipe pile body 6, after being placed, first, the drive motor 13 in the support seat 1 is started, the drive motor 13 drives the incomplete gear 14 to rotate, the teeth on the incomplete gear 14 drive the drive gear disc 15 to rotate slowly, when the drive gear disc 15 rotates, the sliding shaft 48 drives the connecting plates 42 to slide under the push of the limiting groove 16, so that the groups of connecting plates 42 move towards each other, and drive the adjusting frames 44 and the abutting wheels 45 to move, so that the space formed between the groups of abutting wheels 45 is the same as the diameter of the pipe pile body 6, when the groups of adjusting frames 44 move, the synchronous plates 49 on the adjusting frames 44 simultaneously pull the adjusting cylinders 52 to extend out of the fixed cylinders 51, so that the arc-shaped plates 53 are synchronously moved out;

[0056] Synchronous start multiple sets of electric push rod 32, make multiple sets of electric push rod 32 drive positioning plate 33 move, adjust the inner diameter between multiple sets of positioning plate 33 to be same with the diameter of pipe pile body 6;

[0057] When the adjustment assembly adjusts the position of offset warning assembly 4 and auxiliary limiting assembly 5, incomplete gear 14 drives driving screw rod 23 on it to rotate at the same time, so that driving screw rod 23 rotates in adjusting groove 22, when driving screw rod 23 rotates, driving screw rod 23 drives fixed plate 11 to move downward through connecting frame, so that fixed plate 11 drives multiple sets of grounding rods 12 to insert into the soil, and fixes support base 1;

[0058] After adjustment, static contact piece 43 is connected with external alarm, so that construction work can be carried out, during the construction process of pipe pile body 6, the bottom of pipe pile body 6 passes through multiple sets of arc-shaped plates 53 and multiple sets of abutting wheels 45, under the assistance of multiple sets of positioning plates 33 above and multiple sets of arc-shaped plates 53 below, pipe pile body 6 always keeps vertical;

[0059] When pile driver continuously transports pipe pile body 6, multiple sets of positioning plates 33, arc-shaped plates 53 and abutting wheels 45 always contact with the outer wall of pipe pile body 6, when pipe pile body 6 deviates, part of abutting wheels 45 will be extruded by pipe pile body 6, driving adjustment frame 44 to move towards the direction of connecting plate 42, when adjustment frame 44 moves, movable contact piece 46 in adjustment frame 44 contacts with static contact piece 43, so that the alarm gives an alarm, prompting pipe pile body 6 deviates;

[0060] When pipe pile body 6 deviates, the pile driver stops working, and the corresponding electric push rod 32 is started, so that electric push rod 32 drives corresponding positioning plate 33 to move, and pushes pipe pile body 6 to be correct, after being pushed to be correct, static contact piece 43 and movable contact piece 46 are separated, and the alarm is closed, so that the pile pressing work can be continued;

[0061] When pipe pile body 6 needs to be connected after moving downward to be separated from multiple sets of positioning plates 33 under the driving of pile driver, first start two sets of lifting cylinders 34, which push connecting disc 25 to move upward, so that positioning plate 33 moves away from mechanical welding arm 7;

[0062] When the lifting cylinder 34 drives the connecting disc 25 to move upwards, the two groups of auxiliary sliding plates 35 at the bottom of the connecting disc 25 are simultaneously extended from the fixed disc 24, the gear racks on the auxiliary sliding plates 35 simultaneously drive the synchronous gears 81 to rotate, the synchronous gears 81 synchronously drive the synchronous disc 82 to rotate, the synchronous disc 82 drives the driving connecting rod 83 to move away from the synchronous gear 81, when the driving connecting rod 83 moves, the driving connecting rod 83 simultaneously drives the driving frame 84 to move, so that the driving frame 84 drives the two groups of piston rods to move into the double-cylinder piston 85, the air in the double-cylinder piston 85 is extruded to be discharged through the communication pipe 86, and is sprayed on the outer wall of the pipe pile body 6 through the groups of air injection pipes 87, so that the dust and other foreign matters on the outer wall are blown off, and the position to be welded is cleaned in advance.

[0063] At this time, the pile press transports another pipe pile body 6 to the upper side of the positioning plate 33, positions the pipe pile body 6 through the support of the groups of positioning plates 33, and makes the pipe pile body 6 keep stable, the pile press works to press the pipe pile body 6 downwards, so that the two pipe pile bodies 6 gradually approach each other, through the support of the positioning plate 33, the abutting wheel 45 and the arc-shaped plate 53, the two groups of pipe pile bodies 6 can be accurately butted, when the butt joint is completed, the mechanical welding arm 7 is started, the mechanical welding arm 7 rotates along the guide sliding groove 26 in the fixed disc 24, and welds the connection between the two groups of pipe pile bodies 6.

[0064] Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Those skilled in the art will appreciate that many modifications and variations can be made to the embodiments described herein without departing from the spirit or scope of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

Claims

1. A prestressed concrete pipe pile construction positioning device, comprising a support base (1), a pipe pile body (6), and a mechanical welding arm (7) for welding two sets of pipe pile bodies (6), wherein the support base (1) has a construction hole for the pipe pile body (6) to pass through, characterized in that: The support base (1) is fixedly connected to a support component (2) for supporting the pipe pile body (6) during construction. The support component (2) is provided with multiple sets of positioning components (3) for positioning the pipe pile body (6). The support component (2) is also provided with multiple sets of offset warning components (4) and auxiliary limiting components (5) for assisting the positioning components (3) in positioning the bottom of the pipe pile body (6). The support base (1) is also provided with an adjustment component for adjusting the offset warning components (4) and auxiliary limiting components (5). The mechanical welding arm (7) is slidably connected to the inner wall of the support assembly (2) near the positioning assembly (3). The support assembly (2) is also provided with a cleaning assembly (8) for cleaning the outer wall of the pipe pile body (6) before welding. The adjustment assembly includes a drive motor (13) fixedly connected to the support base (1) and a drive gear (15) rotatably connected to the support base (1). The output end of the drive motor (13) is fixedly connected to an incomplete gear (14), and the incomplete gear (14) meshes with the drive gear (15). The drive gear (15) has multiple sets of evenly distributed limiting grooves (16), and multiple sets of the offset warning assembly (4) are slidably connected in adjacent limiting grooves (16). The offset warning component (4) includes a fixed frame (41) fixedly connected to the bottom of the drive gear plate (15), a connecting plate (42) slidably connected in the fixed frame (41), a sliding shaft (48) fixedly connected to the top of the connecting plate (42) near the fixed frame (41), the sliding shaft (48) slidably connected in the adjacent limiting groove (16), an adjusting frame (44) slidably connected to the end of the connecting plate (42) away from the fixed frame (41), an abutment wheel (45) rotatably connected to the end of the adjusting frame (44) away from the connecting plate (42), and the abutment wheel (45) abuts against the outer wall of the pipe pile body (6); The top of the adjustment frame (44) is also fixedly connected to a synchronization plate (49), and the end of the synchronization plate (49) away from the adjustment frame (44) extends to the auxiliary limiting component (5) and is connected to the auxiliary limiting component (5). A stationary contact piece (43) is fixedly connected to one end of the connecting plate (42) near the adjusting frame (44). A movable contact piece (46) adapted to the stationary contact piece (43) is fixedly connected inside the adjusting frame (44). Two sets of buffer springs (47) are also fixedly connected between the connecting plate (42) and the adjusting frame (44), and the two sets of buffer springs (47) are located on both sides of the stationary contact piece (43).

2. The prestressed concrete pipe pile construction positioning device according to claim 1, characterized in that: The support assembly (2) includes two sets of first support frames (21) fixedly connected to the top of the support base (1) and two sets of second support frames (28) fixedly connected to the top of the support base (1). The two sets of first support frames (21) and two sets of second support frames (28) are alternately arranged. The top of the multiple sets of first support frames (21) and second support frames (28) is fixedly connected to a fixed plate (24). A connecting plate (25) is provided above the fixed plate (24). The multiple sets of positioning components (3) are fixedly connected to the connecting plate (25). A guide groove (26) is also provided on the inner wall of the fixed plate (24). The mechanical welding arm (7) is slidably arranged in the guide groove (26). The guide groove (26) is provided with an electric guide rail for driving the mechanical welding arm (7) to move.

3. The prestressed concrete pipe pile construction positioning device according to claim 2, characterized in that: The positioning component (3) includes a fixing block (31), which is fixedly connected to the connecting plate (25). An electric push rod (32) is fixedly connected to the fixing block (31), and a positioning plate (33) is fixedly connected to the output end of the electric push rod (32). Multiple sets of positioning plates (33) are in contact with the outer wall of the pipe pile body (6). The positioning component (3) also includes two sets of lifting cylinders (34). The two sets of lifting cylinders (34) are symmetrically arranged below the connecting plate (25), and the two sets of lifting cylinders (34) are respectively fixedly connected to the adjacent second support frame (28). The output ends of the two sets of lifting cylinders (34) are fixed to the bottom of the connecting plate (25). The bottom of the connecting plate (25) is also fixedly connected to two sets of auxiliary sliding plates (35). The two sets of auxiliary sliding plates (35) are fixedly connected to racks. The fixed plate (24) is also provided with through holes (27) for the lifting cylinders (34) and auxiliary sliding plates (35) to extend out.

4. The prestressed concrete pipe pile construction positioning device according to claim 1, characterized in that: The auxiliary limiting component (5) includes a fixed cylinder (51), which is fixedly connected to the inner wall of the adjacent first support frame (21). An adjusting cylinder (52) is slidably connected to one end of the fixed cylinder (51) away from the first support frame (21). An arc plate (53) is fixedly connected to the other end of the adjusting cylinder (52). Two sets of limiting plates (54) are also fixedly connected to one end of the adjusting cylinder (52) near the arc plate (53). The extension end of the synchronization plate (49) is sleeved on the adjusting cylinder (52) between the two sets of limiting plates (54).

5. The prestressed concrete pipe pile construction positioning device according to claim 2, characterized in that: A fixing plate (11) is slidably connected to the support base (1). Grounding rods (12) are fixedly connected to the four corners of the bottom of the fixing plate (11). The bottoms of multiple sets of grounding rods (12) penetrate the support base (1) and extend to the bottom of the support base (1). Adjustment grooves (22) are also provided on the side of the two sets of first support frames (21) that are far apart from each other. A drive screw (23) is rotatably connected in one of the adjustment grooves (22), and a fixed screw is fixed in the other adjustment groove (22). An auxiliary slide rod (29) is connected to the bottom of the drive screw (23), which extends through and into the support base (1). The extended end of the drive screw (23) is fixed to the top of the incomplete gear (14). A connecting frame is fixedly connected to the side of the fixing plate (11) near the two sets of drive screws (23). The connecting frame near the drive screw (23) is threadedly connected to the drive screw (23), and the connecting frame near the auxiliary slide rod (29) is slidably connected to the auxiliary slide rod (29).

6. The prestressed concrete pipe pile construction positioning device according to claim 3, characterized in that: The cleaning assembly (8) includes two sets of synchronous gears (81) rotatably connected inside the fixed disk (24). The two sets of synchronous gears (81) mesh with racks on two sets of auxiliary sliding plates (35). Synchronous disks (82) are also fixedly connected to the two sets of synchronous gears (81). A drive link (83) is hinged to the side of the two sets of synchronous disks (82) away from the adjacent synchronous gear (81). The drive link (83) is located at an eccentric position on the synchronous disk (82). A drive frame (84) is hinged to the other end of each set of drive link (83).

7. A prestressed concrete pipe pile construction positioning device according to claim 6, characterized in that: The cleaning assembly (8) also includes two sets of double-barrel pistons (85) fixedly connected in the fixed disk (24). Each set of double-barrel pistons (85) is slidably connected with a piston rod, and the end of each set of piston rod away from the double-barrel piston (85) is fixed to the adjacent drive frame (84). The output ends of the multiple sets of double-barrel pistons (85) are connected to a connecting pipe (86). The other end of the multiple sets of connecting pipes (86) is connected to multiple sets of jet pipes (87), and the multiple sets of jet pipes (87) are fixedly connected to the inner wall of the fixed disk (24). The spraying direction of the multiple sets of jet pipes (87) is towards the pipe pile body (6) in the fixed disk (24).

Citation Information

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